In motion - Ahauser Gummiwalzen
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In motion 2. ImPr_AGW_2011_e.indd 21 19.03.12 18:20
2. ImPr_AGW_2011_e.indd 2 19.03.12 18:19
One step ahead!
L eading the way is all about constantly surpassing
oneself and to overcome the own limits. Due to a
clear concept we have firmly established our current
market position as specialists for technical rollers and
as partner of choice for leading manufacturers. We are
constantly striving to be better. Not only better than
our competitors, but also better than our current high
standards.
This is why you are always a crucial step ahead using
products made by Ahauser Gummiwalzen.
2. ImPr_AGW_2011_e.indd 3 19.03.12 18:19
Many people believe that being
ahead their competitors is just
a question of technology.
We see things differently.
2. ImPr_AGW_2011_e.indd 4 19.03.12 18:19
O ur success is founded on know-
ledge, expertise, motivation
and 40 years of experience.
We also owe our market position as
innovative specialists for technical
rollers to our committed staff mem-
bers. P
eople who know their busi-
ness inside out and are passionate
about solving new tasks every day.
2. ImPr_AGW_2011_e.indd 5 19.03.12 18:19
Ahauser Teflon rollers ®
We provide more than just rollers – we provide solutions.
Teflon® rollers – the production of high quality Type PFA is more durable from 0.5 to 1.5 mm and is
patented solutions for polyurethane sheets such as at higher temperatures and applied to the rubber coating
well-known problems those used for truck tarps. higher line loads. using our patented process.
and new procedures Sufficiently anti-adhesive Ahauser Teflon® rollers
Whether things get hot or silicone, however, cannot Sometimes it only needs achieve Ra values up to
softeners become aggressive handle softeners. a few small details to 0.4 and concentricity up to
– the Teflon® surface stands Ahauser Teflon® rollers also open the path to a new 0.02 mm. Using our CNC-
firm. provide decisive advantages dimension controlled radial grinders,
Due to their outstanding for applications in the textile The metal core is provided special roller geometries
features Ahauser Teflon® industry: Our bed rollers, with a rubber coating such as cambering or hollow
rollers open entirely new bearing rollers and nip rollers between 65 and 100 Shore grinding can be achieved wi-
prospects. Thus they combine are resistant to all conven A with any desired coating thout loss of wall thickness.
the benefits of anti-adhesive tionally employed chemicals thickness. By specifically Standard roller covers are
Silicon with the benefits of and required processing selecting the rubber quality, available up to a diameter
EPDM and its high chemical temperatures. the elasticity can be precisely of 450 mm and a covering
resistance. Ahauser Teflon® rollers are tailored to your technical length of 5,000 mm.
While EPDM resists to available in two basic types: requirements. Of course, we can also
aggressive softeners in PVC, Type FEP is suitable for lower Depending on the specific realize special dimensions
it is not sufficiently anti- loads and represents the more application, the Teflon® upon request.
adhesive to be used in the economical solution. coating thickness ranges
Teflon
Only by DuPont
®
Teflon® is a registered trademark by DuPont de Nemours.
2. ImPr_AGW_2011_e.indd 6 19.03.12 18:19
Economic efficiency Thinking ahead and developing new ideas –
future-oriented patented solutions.
Productivity means properties open up entirely
running and running new and economical ap-
and running – improved plications: Here, Teflon®
machine utilization as a pressure r ollers achieve
result of anti-adhesion substantial operating time
and easy cleaning improvements. Processing
Ahauser Teflon® rollers adhesive sheets also beco-
are easy to clean and mes considerably easier.
considerably reduce machine Related to laminating and
downtimes. Our Teflon® coating equipment, charging
rollers therefore provide and press rollers resist to
a true added value. No chemical influences and, due
matter if in laminating to their anti-adhesiveness,
equipment for one- or make cleaning faster and
mixed-component adhesives easier.
or in coating equipment And this is why advance in
where liquid PP or PE gets in competition is more than a
contact with the rollers, the question of technology at
outstanding anti-adhesion Ahauser Gummiwalzen.
2. ImPr_AGW_2011_e.indd 7 19.03.12 18:19
The surface covers a secret our
competitors are keen to know.
We would like to share it
with you.
2. ImPr_AGW_2011_e.indd 8 19.03.12 18:19
U nderstanding and being
understood – this is how quality
is established. The secret is simply
communication, which works because
your contact person understands your
goals and knows exactly what you are
talking about. Through an in-depth
exchange of ideas, information and
close cooperation with you, results are
accomplished you can rely on.
2. ImPr_AGW_2011_e.indd 9 19.03.12 18:19
Flexibility There is only one optimal solution for each individual application.
And sometimes it is even at a better price.
uel
nes
s, F
bol
p.
s
tion
ase
eto
ase
ym
in ° x. tem
s, B
l
crip
r, K
rt S
Gre
oho
ne
C
Acid
Este
Ma
Ozo
Sho
Des
Oil/
Alc
NK Natural rubber
Mixtures
SBR Styrene-butadiene rubber approx. 100 °C 1 3 3 3 2
NBR Acrylonitrile-butadiene rubber approx. 120 °C 2 1–2 3 3 2–3
ECO Epichlorohydrin rubber approx. 150 °C 2 1 3 1 2–3
CR Chloropren rubber approx. 120 °C 1 2 3 1 2
CSM Chlorsulfonated polyethylene approx. 150 °C 1 2–3 3 1 1
Si Silicon rubber approx. 200 °C 1 2–3 3 1 2
FPM Fluorocaoutchouc approx. 220 °C 1 1 2 1 2–3
PU/PUR Polyurethane approx. 80 °C 1 2 2–3 1 2–3
EPDM Ethylene propylene diene copolymer approx. 130 °C 1 3 1 1 1–2
Formulasforyoursuccess quickly and reliably – that
Our quality standards caters to your specific needs.
include customized rubber
coatings made of all types Reliably producing,
of elastomers, as well as rocessing
p
the immediate availability of and finishing
more than 200 compounds Bases, acids, oils, solvents,
stored under optimum paints – the appropriate
conditions. Should neither roller coating is always
compound match your based on qualified support
application, we develop a considering your entire
customized composition – process conditions in detail.
2. ImPr_AGW_2011_e.indd 10 19.03.12 18:19Precision work Ground or chequered? We go deep under the roller surface.
2
–3
–3
2
1
2
–3
–3
–2
Individual solutions roller has to withstand? What 85 grooves/inch Checked quality
that fit electrostatic and physical con- No matter if chequered In order to provide m aximum
Laminating, transporting, ditions must be considered? or grooved, symmetric or safety, our products are
lining and varnishing up to Based on your requirements, asymmetric – with state of subject to strict quality
6000 mm in centre distance we will not only find the the art CNC machines we will controls. You can be sure
and 1050 mm in diameter appropriate compound, but achieve the precision required that we will detect even the
– the character of the roller also the right surface structure for your application. However, slightest divergences from
surface is defined by many and geometry. A solution quality is not only a technolo your requirements and our
parameters specified by that perfectly matches your gical issue, since experience quality standards.
your production process. application. and sure instinct of our
What is the intended use of employees are indispensable
your r oller? What chemicals to achieve the highest precision
and materials are used? levels.
What temperatures will the
2. ImPr_AGW_2011_e.indd 11 19.03.12 18:19Some people say we are
passionate perfectionists.
Thank you.
2. ImPr_AGW_2011_e.indd 12 19.03.12 18:19W e are pleased about such a compliment.
Our responsibility to perfectly fulfill your
specifications will increase with well-founded
customer relations and personal contact.
This is why we are passionate when it comes
to find a solution for “insolvable” problems
and always achieve the best results without
compromise.
2. ImPr_AGW_2011_e.indd 13 19.03.12 18:19Know-how With a few things we are absolutely intolerant!
Thinking ahead your branch. This know-how Gaining experience, information is continuously
As specialists for develop- has continuously grown imparting know-how exchanged.
ment and production of with the changing markets Our know-how in produc- This “knowledge database”
rollers, we are familiar with and production processes: tion and application has forms the foundation for our
Thanks to our consistent continuously grown due developments.
commitment, we not only to the various tasks we
solve current tasks but are have been faced with. Only this way will we be able
also a clear step ahead with Your r equirements undergo to continue to preserve our
many other solutions. careful analyses in our technologic advance in the
daily routine. New ideas are future and make further
permanently examined and advancements.
2. ImPr_AGW_2011_e.indd 14 19.03.12 18:19Speed Logistics and Transport –
There Are Many Reasons why our Service is Absolutely Perfect.
Made and delivered space to make sure the
We not only deliver quickly s ensitive surface of the
and reliably, but also ensure roller gets to your premises
safe transport: In order to without damage.
protect your rollers against
damage, we recommend Take advantage of the
appropriately dimensioned benefits of short distances,
containers which can be right decisions and a modern
provided by us. They are infrastructure.
equipped with fixtures for
the core shafts and enough
2. ImPr_AGW_2011_e.indd 15 19.03.12 18:19Are you worried that we
have never solved a task
such as yours before?
You are right here.
E very task is something special
and unique, our solutions are
always individual: This is why we
have not manufactured rollers
that precisely fit your production
process, so far.
There is only one way to change
this: Trust in our experience!
2. ImPr_AGW_2011_e.indd 16 19.03.12 18:202. ImPr_AGW_2011_e.indd 17 19.03.12 18:20
Versatility All in one – a wide range of products for your applications.
Roller cores Glass fibre System tubes deflection rollers and drive
The production of roller reinforced sleeves Ahauser Gummiwalzen rollers, etc. as well with PU
cylinders is not less demand Air cushion technology maintains a broad range of roller coatings. Polyurethane
ing than the production of allows for quick exchange rubber tubes made from all rollers are characterized by
high-quality rubber rollers. of rubber-coated glass common elastomers, such as their high mechanical load
Quite the contrary. It forms fibre r einforced plastic banana rollers and deflection capacity.
the basis for every roller sleeves. The cylindrical rollers, for your application.
and is therefore subject to design e nables you to fix The tubes are produced fast Balancing
strict quality requirements. our s leeves at any desired as coreless yard ware at a Competent service com-
We manufacture cylinders position. With sleeves, the favorable price. pletes our comprehensive
made of steel, stainless expenses for transport are range of products – even if
steel, aluminum or carbon reduced and they avoid Polyurethane rollers hurry is needed. As a matter
fiber r einforced plastics, costly stock-keeping of For extreme applications, of course professional
customized to match your spare cores. we deliver driving rollers, balancing is part of our
production. We provide feed rollers, expander rollers, services. Related to rollers
comprehensive service such up to a length of 6000 mm
as grinding of shafts, fittings and a diameter of 1750 mm,
and bearing seats, including we will always be on your
of course the repair of roller side – with experience and
cores and shafts. state-of-the art techniques.
2. ImPr_AGW_2011_e.indd 18 19.03.12 18:20Solutions
Roller types
Pressing, squeezing, drawing, laminating, Adhesive application rollers
batching, roll-laminating, winding… Advancing rollers
What can our rollers do for you?
Band saw rollers
Bed rollers
Calendar rollers
Clearing rollers
Coating rollers
Color application rollers
Contact rollers (grooved or
smooth)
Couch rollers
Conveyor rollers and rolls
Draw-in rollers and rolls
Dressing rollers
Drive and brake rollers
With our industry-sector- plastics industry, paper stage by testing readiness Embossing mating rollers
specific and application- industry, the steel and metal prior to series production. Flash rollers
oriented expertise, we industry and many more. Why not take advantage Foulard rollers
provide comprehensive of customized solutions Guide rollers
know-how related to the We analyze the current adjusted to fit your require- Immersion rollers
development of rollers for condition for production by ments – reliably, efficiently
Laminating rollers
foil production and finishing, communicating intensively and always one step ahead
for wood and furniture with our customers and of the competition. Laser-engraved
flexoprint rollers
industry, textile and leather cooperate closely from the
Mercerizing rollers
industry, the print industry, very outset of the planning
Metering rollers
Mordant application rollers
Nip rollers
Paint application rollers
Press rollers
Pressure rollers
Pre-treatment rollers
Reducer rollers
Reversal rollers
Rotary stretchers and hoses
Sandwich rollers
Take-up rollers
Teflon® rollers, patented
Welding rollers
And many more
2. ImPr_AGW_2011_e.indd 19 19.03.12 18:20Ahauser Gummiwalzen
Lammers GmbH & Co. KG
P.O. Box 1106
D-48661 Ahaus
Germany
Heisenbergstraße 8
D-48683 Ahaus
Germany
Phone: +49(0)2561 · 9385-0
Fax: +49(0)2561 · 9385-500
info@ahauser.com
www.ahauser.com
We wish to thank the following companies for their kind assistance:
Horstmann Maschinenbau, Nordenia Deutschland,
Tetra Pak, Windmöller & Hölscher.
2. ImPr_AGW_2011_e.indd 20 19.03.12 18:20You can also read
