Hippo Marine Fendering - Improving leisure, commercial and military boatbuilding worldwide
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W h o A r e H ipp o M a r i ne ? Hippo Marine was established in 1979 as a manufacturer of mooring buoys for both commercial and leisure vessels, becoming part of the FenderCare Group in 2002. Over time, the foam elastomer technology and shop-floor equipment and know-how lent itself to Hippo’s diversification into the design and manufacture of a much broader range of aids to navigation, mooring and berthing. Dutch-built custom tender with UV-stable white Hippo fendering All our surface products are made from closed-cell, Our current capabilities can be summarised into the thermolaminated polyethylene cores, which are then coated following product areas: in thick, protective yet flexible marine grade polyurethane elastomer. The result is extremely hard-wearing equipment, • Mooring Buoys which is virtually unsinkable and requires very little ongoing • Navigation Buoys maintenance, providing a very good return on investment • Offshore Surface Buoys over the extended lifetime of these products. • Sub-Surface Buoyancy • Floating Foam Fenders Our client base ranges from ports and harbours to • Vessel Fendering Systems offshore engineers, construction companies, governmental organisations, navies and shipyards. We used to say that Apart from our standard product ranges, we offer it covers every continent bar Antarctica, but having now the flexibility to design and manufacture tailor-made supplied vessel fendering for an Antarctic survey vessel we solutions for flotation and berthing purposes. can no longer make that claim. From l to r: navy fender, sub-surface buoy, mooring buoy, navigation buoy 02
From l to r: Wallytender, Spanish-built patrol craft, bathing platform protection for Italian-built megayacht W hat a r e H ipp o V e s s el Who Typically Specifies F ende r i n g S y s t e m s ? or Uses Hippo Fendering? Hippo Vessel Fendering Systems are extremely lightweight Anyone who is designing, building or operating a vessel but very durable foam elastomer fendering systems which where there is a definite requirement for the fendering to are typically bonded to the hulls of vessels but can also be be extremely light, to look extremely good, or both. mechanically fixed if so required. The main current applications are as follows: The inside of the fender is made of elastic polyethylene foam, which provides the energy absorption. This core is then coated • Leisure – complete fendering systems for in protective marine-grade polyurethane (PU), either via a luxury tenders and motoryachts spraying or moulding process. • Leisure – bathing platform reinforcements for superyachts and megayachts Depending upon the application, we can vary the materials we • Military – patrol, raiding or interception craft use (i.e. the density of the foam, the material properties of the • Commercial – production RIBs (inc SOLAS) PU and the mesh reinforcement system) to provide the ideal • Commercial – pilot boats and fast crew vessels combination for each specific project. • Commercial – fast rescue craft / lifeboats UK MOD Offshore Raiding Craft 03
W h y Spe c ify H ipp o F e nde r ing? Cuff and spigot systems allow for extremely neat joints and ‘invisible’ trimming to ensure a perfect fit projects where speed and mobility are vital. • It will not puncture and deflate in the way that inflatable RIB collars can, so is ideal in situations where pneumatic collars are perceived to represent too much of an operational risk. • It potentially offers better energy absorption Turkish-built yacht tender properties and lower transfer of loads to the hull than ionomer-type fendering (depending There are, of course, alternatives to our foam elastomer upon the application-driven combination of technology - the main ones being: rubber fenders, materials we decide upon) inflatable tubes, ionomer foam and hypalon / foam. • It presents very little risk of permanent shrinkage and offers very high tear resistance We believe that Hippo Fendering offers the following - as opposed to the hypalon / foam systems benefits over these technologies: which can sometimes be seen to have • It is ultra-light compared to rubber fendering remained permanently deformed following (from 3kg/m), therefore minimising hull collision and which can sometimes be seen to weight and boosting vessel performance in have been relatively easily torn. Italian-built coastguard vessel 04
Italian-built yacht tender O th er b e n e fit s o f H ippo the basis of all light colours. As we pigment the PU ourselves, we can mix colours per F ende r i n g i n c l u d e : customer request. • We offer a number of very neat jointing and • It is light enough to be bonded to the hull, termination options for our fendering for simplicity of fixing. No more drilling bolt- • The surface finish and quality, especially of holes, or watching fenders split around those the moulded fendering, is extremely high. bolt-holes. 95% of our customers are now UK-built offshore successfully bonding Hippo Fendering onto support vessel their hulls, with adhesive recommendations and installation guidelines and technical support from us as required. • It is completely non-marking, which is typically of great interest to yacht owners and navies in particular. • It is available in a full spectrum of colours. We now have developed a unique completely UV-stable white PU, which can be used as From l to r: Turkish-built patrol vessel, Dutch-built yacht and tender 05
o u r ex p e r i e n c e Hippo Marine has been working with designers and boatyards internationally on both leisure and commercial fendering projects for well over a decade, and we have more experience of doing this type of work in these materials than anyone else in the world. Norwegian-built motorboat The niche nature of our fendering technology has allowed fendering, this is then invariably modified over the course our customer base to extend out from our UK manufacturing of the project as the design criteria change, until the most facility into Europe and then further afield. We now supply suitable fendering solution is ultimately arrived at and agreed and support our fendering systems in all the major boat- by all parties - at which point we move to manufacture. building markets, from North America to Australasia - However, our work in taking our customers through the and most places in-between. process from start to finish does not stop there. We can also recommend / supply suitable adhesives and primers, and we Each boat we work on is different, so each fendering project we pride ourselves on offering comprehensive fitting instructions work on takes its own unique path, whether it is for a one-off and installation support to our customers as is required by custom yacht tender or an ongoing series of patrol vessels. them to ensure that the end result is to their, and their own Because of the almost infinite flexibility of our technology we end-customer’s, entire satisfaction. are not restricted to having to take our customers down the route of a small number of off-the-shelf possibilities, so we are Commercial / Military references in the very happy position of being able to offer a blank-page VT Halmatic, UK Holyhead Marine (UK MOD Offshore Raiding Craft) approach to our customers, and to draw upon our experience Damen, NL FB Design, Italy to jointly develop the fendering specification and arrangement Yonca-Onuk, Turkey Rodman, Spain which best suits the operational requirements of our clients. Dubai Dry Docks, UAE Abu Dhabi Ship Building, UAE Our starting point is a drawing of the hull, an approximate Yachting references profile size which is being sought and an understanding of Wally Yachts, Italy Lürssen, Germany the operational role of the boat. Given this information we HavBoats, Norway Tresco, France select the optimum combination of materials and then provide Vaudrey Miller, NZ New England Boatworks, USA an initial proposal for the supply of a suitable set of Hippo Open Boat, Italy CBI Navi, Italy From l to r: Canadian-built windfarm support vessel, Wally 70, UK-built pilot boat 06
F i ni s hi n g Opt i o n s – Sprayed profiles offer greater flexibility on the size and shape of the fendering without the need to invest in new tooling, Sp ray e d o r Mo u l d e d but offer a more industrial finish. Moulded fenders are therefore more typically selected within Uniquely in our field, Hippo’s 5-axis CNC machining facility yachting applications whereas sprayed fenders are more gives us the ability to manufacture plugs and moulds in- generally used within commercial and military applications. house - working off our customers’ drawings to provide a market-leading level of accuracy and quality of finish. Moulded Underneath you will find a graphic of our current moulded fenders offer better material properties and a smoother finish, profiles. Depending on the requirements of the project, we but may potentially involve a tooling investment to take the can manufacture moulds in-house for new profile shapes and fendering smoothly around the angles. sizes or we can move away from the costs and limitations of the moulding process and spray the coating onto the fenders. Machining taking place inside the CNC enclosure 40 25 51.4 60 70 105 105 113 100 90 78 60 100 100 120 120 130 130 120 120 70 180 150 128 100 100 150 150 150 160 180 180 160 80 145 150 123 124 100 80 200 200 200 200 204 195 200 165 137 120 125 102 215 220 222 222 250 250 400 370 07
Could Hippo fendering have prevented this? Probably not! But, whether integrated to the design of a high-speed military interception craft or retrofitted to a megayacht’s bathing platform, Hippo fendering systems offer performance and protection with no aesthetic compromise. Hippo fenders are… • Highly impact-absorbent - for improved protection • Extremely lightweight - for improved performance • Bondable to the hull - for improved installation • Made-to-measure - for improved fit • Coloured, UV-stable & non-marking - for improved aesthetics Hippo Marine Limited Hippo Marine Ltd Enterprise House, Harveys Lane, Seething, Norfolk NR15 1EN, United Kingdom Tel: +44 1508 482691 Fax: +44 1508 482710 Email: hippo-sales@fendercare.com www.fendercare.com
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