GSK TUMS PLANT TOUR IN ST. LOUIS
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ISPEMIDWEST ISPE MIDWESTCHAPTER CHAPTER www.ispe.org/midwest www.ispe.org/midwest Fall 2003 December • Number 2003 3 4 • Number GSK TUMS PLANT TOUR IN ST. LOUIS January 29th, 2004 GSK St. Louis has agreed to host the Midwest to get the rate of $89 per night. The hotel provides Chapter Winter Tour Event on January 29, 2004 at complimentary ground transportation from the airport. their TUMS Manufacturing Facility. TUMS is manu- Go to exit 13 near the baggage claim area and you will factured at GSK's Downtown St. Louis Facility locat- see vans marked Renaissance Airport Hotel and ed at 300 S. Broadway in St. Louis; , MO 63102, a Airport Marriott Hotel. high rise facility that uses a continuous batch gravity Please fill out the registration form located on our fed process to produce TUMS for distribution Chapter Web Site in the Events Section and fax with throughout the world. This facility includes manu- payment to Chris Clarke, our Chapter Manager, at facturing, packaging and warehousing operations for (816) 746-1989 NLT January 21st. the manufacture of approximately 1 million bottles of TUMS per day. As part of the tour, we will have an opportunity to view high speed equipment, includ- ing powder handling, tableting, and packaging lines. For the event, we will gather at Renaissance Grand ISPE Chapter Airport hotel. Registration is in the hotel lobby from noon until 12:45 PM. The group will board buses at of the Year Award 1:00 PM to go to the TUMS plant. After a short pres- entation, the 2-hour tour will begin. We will return to the hotel for a Networking Hour and Dinner before closing the program at 6:30 PM. We hope to see you there. TUMS is GSK's largest gastrointestinal brand. For 70 years TUMS has been a trusted remedy for safely and effectively treating heartburn and acid indiges- tion. It is also a pure and natural source of calcium and the Number 1 doctor-recommended antacid and calcium supplement. TUMS was invented in 1928 by Jim Howe of St. Louis, Missouri to combat his wife's indigestion. In 1930 TUMS was introduced commer- cially and it remained a category leader until the early 1960s. It grew again in 1984/85 when calcium became a national health issue in the US, eventually regaining market leadership in 1986. It is now also recommended as a calcium supplement for women Past Midwest Chapter President Linda who suffer from pre-menstrual syndrome (PMS) and McBride, Bayer Corp., received the ISPE also for overall bone health. Chapter of the Year Award from Brian Lange, Past Chairman of ISPE, at the ISPE Those requiring hotel reservation must call the Fall Conference in New Orleans. Renaissance Hotel NLT January 16th at (314) 429-1100
Message from the President Bart Schubert What a privilege to step into the Presidency of a Nominating—Linda McBride Chapter that just won three awards at ISPE’s Advisory Council—David Reed Annual Meeting in New Orleans. Past President Our Advisory Council of industry is at an all time Linda McBride kept the Board focused all year on high of 15. This is largely due to Dr. David Reed, the requirements for becoming ISPE’s "Chapter of retired Vice President of Boehringer Ingelheim the Year", and her leadership paid off on November Vetmedica and present consultant. David is taking 4! What an honor, as it is the first time the Midwest the Council to new heights, with representation has won the award. Great job, Linda! now from major manufacturers from all five states The new Board of Directors took office at our meet- of the Chapter’s territory. ing October 1, just before the successful event with Goals for 2004 - 2006 Protein Design Labs. The feedback from that tour 1. Membership: Increase the percentage of mem- was outstanding. For complete details on the bers from the pharma mfg-related businesses; participant survey, see: Improve the retention rate to exceed average of http://www.ispe.org/midwest/events.htm all U.S. chapters; Increase the number of mem- Committees and Chairpersons berships in NE, IA and KS representing drug- Program Committee—Damian Gerstner related manufacturers Membership Services—Amanda Berndt 2. Communications: Improve all communication Student Affairs—Witold Lehmann channels to membership; disseminate information Communications—Kirk Livingstone in a timely, user-friendly, and cost effective man Special Projects—Greg Spanel ner; Provide alternative methods of educating members of the MW Chapter who cannot attend an event in person e.g., webinars. 3. Education: Increase attendance of membership at three major events in 2004—Winter Tour, Fall Tour and Extended Education Day; Get a higher number of the total membership to attend any event. 4. Advisory Council: Enable the Chapter’s 2003–2004 Officers and Board of Directors Advisory Council to become self-governing, and Bart Schubert; President Amanda Berndt; a continual source of relevant ideas; Increase CRB Builders The Povolny Group diversity and participation on Council. (P) 816-914-3351 (P) 651-643-0866 5. Student Chapters: Nurture the development of bart.schubert@crbusa.com the Chapter’s two student chapters to motivate Witold Lehmann; Damian Gerstner ;Vice-President CRB Consulting Engineers interest and growth; Initiate a third chapter. Boehringer Ingelheim (P) 402-770-7578 6. Chapter Board: Improve upon the diversity of the Vetmedica, Inc. Kirk Livingstone; Board for 2004-2005. (P) 816-390-0520 STERIS Corp. The committees listed above have put together John Tashijan; Treasurer (P) 314-290-4600 T-Squared Assoc. strategies to meet these goals. If you would like to Michael Osborne; get more involved with the Chapter, a great start is (P) 913-299-5090 Wyeth BioPharma to join one of these committees. Call me with interest Greg Spanel; Secretary (P) 314-426-2500 Wyeth Biopharma and/or questions. Linda McBride; Past-President (P) 314-733-3026 Bayer HealthCare LLC Grace & peace throughout the holiday and in 2004! (P) 913-268-2877 2
Midwest Chapter Programs Damian Gerstner Protein Design Labs Previews Programs Committee New Production Facility The normal duties of the Programs Committee are Protein Design Labs opened their entire clinical to establish the educational, tour, and networking scale biopharmaceutical plant to the Midwest Chapter events in ways that meet the needs of our member- on October 2, 2003. Over 50 people took the opportu- ship. Typically the focus is on: nity to learn more about PDL and to network with industry peers. • Winter Tour (this year at Wyeth BioPharma in St. Louis, January 29, 2004) The afternoon began with a presentation by Eric • Extended Education Day (KCI Expo Center, Kansas Emery, Senior Director of Manufacturing. Eric high- City April 15-16, 2004) lighted the general manufacturing flow and gave an • Golf Event (Missouri Bluffs Golf Club, St. Charles, overview of the facility layout. The group then toured Missouri, June 17, 2004) the PDL facilities, including utility support areas and • Fall Tour (Protein Design Labs, Brooklyn Park, manufacturing areas containing bioreactors, media Minnesota, TBD) preparation vessels, and chromatography systems. In addition, we hope to add new events to better serve members outside of our traditional core cities: Kansas Following the tour, Phil Gerlach, Director of City, St. Louis, Omaha, and Minneapolis. Our initial Manufacturing Services, gave a preview of PDL’s full- target is likely to be Ames, Iowa, with emphasis scale production facility, currently under construction towards our animal health membership. in nearby Brooklyn Park, Minnesota. Facility mechan- ical construction is scheduled to be complete in 2004. I am very grateful for the support of my committee PDL has graciously invited the Midwest Chapter to members: Sherry Hanafin (Quintiles Consulting, Inc.), visit the Brooklyn Park facility in Fall 2004 while the Lenny Zacks (ProPharma Group), Kris Chatrathi (CRB facility continues its startup. Consulting Engineers, Inc.) and Joe Schadt (Northwest Mechanical). Eric Emery of Protein Design Labs President Bart Schuber introducing the Protein Design Lab speakers 3
Advisory Council Update David Reed We had our Advisory Council meeting at the historic munication and help strike the delicate balance among Nicollet Island Inn in Minneapolis on October 1 prior the stakeholders. A first vital step to the success of any to the Midwest Chapter meeting. Our meeting goal project from building a new plant to transferring a was to recommend new topics for Education Day and, new product is for the engineer to identify the stake- as is the role of the Advisory Council, to give feedback holders and obtain their commitment to the project. to ISPE from the perspective of senior management Only through good communication will this happen of pharmaceutical companies. for commitment only comes through involvement. This is especially true regarding involvement of senior Two interesting topics dominated our discussions: management for they hold the key to the resources. Project Transfer from Engineering to the End User and Failure of the engineer to obtain that commitment will The Role of the Maintenance Organization in the result in delay, disappointment and dyspepsia. ISPE Pharmaceutical Company. certainly has helped us with the "hard skills" of project management, engineering knowledge, user require- Project Transfer: It’s All About ments and guides. In addition, council members Communication would like to see ISPE find ways help our engineers The Advisory Council finds the Commissioning and and project managers in the "soft skills" of communi- Qualification Baseline® Guide from ISPE to be a most cation in project management. Those skills are vital for useful document and helps reduce the problems. In industry to improve project transfer and give us the particular, well-defined User Requirement competitive edge. Specifications are key and the Advisory Council would like to see ISPE develop a standard set of ques- Role of the Maintenance Organization: tions to be asked when developing the User What Are the Best Practices? Requirement Document. This is the start of a quality The view of the Advisory Council is that the turnover package and best practice requires that all Maintenance Organization is the first to receive budget stakeholders be involved. The Advisory Council cuts when the perennial budget crunches hit. It is also members too often have seen conflicts in project the first to be blamed when something breaks and they transfer and in most cases the conflicts could have could not respond or did not prevent the failure. We been avoided through better communication and a had much discussion on the pros and cons of outsourc- commitment to shared responsibility. To avoid these ing maintenance, the difficulties in setting budgets (e.g. conflicts, the engineers must be able to facilitate com- should we allocate maintenance dollars based on per- centage of replacement value, percentage of cost of goods or what?), and the absence of any benchmark statistics. The only benchmark statistics we have found has come from the Pharmaceutical Manufacturing Operations Network (PMON) but it applies mostly to laboratory operations rather than manufacturing. The Advisory Council would like to see the ISPE, as an independent organization, obtain such benchmark information for our use. www.gmplabeling.com 4
Student Affairs Witold Lehmann Student Chapters of ISPE are established to introduce St. Louis College of Pharmacy students to ISPE and generate interest in careers in The Student Chapter of ISPE at StLCOP is currently 20 pharmaceutical manufacturing and related fields, members strong. The President, Amanda Shaver, Vice- which they may not have considered before. President, Julie Peradotto, Secretary, Kristin McGehee, and Treasurer, Angela Maguire are actively trying to Student members of ISPE are very important. They increase membership. The chapter has monthly meet- are the future of the industry. We currently have two ings featuring speakers who are involved in the phar- active Student Chapters: St. Louis College of maceutical industry. Our chapter’s goal on campus is Pharmacy and University of Missouri Kansas City. An to raise awareness about the alternative opportunities effort is under way to start the third chapter in Iowa. available for pharmacists. The President and Vice- We hope to have it up and running by the spring of President were able to attend the Student Development 2004. Committee meeting held in Washington, D.C. this As Chairperson of the Student Affairs committee, I summer. There they learned the importance of getting want to bring the benefits of ISPE to the attention of students involved in industry. As a result, the chap- students throughout the Midwest. The Student ter’s plans for the spring semester include touring the Chapters have recently established the following goals Industrial Facilities in the St. Louis area. for the upcoming year : University of Missouri Kansas City • Locate specific projects at manufacturers that stu- Brian Fricke, faculty advisor, accompanied two dents could tackle via summer internship and/or graduate students, Deep Bandyopadhyay and Arun team semester project. Ranjan, to the 2003 Annual ISPE Meeting in New • Schedule industry speakers for monthly meetings. Orleans, LA. The students presented their poster, • Schedule plant tours "Numerical Model of Genetically Modified Corn • Increase membership by 20% Pollen Transport," at the student poster competition. • Increase poster competition participants from two to John Tashijan, from T-Squared Associates, presented four from each chapter "A Hands on Discussion of Instrumentation and • Participate in one community service per school year. Controls for Process Systems," at the 20 November • Attend quarterly ISPE Midwest Chapter meetings. 2003 ISPE student meeting. • Student Chapters President , VP and Faculty Advisors to attend annual conference in The 14 November 2003 tour of the Boehringer Washington D.C. in June Ingelheim Vetmedica, Inc. facility was postponed until the Spring semester. If you would like to assist in helping with these goals , establishing and supporting Student Chapters in your area, speaking at a Student Chapter meeting, hosting facility tours for students, or provide employment and learning opportunities through a student internship, please contact Witold Lehmann, Student Affairs Chairperson, at: 402-770-7578, Witold.lehmann@crbusa.com www.masy.com 5
Midwest Chapter Membership Amanda Berndt Membership Committee seminar attendance and networking. Our challenge is to create an excitement for attendance and a sense of to Kick Off New Action Plan inclusion in this highly beneficial organization. Aligning with the Midwest Chapter goal of aggressive chapter growth, the Membership Committee has stat- ISPE members interested in joining the Membership ed its focus on membership recruitment and retention. Committee will have an opportunity to "chart the new We will be working closely with the Programs Committee course", participating in development of creative plans to maximize attendance at Chapter events, especially to boost membership. Monthly teleconferences and with new members. meetings during chapter events should enhance activities and give members a chance to form new Unlike many other professional organizations, friendships on the committee. ISPE/Midwest Chapter members are challenged by widespread geographic distribution throughout Iowa, If you are interested in joining the Membership Minnesota, Kansas, Missouri and Nebraska. Whereas Committee, please call 612-875-9052 or e-mail big city ISPE chapters, like San Francisco, hold month- amanda@povolnygroup.com ly events, our members have fewer opportunities for www.aesclean.com Opportunities For: Validation Engineers, Senior Validation Engineers, and Computer/Controls System Validation Engineers Send information to: Brin Wenderski 7101 Girls School Rd., Indianapolis, IN 46241 317-381-9786 Fax 317-381-9789 800-347-5444 Propharma Group Web page www.astropak.com E-Mail bwenderski@astropak.com 116 W. 3rd Street, Kansas City, MO, 64105 6
Chapter Communications Kirk Livingstone This year we are looking at new and innovative speaker events, and an enhanced website. I hope this methods to provide up to date information about the year’s growth will provide you with additional Chapter. Also, we are investigating pathways to allow learning opportunities and increased knowledge of members to view events which they were not able to our Chapter. attend in person. Some of the ideas are to have the members play a more active roll in suggesting ideas Merry Christmas and Happy New Year! and providing feedback via our website, DVD’s of agrant@cal-chem.com SCHEDULE OF EVENTS January 29, 2004 GSK TUMS Plant Tour St. Louis, MO April 15, 2004 Extended Education and Vendor Day KCI Expo Center visit www.HEMCOcorp.com Kansas City, MO June 17, 2004 Golf Outing Missouri Bluffs GC al.perla@crbusa.com St. Charles, MO Fall 2004 Protein Design Labs Tour Minneapolis, MN 7
www.muel.com UPCOMING EVENTS February 9-12 Winter Conference Tampa, FL www.cgmpvalidation.com cgmpkc@aol.com • e-mail www.T-SquaredAssoc.com www.QSPEC.com #4 Midwest Drive Suite 100 Pacific, MO 63069 Tel. 636-271-6400 Fax 636-271-6401 Serving the Midwest with ASME-BPE compliant stock of piping components tubing, fittings, diaphragm valves, ball valves. Stainless Steel, AL6XN, special alloys, PFA Teflon, electropolishing and passivation www.dciinc.com The Newsletter of the Midwest Chapter of ISPE c/o Catchword Graphics, Inc., Chris Clarke • 8601 NW Overland Drive • Kansas City, Missouri 64154 (P) 816-741-9484 (F) 816-746-1989 e-mail: ispemw@aol.com Technical articles, regulatory reviews, product updates, news on industry trends and employment listings welcome! Fax copy to: Chris Clarke 816-746-1989 Visit the ISPE web site at www.ispe.org and the midwest Chapter’s web site at www.ispe.org/midwest 8
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