Leica Geosystems TruStory Building a Precise Monitoring Network
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Leica Geosystems TruStory Building a Precise Monitoring Network The structures that accompany evolution of any structure to make fast GeoSHM Deformation Analyst that is our everyday seem static and informed decisions. developed by the consortium. unalterable to our eyes. Weather conditions, aging, human activity, Led by UbiPOS UK as the prime contractor, Leica Geosystems GNSS monitoring geological changes and other consortium members including academics systems provide the complete picture by factors alter these structures and from the University of Nottingham’s producing 3D real-time displacements pose a challenge for engineers that Geospatial Institute and industrial and tilt of the bridge. GeoSHM converts strive to maintain the health of the partners from Leica Geosystems, GVL, data into useful information to end constructions that our economies Amey, Transport Scotland and China users and delivers it through a web- and daily lives depend on. Railway, are developing GeoSHM (GNSS based interface that provides precise and observation for Structural Health deformation information that allows Structural behaviours are not always Monitoring), a system to provide users bridgemasters to understand the loading predicable by design and simulations. with an integrated solution to monitor and response effect of the bridge under An unexpected bridge failure cannot and assess in real time the operational normal loading conditions. just prevent you from arriving to conditions of different types of assets. work or getting back home. A lack of Aware of the challenges to maintain the Bridgemasters can measure the proper monitoring and maintenance structural safety and operation of long performance of structural design can also result in the total isolation span bridges, the European Space Agency models against the current conditions of cities and even in the loss of lives. (ESA), has supported the grant through to identify unusual deformations under Engineers, therefore, need to detect in the Integrated Application Promotion (IAP) extreme weather conditions and detect an accurately and timely manner any Programme. movement at millimetre level. When structural movements under all natural deformations surpass designated physical conditions. The complete picture parameters, the GeoSHM Deformation It is of critical importance to have the Analyst issues an early and emergency To gain knowledge of the integrity and ability to monitor remotely and in real time warning. In this way, GeoSHM provides a changes of any structure, engineers any asset. GeoSHM uses real-time data service that offers 24/7 monitoring, and today have Structural Health Monitoring gathered with Leica Geosystems GNSS facilitates a targeted maintenance by (SHM) tools to obtain a clear picture receivers and software to analyse the identifying structural failures promptly of the current state, degradation and operational conditions of bridges with the and assessing the bridge after an event.
“We selected Leica Geosystems products for their high positioning precision and reliability. The GRlO, the GM30 receivers and the Leica GNSS Spider software are stable, easy to use, and provided excellent results,” said Dr. Xiaolin Meng, GeoSHM project leader from Nottingham Geospatial Institute. “Integrating Leica Geosystems GNSS technology allowed us to simplify our process, save time, and remotely control and monitor the status of the project.” The test platform The Forth Road Bridge, a long span suspension bridge in east central Scotland, was the test bed for GeoSHM. The bridge was inaugurated in 1964, the longest steel suspension bridge in Europe at that time. When the bridge was designed in the 1950s, expanded by the consortium. The Leica GNSS A proven solution engineers could not predict the increasing Spider software provides the professional Using Leica Geosystems monitoring traffic this crucial corridor between south- solution for controlling and operating the technologies, together with other sensors, the east and north-east Scotland would need to installed GNSS reference stations and GeoSHM project aims to establish a state-of support. Initially designed to sustain a traffic networks. The GNSS receivers collect and the-art system that can address the challenges of 30,000 vehicles per day, the bridge can stream out data through Leica Spide via in structural deformation monitoring of long normally be exposed to support twice the internet processing in real time, providing the bridges, and other critical infrastructure, with traffic it was originally designed for. positioning to analyse the bridge health status a model that combines reference monitoring with the GeoSHM Deformation Analyst. systems with the engagement of multiple The Forth Road Bridge, like many other stakeholders. As a next stage of development, span suspension bridges, must defy the One Leica GRlO reference station was set GeoSHM will be expanded on a selection of most challenging conditions, such as on top of the bridge and three Leica GM30 bridges in China. unexpected deformation, unusual traffic monitoring receivers where set throughout loading, temperature changes, high winds the bridge to acquire the data from the GNSS Using Leica Geosystems GNSS solutions that and extreme tides. Bridgemasters and satellites and sent via optic fibre network to are empowered with the GeoSHM Deformation infrastructure managers, therefore, have a local hub. GNSS data is sent for processing Analyst engine, GeoSHM has demonstrated that an urgency to understand the behaviour through secure internet connection to the having a deep understanding and monitoring of to develop a maintenance programme that Central Processing Centre at the University this critical transport infrastructure can extend allows access to a rapid, targeted, and of Nottingham where it is integrated with and safeguard the lifetime of aging bridges. automated assessment of the bridge’s health the data collected from the bridge sensors Leica GNSS Monitoring Solutions provide vital to assure cost efficient maintenance and to generate changes in deformation and information to reduce the maintenance costs management. displacement information with millimetre with a targeted approach of inspections and A sensor network you can trust accuracy and high resolution. At the Control timely identification of potential structural Currently the GeoSHM service collects the Centre, the further processed GNSS data as damage. Forth Road Bridge data from four permanent deformation information is combined with Leica Geosystems GNSS receivers and two lnSAR, a radar technique used in remote anemometres to measure the speed of the sensing, to measure long-term structural wind, but the programme will be further trends and local environmental effects. Leica Geosystems AG leica-geosystems.com ©2019 Hexagon AB and/or its subsidiaries and affiliates. Leica Geosystems is part of Hexagon. All rights reserved.
Leica Geosystems TruStory Connecting through monitoring Once a major infrastructure project the joint venture was tasked with this Although often thought of as static, is completed, engineers need important monitoring project: engineering structures are continually in to monitor for movement. This • John Holland, leading contractor and a state of motion. Consider the several is to ensure that movement or service operator for Australia, New elements that stress a structure on a settlement occurs within expected Zealand and South East Asia daily basis: tolerance levels, ensuring the safety • LEED Civil & Engineering, specialists of • John Holland, leading contractor and of motorists and others. complex infrastructures projects service operator for Australia, New Zealand and South East Asia For the South Road Superway project Some facts about the South Road • LEED Civil & Engineering, specialists of it was particularly important to analyse Superway project: complex infrastructures projects differential settlements, or deformation • 4.8 kilometre major road corridor occurring at a faster or slower pace • Non-stop connection between the Some facts about the South Road on the infrastructure. These positional northern and southern parts of Superway project: changes if unchecked could eventually the South Australian capital city of • Expansion and contraction caused by lead to a step in the road. Any Adelaide. temperature change deformation of the road surface can • Project cost $812 million AUD • Differential heating effects caused by lead to rapid deterioration of the asset, • Now known as part of the North South the movement of the sun across a which in turn means costly repairs and Motorway structure required resurfacing. This puts additional • Included 2.8 km of elevated roadway • Wind loading pressure on the project’s budget and over the original South Road, which • Ocean loading and earth tides caused can impair its profitability. is the longest and largest single by daily tidal movements investment in South Australia’s history • Vehicular traffic loading When the South Road Superway • Supports up to 6 lanes of traffic for the in South Australia was completed, 1.3 million residents of the capital city
All of this combines to produce constant Real-time monitoring for safety The Levels on either side of the joints are monitored movement in a structure. Such movements Leica GeoMos automated monitoring system with particular care because if settlement are typically small and occur slowly over continues to monitor structural movements happens at different rates, a step in the the cause of a day. It is critical, therefore, 24/7 delivering the data required to analyse the roadway can occur. If any positioning data to understanding the structures’ behaviour structures behaviour and ensuring the safety of collected by GeoMoS should exceed the set that monitoring is conducted automatically road users. tolerance levels, the software will send out an and frequently so that these changes can be alert in real time to the project management, tracked. “We recommended Leica GeoMos and total alerting them that limits have been reached. stations because we’ve used them in many This level of information allows action to be The striking design of the South Road other projects around the country with taken avoiding any costly repairs or long term Superway, with its unusual curved piers, excellent results,” Richard Ingham, C.R. damage to the structure. complex geometry, and size presented some Kennedy Survey Division New South Wales challenging measurement tasks. state manager. “With the real-time ability GeoMos is able to use ‘virtual sensors’ to alert engineers to any changes and the (calculations) to derive key performance C. R. Kennedy, the largest surveying solutions high-precision data collected by the Leica indicators on the project, such as pier rotations supplier in Australia, was able to supply and Geosystems total stations, this was a perfect needle beams deflections and separations. consult the combined venture as to the fit for the super highway project.” These ‘derived’ “Using Leica GeoMoS, we’re best solution for this long-term monitoring seamlessly processing and managing the data project. C.R. Kennedy recommended Leica Monitoring is to be conducted for a minimum collected by the total stations. The software is GeoMoS monitoring software and hardware: period of 7 years to ensure that the structure automatically delivering us information on the • GeoMos Monitor ‘settles down’ and any movement remains roadway piers, around-the-clock,” said Stephen • GeoMos Option 1 (Computations) within expected levels. Singline from John Holland. “We receive reports • GeoMos Option 2 (Limit checks & that are easily understandable, and we can Messaging) GeoMoS software manages the data even customise the graphs and visuals for what • GeoMos Analyser collected by the total stations of the bridge’s we need. This informs our decision making • 230x GeoMos Sensor Licences dramatically curved piers. These piers support processes with the most current and reliable • 5x TM50 Total Stations the bridge deck, or road, and have finger joints data available. • 2x TS15 Total Stations built into the expansion joints of the articulated • 7x Instrument environmental housings deck. These joints enable the needed expansion Long-term analysis reports can also be used to • 2x Vaisala weather stations of the bridge in order to accommodate the improve design of infrastructure in the future • 7x Modems forces and stresses caused by the usage and and also help improve construction practices. • 7x Power supply/UPS systems environmental factors. • 290x Prisms Leica Geosystems AG leica-geosystems.com ©2019 Hexagon AB and/or its subsidiaries and affiliates. Leica Geosystems is part of Hexagon. All rights reserved.
Leica Geosystems TruStory Designing a dam monitoring system In early 2017, winter storms filled an infrastructure owner’s tool belt for choice here, because other vendors don’t and then overfilled reservoirs monitoring the condition and performance really have a good option for monitoring in California, USA, leading to of critical facilities. in this environment.” the evacuation of hundreds of thousands of citizens near Lake Designing for better data Three of the GNSS reference station Oroville, California’s second largest Consulting with Sensemetrics, a firm receivers are solar powered and one manmade lake. specialising in networked sensor is powered by a 120v AC feed. All are applications based in San Diego, U.S.A., securely fastened inside enclosures About 160 kilometres away, the Pardee EBMUD designed and proposed a installed near the Leica AR20 antennas, and Camanche reservoirs also filled sophisticated monitoring system based on: which are mounted on concrete from the 2017 storms, reaching 103 per • 31 Leica GMX901+ GPS sensors pedestals. The network is largely cent of capacity in March, but the dams • Four Leica GM10 GNSS reference autonomous, needing only occasional were not overtopped, and releases were stations attention. Data flow is through 900 MHz sustainable within the waterways. • A radio network consisting of 900 MHz and 2.4 GHz spread spectrum radios into Thanks to the installation of one of mesh radios an existing microwave telemetry link to the nation’s most advanced automated • 2.4 GHz repeaters and two radio towers EBMUD’s business intranet at its Oakland GNSS-based dam monitoring systems • Leica GNSS Spider and GeoMoS headquarters, where a server runs the at these two facilities, along with software solutions Spider and GeoMos software necessary other instrumentation improvements, to process the GNSS data and results. East Bay Municipal Utility District The use of Geosystems receivers is The results are then presented through (EBMUD) had the technology in place important, according to Cory Baldwin, software customised by Sensemetrics. to monitor crest elevations at these president of Sensemetrics: “The GMX901+s dams and dikes remotely with improved are purpose-built for remote monitoring Five of the GMX901+ sensors as well as temporal resolution. Having this type applications, with non-exposed, built-in four seismographs are installed on the of data available is one more tool in antennas,” he says. “They were my first Pardee Dam connected via fiberoptic
cable directly to the microwave business Camanche sites are several hours away from Automated dam monitoring in action intranet. These instruments continuously main offices, and the semi-annual surveys A recent example of the benefits of automating monitor dam movement and report remotely. [conducted previously] took over a week to a survey monitoring scheme comes from Two of the GM10 reference stations were complete. This new system provides more another EBMUD automated dam monitoring installed near and on either side of Pardee accurate data, more or less constantly, and, of project on San Pablo Dam in California, USA. In Dam and are connected to the fiberoptic line course, reduces the time survey crews spend 2008 and 2009, the dam underwent a seismic by 2.4 GHz radio connections. on this task. It’s a big improvement, and it is improvement to buttress the toe of the dam performing beyond expectations.” to bedrock using a cement deep soil mixing Downstream from Pardee Dam, the Camanche Baldwin says one important design goal was process. Increased monitoring requirements from Reservoir site consists of one large earth- interconnectivity with existing and future the DSOD, while working on an active dam, were filled dam and six dikes. The Camanche monitoring systems. The potential to automate met via an Automated Motorised Total Station Reservoir is primarily used to control releases and improve emergency responses to seismic System (AMTS), which has been running several to downstream agencies and maintain flows events is a major advantage of monitoring times a day since that project was completed for the salmon. Twenty-six GMX901+ sensors networks. in 2009. EBMUD also has a program to visually are installed around the reservoir, and these inspect dams and reservoirs immediately after an also monitor and report continuously. EBMUD now has more survey information earthquake to check for cracking or other visible immediately at its fingertips regarding structure damage as a quick ground truth A complete picture of infrastructure performance than at any previous moment in performance the district’s history. By being proactive and After a 4.4 magnitude earthquake in January The State of California Division of Safety of automating monitoring systems, EBMUD has 2018 on the Hayward fault centred in Berkeley, Dams (DSOD) requires semi-annual monitoring greatly improved dam safety monitoring. less than 8 km from the San Pablo dam site, surveys. The new system provides accurate EBMUD geotechnical engineers were able to information more rapidly, reduces staff time “The GPS system at Pardee Dam now log in to the AMTS automated monitoring spent on monitoring, and is capable of being gives us a complete picture of the seasonal system to review whether there had been any tied into state-wide emergency and seismic deformations due to thermal expansion and actual movement or slumping on the dam, and monitoring systems as they emerge. After contraction of the concrete structure,” says they confirmed that there was no significant almost two years of service, DSOD monitoring Steven J. Martin, survey supervisor for EBMUD. movement. This ability to have information requirements have been met with a more “With the Camanche Reservoir portion of the immediately and at their fingertips has proven complete picture of overall performance. GPS monitoring system, we are able to meet to be a huge asset in managing dam safety at DSOD monitoring requirements without long EBMUD. “EBMUD’s infrastructure is spread out over trips out of town by the survey crew and to a vast area and covers multiple counties,” check for any possible deformations remotely says Baldwin. “In particular, the Pardee and in near real time.” Leica Geosystems AG leica-geosystems.com ©2019 Hexagon AB and/or its subsidiaries and affiliates. Leica Geosystems is part of Hexagon. All rights reserved.
Leica Geosystems TruStory Ensuring Smooth Flow Germany’s busy Kiel Canal has been businesses. Closing the Kiel Canal during The WSA Brunsbüttel has numerous used as an international shipping this seven-year construction project would water sensors that continuously lane for more than 100 years. be unthinkable since the canal is the collect water level data to foresee Linking the North Sea to the Baltic, lifeline and gate that connects German any possible water-related difficulties the canal enables ships not only ports to the Baltic Sea. Therefore, a fifth for the locks’ infrastructure and the to save a distance of roughly 280 sluice chamber needed to be added to the canal’s surrounding area, supplying vast nautical miles but also to avoid the existing infrastructure. With an expected amounts of historic analysis. A geodetic potentially dangerous storm ridden completion in 2020, this fifth chamber will monitoring system is also onsite and conditions of Denmark’s northern handle the shipping traffic while the older continuously collects massive amounts Jutland Peninsula - the coastal gale locks’ renovation is being carried out. of data. Further review of the data winds and increasingly difficult tidal dictated the need for a programme changes of the Skagervak between Analysing the rise and fall of the tide that could read and combine sensor Denmark and Norway. The Kiel Canal not only functions as a information into the data processing shipping lane but also neutralises the software. After a century of heavy traffic, German’s effects of the North Sea’s tide fluctuations Ministry of Transport, Building and Urban and the water level of the locks that Before beginning construction, the Development decided to modernise and continuously fluctuates, rising and sinking stability of this enormous project had carry out safety improvements on the roughly 3 metres over the course of six to be assessed. The new infrastructure locks of the Waterways and Shipping hours as the tides change. The Brunsbüttel presented demanding technical and Authority (WSA Brunsbüttel). The Kiel lock system also provides important logistical challenges, which needed to be Canal is one of the most travelled coastal protection from the Baltic Sea’s taken into consideration. The fifth sluice artificial waterways in the world and notorious water level differences that chamber, when completed will measure many countries rely heavily on the canal occur due to gale winds and storm flooding roughly 350 m in length, 45 m in width, for the economy of their industries and from the sea. with an underwater extending cill on the
lock gate at 14m below sea level. building site will be continuously monitored configuration parameters, such as time format, The chamber will be built into the sluice three times per hour for any standard identifier, observation, unit and location. With island between the large and small locks deviations (2 mm) and for any deformation this information, any CSV file could be and requires the removal of roughly 1.6 activity of more than 15 mm from the position processed in pre-defined time intervals. In this million m³ of mostly clay soil. Three months and height of each measured point case, the raw data of the water levels were of monitoring the existing lock system being monitored. combined with the coordinates of the geodetic at Brunsbüttel was necessary in order to monitoring system. analyse the stability of the structure before The data collected for existing chambers gates starting with construction. Once the project and walls used four Leica Nova TM50 total With the virtual sensor editor, the system could began, the seven-year construction site will stations set up on pillars throughout the lock process the deformations corrected by the tide be monitored until its completion. infrastructure and also used Leica Geosystems influence to become a complete monitoring monitoring prisms. analysis. Monitoring movements during construction Installations were completed by ALLSAT, With this new file formatting editor, the Kirchner Engineering Consultants GmbH was who used Leica GeoMoS software for data monitoring software became highly flexible contracted to monitor the movements of processing and visualisations. Communication and able to read any software interface. the structure during construction. A key boxes with GPRS data modems were also Sensor data available via the Internet could requirement for WSA was to incorporate installed on top of the measuring pillars using be quickly integrated for real-time analyses. data collected from existing water sensors mobile service providers to transfer data. Total All changes to the canal’s water levels can be scattered throughout the lock structure at stations were also secured by weather taken into account when analysing the geodetic Brunsbüttel and to easily integrate element protectors. measurements for deformation tolerance this information into the automatic, real time levels. The software also processed this data geodetic monitoring analysis. Necessity is the mother of all invention into easily understood visualisations that can Due to the special demands required by WSA, be customised to the level and needs of those ALLSAT GmbH, a company specialising in Leica Geosystems added a new format editor responsible receiving the information. geomonitoring using high-precision total to its GeoMoS software. This new editor stations and has been collecting geodetic can automatically process data from one or Should any of the data measurements exceed data from the Brunsbüttel for some time, multiple sources, such as sensors, the set maximal deformation limits, a second was contracted by Kirchner. The project data loggers, files or databases. With this measurement is made immediately after the requires the best possible deviation editor addition, Intelligent Open Interface completion of that measuring cycle. If this measurements and Leica GeoMoS was enabled, allowing the integration of any second data measurement still exceeded the Monitor software used by ALLSAT delivers Comma Separated Value (CSV) file. After a maximal allowed limits, the people responsible the highest accuracy of +/- 2 mm. one-time content configuration, the GeoMos at Kirchner were immediately informed by an CSV-module canautomatically process any email message automatically sent so they could After collecting and analysing new and new raw data content from the water sensors take the necessary actions. A version of this previous data for three months, the on the tidal range water levels surrounding story first appeared in GeoConnexion at http:// building of the chamber could start. During the locks.Each data field, separated by a www.geoconnexion.com. construction, the chamber walls next to the semicolon within the CSV file, received certain Leica Geosystems AG leica-geosystems.com ©2019 Hexagon AB and/or its subsidiaries and affiliates. Leica Geosystems is part of Hexagon. All rights reserved.
Leica Geosystems TruStory GNSS Monitoring for Safety on the Brenner When it is complete in thirteen and executing the monitoring work, be about 200 m (656 ft) wide, with years the 55 km (34 mi) Brenner based on a sophisticated multi- adjacent overstressed rock stretching for Base Tunnel will be only 2 km (1.2 stage continuous (GNSS) monitoring a kilometer. mi) shorter than the Gotthard network. Base Tunnel, which celebrated its The challenge posed by the Periadriatic breakthrough almost two years Several sections of the exploratory tunnel Seam is well known to the project ago. Leica Geosystems instruments for the Brenner Base Tunnel (BBT) are company – the European public limited ensured the centimeter accuracy of currently under construction. The six-meter company BBT SE, a cooperative venture the Gotthard miners’ work and the in diameter exploratory tunnel will be between Austria and Italy. This section engineers in charge at the Brenner centered directly below the two singletrack of the works was therefore undertaken Base Tunnel have also opted to main tunnel tubes and will serve as an with greatest caution. It is being carried use Leica Geosystems instruments escape and service tunnel after the BBT out as a separate contract and the and equipment for a wide range of is open. The 1.5 km (0.9 mi) “Periadriatic underground measurements required tasks, among them the monitoring Seam” section of the tunnel, running under during tunnel driving are particularly of a geologically unstable zone the village of Mauls (Community of complex. In addition, the Schwaz-based on the South Tyrol side of the Freienfeld) in South Tyrol, is particularly Tyrolean firm of consulting engineers Brenner Pass. Consulting engineers precarious. Here the tunnel passes through Trigonos was commissioned to develop Trigonos and the European public the Periadriatic Seam – a geologic fault an aboveground monitoring concept: limited company BBT SE (Brenner separating the Southern Limestone “In close cooperation with surveying Base Tunnel Societas Europaea) Alps from the Austrian Central Eastern engineers of BBT SE, we designed a are responsible for developing Alps. The main fault zone is estimated to GNSS monitoring concept and proved its
Gries Brenner Basistunnel am Brenner STPOS Sterzing FISH Sterzing STPOS Bruneck Bruneck Brixen Sarntal Klausen FISH Fischerhof STFL Stoffl Ritten KRST MAUL Krustner Lines STPOS PFIT Bozen Rizzolo Mauls Pfitscherhof Bozen Brenner Basistunnel suitability in practice during the baseline short as possible to maintain the highest masts for the antenna communications measurement and the initial follow- possible accuracy. However, this also means equipment. Four stations have a 230 up survey,” explains Lienhart Troyer, the reference station itself is positioned in a V power supply. The Stoffl station Managing Director of Trigonos, who is potential deformation zone. Any settlement was powered by battery for the also involved in several other projects or movement of the reference station baseline measurement and initial for the Brenner Base Tunnel. would influence the results of the other follow-up survey but will subsequently four stations. This is why the reference be operating continuously with a Multistage Monitoring Network with station is additionally monitored using data photovoltaic supply of energy. Backup 5 + 3 Stations from three stations forming part of the GPS batteries with a capacity of 48 hours The above-ground survey has one reference service STPOS in the Bozen/South will ensure the stations’ uninterrupted primary question to answer: is surface Tyrol province,” explains Lienhart Troyer. operation. settlement occuring during tunneling? The lengths of the baselines between the The system must run fully automatically, Fischerhof reference station and the three The necessary software was installed and – should tolerances be exceeded – STPOS stations at Sterzing, Bozen, and in the office and included Leica GNSS send text and e-mail notifications to the Bruneck range from 10 km to more than Spider to operate the network and client and the site supervisory staff. 43 km (6 mi to more than 27 mi). “This the individual stations. “The baseline hierarchical monitoring network can reliably measurement took place in July over a “We decided to set up a local GNSS detect movements of the Fischerhof station, period of 48 hours. We went through the network consisting of five points near while being able to provide precise local entire GPS constellation several times,” the village of Mauls, which was then information about possible deformations in says Lienhart Troyer. A Leica GMX902 embedded in a higher-order network,” the area being monitored.” GG dual-frequency monitoring receiver explains Lienhart Troyer. The monitored was used at the reference station, and zone covers an area of about two square Installation and First Measurements Leica GMX901 monitoring SmartAntennas kilometers, so only a GNSS solution Trigonos’ contract included were installed at the other four stations. would be able to achieve the required implementation of their concept, including Data transfer was wireless over GPRS/ accuracy. The centrally positioned baseline measurement and the initial UMTS in real time, with Leica SpiderQC station in Fischerhof (FISH) is used as a follow-up survey. After several visits with continuously checking data quality. A first reference station for the calculation of staff from BBT SE, the exact locations follow-up survey, also lasting 48 hours, the baselines to the other stations in of the five stations were chosen. BBT was performed in August to confirm the Mauls (MAUL), Krustner (KRST), Stoffl SE conducted the negotiations with the baseline measurement data. (STFL), and Pfitscherhof (PFIT). landowners, followed by a construction “We wanted to keep the baselines as company erecting the foundations and
Specialists from Leica Geosystems, Heerbrugg were involved with the data BBT SE The Brenner Base Tunnel analysis, the results of which were The Brenner Base Tunnel is the key incorporated into the BBT frame network. Headquarters: section of the 2,200 km (1,367 mi) “Because of the length of the base lines Bolzano, Italy and Innsbruck, Austria long Berlin-Munich-Verona-Bologna- and the high accuracy requirements, we Employees: > 90 Palermo high-speed railway axis. This flat relied on Cross-Check, the coordinate Established: trajectory, rail-only tunnel with a length calculation service provided by Leica 2004 as a European public limited company of 55 km (34 mi) will be primarily used Geosystems, for the calculation of the Executive Board: for the transport of goods. It consists higherorder network. This meant we Raffaele Zurlo, Konrad Bergmeister of two single-track main tubes with an avoided purchasing special software for Responsibles Surveying: exploratory tunnel running below them. this project and saved a great deal of Pierluigi Sibilla, Claudio Floretta, Gregor The main tubes will be driven 70 m (230 additional training time. Our expectations Windischer ft) apart and linked every 333 m (1,092 of accuracy were completely fulfilled,” ft) by connecting side tunnels. Including says Lienhart Troyer, expressing Trigonos’ For more information, please visit: the existing 7.7 km (4.8 mi) underground satisfaction with the outcome. www.bbt-se.com freight train bypass around Innsbruck, the 62.7 km (39 mi) base tunnel will be the Europe-wide Tender longest railway tunnel in the world. The In January 2012 Trigonos was awarded tunnel is designed for a maximum speed the Europewide tender for the of 250 km/h (155 mph). In addition to continuous operation of the monitoring the Innsbruck freight bypass, the line will system issued by BBT SE. This phase tie-in to the existing infrastructure of the of the project will start simultaneously Innsbruck and Fortezza train stations. with the tunnel driving in the area of the Multi-function stations in the tunnel will Periadriatic Seam in April 2012 and will be located at Innsbruck, St. Jodok, and be maintained for at least three years. Trens. (Source: BBT SE) In addition to the GNSS monitoring, a terrestrial monitoring system, using a Leica Viva TS15 imaging total station and prisms, was installed in Mauls to obtain reliable and immediate information about ground surface movements, particularly in the densely built center of the 2000-strong community of Mauls. Leica Geosystems AG leica-geosystems.com ©2019 Hexagon AB and/or its subsidiaries and affiliates. Leica Geosystems is part of Hexagon. All rights reserved.
Leica Geosystems Innovative System Ensures Vertical Alignment of Gerald Desmond Bridge Since 1968, the Gerald Desmond So the Gerald Desmond Bridge is being Wilmington Oil Field since the 1930s, Bridge has been an important part of replaced with California’s first long span, and the region has been a hotbed of regional and national infrastructure. cable-stayed bridge, with an additional 50 progressive monitoring techniques for The bridge connects Long Beach with feet of clearance, making it one of the about 70 years. the major Port of Long Beach and tallest cable-stayed bridges in the United Port of Los Angeles shipping facilities States. The cables will be anchored on two, Clearing out old wells and rerouting built up on Terminal Island—15% of 515-foot tall support towers. The new major utilities has been lengthy, the nation’s waterborne imports are bridge will also be wider, providing room challenging, tedious, and mostly invisible trucked across the Gerald Desmond for additional traffic lanes, emergency to commuters. But with that work done, Bridge. But the bridge’s 155-foot access lanes, and a bicycle/pedestrian Shimmick/FCC/Impregilo (SFI)—the joint clearance—considered generous in path. When it is complete, the old bridge venture team that won the project’s 1968—is now too limiting for some of will be demolished. design/build contract—is now turning its the largest container ships in use. In attention to construction that is more 2012, for example, the MSC Fabiola Bridge construction began in 2012, but iconic and spectacular; building the could not pass under the Gerald Long Beach citizens could be pardoned bridge support towers and keeping them Desmond Bridge and was forced to if they have been underwhelmed by vertically aligned. dock at another terminal. Even more visible progress to date; the project problematic is the Gerald Desmond’s is complicated by the presence of the Given the “sinking feeling” that the condition; pieces of the deck are Wilmington Oil Field, one of California’s oil field is known for, maintaining literally falling off, and a “diaper” largest oil fields, which lies directly vertical alignment during construction of wire netting has been strung to beneath the bridge site. Subsidence is a serious concern. In a cable-stayed protect those passing under. has been an issue in and around the design like this one, achieving and
maintaining excellent vertical alignment of the bridge support towers is one of the most critical construction tasks. For the Gerald Desmond Bridge Replacement project, a vertical alignment system developed by Leica Geosystems and proven on supertall building projects like the Burj Khalifa and New York’s 432 Park Avenue residential building (which is on track to be one of North America’s tallest towers), was selected as the tool that project surveyors will use for this important job. Monitoring in Long Beach Subsidence of the Wilmington Oil Field has been startling at times; in the 1940s and 1950s, subsidence of as much as 29 feet was recorded in some areas. The problem has been mitigated since the 1950s with water injection into oil reservoirs; this grew into one of the world’s largest water flooding programs, and 600 injection wells sophisticated spirit level network that along with ground-based control, is used as currently pump about one million barrels per ultimately included 350 benchmarks in the City a reference. The system is able to compare day into the field. of Long Beach and 540 benchmarks in the real-time tower position with design position port. It was a good method—very precise—but and can be used to compensate for several Subsidence in Long Beach, and the effect of it was also time consuming with no real-time factors, including crane weight, wind load, and waterflooding (the use of water injection to component. So, since 2001, the city has relied even the thermal expansion caused by unequal increase the production from oil reservoirs), on twice annual GPS surveys, and a network of solar loads. Contractors and project surveyors have been the subject of intense monitoring twelve continuously operating receivers placed use this high quality information to guide for decades, occasionally by exotic means: strategically around the city and port. concrete formwork and positioning of new steel “Precision casing collar surveys” measured members. change in well casing collars, compaction It’s fitting, then, that the new bridge support recorders were used to measure subsidence towers also rely on an innovative use of Taking GNSS to New Heights in shallow aquifers, and tidal gauge recorders GNSS receivers to maintain plumb during This is an innovative system, developed by were used to compare tide heights to construction. The Leica Geosystems Vertical Leica Geosystems for use on supertall buildings shoreline features. There was even a Alignment System used in this project is built such as New York City’s 1 World Trade Center. program that shot radioactive bullets into around a Leica TS15i total station and up Previously, the alignment of tall structures production wells, and later attempted to to six Leica GM10 GNSS receivers, several depended on the painstaking extension of track the bullet location with a gamma rovers and radios, and specialized software. ground control networks. “In the past, when ray survey. GNSS and optical data are monitored and you wanted to work on a tower or a bridge processed continuously in real-time by a support, you’d establish a ground reference, But for many decades, the mainstay of custom implementation of Leica’s GNSS Spider and then have a prism up on the actual the monitoring program was a large and Software. Leica’s SmartNet RTK network, formwork,” explains Leica Geosystems’ Director
of Structural Monitoring David Rutledge. “On previous projects, we’ve shown that our “As the structure began to climb in height, system can maintain tight tolerances,” Rutledge maintaining line of sight to the prism would says, “…well within the couple of inches specified become increasingly difficult. The Leica on the Gerald Desmond Bridge.” solution is to gracefully switch over to the GNSS system for primary alignment control. It’s interesting to consider the importance of This is a proven methodology that has been GNSS monitoring to this part of the world. From used on the world’s largest buildings.” precise monitoring of deformation caused by oil production, to precise vertical alignment of a After construction is complete, the receivers tower 515 feet above the ground surface, the can be left in place to provide ongoing Port and City of Long Beach rely on the skillful use monitoring. (Incidentally, Rutledge was of GNSS receivers to keep things level and plumb also instrumental in setting up the GPS … and to avoid that sinking feeling. subsidence monitoring system in Long Beach.) Leica Geosystems AG leica-geosystems.com ©2019 Hexagon AB and/or its subsidiaries and affiliates. Leica Geosystems is part of Hexagon. All rights reserved.
Leica Geosystems Innovative Vertical Alignment System Keeps 432 Park Ave. Plumb ‘Skyscrapers’ is such an ‘80s tower in the United States (depending differing expansion rates of sunlit term—1880s that is. In the 21st on how one defines One World Trade and shaded sides of a building), wind century, as high-rise buildings have Center’s crowning pinnacle) and easily the pressure (remember, each side of the reached previously unimaginable Western hemisphere’s tallest residential completed building will be like a giant, new heights, architects and city building… and it will rise straight up from 131,000 sq. foot sail), and crane loading planners have been forced to find a perfectly square (“The purest geometric and movement during construction. new terms, eventually settling on the form,” according to architect Rafael Viñoly) More subtle factors include slight fairly literal ‘supertall’ for buildings footprint measuring just 28.5 meters variations in concrete settling, and even over 300 meters (984 feet) and the (93.5 feet) per side. That’s about 814 sq. the variations, within tolerance, of steel clunky-but-evocative ‘megatall’ for meters (8,760 sq. feet)—for comparison, work. So Adam M. Cronin, lead surveyor buildings over 600 meters (1968 the Burj Khalifa’s footprint is about 8,000 for Roger and Sons Concrete on 432 feet)—only three buildings currently sq. meters. Park Avenue, really needs to know— in qualify, including Dubai’s 829.8 realtime if possible—where the building meter (2,722 feet) Burj Khalifa. A building this tall and this skinny is very is, compared to design, and how it’s nearly in a class by itself, and calls for responding to various loads. But there are lots of supertalls, so advanced construction techniques. One many that subcategories are beginning task in particular is simple in conception, For conventional urban construction, to emerge, and the sexiest so far is but extremely challenging in practice: even skyscrapers, this task is relatively ‘superslim’ a term being applied to a keeping the building plumb. simple. Ground level control is new crop of supertall buildings with very transferred to permanent marks on small footprints. New York City’s 432 Working With Gravity surrounding buildings, and those marks Park Avenue building is perhaps the best Many confounding factors affect supertall are used as references for formwork example now under construction; when verticality and most are dynamic, changing positioning, steel assembly, and other completed in 2015 it will, at 426 meters from hour to hour. Some of the most layout tasks. Sometimes, buildings are (1,398 feet), be the 2nd or 3rd tallest important include thermal load (the kept plumb with sightings through slab
penetrations. But these methods won’t work displacement to +/-0.2” of arc, are installed how the various construction and weather loads on a supertall. For one thing, they don’t in the building’s basement, and at regular affect verticality from day to day. If needed, scale well—the need for vertical alignment intervals of about 10-12 floors. “They make a he can make adjustments to form positioning information is so critical and urgent that big difference. Along with the GNSS, they’re to make corrections. It’s a surprisingly speedy optical measurements are simply not fast or helping us to make great strides in vertical process; “We’re completing a lift every three accurate enough. It can take several hours, alignment control, especially when predicting days,” Cronin says. “And that’s fast for this in typical ground reference systems, to the effects of the day to day construction type of construction.” take all needed measurements and perform and wind loads,” Cronin says, referring to calculations for a high altitude positional fix. movement due to the weather, crane loads, In sum, the Vertical Alignment System frees More obviously, 432 Park Avenue will quickly concrete placement, cocoon jumping and so supertall construction surveyors from the rise well above nearby buildings, making on. The system’s inclinometers are sometimes need to tie to ground references. Building nearby optical references useless. “We’re left in place after construction to provide control is independent of ground control, and literally in the clouds up here,” Cronin points continuous monitoring. surveyors can generate precise coordinates as out. “Some days, we can’t see the street or • As construction progresses, a weather needed, compare these to design coordinates, even other buildings.” station will be added; “We’re working with and correct the building’s vertical alignment Leica Geosystems to tie in realtime wind and incrementally to keep walls plumb. So on this project, Cronin is using the most temperature information,” Cronin explains. “To recent iteration of the Vertical Alignment tie that in with the GNSS/RTK observations “The Vertical Alignment System consists of System first developed by Leica Geosystems and tiltmeter data would be very helpful.” consultation, training, installation and on-going Engineered Solutions for use on the Burj management of the data,” explained Leica Khalifa, and proven several times since, All this data is combined and processed Geosystems’ Vice-President of Engineered most notably on One World Trade Center. In in a customized implementation of Leica’s Solutions Gerard Manley. “It’s a modular essence, the system combines realtime data advanced Spider network RTK solution. Among system, and the components can be acquired streams from several sources: other tasks, Spider is able to automatically based on the user’s needs. We are seeing a • GNSS positional data from four Leica apply the complex transformation between definite trend in supertall construction, where receivers, posted near the corners of 432 ‘ellipsoid normal’ (vertical relative to the BIM, realtime monitoring, and construction are Park Avenue’s outer formwork platform WGS84 ellipsoid) and ‘gravity vertical’ (vertical all tightly integrated. As this trend develops, we (also known as the “cocoon”). The receivers on the job site, better known as ‘plumb’). In are continuing to refine the Vertical Alignment monitor GPS and GLONASS, and the Brooklyn most construction applications, the difference System to be even more effective.” Pier and Holland Tunnel CORS stations. between the two is immaterial, but at nearly • Continuously monitored optical data, 1,400 feet it could be inches… which would An Easy Transition derived from total station shots on 360º be potentially disastrous. “Fortunately, thanks 432 Park Avenue is Cronin’s first opportunity to prisms mounted just beneath the GNSS to Spider, I don’t have to think about that too use a GNSS-based system on a major building receivers. This data gives feedback on the much,” Cronin says. construction, and he admits he was a little building’s frame and shape, and the prisms uncomfortable at first. “I didn’t want to “flip are also used as resection points when doing All results can be accessed continuously, and the switch” too soon,” he says. “Coming from layout and form positioning work. The prisms a ‘solid solution’ is provided each hour. So, on a more traditional surveying background, it was are ‘active’ control points; moving upward as an hourly basis, Cronin can check the figures important to me to test the system against construction progresses. and be confident he knows exactly how the ground references.” • Leica Nivel200 Series dual-axis building is placed within two hundredths of a inclinometers, which can measure foot and, over time, he can develop a sense of
Fortunately, he was able to do just that for afternoon, and found that the differences were several months. Cronin essentially doubled negligible, which surprised me. And even during up on verticality control during construction the recent polar vortex weather, which was super of the first 20 floors. That is, he started with cold, we always had good signal and good results. ground control, and a network of prisms on It’s been a very reliable system.” nearby buildings, while also installing and using the Vertical Alignment System. “We Leica Geosystems has developed the current compared results every floor,” he explains. state of the art in high-rise construction control, “And by the 20th floor, as I lost the ability and the Vertical Alignment System has proven its to use references I was used to, I was worth on the world’s tallest buildings, including already super confident—the GNSS system the Burj Khalifa, the tallest of all. For the first always checked out.” In fact, as the building time, construction surveyors are no longer rises multipath issues are eliminated, and dependent on the ever receding ground for GNSS coordinates should become even positional fixes; instead, continuously updating more reliable. GNSS and inclinometer data, and optical readings give precise moment-to-moment coordinates on Cronin has established some good routines active control points, and help to keep the world’s for working with the Vertical Alignment burgeoning class of supertalls and superslims System. For instance, he’s learned to use standing tall, and perfectly straight. overnight results as the basis for layout work; thermal loads are balanced then, So what’s it like when your ‘office’ is a semi- and cranes aren’t shifting a lot of weight exposed platform more than a 1,000 feet above around. He also prefers to do precise layout the ground? “There’s nothing better!” says Cronin. work in the quieter twilight hours, when the “We can see from Tappan Zee Bridge all the way site is calmer and there is less movement downtown, and we have a bird’s eye view of in the structure. Still, he finds that he can Central Park. It’s not for everyone, but I surelike get consistent results at any time of day; it.” And with the security provided by excellent, “As an exercise, we’ve performed the same realtime positional information, he likes it even positioning work at twilight and in the more. Leica Geosystems AG leica-geosystems.com ©2019 Hexagon AB and/or its subsidiaries and affiliates. Leica Geosystems is part of Hexagon. All rights reserved.
Leica Geosystems TruStory Keeping a vigilant eye Newmont’s Ahafo South Mine lies responsible and safe. observations of the mine pit walls within the Sefwi Volcanic Belt, one In business since 1921, Newmont in real time. Any fast movements of Ghana’s largest volcanic belts. operates mines in seven countries occurring on the walls will be These active regions contain a across seven conti-nents. They acquired immediately detected and used to wealth of mineral deposits, such as two mining properties in Ghana in the predict and prevent wall failures. This in gold, but are also cause for a great mid-1970s, Akyem and Ahafo, which turn saves the loss of equipment and, deal of concern amongst mining quickly became major new gold mines most importantly, protects the lives corporations and employees. A for Newmont. With the Newmont Ghana of Newmont employees on location in gold mine’s steep walls are very mines, the company generated more than the pit. fragile and in constant motion. $464 million in economic value for its Continuous, extensive monitoring stakeholders in 2015 alone. 10 years – a world of difference by geotechnical engineers must Commercial mining began at Ahafo back be done in order to keep open pit The Ahafo Mine has been a challenge for in 2006. Monitoring the stability of this miners safe from falling rocks or Newmont over the few past years. The 2100 x 450 x 120 metre pit was carried collapsing walls. western part of the mine is characterised out manually by surveyors. Back then, by a weaker rock material called graphite, they would periodically measure sets One of the world’s leading gold which can cause sta-bility issues when of prism targets installed on the mine’s producers, Newport Mining coupled with volcanic belt movement. slopes, using manual Leica Geosys-tems Corporation, selected Leica GeoMoS Falling rock accidents were occurring and total stations, such as the Leica TS11, monitoring solution due to the stability was becoming an issue. and a software program located back in software’s proven track record. the office. The Ahafo mine is equipped with In January 2016, a team of experts this industry-leading software to were employed to implement the Deformation movement is determined provide monitoring professionals GeoMos monitoring solu-tion at the by comparing sets of measurements. with real-time, actionable Ahafo mine. This new solution makes Ten years ago, data was collected information and keep mining necessary round-the-clock measurement manually once a day then brought
to geotechnical engineers to analyse delivered in these 3D point clouds, with Worth its weight in gold based on comparisons with subsequent each of the thousands of points within Newmont uses the industry-leading measurement sets. The entire process them being a highly precise measurement. GeoMoS monitoring solution at various was very time consuming. Surveyors other mine sites worldwide. Within the could also only take measurements “The Leica MS60 not only recorded company, the software performance during the day, dividing them in shifts. displacements in GeoMoS by collecting record is considered exceptional by With too few skilled personnel and 3D scans, it also proved very helpful monitoring professionals across the not enough data, the incidents at the by scanning the volume of materials globe. mine continued to occur. The company moved from the pit,” says Michael Muri, decided to increase the monitoring geotechnical engineer at the Newmont GeoMoS connects to the MS60, via a of the steep slopes to five times a Ahafo Mine. router, to collect data. It then stores and day. This brought about the upgrade streams this data using a SQL database. from manual to automated monitoring After considering several monitoring The Meteo sensor, installed close to equipment, such as Leica Geosystems programs, the GeoMoS software was the monitoring station, measures robotic total stations TS15, TCRP 1201 selected. It was the first automated any environmental changes, such as and TCRA 1203 that automatically monitoring system installed for a customer temperature and pressure, to correct the monitored the 30 prisms installed in Ghana by PDSA and Nana was part of measured slope distances taken by the throughout the mine. the team who implemented it. MultiStation. The streamlined solution tracks the “All of these instruments live up to their The solution consists of the Nova MS60 many movements of the gold mines. The reputation for being extremely robust MultiStation, a digital terrain model (DTM) MS60 is able to scan critical, inaccessible and precise instruments. Newmont is Meteo sen-sor for measuring atmospheric sections of the mine safely, without convinced there’s no better accuracy variations in temperature and air pressure, placing people or expensive equipment or durability on the geodetic market,” and a Netmodule Industrial WLAN Router at risk. Using the reflectorless mode of says Nana Yaw Quayson from technical for communicating between equipment the electronic distance meter (EDM), the services and support at PDSA Ltd, and sending collected data. All of this MultiStation is able to measure with the author-ised service partner of Leica is powered by a 12V solar panel power highest accuracy possible, locking onto Geosystems. supply. natural targets to detect deformation movements in areas of the mine’s Investing in the best for maximum Leica GeoMoS Monitor and Leica Ge-oMoS surfaces where prisms have not yet been return Analyser software is used to monitor the installed. Newmont opted for the new Leica MS60 mines. MultiStation, which could scan critical Simpler workflows enable faster, slope surfaces in 3D point clouds and more informed decisions is capable of collecting data without All of this was set up in a shed close to All of this information is taken and having to access targeted loca-tions the mine pit built specifically to protect the processed by Leica Monitor, which to install prisms. Such inaccessible equipment, Once the instruments were provides monitoring professionals with or dangerous monitoring points are configured, Nana and the team went back understandable information instantly. scattered throughout the pit and to the office, quickly installed GeoMoS and Rapid movement below the earth’s are now easily monitored. Maximum monitoring could begin. surface can create instable walls and deformation volume results are dangerous developments immediately.
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