Installation, Operation and Maintenance Guide - Dolphin Solutions
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DS800 DOLPHIN SOAP CARTRIDGE MULTIFEED FOAM SYSTEM Installation, Operation and Maintenance Guide Guide created July 2019 : Revision B PRODUCT CODES › DS800 Multifeed Soap System › DS800-Pipework Pipework & Fittings Pack – Order 1 per dispenser › Dispensers not included - order separately 01424 202224 D O L P H I N S O L U T I O N S . C O. U K
CON TE N TS › Pack Contents 3 › Install – Quick Star t Guide 4 › Install – Impor tant Notes 5 › Install – Example Set-Ups 6 › Operations & Maintenance 8 › Troubleshooting 9 › Warranty, Compliance & Cer tification 11 2 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
PACK CON TE N TS 1 x WALL MOUNTED MULTIFEED SYSTEM Fasteners included Requires clearance to replace car tridge 400 139 139 1 • 2 • 500 3 • Description Additional information 4 • 1 Back Plate Variety of fixing holes 2 3.5 Litre Refill Consumable item 1 x complimentary Car tridge car tridge supplied 3 Valved Used to remove and replace car tridge 5 • Connector from the system 4 Level Visual indication of soap level to Indicator Pipe inform when car tridge needs replacing 5 2 Litre Continues supply to dispensers while • Reservoir car tridge is empty and awaiting (Fixed) replacement 6 Isolation For isolation of soap supply to 6 Valve dispensers 1 x VE N T P I P E 1x P IP EWORK / Placed at end of dispenser run FITTIN GS PAC K 1 pack per soap dispenser 1 x 900mm Length Pipe 1 x 10mm Equal Tee Connector 1 x 10-8mm Straight Reducer 4 x 10mm Pipe Clips 3 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
Key IN STALL QUI C K STA RT GUIDE P = Pump C = Compressor = Soap flow t STEP 1 STEP 2 STEP 3 STEP 4 SELECT POSITION FIX MULTIFEED FIX PIPEWORK FIX VENT PIPE Select position for multifeed Mount multifeed system Use pipework and fittings Install vent pipe ver tically at system ensuring facility staff onto flat wall using the to create a straight and the end of the run. Ensure will have unobstructed fixing holes and slots horizontal run past all top is higher than multifeed access for regular car tridge provided. dispensers. Breakoff to each system to avoid overflow. replacement. dispenser using tee fittings. EXAM P LE 1 SYSTE M P LAC E D C C C BELOW D I S P E N S E R S › Ensure pumps are installed below system and foaming compressors are placed directly next to dispensers P P P t t t STEPS 1 - 2 STEP 3 STEP 4 t t t EXAM P LE 2 SYSTE M P LAC E D ABOV E D I S P E N S E RS › Ensure foaming compressors are placed directly next to dispensers P P P C C C 4 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
IN STALL IM P ORTA N T N OTES SUP P LY DIREC TI ON EASE OF AC C ESS › Soap supply can feed left or right from multifeed system. › Ensure facility staff will have unobstructed access to Move supplied red plug to block direction not in use. multifeed system being mindful they will need to access the system regularly to replace the car tridge. P USH FITTIN GS 10-8m m REDUC ER › Push pipe all the way in to avoid leaks. Pull to check the › 10-8mm reducer can be used to step down pipe size pipe is secure. dependent on input diameter of selected dispensers. › Keep fittings and pipework clean and scratch free. › If required, push the reducer into the 10mm equal tee › Avoid angled cuts or distor tion by cutting with pipe cutters. fitting at the breakoff point to each dispenser. PP PP PP PP STRA IGHT P IP EWORK C OM P RESSOR & P UM P › It is vital to install pipework straight as undulations will trap › Compressor (C) mixes air with soap to create foam soap. air reducing efficiency and function. For best results, place compressor as close to the dispenser › Use pipe clips provided or a metal cable tray. as possible. › A slight upwards gradient towards the vent pipe is › Place Pump (P) below car tridge to reduce work load on the acceptable and can help air escape. pump and increase its lifespan. C P P P P SOAP TY P E C OM PATI B LE DI SP EN SERS › Foam refill soap car tridges must be purchased from an › Panel mounted: BCL632F authorised supplier. › Counter mounted: BC633F › Contact Dolphin for information. › Behind mirror : BCZ1596 5 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
Key IN STALL EX A M P LE SET-UP S P = Pump C = Compressor 01 Multifeed System Behind Mirror System behind mirror Automatic dispensers P C Behind mirror dispensers 02 Multifeed System Behind Mirror System behind mirror Automatic dispensers P Panel mounted dispensers C 03 Multifeed System Behind Mirror System behind mirror Automatic dispensers P Counter mounted dispensers C 04 Multifeed System Behind Mirror System behind mirror Manual dispensers Panel mounted dispensers 6 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
Key IN STALL EX A M P LE SET-UP S P = Pump C = Compressor 05 Multifeed System Under Counter C System under counter Automatic dispensers P Counter mounted dispensers 06 Multifeed System Under Counter C System under counter Automatic dispensers Panel mounted dispensers P 07 Multifeed System Under Counter System under counter Manual dispensers Counter mounted dispensers 08 Multifeed System Under Counter System under counter Manual dispensers Panel mounted dispensers 7 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
OPE RATION S AN D MAIN TE N AN CE C HEC K SOAP LEVEL ORDER M ORE SOAP › Level indicator pipe provides visual indication of soap › Foam refi ll soap car tridges must be purchased level to inform when car tridge requires replacement. from an authorised supplier. › Contact Dolphin for information. Full WEB dolphinsolutions.co.uk Replace car tridge TEL +44 (0) 1424 202 224 within this range FAX +44 (0) 1424 205 200 Empty REP LAC E C A RTRI DGE C LEAN C ON N EC TOR › Instructions to replace refi ll car tridge below. › Connector can require cleaning after time to › These instructions are also printed on each individual remove build up of soap residue. car tridge. › To clean, disconnect from car tridge and submerge in a cup of warm water. Dr y and reconnect. 01 › Disconnect empty box by pressing firmly on button and pulling downwards 02 › Slide refill off bracket and recycle cardboard box and C LEAN THE SY STEM ramp › When cleaning the outside of the system do not use steel wool or cleaning agents containing alcohol, acid, or abrasives. These substances could damage the surface of › Pull out spout from inside the system or react with materials used inside causing 03 new refi ll, remove foil seal leaks. and slide into bracket › For surface cleaning use only soap and water and wipe dr y with a clean cloth. When cleaning around the system ensure it is protected from any splattering of harsh › Push connector firmly cleansers. 04 onto refi ll spout › The sealed multifeed system and pipework will not require any internal flushing. › Click indicates successful C LEAN DI SP EN SERS 05 › See technical documents on specifi c dispensers for connection CLICK information on maintenance and cleaning. 8 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
TROUB LE SHOOTIN G For accurate troubleshooting on individual soap dispensers seek the guide for that specifi c model via dolphin.co.uk. For troubleshooting on the car tridge multifeed system and adjoining pipework see below. Assumption is made that there are no issues with individual soap dispensers. P ROB LEM SY M P TOM S C AUSE SOLUTI ON › LEAK AT A PUSH Connector has tension on it / Pressure compromising the Reconfi gure pipework to CONNECTOR pipework is not level as it integrity of the joint. release tension. A cable tray FITTING enters connector. is the best way to keep pipework straight and level. Connector has no tension on Pipe not fully inser ted into Ensure pipework is fully it and all pipework enters connector. Seal not made. inser ted into connectors. parallel. Pull to check. Dir t compromising joint Remove pipe from connector integrity. Seal not made. and clean. If damaged replace/re-cut pipe. Angled cut comprising joint Remove pipe from integrity. Seal not made. connector and re-cut. › LEAK UNDER Soap leaking around Valved connector is not fully Disconnect connector, ensure MULTIFEED connector. coupled with car tridge spout. car tridge spout is slid SYSTEM correctly into bracket, then firmly reconnect. Click indicates successful connection. Soap has built up around Clean valved connector connector during car tridge following instructions in the replacements. maintenance section. Soap leaking under Reser voir bag has been Request ser vice visit by reser voir. damaged. Dolphin engineer to replace reser voir bag. ›› 9 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
TROUB LE SHOOTIN G For accurate troubleshooting on individual soap dispensers seek the guide for that specifi c model via dolphin.co.uk. For troubleshooting on the car tridge multifeed system and adjoining pipework see below. Assumption is made that there are no issues with individual soap dispensers. P ROB LEM SY M P TOM S C AUSE SOLUTI ON › NO FLOW OF When automatic dispensers System has run out of soap Replace car tridge and bleed SOAP TO DISPENSERS are triggered, no soap is and car tridge is empty. dispensers if air has entered. dispensed. Valved connector is not Disconnect connector, ensure When manual pumps fully coupled with car tridge car tridge spout is slid depressed, no soap is spout. correctly into bracket, then dispensed. firmly reconnect. Click indicates successful Assumption: connection. No issue with actual dispensers. Reser voir isolation valve is Turn blue handle so it is All pipework connections are closed. (Blue handle is parallel with pipework and free of leaks perpendicular to pipework) front of reser voir. Soap has not been bled all Bleed the system. the way to dispensers. For automatic dispensers use the refi ll button to prime the dispensers. For manual dispensers pump until soap is dispensed. 10 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
WARRAN TY, COM P LIAN CE & CE RTIFICATION WARRA N TY W ELL C OM P LI AN C E Dolphin warrants that its products will be free of defects in The DS800 used in conjunction with compatible foam soap material and workmanship during normal use for one year dispensers meets the requirements outlined in WELL v2 from the date the product is purchased. 2018 by IWBI (International WELL building Institute) If a defect is found in normal use, Dolphin will, at its Section discretion, repair, provide a replacement par t or product, or Water, W08 Handwashing, Par t 2A make appropriate adjustments. Damage caused by accident, misuse, or abuse is not covered by this warranty. Improper WELL is a building standard with an aim to improve global care and cleaning will void the warranty. Proof of purchase health by transforming the spaces where people spend their (original sales receipt) must be provided to Dolphin with all lives. Research and evidence based. warranty claims. By using sealed soap car tridges in the DS800, the risk Dolphin is not responsible for labour charges, installation, or of bacterial contamination is dramatically reduced creating a other incidental or consequential costs other than those more hygienic washroom compared to those using bulk fill noted above. In no event shall the liability of Dolphin exceed top up containers. the purchase price of the product. If you believe that you have a warranty claim, contact your Dolphin Distributor, Dealer or Plumbing Contractor. Please be sure to provide all per tinent information regarding your claim, PATEN T P EN DI N G including a complete description of the problem, the product, model number, the date the product was purchased, from Pending UK Patent Application whom the product was purchased and the installation date. No. 1314060.3 Also include your original invoice. DOLPHIN AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. This warranty excludes product damage due to installation error, incorrect maintenance, wear and tear, batter y, product abuse, or product misuse, whether performed by a contractor, ser vice company, or the consumer. 11 DS800 Installation, Operation and Maintenance Guide www.dolphinsolutions.co.uk
Dolphin Solutions Southpoint, Compass Park, Bodiam, Robertsbridge TN32 5BS Tel: 01424 202224 Fax: 01424 205200 www: dolphinsolutions.co.uk info@dolphinsolutions.co.uk
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