Grivory HT Enhanced Performance at High Temperatures
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Contents 2 3 Introduction Grivory HT grades Grivory HT nomenclature 4 Characteristics of Grivory HT1 grades 5 Characteristics of Grivory HT2 grades 6 Characteristics of Grivory HT3 grades 8 Properties of Grivory HT1 grades 10 Properties of Grivory HT2 grades 14 Properties of Grivory HT3 grades 16 Design data – Short-term behaviour 18 Design data – Long-term behaviour 19 Flexural fatigue strength - Wöhler curves 20 Resistance to weathering 21 Resistance to heat ageing 22 Resistance to chemicals 23 Resistance to water and hydrolysis 24 Resistance to automotive media 26 Comparison to other construction materials 28 Approvals 29 Fire behaviour 30 Drying and storage 31 Processing using injection-moulding methods 32 Post treatment 33 Machining / Use of reclaimed material 34 Customer services and technical support 35 Testing 36 CAMPUS / EMS Material Database 37 Quality standards Delivery form Recycling of packaging material 38 EMS-GRIVORY products 39 Index 40 EMS-GRIVORY worldwide 2
Introduction / Grivory HT grades / Grivory HT nomenclature Introduction - stiffness and strength at high application temperatures - property values which are influenced very little by Grivory® is the trade name of a group of engineering absorption of water plastics manufactured and marketed by EMS-GRI- - good dimensional stability and a low tendency to VORY. Grivory HT is a semi-crystalline thermoplastic warp construction material based on polyphthalamide - good resistance to chemicals (PPA). - good surface quality A completely new and specific process for the ma- - rational and cost-effective manufacture nufacture, polymerisation and compounding of Gri- vory HT in Domat/Ems (Switzerland) has been deve- Grivory HT grades loped by EMS-GRIVORY. Production capacity was - Grivory HT1: PA6T/6I adjusted to meet the good demand and EMS-GRI- - Grivory HT2: PA6T/66 VORY is now one of the most important manufactu- - Grivory HT3: PA10T/X rers of polyphthalamides in the world and clear mar- ket leader in Europe. Water absorption Grivory HT is characterised by a high-performance property profile. Technical injection-moulding parts Hydrolysis Creep strength resistance made of this material have impressive dimensional sta- (HT1A) bility, even at high application temperatures. The pro- perty profile of Grivory HT overlaps well into the per- formance range of high-performance plastics. The va- Durability Stiffness lues of Grivory HT for properties such as stiffness and HT1 [PA6T/6I] strength at application temperatures up to 120°C - im- Strength HT2 [PA6T/66] portant for replacement of metals - surpass those of ma- HT3 [PA10T/X] terials such as PPS or PEEK. The Grivory FWA grades are physiologically harm- Grivory HT Nomenclature less and can also be used in sensitive application 1. Polymer basis 3. Modification 5. Heat stabilisation areas such as in direct contact with drinking water 1: PA6T/6I S: Improved surfaces and foodstuffs. 2: PA6T/66 X: Low warpage/higher 3: PA10T/X tangential stress 7. Colour Grivory HT is available as granules for processing Z: Impact modified using injection-moulding methods on conventionally available equipment and moulds. The different gra- Grivory HT 2 V S - 4 HH FWA black 9225 des of material within this group result from the type and composition of the basic polymers and their mo- 2. Reinforcement 4. Degree of 6. Additional information dification with reinforcing materials (glass fibre, mi- C: Carbon fibres reinforcement FWA: Approved for di- M: Minerals rect contact with nerals), stabilisers and processing aids. V: Glass fibres foodstuffs and drin- VL: Long glass fibres king water Givory HT is used for the efficient manufacture of LF: Improved slip properties high-performance technical components which are V0: Flame retardant characterised by: 3
Characteristics of Grivory HT1 grades 4 Grivory Characteristics and properties Application areas HT1 grades HTV-3H1 Injection-moulding grade with 30-65 wt % glass-fibre rein- Stiff, dimensionally accurate technical parts in mechani- HTV-4H1 forcement based on polyphthalamide PA 6T/6I. Stiff and cal engineering, automotive and electro applications. strong at high application temperatures. Heat stabilised, Functional parts in contact with chemicals and requiring HTV-45H1 dimensionally stable, low water uptake, good resistance good performance values at high application temperatu- HTV-5H1 to chemicals and automotive media (fuel, oils, brake fluid) res. HTV-6H1 even at high temperatures. HT1V-65H HT1V-3 FWA Drinking water approved, heat stabilised injection-moul- Stiff, dimensionally accurate technical parts, functional HT1V-4 FWA ding grades with 30-60 wt % glass-fibre reinforcement, parts in sanitary applications, foodstuff industry applica- based on polyphthalamide PA6T/6I. Approved for direct tions and domestic appliances in direct contact with drin- HT1V-5 FWA contact with drinking water as per ACS, KTW, W270, king water and foodstuffs at high application temperatu- HT1V-6 FWA WRAS and NSF standards. EU conformity for direct res. Grivory HT XE 10811 and HT XE 10812 are used HT XE 10811 contact with foodstuffs and unlimited FDA approval for for the highest hydrolysis requirements. (HT1VA-4 FWA) contact with all foodstuffs. UL listed. HT XE 10812 (HT1VA-5 FWA) HTV-4X1 Injection-moulding grade with 40-60 wt % glass-fibre rein- Stiff, dimensionally accurate technical parts in mechani- black 9205 forcement based on polyphthalamide PA 6T/6I. Stiff and cal engineering, automotive and electro applications HTV-5X1 strong at high application temperatures. Heat stabilized, which are under voltage and exposed at high temperature. black 9205 dimensionally stable, low water uptake, good resistance HTV-6X1 to chemicals and automotive media (fuel, oils, brake fluid) black 9205 even at high temperatures. HT1V-3 HY Hydrolysis-optimised, heat stabilised injection-moulding Stiff, dimensionally accurate technical parts. Hot-water HT1V-4 HY grades with 30-50 wt % glass-fibre reinforcement, based housings and functional components in automotive con- HT1V-5 HY on polyphthalamide PA6T/6I. Stiff and strong even at struction and sanitary and heating system applications. high application temperatures and in direct contact with Grivory HT XE 10814, HT XE 10815 and HT XE 10827 HT XE 10814 hot water or automotive coolants. are used for the highest hydrolysis requirements. HT XE (HT1VA-4 HY) 10827 (improved demolding) is used for complicated HT XE 10815 geometries or for parts with undercuts. (HT1VA-5 HY) HT XE 10827 (HT1VA-35 HYS) HTM-4H1 Mineral-reinforced (40 wt %) injection-moulding grade ba- Stiff, dimensionally accurate parts with good dimensional sed on polyphthalamide PA6T/6I. Stiff and strong even at stability and low thermal expansion. Functional and visi- high application temperatures. Heat stabilised. Isotropic ble components in automotive applications with electro- properties, low warpage, dimensionally stable, low ther- chemical surface coatings. mal expansion. UL listed. HT1V-33X 33 wt % glass-fibre reinforcement on a PA6T/6I basis. Thin-walled LED reflector housings. LED white 6861 High light reflection, good flowability, good strength and stiffness values. HT1V-33X UV 33 wt % glass-fibre reinforcement on a PA6T/6I basis. Thin-walled LED reflector housings with reduced yellowing white 6861 High light reflection, good flowability, good strength and and longer life expectancy. stiffness values, yellowing optimised. 4
Characteristics of Grivory HT2 grades Grivory Characteristics and properties Application areas HT2 grades HT2V-3H Injection-moulding grades with 30-60 wt % glass-fibre rein- Stiff, dimensionally accurate technical parts in mechani- HT2V-4H forcement based on polyphthalamide, PA6T/66. Simple cal engineering, automotive and electro applications. HT2V-45H to process. Stiff and strong at high application temperatu- Functional components in contact with chemicals and re- HT2V-5H res. Heat stabilised, dimensionally stable, good resis- quiring good performance values at high application tem- HT2V-6H tance to chemicals. peratures. HT2V-3H LF Material used for sliding bearings, PTFE-modified injection- Stiff, dimensionally accurate bearing components in me- moulding grade with 30 wt % glass-fibre reinforcement, ba- chanical engineering, automotive and electro applicati- sed on polyphthalamide PA6T/66. Simple to process, stiff ons. Tribologically stressed functional components (joint and strong at high application temperatures. Little wear, heat sleeves, bearing halves, guide channels, sliders) in stabilised, dimensionally stable, good resistance to chemi- contact with chemicals and requiring high performance cals values at high application temperatures. HT2C-3X LF Material used for sliding bearings, PTFE modified injec- Bearing components to satisfy highest requirements. black tion-moulding grade with 30 wt % carbon fibre reinforce- ment based on polyphthalamide, PA6T/66. Maximum 9833 stiffness and strength, conductive, very low density. HT2V-3X V0 Flame retardant, halogen-free injection-moulding grades Self-extinguishing, stiff, dimensionally accurate technical HT2V-4X V0 with 30-50 wt % glass-fibre reinforcement, based on po- parts in electro applications where the flammability classifi- lyphthalamide PA6T/66. Self-extinguishing (UL 94 V-0). cation of the material (as per UL 94 V-0) is a mandatory HT2V-5X V0 prerequisite. Suitable for thermal pulse loading commonly Good flow properties. Stiff and strong at high application occurring in industrial soldering processes. temperatures. Light inherent colour, colourable. UL listed. RoHS: Parts made of these materials conform to the requi- rements as per RoHS (2002/95/EG and 2011/65/EU, Restriction of Hazardous Substances). WEEE: Parts made of these materials are exempt from the requirements governing "selective recycling” as per guideli- ne 2002/96/EC concerned with disposal of used electro and electronic components HT2C-3X Carbon-fibre-reinforced (30 wt %) injection-moulding gra- Stiff, light, dimensionally accurate components in mecha- de based on polyphthalamide PA6T/66. Very stiff and nical engineering and automotive applications. Tribologi- strong, low density, conductive. cally stressed functional components in contact with che- micals and requiring high performance values at high ap- plication temperatures. HT2VZ-15H Injection-moulding grades with 15-33 wt% glass-fibre rein- Stiff, impact resistance, dimensionally accurate technical HT2VZ-33H forcement based on polyphthalamide, PA6T/66. Easy to parts in mechanical engineering, automotive and electro HT2VZ-25X process. Stiff, impact resistance and strong at high wor- applications. Functional components in contact with che- king temperatures. Heat stabilised, dimensionally stable, micals and requiring good performance values at high good resistance to chemicals. application temperatures. XE 4216 Injection-moulding grades with 30 resp. 45 wt % glass-fib- For components such as turbo-charger air ducts exposed (HT2VS-3HH) re reinforcement based on polyphthalamide, PA6T/66 to extremely high thermal stressing. with optimised heat resistance and surface quality. XE 4217 (HT2VS-45HH) "Grivory XE..." designates the new, commercialised pilot products during the market introduction phase. The future standard product desi- gnation is shown in brackets, example: Grivory XE 4216 (HT2VS-3HH). 5
Characteristics of Grivory HT3 grades 6 Grivory Characteristics and properties Application areas HT3 grades XE 4063 Injection-moulding grades with 30 resp. 50 wt % glass-fi- Stiff and strong, dimensionally accurate technical parts in (HT3V-30H) bre reinforcement, based on polyphthalamide, PA10T/X. mechanical engineering, automotive and electro applica- Very good resistance to chemicals and dimensional sta- tions at high working temperatures. XE 4065 bility. Made partly from renewable raw materials. (HT3V-50H) XE 4095 Injection-moulding grades with 50 wt % glass-fibre rein- Stiff and strong, thin-walled and dimensionally accurate (HT3V-50) forcement, based on polyphthalamide, PA10T/X. Good technical parts in mechanical engineering and electro ap- flowability, very good resistance to chemicals and di- plications at high working temperatures. mensional stability. Made partly from renewable raw ma- terials. XE 4101 Drinking water approved injection-moulding grade with Stiff, dimensionally accurate technical parts, functional black 40 wt % glass-fibre reinforcement, based on polyphtha- parts in sanitary applications, foodstuff industry applica- (HT3V-40 FWA) lamide, PA10T/X. Excellent dimensional stability. Made tions and domestic appliances in direct contact with drin- partly from renewable raw materials. Approved for direct king water and foodstuffs at high application temperatu- contact with drinking water as per ACS, KTW, W270, res and requiring hydrolysis resistance. WRAS and NSF directives. EU and FDA conform. XE 4102 Carbon-fibre-reinforced (30 wt %) injection-moulding gra- Stiff, light and dimensionally accurate technical parts in (HT3C-30) de based on polyphthalamide PA10T/X66. Very stiff and mechanical engineering and automotive applications. Tri- strong, low density, conductive, very good resistance to bologically stressed functional components in contact chemicals. Made partly of renewable raw materials. with chemicals and providing a good performance at high application temperatures. HT3Z LF Non-reinforced injection-moulding grade, impact resi- Durable, dimensionally accurate bearing components in black stant, PTFE modified, based on polyphthalamide, mechanical engineering, automotive and electro applica- PA10T/X. Very good resistance to chemicals and dimen- tions. Tribologically stressed functional components (joint sional stability. Made partly of renewable raw materials. sleeves, bearing halves, guide channels, sliders) in contact with chemicals and requiring high performance values at high application temperatures. HT3Z black Non-reinforced injection-moulding grade, impact resi- Durable, dimensionally accurate bearing components in stant, PA10T/X. Very good resistance to chemicals and mechanical engineering, automotive and electro applica- dimensional stability. Made partly of renewable raw ma- tions in contact with chemicals and requiring high perfor- terials. mance values at high application temperatures. XE 4202 Extrusion grade unreinforced on polyphthalamide Smooth and corrugated tubes requiring high chemical and black 9564 PA10T/X-HI. temperature resistance (e.g. tubes for Urea, oil etc. under the bonnet). 6
Grivory Characteristics and properties Application areas HT3 grades XE 4134 Injection-moulding grade with 30 wt % glass-fibre rein- Stiff and durable, dimensionally accurate bearing com- (HT3VX-30) forcement, optimised against warpage, based on po- ponents in mechanical engineering, automotive and elec- lyphthalamide, PA10T/X. Very good resistance to che- tro applications at high operating temperatures. Compo- micals and dimensional stability. Made partly from rene- nents exposed to high internal pressure and those with wable raw materials. high requirements regarding distortion. XE 4027 Flame retardant, halogen-free injection-moulding grade Self-extinguishing, stiff, dimensionally accurate technical (HT3V-30 V0) with 30 wt % glass-fibre reinforcement, based on po- parts in electro applications where a V-0 flammability lyphthalamide PA10T/X. Self-extinguishing (UL 94 V-0), classification of the material (as per UL 94) is a manda- good flow properties. Stiff and strong at high applicati- tory prerequisite. Suitable for lead-free SMT reflow solde- on temperatures. Light inherent colour, colourable. UL li- ring e.g. as per JEDEC J-STD-020C. sted including RTI. Optimised against corrosion. Satisfies RoHS regulations and WEEE requirements. Made partly of renewable raw materials. XE 4120 Flame retardant, halogen-free injection-moulding grades Self-extinguishing, stiff, dimensionally accurate technical (HT3V-30 V0 CO) with 30 wt % glass-fibre reinforcement, based on po- parts in electro applications where the V-0 flammability lyphthalamide PA10T/X. Self-extinguishing (UL 94 V-0), classification of the material (as per UL 94) is a manda- good flow properties. Stiff and strong at high applicati- tory prerequisite. Excellent suitability for lead-free SMT re- on temperatures. UL listed including. Satisfies RoHS re- flow soldering e.g. STM plug connectors as per JEDEC J- gulations and WEEE requirements. Excellent suitability STD-020C. for soldering (SMT reflow soldering), optimised against corrosion. XE 4164 Injection-moulding grades with 30 wt % glass-fibre rein- Stiff, light and dimensionally accurate technical parts in (HT3V-30 CO) forcement, based on polyphthalamide, PA10T/X. electro applications where a HB flammability classifica- Good flowability, very good resistance to chemicals tion of the material (as per UL 94) is sufficient. Excellent and dimensional stability. suitability for lead-free SMT reflow soldering e.g. SMT plug connectors as per JEDEC J-STD-020C. XE 4185 Flame retardant, halogen-free, non-reinforced injection- Self-extinguishing, dimensionally accurate and durable (HT3 V0 CO) moulding grades based on polyphthalamide PA10T/X. technical parts in electro applications where a V-0 Self-extinguishing (UL 94 V-0), good flow properties. flammability classification of the material (as per UL 94) is Good strength values at high application temperatures. a mandatory prerequisite. Excellently suited for lead-free UL listed. Satisfies RoHS regulations and WEEE require- SMT reflow soldering e.g. SMT plug connectors as per JE- ments. Excellent suitability for soldering (SMT reflow sol- DEC J-STD-020C. dering), optimised against corrosion. XE 4221 Injection-moulding grade with 30 wt % glass-fibre rein- Automotive connector requiring high chemical and tem- black 9564 forcement based on polyphthalamide PA 10T/X. perature resistance. Grivory XE 4221 red 7325 is suit- able for laser welding to Grivory XE 4202. XE 4221 red 7325 (black appearance) 7
Properties of Grivory HT1 grades Mechanical properties 8 HTV-3H1 HTV-4H1 black 9205 black 9205 dry 11 000 14 500 Tensile E-modulus 1 mm/min ISO 527 MPa cond. 11 000 14 000 dry 190 220 Tensile stress at break 5 mm/min ISO 527 MPa cond. 170 210 dry 2 2 Elongation at break 5 mm/min ISO 527 % cond. 2 2 dry 50 70 Impact strength Charpy, 23°C ISO 179/2-1eU kJ/m2 cond. 50 70 dry 50 70 Impact strength Charpy, -30°C ISO 179/2-1eU kJ/m2 cond. 50 70 dry 7 8 Notched impact strength Charpy, 23°C ISO 179/2-1eA kJ/m2 cond. 7 8 dry 7 8 Notched impact strength Charpy, -30°C ISO 179/2-1eA kJ/m2 cond. 7 8 dry 280 310 Ball indentation hardness ISO 2039-1 MPa cond. 270 300 Thermal properties Melt temperature DSC ISO 11357 °C dry 325 325 Heat deflection temperature HDT/A 1.8 MPa ISO 75 °C dry >280 >280 Heat deflection temperature HDT/C 8.0 MPa ISO 75 °C dry 155 200 Thermal expansion longitudinal 23 - 55°C ISO 11359 10-6/K dry 20 15 Thermal expansion transverse 23 - 55°C ISO 11359 10-6/K dry 50 50 Maximum working temperature long-term ISO 2578 °C dry 150 150 Maximum working temperature short-term EMS °C dry 260 260 Electrical properties dry 30 30 Dielectric strength IEC 60243-1 kV/mm cond. 30 30 Comparative tracking index IEC 60112 - cond. 575 600 dry 1.0E+11 1.0E+11 Specific volume resistance IEC 60093 Ω•m cond. 1.0E+11 1.0E+11 Specific surface resistance IEC 60093 Ω cond. 1.0E+12 1.0E+12 General properties Density ISO 1183 g/cm3 dry 1.44 1.53 Flammability (UL 94) IEC 60695-11-10 Rating - HB HB Water absorption 23°C/saturated ISO 62 % - 3.5 3.5 Moisture absorption 23°C/50% r.h. ISO 62 % - 1.8 1.5 Linear mould shrinkage longitudinal ISO 294 % dry 0.20 0.10 Linear mould shrinkage transverse ISO 294 % dry 0.75 0.70 Product designation as per ISO 16396 PA6T/6I PA6T/6I MH, 12-110, MH, 12-140, GF30 GF40 8
Grivory HT1 grades HTV-45H1 HTV-5H1 HTV-6H1 HT1V-65H HT1V-3 FWA HT1V-4 FWA HT1V-5 FWA HT1V-6 FWA HT XE 10811 HT XE 10812 black 9205 black 9205 black 9205 black 9205 black 9225 black 9225 black 9225 black 9225 (HT1VA-4 FWA) (HT1VA-5 FWA) 16 500 18 000 23 000 25 500 11 000 14 500 18 000 23 000 14 500 18 000 16 000 17 500 22 500 25 500 11 000 14 000 17 500 22 500 14 500 18 000 235 250 260 280 190 220 250 260 250 275 230 240 250 270 170 210 240 250 230 260 2 2 1.5 1.5 2 2 2 1.5 2 2 2 2 1.5 1.5 2 2 2 1.5 2 2 75 80 75 60 50 70 80 75 70 70 75 80 75 60 50 70 80 75 70 70 75 80 75 60 50 70 80 75 65 70 75 80 75 60 50 70 80 75 65 70 12 11 11 12 7 8 11 11 11 12 12 11 11 12 7 8 11 11 11 12 12 10 10 11 7 8 10 10 11 12 12 10 10 11 7 8 10 10 11 12 325 340 360 420 280 310 340 360 300 340 320 340 360 420 270 300 340 360 300 340 325 325 325 325 325 325 325 325 325 325 >280 >280 >280 >280 >280 >280 >280 >280 280 280 205 210 215 240 155 200 210 215 160 185 15 15 15 15 20 15 15 15 15 15 45 40 40 40 50 50 40 40 45 45 150 150 150 150 140 140 140 140 140 140 265 265 270 280 260 260 265 270 250 250 30 30 30 30 30 30 30 30 30 32 30 30 30 30 30 30 30 30 30 31 600 600 600 600 575 600 600 600 600 600 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+10 1.0E+10 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+11 1.0E+10 1.0E+10 1.0E+12 1.0E+12 1.0E+12 1.0E+12 1.0E+12 1.0E+12 1.0E+12 1.0E+12 1.0E+10 1.0E+10 1.59 1.65 1.78 1.85 1.44 1.53 1.65 1.78 1.53 1.64 HB HB HB HB HB HB HB HB HB HB 3.3 3.0 3.0 2.8 3.5 3.5 3.0 3.0 3.5 3.0 1.4 1.3 1.2 1.1 1.8 1.5 1.3 1.2 1.5 1.3 0.10 0.10 0.10 0.10 0.20 0.10 0.05 0.05 0.1 0.05 0.65 0.50 0.45 0.40 0.70 0.55 0.45 0.25 0.55 0.45 PA6T/6I PA6T/6I PA6T/6I PA6T/6I PA6T/6I PA6T/6I PA6T/6I PA6T/6I PA 6T/6I PA 6T/6I MH, 12-160, MH, 12-190, MH, 12-220, MH, 12-250, MH, 12-110, MH, 12-140, MH, 12-190 MH, 12-220, MH, C12-140, MH, C12-140, GF45 GF50 GF60 GF65 GF30 GF40 GF50 GF60 GF 40 GF 50 9
Properties of Grivory HT1 and HT2 grades Mechanical properties 10 HT1V-3 HY black 9205 dry 11 000 Tensile E-modulus 1 mm/min ISO 527 MPa cond. 11 000 dry 190 Tensile stress at break 5 mm/min ISO 527 MPa cond. 170 dry 2 Elongation at break 5 mm/min ISO 527 % cond. 2 dry 50 Impact strength Charpy, 23°C ISO 179/2-1eU kJ/m2 cond. 50 dry 50 Impact strength Charpy, -30°C ISO 179/2-1eU kJ/m2 cond. 50 dry 7 Notched impact strength Charpy, 23°C ISO 179/2-1eA kJ/m2 cond. 7 dry 7 Notched impact strength Charpy, -30°C ISO 179/2-1eA kJ/m2 cond. 7 dry 280 Ball indentation hardness ISO 2039-1 MPa cond. 270 Thermal properties Melt temperature DSC ISO 11357 °C dry 325 Heat deflection temperature HDT/A 1.8 MPa ISO 75 °C dry >280 Heat deflection temperature HDT/C 8.0 MPa ISO 75 °C dry 155 Thermal expansion longitudinal 23 - 55°C ISO 11359 10-6/K dry 20 Thermal expansion transverse 23 - 55°C ISO 11359 10-6/K dry 50 Maximum working temperature long-term ISO 2578 °C dry 150 Maximum working temperature short-term EMS °C dry 260 Electrical properties dry 30 Dielectric strength IEC 60243-1 kV/mm cond. 30 Comparative tracking index IEC 60112 - cond. 575 dry 1.0E+11 Specific volume resistance IEC 60093 Ω•m cond. 1.0E+11 Specific surface resistance IEC 60093 Ω cond. 1.0E+12 General properties Density ISO 1183 g/cm3 dry 1.44 Flammability (UL 94) IEC 60695-11-10 Rating - HB Water absorption 23°C/saturated ISO 62 % - 3.5 Moisture absorption 23°C/50% r.h. ISO 62 % - 1.8 Linear mould shrinkage longitudinal ISO 294 % dry 0.20 Linear mould shrinkage transverse ISO 294 % dry 0.70 Product designation as per ISO 16396 PA6T/6I MH, 14-110, GF30 10
Grivory HT1 Grivory HT2 HT1V-4 HY HT1V-5 HY HTM-4H1 HT XE 10814 HT XE 10815 HT XE 10827 HT2V-3H XE 4216 XE 4217 HT2V-45H black 9205 black 9205 (HT1VA-4 HY) (HT1VA-5 HY) (HT1VA-35 HYS) (HT2VS-3HH) (HT2VS-45HH) 14 500 18 000 7 500 14 500 18 000 13 500 11 000 11 000 15 000 16 000 14 000 17 500 7 500 14 500 18 000 13 500 11 000 9 600 13 000 15 500 220 250 105 250 275 230 180 190 230 240 210 240 105 230 260 220 165 150 165 215 2 2 1.5 2.0 2.0 2.5 2.0 2.7 2.7 2 2 2 1.5 2.0 2.0 2.5 2.0 2.7 2.7 2 70 80 50 70 70 50 45 55 70 75 70 80 50 70 70 50 45 65 80 75 70 80 20 65 70 45 40 45 60 60 70 80 25 65 70 45 40 45 60 60 8 11 5 11 12 11 9 9 11 11 8 11 5 11 12 11 9 9 11 11 8 10 3 11 12 10 9 7 9 10 8 10 4 11 12 10 9 7 9 10 310 340 260 300 340 295 265 260 270 315 300 340 260 300 340 295 255 210 250 310 325 325 325 325 325 310 310 300 300 310 >280 >280 145 280 280 275 280 280 280 >280 200 210 115 160 185 155 200 200 200 235 15 15 50 15 15 20 20 20 20 15 50 40 50 45 45 60 70 80 70 60 150 150 140 140 140 140 140 150 150 140 260 265 250 250 250 230 260 250 250 265 30 30 32 30 32 31 38 45 45 38 30 30 32 30 31 31 38 45 45 37 600 600 575 600 600 575 600 525 600 600 1.0E+11 1.0E+11 1.0E+11 1.0E+10 1.0E+10 1.0E+09 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+11 1.0E+11 1.0E+11 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+12 1.0E+12 1.0E+12 1.0E+10 1.0E+10 1.0E+10 1.0E+12 1.0E+12 1.0E+12 1.0E+12 1.53 1.65 1.55 1.53 1.64 1.47 1.42 1.43 1.58 1.56 HB HB HB HB HB HB HB HB HB HB 3.5 3.0 3.5 3.5 3.0 4.5 5.0 5.4 4.3 4.0 1.5 1.3 1.5 1.5 1.3 2.0 1.8 2.1 1.7 1.4 0.10 0.05 0.70 0.10 0.05 0.20 0.15 0.20 0.15 0.10 0.55 0.60 0.85 0.55 0.45 0.90 0.80 0.90 0.80 0.75 PA6T/6I PA6T/6I PA6T/6I PA 6T/6I PA 6T/6I PA 6T/X PA6T/66 PA6T/66+X PA6T/66+X PA6T/66 MH, 14-140, MH, 14-190, MH, 12-070, MH, C12-140, MH, C12-140, MH, C14-140, MH,14-110, MH, 14-110, MH, 14-110, MH,14-160, GF40 GF50 MD40 GF 40 GF 50 GF 35 GF30 GF30 GF45 GF45 11
Properties of Grivory HT2 grades Mechanical properties 12 dry Tensile E-modulus 1 mm/min ISO 527 MPa cond. dry Tensile stress at break 5 mm/min ISO 527 MPa cond. dry Elongation at break 5 mm/min ISO 527 % cond. dry Impact strength Charpy, 23°C ISO 179/2-1eU kJ/m2 cond. dry Impact strength Charpy, -30°C ISO 179/2-1eU kJ/m2 cond. dry Notched impact strength Charpy, 23°C ISO 179/2-1eA kJ/m2 cond. dry Notched impact strength Charpy, -30°C ISO 179/2-1eA kJ/m2 cond. dry Ball indentation hardness ISO 2039-1 MPa cond. Thermal properties Melt temperature DSC ISO 11357 °C dry Heat deflection temperature HDT/A 1.8 MPa ISO 75 °C dry Heat deflection temperature HDT/C 8.0 MPa ISO 75 °C dry Thermal expansion longitudinal 23 - 55°C ISO 11359 10-6/K dry Thermal expansion transverse 23 - 55°C ISO 11359 10-6/K dry Maximum working temperature long-term ISO 2578 °C dry Maximum working temperature short-term EMS °C dry Electrical properties dry Dielectric strength IEC 60243-1 kV/mm cond. Comparative tracking index IEC 60112 - cond. dry Specific volume resistance IEC 60093 Ω•m cond. Specific surface resistance IEC 60093 Ω cond. General properties Density ISO 1183 g/cm3 dry Flammability (UL 94) IEC 60695-11-10 Rating - Water absorption 23°C/saturated ISO 62 % - Moisture absorption 23°C/50% r.h. ISO 62 % - Linear mould shrinkage longitudinal ISO 294 % dry Linear mould shrinkage transverse ISO 294 % dry Product designation as per ISO 16396 12
Grivory HT2 grades HT2V-5H HT2V-6H HT2VZ-15H HT2VZ-33H HT2VZ-25X HT2V-3H LF HT2V-3X V0 HT2V-4X V0 HT2V-5X V0 HT2C-3X HT2C-3X LF 17 500 20 500 6 000 11 000 8 500 11 000 10 500 13 500 17 000 24 500 24 000 17 000 20 000 6 000 11 000 8 500 11 000 10 500 13 500 17 000 24 000 24 000 250 260 125 200 165 185 140 150 160 275 240 225 235 100 180 140 160 130 145 155 265 210 2 2 3.0 2.5 3 2 2 2 1.5 2 1.5 2 2 3.5 2.5 3 2 2 2 1.5 2 2 85 80 65 55 70 50 40 45 45 55 40 85 80 55 55 60 50 40 45 45 55 40 65 55 45 50 50 45 35 40 40 50 40 65 55 40 45 50 45 35 40 40 50 40 11 11 10 10 9 7 7 9 10 8 7 11 11 10 10 9 7 7 9 10 8 7 11 11 5 9 7 7 6 9 10 7 5 11 11 5 9 7 6 6 9 10 7 5 325 340 175 260 200 270 240 270 295 300 290 325 330 - 240 180 260 230 260 275 290 260 310 310 310 310 310 310 310 310 310 310 310 >280 >280 265 >280 275 280 >280 >280 >280 >280 280 240 240 100 200 150 170 190 200 200 245 210 15 20 30 20 25 20 25 15 15 15 10 55 35 75 60 65 70 45 50 50 75 70 140 140 140 140 140 140 140 140 140 140 140 265 265 245 265 255 260 270 270 270 270 240 38 38 33 38 32 37 34 34 34 - 3 37 37 32 37 31 37 34 34 34 - 3 600 600 575 600 600 575 600 600 600 - - 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+10 1.0E+10
Properties of Grivory HT3 grades Mechanical properties 14 XE4063 (HT3V-30H) dry 9 500 Tensile E-modulus 1 mm/min ISO 527 MPa MPa cond. 9 500 dry 180 Tensile stress at break 5 mm/min ISO 527 MPa MPa cond. 165 dry 3 Elongation at break 5 mm/min ISO 527 MPa % cond. 3 dry 80 Impact strength Charpy, 23°C ISO 179/2-1eU kJ/m2 kJ/m2 cond. 70 dry 70 Impact strength Charpy, -30°C ISO 179/2-1eU kJ/m2 kJ/m2 cond. 60 dry 10 Notched impact strength Charpy, 23°C ISO 179/2-1eA kJ/m2 kJ/m2 cond. 10 dry 9 Notched impact strength Charpy, -30°C ISO 179/2-1eA kJ/m2 kJ/m2 cond. 8 dry 210 Ball indentation hardness ISO 2039-1 MPa cond. 210 Thermal properties Melt temperature DSC ISO 11357 °C dry 295 Heat deflection temperature HDT/A 1.8 MPa ISO 75 °C dry 260 Heat deflection temperature HDT/C 8.0 MPa ISO 75 °C dry 150 Thermal expansion longitudinal 23 - 55°C ISO 11359 10-6/K dry 20 Thermal expansion transverse 23 - 55°C ISO 11359 10-6/K dry 70 Maximum working temperature long-term ISO 2578 °C dry 150 Maximum working temperature short-term EMS °C dry 250 Electrical properties dry 38 Dielectric strength IEC 60243-1 kV/mm cond. 37 Comparative tracking index IEC 60112 - cond. 600 dry 1010 Specific volume resistance IEC 60093 Ω•m cond. 1010 Specific surface resistance IEC 60093 Ω cond. 1011 General properties Density ISO 1183 g/cm3 dry 1.37 Flammability (UL 94) IEC 60695-11-10 Rating - HB Water absorption 23°C/saturated ISO 62 % - 2.4 Moisture absorption 23°C/50% r.h. ISO 62 % - 1 Linear mould shrinkage longitudinal ISO 294 % dry 0.5 Linear mould shrinkage transverse ISO 294 % dry 0.8 PA 10T/X,MH, Product designation as per ISO 16396 14-100, GF30 14
Grivory HT3 grades XE4065 XE4095 XE4101 XE4102 XE4221 XE4134 XE4164 XE4027 XE4120 XE4185 HT3Z LF HT3Z XE 4202 (HT3V-50H) HT3V-50) (HT3V-40 FWA) (HT3C-30) (HT3V-30/2) (HT3VX-30) (HT3V-30 CO) (HT3V-30 V0) (HT3V-30 V0 CO) (HT3 V0 CO) Extrusion grade 16 000 17 000 13 000 23 000 9 500 10 000 10 500 10 000 11 500 3 000 2 800 2 600 1 300 16 000 16 500 13 000 23 000 9 500 10 000 10 500 10 000 11 500 3 000 2 800 2 600 1 300 230 220 190 250 160 145 150 130 150 60 80 80* - 220 200 175 250 155 140 150 130 145 60 75 80* - 2.5 2 3 2 2.5 2 2 2 2 6.5 6.5 6** 20 2.5 2 2.5 2 2.5 1.5 2 2 2 12 6.5 6** 20 90 80 85 60 40 30 35 50 55 40 100 no brake no brake 80 70 75 60 40 30 35 50 50 35 95 no brake no brake 90 75 80 60 40 30 35 50 45 35 95 80 no brake 80 70 70 60 40 30 35 50 45 30 90 50 no brake 12 11 10 8 8 11 10 8 8 5 6 12 60 12 11 10 8 8 11 10 8 8 5 6 12 60 12 10 9 6 7 11 8 7 6 3 6 12 30 12 10 8 6 7 11 8 7 6 3 6 12 20 245 280 220 250 205 240 270 235 255 150 140 140 80 245 280 220 250 205 240 265 235 255 150 140 140 80 295 295 295 295 265 295 315 295 315 315 295 295 265 270 270 265 270 220 280 275 260 280 130 110 115 75 225 240 190 210 105 165 140 155 155 - - - - 15 15 20 10 20 20 20 20 20 80 80 80 130 65 60 70 80 70 65 70 70 55 80 80 80 140 150 150 150 150 150 150 150 150 150 140 140 140 - 260 260 255 260 210 260 260 250 270 260 240 240 - 32 32 32 3 33 35 32 33 33 30 33 33 32 31 31 31 3 33 35 30 33 33 30 33 33 32 600 600 600 - 600 600 600 600 600 600 400 600 600 1010 1010 1010
Design data - Short-term behaviour 16 Stress-strain diagram Stress-strain diagram Grivory HTV-5H1 - dry Grivory HTV-5H1 - conditioned 300 300 -40oC -40oC 23oC 250 60oC 250 80oC 23oC 100oC 60oC 200 Stress [MPa] 200 Stress [MPa] 120oC 80oC 150 150 100oC 100 100 120oC 160oC 200 Co 160oC 50 50 200oC 0 0 0 1 2 3 4 5 6 0 1 2 3 4 5 6 Strain [%] Strain [%] Stress-strain diagram Stress-strain diagram Grivory HT2V-5H - dry Grivory HT2V-5H - conditioned 300 300 -40oC -40oC 23 C o 250 250 60oC 23oC 200 Stress [MPa] 200 Stress [MPa] 80oC 150 100oC 150 60oC 120oC 80oC 100oC 160 C o 100 100 120oC 200oC 160oC 200oC 50 50 0 0 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 Strain [%] Strain [%] Stress-strain diagram Stress-strain diagram Grivory XE 4065 (HT3V-50H) - dry Grivory XE 4065 (HT3V-50H) - conditioned 300 300 -40oC -40oC 250 23oC 250 23oC 60oC 60oC Stress [MPa] Stress [MPa] 200 80oC 200 80oC 100oC 150 150 120oC 100oC 120oC 100 160 C o 100 160oC 200oC 200oC 50 50 0 0 0 1 2 3 4 5 0 1 2 3 4 Strain [%] Strain [%] 16
Design data - Short-term behaviour Tensile E-modulus Grivory HTV-5H1 Tensile E-modulus Grivory HT2V-5H (A: dry, B: cond.) (A: dry, B: cond.) 22000 22000 20000 20000 Tensile E-modulus [MPa] A Tensile E-modulus [MPa] 18000 18000 B A 16000 16000 14000 14000 12000 12000 10000 10000 B 8000 8000 6000 6000 4000 4000 2000 2000 0 0 -50 -30 -10 10 30 50 70 90 110 130 150 170 190 -50 -30 -10 10 30 50 70 90 110 130 150 170 190 Temperature [°C] Temperature [°C] Tensile E-modulus Grivory XE 4065 (HT3V-50H) (A: dry, B: cond.) 18000 16000 Tensile E-modulus [MPa] 14000 A 12000 B 10000 8000 6000 4000 2000 0 -50 -30 -10 10 30 50 70 90 110 130 150 170 190 Temperature [°C] 17
Design data - Long-term behaviour 18 With static, long-term stressing of a material under These materials creep as a result of the effects of different mechanical loads, characteristic creep cur- stress and temperature. ves can be obtained for plastic materials. Creep curves Grivory HTV-5H1 Creep curves Grivory HTV-5H1 at 80oC at 23oC / 50 % rel. humidity 1.0 1.8 0.9 1.6 0.8 1.4 0.7 Elongation [%] Elongation [%] 100 MPa 1.2 0.6 0.5 1.0 80 MPa 0.4 0.8 60 MPa 0.3 0.6 80 MPa 0.2 40 MPa 0.4 60 MPa 40 MPa 0.1 0.2 20 MPa 0.0 0.0 0.1 1 10 100 1000 10000 0.1 1 10 100 1000 10000 Time [hours] Time [hours] Creep curves Grivory HTV-5H1 at 120oC Creep curves Grivory HTV-5H1 at 150oC 1.6 2.0 1.4 1.8 1.6 1.2 Elongation [%] Elongation [%] 1.4 40 MPa 1.0 60 MPa 1.2 0.8 1.0 30 MPa 40 MPa 0.8 0.6 0.6 20 MPa 0.4 20 MPa 0.4 0.2 0.2 0.0 0.0 0.1 1 10 100 1000 10000 0.1 1 10 100 1000 10000 Time [hours] Time [hours] Creep curves Grivory HT2V-5H Creep curves Grivory HT2V-5H at 80oC at 23oC / 50 % rel. humidity 1.0 2.4 0.9 2.2 2.0 0.8 1.8 0.7 100 MPa 80 MPa Elongation [%] Elongation [%] 1.6 0.6 1.4 80 MPa 0.5 1.2 60 MPa 0.4 1.0 60 MPa 0.8 0.3 40 MPa 40 MPa 0.6 0.2 0.4 0.1 20 MPa 20 MPa 0.2 0.0 0.0 0.1 1 10 100 1000 10000 0.1 1 10 100 1000 10000 Time [hours] Time [hours] 18
Flexural fatigue strength - Wöhler curves Dynamic long-term stressing may lead to failure of a construction material. Breakage occurs after a cer- tain number of stress cycles depending on the inten- sity of the mechanical flexural stress. Comparison Grivory HTV-5H1, Grivory HT2V-5H, Grivory XE 4065 (HT3V-50H), Flexural fatigue strength (Wöhler Curves) at 23oC A: Grivory HT2V-5H black B: Grivory HTV-5H1 black C: Grivory XE 4065 (HT3V-50H) 280 260 240 Flexural stress [MPa] 220 200 180 160 140 B 120 100 A 80 C 60 40 20 0 1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07 Number of cycles until break Grivory HTV-6H1 at different temperatures Flexural fatigue strength (Wöhler curves) 180 160 Flexural stress [MPa] 140 120 100 80 23°C 60 80°C 120°C 40 150°C 180°C 20 0 1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07 Number of cycles until break As per DIN 53442 Frequency of load cycles (reinforced) = 5 Hz 19
Resistance to weathering 20 The influence of UV radiation causes a change in In order to test weathering stability, 4-mm-thick test physical and chemical properties of all plastic mate- bars are exposed to accelerated weathering and rials. In particular, the combination of radiation, oxy- their stress at break tested by our material testing de- gen in the air, moisture and temperature may lead to partment after determined periods of time. a reduction in the working life of construction materi- als due to chain fission, cross-linking and other oxi- Grivory HT exhibits very good resistance to weathe- dative processes. ring and is suitable for long-term exterior applicati- ons. After 10,000 hours of accelerated weathering Resistance to weathering is dependent on the structu- (acceleration factor 3-4) the stress at break values for re of the polymers and the kind of filling used (glass, HTV-5H1 black 9205 are more than 95% and for mineral, carbon black etc.). As the plastic usually suf- Grivory HT2V-5H black 9205, more than 90% of fers mainly from weathering of the surface area, the the original figures. service life of a component is largely dependent on its thickness. Tensile stress at break of Grivory HT The working life of polyamide parts is determined after weathering ISO 4892-2 using both accelerated weathering apparatus (filte- A: Grivory HTV-5H1 black 9205 B: Grivory HT2V-5H black 9233 red Xenon rays according to ISO 4892-2) and in open-air weathering tests (alpine climate at EMS). 100 98 Tensile stress of break [%] 96 A 94 B 92 90 88 86 84 82 80 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 Accelerated weathering [hours] 20
Resistance to heat ageing At raised temperatures, indications of ageing beco- Resistance to heat ageing me apparent for all plastic materials. Over time, this Arrhenius curve of Grivory HT ageing has a negative effect on the properties of the Grivory HTV-5H1 material. 100000 Half-life period tensile stress These processes are of a chemical nature, e.g. oxi- dation reactions, but may also be caused by physi- 10000 cal phenomena such as post-crystallisation or chan- at break [hours] ges in morphology. 1000 In practice, specification of a temperature-time limit, within which the properties of the thermally stressed 100 plastic material must remain at an acceptable level, 120 140 160 180 200 220 240 is of great importance. Temperature [°C] In order to determine these temperature-time limits, Testmethod: ISO 2578 extensive testing is carried out in our material testing Test samples: ISO 20753 Type A1, tensile bar 4 mm department. This ensures that Grivory HT can be Criterion: 50 % residual tensile strength used successfully, even at high temperatures, through the correct choice of product and grade. The maximum time or temperature at which the mate- rial has a remaining 50% of ultimate tensile strength compared to the original value, can be read from the data presented in an Arrhenius curve (scale: log [t]/[1/T] ). 21
Resistance to chemicals 22 Grivory HT exhibits very good resistance to a variety or trifluoroacetic acid can cause polyamides to dis- of chemicals: organic solvents, fuels, oels, fats and solve completely. Glycols and other alcohols as well alkalis. Strong acids such as sulphuric acid, nitric as water, however, only attack these materials ag- acid or formic acid cause hydrolytic degradation of gressively at high temperatures. The following list re- all polyamides; Grivory HT, however, has good resi- fers to resistance at room temperature. Depending on stance to diluted acids at room temperature. Aggres- the type of chemical involved, higher temperatures sive chemicals such as cresol, hexafluorisopropanol may have an influence on the degree of resistance. • Acetic acid, conc. •• Lactic acid conc. ••• Acetone ••• Lubricating oils, grease ••• Acrylate adhesives ••• Magnesium chloride satt. ••• AdBlue (32.5% urea in water) ••• Methane ••• Ammonia, 10% aqueous ••• Methanol ••• Amyl acetate ••• Methyl ethyl ketone •• Aniline •• Methylene chloride ••• Antifreeze (ethylene glycol) ••• Mineral oil ••• Benzene o Nitric acid, 65% aqueous • Benzyl alcohol •• Nitrobenzene ••• Biodiesel (e.g. RME, SME, B20) o Oleum • Bromine, bromine water •• Oxalic acid 10% aqueous ••• Butane • Ozone ••• Butanol ••• Perchlorethylene ••• Calium chloride, satt. ••• Petrol ••• Calcium salts, satt., aqueous ••• Petroleum ether ••• Carbon tetrachloride • Phenole, aqueous o Chlorine, gaseous • Phosphoric acid 10% aqueous ••• Chlorobenzene ••• Potash (potash salts) satt. • Chloroform • Potassium permanganate, 1% aqueous ••• Citric acid, conc. ••• Propane ••• Copper sulphate, satt., copper salts, 10% aqueous ••• Pyridine o Cresol o Resorcinol, alcoholic ••• Crude oil ••• Salicylic acid (saturated). ••• Diesel fuel ••• Sea water ••• Diethyl ether ••• Silicon oil ••• Engine oil ••• Soap solution ••• E10, E85 (fuels containing ethanol) ••• Soda lye 50%, aqueous ••• Ethanol ••• Soda solution, satt. ••• Ethylene oxide ••• Sodium carbonate, 50% aqueous ••• Fats, oils and lubricants ••• Sodium salts, aqueous o Fluorine • Sodium hypochlorite 5% aqueous •• Formaldehyde, formalin, 40% aqueous ••• Styrene •• Formic acid 10% aqueous ••• Sulphur o Formic acid, conc. •• Sulphur dioxide
Resistance to water and hydrolysis Resistance to hot water and hydrolysis The following graph shows the results of storage of Even at high temperatures, parts made of Grivory Grivory HT1V-3 HY, HT1V-5 HY, PA66 GF30 (hydro- HTV take up less water and this significantly more slo- lysis stabilised) and PPS GF40 at 110°C. (Specimens wly, than parts made of polyamide 6 (PA6 GF) or po- used were tensile bars as per ISO 527, 3x3 mm) lyamide 66 (PA66 GF). Compared to these materi- als, Grivory HTV shows clearly better resistance to Resistance to hot water, 110°C water. 100 90 The following graph shows measured values of tensi- A 80 Stress at break [%] le test pieces (ISO 527, 4x10 mm) made of Grivory 70 B HT1V-5 FWA and PA6 GF50 after several years sto- 60 C rage in cold water at 23°C. After 9 years storage in 50 water, strength values of parts made of Grivory 40 D A: Grivory HT1V-5 HY HT1V-5 FWA are 180 MPa, much higher compared 30 B: Grivory HT1V-3 HY to parts made of glass-fibre reinforced polyamide 6. 20 C: PPS GF40 10 D: PA66 GF30 HY 0 0 1000 2000 3000 4000 5000 6000 7000 8000 Resistance to cold water, 23°C Time [hours] 100 90 The relative initial values (100%) refer to the tensile 80 stress at break of test bars conditioned as per ISO Stress at break [%] A 70 1110. 60 50 40 30 20 B A: Grivory HT1V-5 FWA 10 B: PA6 GF50 0 0 1 2 3 4 5 6 7 8 9 10 Time [years] The relative initial values (100%) refer to the tensile stress at break of freshly injected, dry parts. 23
Resistance to automotive media 24 Grivory HT1 and HT2 exhibit excellent resistance to Tensile E-modulus (MPa), ISO 527, after storage in monoethylene glycol/water 1/1 120°C all common automotive media such as coolants, fuels, 20000 oils and lubricants. Tensile E-Modulus [MPa] A Both PPA grades are characterised by their resistance 15000 to mineral oil products and synthetic oils at high tem- peratures. 10000 B Resistance to coolants 5000 C A: Grivory HT1V-5 HY 0 B: Grivory HT1V-3 HY 500 1000 1500 2000 2500 3000 C: PA66 GF30 HY Time [hours] Tensile stress at break (MPa), ISO 527, after Weight change (%), tensile bars 3x3 mm, after storage in monoethylene glycol/water 1/1 120°C storage in monoethylene glycol/water 1/1 120°C 14 250 12 C Stress at break [MPa] Change in weight [%] 200 A 10 150 8 B 6 B 100 4 A 50 2 C 0 0 500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000 Time [hours] Time [hours] 24
Resistance to automotive media Stress at break [ISO 527] after storage in: A: Grivory HTV-5H1 black 9205 B: Grivory HT2V-5H black 9205 Diesel fuel, 150°C Super petrol (lead-free), 60°C 300 250 A Stress at break [MPa] Stress at break [MPa] B 250 B A 200 200 150 150 100 100 500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000 Time [hours] Time [hours] RME, 150°C Brake fluid (DOT4), 135°C 300 250 Stress at break [MPa] Stress at break [MPa] A 250 200 B A 200 B 150 150 100 100 500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000 Time [hours] Time [hours] Engine oil SAE 10W40, 135°C Sulphuric acid (H2SO4, 36%), 23°C 300 250 A Stress at break [MPa] Stress at break [MPa] 250 B A 200 200 B 150 150 100 100 500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000 Time [hours] Time [hours] 25
Comparison to other construction materials 26 - Thermoplastic materials - High-performance thermoplastic materials Among thermoplastic materials, Grivory HT is posi- At high application temperatures, Grivory HT achie- tioned in the transition area between high-quality en- ves and exceeds the performance of PPS or PEEK gineering plastics and high-performance plastics. with regard to hardness, strength and stiffness. At the same time and also under high temperatures, Grivory Fundamentally, the polyphthalamide Grivory HT has HT offers good resistance to a wide range of chemi- the property characteristics of polyamide. Compared cals, dimensional stability and high strength values even after long-term use. The long-term working tem- to traditional materials based on polyamide (PA6) or perature for parts made of Grivory HT lies between polyamide 66 (PA66), Grivory HT is characterised 140°C and 150°C. Parts made of Grivory HT1 can by the fact that its mechanical property values are also resist short-term thermal impulses of up to hardly influenced by the absorption of water typical 300°C. of all polyamides. Stiffness, strength and heat deflec- ISO 527, at 120°C tion temperature values remain at a very high level. 20000 Tensile E-Modulus [MPa] 15000 10000 5000 0 PEEK GF40 PPS GF/MIN65 PPS GF40 Grivory Grivory Grivory HTV-4H1 HTV-5H1 HTV-6H1 - Thermosets Even though processing technologies (thermoset/thermoplastic) are different, quality of the finished products with regard to mechanical-thermal properties can be compared. Material Tensile stress at break E-Modulus (MPa) Heat deflection temperature (MPa) HDT/A (°C) Grivory HTV-3H1 (GF30) 170 11000 280 Grivory HTV-6H1 (GF60) 250 21000 290 Melamine formaldehyde 50 – 90 7000 – 9000 155 – 215 Melamine phenol 55 – 85 7000 – 16000 155 – 200 Phenolic resins 35 – 70 8000 – 12000 110 – 250 The thermoplastic Grivory HT has better values for core properties such as stiffness, strength and heat deflection temperature than most thermoset injection-moulding compounds. The advantage of thermosets having less costly raw materials is more than compensated by outlay for post-treatment (deflashing). Another point in the favour of themoplastic Grivory HT is the fact that it can be used as regranulate or recycled without problem. 26
Comparison to other construction materials - Die-cast alloys These advantages may already become apparent Grivory HT is excellently suited for the substitution of simply through changes in manufacturing technology metal, particularly for parts previously made of die- due to the use of a different material. cast alloys. Further, in some cases substantial, cost reductions When used as a substitute for metal the mechanical- can be achieved through integration of design. Com- thermal properties of Grivory HT are usually sufficient posite (metal/plastic) parts can be made of one ma- to ensure reliable working of the part. Parts made of terial using Grivory HT, several components of an as- Grivory HT offer significant weight advantages and sembly can be combined, metal inserts (e.g. thread are resistant to corrosion without post-treatment of sur- bushing) can sometimes be eliminated. faces. Strength of Grivory HT in comparison to die-cast alloys A: Grivory HT1V-65H, B: Aluminium, C: Zinc 400 350 C Stress at break [MPa] 300 A B 250 200 150 100 50 0 -40 -20 0 20 40 60 80 100 120 140 Temperature [°C] Using Grivory HT in place of metals allows manu- facturing costs to be reduced by 30 – 50 %. Post- treatment processes typical for die-cast alloys - de- flashing, coating (colouring) or subsequent cutting of threads - are no longer necessary. 27
Approvals 28 Grivory HT in contact with foodstuffs: UK (WRAS): The Grivory HT "FWA" grades have EU: Grivory HT FWA grades satisfy the relevant re- been certified by the British Water Regulations Advi- quirements of the EU directive No. 1935/2004 in- sory Scheme (WRAS). They are approved for appli- cluding its supplements, as well as the requirements cations in contact with both cold and hot drinking of the EU directive no. 10/2011 dated January 14, water at temperatures up to 85°C. 2011 as amended. USA (NSF 61): The Grivory HT "FWA" grades are USA (FDA): According to the American Food and certified for hot water applications (82°C) by NSF to Drug Administration (FDA), Grivory HT "FWA" grades NSF/AINSI, Standard 61 ("Drinking Water System are approved for repeated direct contact with food- Components – Health Effects"). stuffs. Further details for each product can be found in the "Supplier Compliance Statement for Applicati- ons in Food Contact". Grivory HT FWA grades: Grivory HT1V-3 FWA natural + Grivory HT1V-3 FWA black 9225 Grivory HT "FWA" is also certified by NSF to Grivory HT1V-4 FWA natural + Grivory HT1V-4 FWA black 9225 Grivory HT1V-5 FWA natural + Grivory HT1V-5 FWA black 9225 NSF/ANSI Standard 51 (Food Equipment Materi- Grivory HT1V-6 FWA natural + Grivory HT1V-6 FWA black 9225 als) for contact with foodstuffs. Grivory XE 4101 (HT3V-4 FWA) natural + Grivory XE 4101 (HT3V-4 FWA) black 9225 Grivory HT in contact with drinking water Germany (KTW, W 270): The Grivory HT "FWA" grades have been tested according to KTW recom- mendations of the German Federal Environmental Authority and are approved for applications in contact with hot drinking water (85°C). In addition, they also satisfy the requirements of the DVGW worksheet W 270 "Multiplication of micro- organisms on construction materials for drinking wa- ter applications - Test and evaluation" governing pro- tection of drinking water from micro-organisms. France (ACS): The Grivory HT „FWA“ grades have been tested according to AFNOR XP P 41-250 and are approved in France for contact with drinking wa- ter ("Attestation de Conformité Sanitaire"). 28
Fire behaviour Requirements made of plastic materials with regard show the properties listed by UL and are available to their fire behaviour are varied and follow the na- via internet at: www.ul.com tional regulations of each country and legislation go- verning the field of application. For electronic appli- The following Grivory HT products are listed under cations, an approval from the Underwriters Laborato- the reference number EMS-CHEMIE E53898 in the ries (UL approval) for both the plastic material and fi- flammability class UL 94 V-0: nished part is required in the USA and in some Euro- Grivory HT2V-3X V0, pean countries. The current “Yellow Cards” of the 30 wt% glass-fibre reinforcement products are also available via internet at: www.ul.com Grivory HT2V-4X V0, Flame resistant standard products: 40 wt% glass-fibre reinforcement The following Grivory HT products are listed under Grivory HT2V-5X V0, the reference number EMS-CHEMIE E53898 in the 50 wt% glass-fibre reinforcement flammability class UL 94 HB: Grivory XE 4027 (HT3V-30 V0), 30 wt% glass-fibre reinforcement Grivory HTV-3H1 Grivory XE 4120 (HT3V-30 V0 CO) Grivory HTV-4H1 30 wt% glass-fibre reinforcement Grivory HTV-5H1 Grivory HTM-4H1 XE 4185 (HT3-V0 CO), non-reinforced Grivory HT1V-3 FWA RoHS: The products Grivory HT2V-3X V0, HT2V-4X Grivory HT1V-4 FWA V0, HT2V-5X V0, XE 4027, XE 4120 and XE 4185 Grivory HT1V-5 FWA satisfy the RoHS requirements Directive Grivory HT1V-6 FWA 2011/65/EU, Restriction of Hazardous Sub- stances). Grivory HT2V-3H Grivory HT2V-45H WEEE: Parts manufactured from Grivory HT2V-3X V0, Grivory HT2V-5H HT2V-4X V0, HT2V-5X V0, XE 4027, XE 4120, XE 4185 are exempt from requirements concerning “sel- XE 4164 (HT3V-30 CO), ective recycling” according to Directive 30 wt% glass-fibre reinforcement 2012/19/EU governing recycling of electrical and electronic waste. Flame retardant, self-extinguishing products: FMVSS: All Grivory HT products satisfy the require- The flame-retardant, glass-fibre reinforced Grivory HT ments of FMVSS 302 (ISO 3795, DIN 75200). "UL 94 V-0" grades contain no halogens or red phos- Their burning rates, measured by a flammability test, porous. They are self-extinguishing and correspond are lower than 100 mm/min at wall thicknesses >1 to the classification UL 94 V-0. The “Yellow Cards” mm. 29
Drying and storage 30 Grivory HT is delivered dried and ready for use in Drying can be carried out using the following me- air-tight sacks. Pre-drying is not necessary if it is hand- thods: led and stored correctly. Desiccant dryer Sealed, undamaged sacks can be stored for years if sheltered from the weather. A dry room where sacks Temperature: max. 80°C are protected from damage is recommended as stor- Time: 4 - 12 hours age space. Sacks which do become damaged Dew point of the dry air: -40°C should be resealed air-tight, or the material placed in an air-tight metal container. It is important that mate- Vacuum oven rial to be used is stored for some days at processing temperature so that condensation does not form on Temperature: max. 100°C the surface of the granules when the sacks are ope- Time: 4 - 12 hours ned. Circulating air ovens are not recommended as they The packaging should be opened shortly before pro- tend to cause moistening of the granules at a high cessing begins. Material which is in contact with the ambient temperature and with high air humidity. air for any length of time may reach a critical content of more than 0.1% in the top layer of granules. Du- The drying time is dependent to a great degree on ring long dwell times with granules in the hopper, a the moisture content. In case of doubt, drying should hopper heating system or hopper dryer should be be carried out for about 12 hours. used. Drying temperatures above 80°C in a desiccant Following manufacture, Grivory HT is dried to a con- dryer can lead to yellowing of light-coloured granu- tent of less than 0.1 % and packed in air-tight sacks. les. A higher temperature can be used (100°C) in a If the packaging is damaged or the material stored in vacuum oven with lower partial oxygen pressure. contact with the air for too long, the granules will need to be dried again. An excessive water content may become apparent through bubbles or foam in the melt cake during free ejection or silvery streaking on the surface of the moulded parts. 30
Processing using injection-moulding methods The processing latitude for Grivory HT1 grades lies surfaces of the mould. Additional abrasion protection between 330° and 350°C; for Grivory HT2 grades is recommended for areas with a higher flow speed. between 310°C und 340°C and for Grivory HT3 grades between 300° and 330°C. The recommen- The mould cavity must have large-scale venting, par- ded processing temperature for each Grivory HT ticularly in the vicinity of the joint lines. Additional ma- grade is given in the respective data sheet. chined ejectors and venting slits (0.02 mm) must be planned on the mould parting line. Screw Basically, all sprue and gating systems can be used Grivory HT can be processed efficiently using a for processing of Grivory HT grades. As these mate- single-flighted universal three-zone screw equipped rials set over a relatively narrow range of temperatu- with a non-return valve. The effective screw length res, the sprue must be large enough to compensate should be between 18 D and 22 D. for volume reduction during cooling in the holding Use of a wear-resistant screw is recommended for the pressure phase. processing of Grivory HT grades with high levels of glass-fibre reinforcement. Mould temperature A good heating system combined with a correct Heating mould temperature is a prerequisite for the manufac- At least three separately regulated heating zones ture of high-quality injection-moulded articles. The should be able to achieve barrel temperatures of up mould temperature influences the setting behaviour to 350°C. A separate nozzle heating system is also and the degree of crystallinity of the article and, the- necessary. The temperature of the barrel flange must refore, the surface quality, shrinkage behaviour, war- also be controllable. page, mass tolerance and level of internal stressing. Die Grivory HT1 grades are processed at mould tempe- An open die may be used when processing Grivory ratures >=140°C, Grivory HT2 grades at mould tem- HT, as such a die allows free flowing of the material peratures between 100°C and 140°C and Grivory and is very long-lasting due to its simple structure. HT3 grades between 110° and 160°C. The requi- Needle valve nozzles have proved useful if the melt red mould wall temperature is dependant on the geo- tends to flow out of the die. metry and wall strength (wall thickness) of the com- ponent. As a rule of thumb it can be said that the lo- Mould design wer the wall strength of the component, the higher Design rules typical for thermoplastic materials are the mould wall temperature should be. Mould wall also valid for mould design. Basically, all kinds of temperatures of up to 190°C are normal for low wall sprue system can be used for processing Grivory HT. strengths. Conventional wear-resistant tool steel, hardened to approx. 56 - 65 HRC, is sufficient for the shaping 31
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