Importance of a Product life-cycle data access to facilitate product Recirculation in a Circular Economy - Jelena Kurilova-Palisaitiene Tomohiko ...
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Importance of a Product life-cycle data access to facilitate product Recirculation in a Circular Economy Jelena Kurilova-Palisaitiene Tomohiko Sakao Div. of Environmental Technology and Management, Dept. of Management and Engineering 03.02.2021
2/10/2021 2 Right to Repair Is a coalition of 40 organizations in 15 European countries pushing for system change around repair. • 2019 European Commission developed its Green Deal – for sustainable future • 2020 Right to repair movement in Europe to support product repair • It is the fight against product obsolescence and a call for a product labeling for repairability • Making repair a norm and going against big interests and strong industries • French (EU) repairability index - product suitable for repair index Source (www.repair.eu)
2/10/2021 3 9 Recirculation processes 9 Repurpose (Remodel, Redevelop, Regenerate) Value-retention 8 Remanufacture (Upgrade) 7 Refurbish (Comprehensive refurbish) 6 Recondition (Restore, Renovate, Remake, Rebuild) 5 Repair (Maintain, Service, Overhaul) 4 Refresh (Fix, Refit, Renew) 3 Reuse (Provide direct reuse, Second-hand) 2 Recycle (Reprocess, Cascade) 1 Recover (Energy recovery) Source (Kurilova-Palisaitiene, J., Sundin. E. ICoR 2021)
2/10/2021 4 Profit margin with remanufactured products 24000 21000 VAT 18000 Profit 15000 margin VAT Costs Logistics and retail cost 12000 associated Profit margin 9000 with new manufactu- Buyback and 6000 ring spare part cost 3000 0 Labor cost New product Remanufactured product Source (adapted from Vogt Duberg, J. 2019)
2/10/2021 5 Sankey diagram for information flow Product Secondary Development Manufacturing Use Service Remanufacturing Use Feedback Feed forward information information bottleneck 1 losses 2 Source (Kurilova-Palisaitiene, J. et. al, 2016)
2/10/2021 6 Digital Product Passport • The Circular Economy Action Plan contains a section on planned action towards “Designing sustainable products“. • As part of this legislative initiative, the Commission will consider establishing sustainability principles and other appropriate ways to regulate, including reducing carbon and environmental footprints and “mobilising the potential of digitalisation of product information, including solutions such as digital passports, tagging and watermarks”. • “Digital technologies can track the journeys of products, components and materials and make the resulting data securely accessible. The European data space for smart circular applications will support applications and services such as product passports, resource mapping and consumer information”. Source (https://ec.europa.eu)
2/10/2021 7 Vision of AI-LCE (Adaptive and intelligent lifecycle engineering) Source: Sakao, Funk, Matschewsky, Bengtsson, Ahmed, forthcoming in CIRP LCE conference, March 2021
2/10/2021 8 Comparison between traditional LCE and AI-LCE Traditional LCE AI-LCE Perspective Lifecycle perspective Lifecycle perspective Digitalization and IoT Beneficial but not A foundation for required deployment Time for changing Typically, longer than a Within a lifecycle (even activities lifecycle on real time) Accuracy of changes Low High made Intelligence used Mainly human Human and artificial intelligence intelligence (complementary) Data storage used Local databases Uniform data access (e.g. data lake) Source: Sakao, Funk, Matschewsky, Bengtsson, Ahmed, forthcoming in CIRP LCE conference, March 2021
2/10/2021 9 Importance of design with the lifecycle perspective Design Material Recycle production Remanufactur- Manufacturing ing Service Maintenance : Material flow : Information flow : Life cycle phase
2/10/2021 10 Thank you for attention! Dr. Jelena Kurilova-Palisaitiene Dr. Tomohiko Sakao Division of Environmental Technology and Management Product Process efficiency service systems Operations Remanufacturing management Sustainable Department of Management and Engineering Circular Linköping University, Sweden Tel: +46700895862 Lean economy manufacturing E-mail: jelena.kurilova@liu.se www.liu.se
Linköping University www.liu.se The authors would like to thank • VINNOVA for financing the research through the ElevatoRE project (No. 2018-00330) which was performed within the Challenge-Driven Innovation (UDI) program. • the Swedish Energy Agency for financing the research through the Remometer project (No. 2019-021532) which was performed within the Re.Source program. • VINNOVA through Produktion 2030 for financing Adapt2030 (Adaptive lifecycle design by applying digitalization and AI techniques to production) project (No. 2019-05589) (2020-2023).
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