Grivory HT Enhanced Performance at High Temperatures

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Grivory HT Enhanced Performance at High Temperatures
Grivory HT
Enhanced Performance at High Temperatures
Grivory HT Enhanced Performance at High Temperatures
Contents

                                                       2
    3    Introduction
         Grivory HT grades
         Grivory HT nomenclature
     4   Characteristics of Grivory HT1 grades
     5   Characteristics of Grivory HT2 grades
     6   Characteristics of Grivory HT3 grades
     8   Properties of Grivory HT1 grades
    10   Properties of Grivory HT2 grades
    14   Properties of Grivory HT3 grades
    16   Design data – Short-term behaviour
    18   Design data – Long-term behaviour
    19   Flexural fatigue strength - Wöhler curves
    20   Resistance to weathering
    21   Resistance to heat ageing
    22   Resistance to chemicals
    23   Resistance to water and hydrolysis
    24   Resistance to automotive media
    26   Comparison to other construction materials
    28   Approvals
    29   Fire behaviour
    30   Drying and storage
    31   Processing using injection-moulding methods
    32   Post treatment
    33   Machining / Use of reclaimed material
    34   Customer services and technical support
    35   Testing
    36   CAMPUS / EMS Material Database
    37   Quality standards
         Delivery form
         Recycling of packaging material
    38   EMS-GRIVORY products
    39   Index
    40   EMS-GRIVORY worldwide

2
Grivory HT Enhanced Performance at High Temperatures
Introduction / Grivory HT grades / Grivory HT nomenclature

 Introduction                                               - stiffness and strength at high application temperatures
                                                            - property values which are influenced very little by
 Grivory® is the trade name of a group of engineering
                                                              absorption of water
 plastics manufactured and marketed by EMS-GRI-
                                                            - good dimensional stability and a low tendency to
 VORY. Grivory HT is a semi-crystalline thermoplastic
                                                              warp
 construction material based on polyphthalamide
                                                            - good resistance to chemicals
 (PPA).
                                                            - good surface quality
 A completely new and specific process for the ma-          - rational and cost-effective manufacture
 nufacture, polymerisation and compounding of Gri-
 vory HT in Domat/Ems (Switzerland) has been deve-          Grivory HT grades
 loped by EMS-GRIVORY. Production capacity was
                                                            - Grivory HT1: PA6T/6I
 adjusted to meet the good demand and EMS-GRI-
                                                            - Grivory HT2: PA6T/66
 VORY is now one of the most important manufactu-
                                                            - Grivory HT3: PA10T/X
 rers of polyphthalamides in the world and clear mar-
 ket leader in Europe.
                                                                               Water absorption
 Grivory HT is characterised by a high-performance
 property profile. Technical injection-moulding parts                                               Hydrolysis
                                                            Creep strength                          resistance
 made of this material have impressive dimensional sta-                                             (HT1A)
 bility, even at high application temperatures. The pro-
 perty profile of Grivory HT overlaps well into the per-
 formance range of high-performance plastics. The va-             Durability                        Stiffness
 lues of Grivory HT for properties such as stiffness and                                                    HT1 [PA6T/6I]
 strength at application temperatures up to 120°C - im-                            Strength                 HT2 [PA6T/66]
 portant for replacement of metals - surpass those of ma-
                                                                                                            HT3 [PA10T/X]
 terials such as PPS or PEEK.
 The Grivory FWA grades are physiologically harm-           Grivory HT Nomenclature
 less and can also be used in sensitive application         1. Polymer basis 3. Modification               5. Heat stabilisation
 areas such as in direct contact with drinking water        1: PA6T/6I       S: Improved surfaces
 and foodstuffs.                                            2: PA6T/66       X: Low warpage/higher
                                                            3: PA10T/X          tangential stress                 7. Colour
 Grivory HT is available as granules for processing                          Z: Impact modified
 using injection-moulding methods on conventionally
 available equipment and moulds. The different gra-          Grivory HT 2 V S -               4 HH FWA black 9225
 des of material within this group result from the type
 and composition of the basic polymers and their mo-        2.    Reinforcement 4. Degree of           6. Additional information
 dification with reinforcing materials (glass fibre, mi-    C:    Carbon fibres     reinforcement      FWA: Approved for di-
                                                            M:    Minerals                                  rect contact with
 nerals), stabilisers and processing aids.                  V:    Glass fibres                              foodstuffs and drin-
                                                            VL:   Long glass fibres                         king water
 Givory HT is used for the efficient manufacture of                                                    LF: Improved slip
                                                                                                            properties
 high-performance technical components which are                                                       V0: Flame retardant
 characterised by:
                                                                                                                                   3
Grivory HT Enhanced Performance at High Temperatures
Characteristics of Grivory HT1 grades

                                                                                                                                    4
    Grivory    Characteristics and properties                                      Application areas
    HT1 grades

    HTV-3H1          Injection-moulding grade with 30-65 wt % glass-fibre rein-    Stiff, dimensionally accurate technical parts in mechani-
    HTV-4H1          forcement based on polyphthalamide PA 6T/6I. Stiff and        cal engineering, automotive and electro applications.
                     strong at high application temperatures. Heat stabilised,     Functional parts in contact with chemicals and requiring
    HTV-45H1
                     dimensionally stable, low water uptake, good resistance       good performance values at high application temperatu-
    HTV-5H1          to chemicals and automotive media (fuel, oils, brake fluid)   res.
    HTV-6H1          even at high temperatures.
    HT1V-65H

    HT1V-3 FWA       Drinking water approved, heat stabilised injection-moul-      Stiff, dimensionally accurate technical parts, functional
    HT1V-4 FWA       ding grades with 30-60 wt % glass-fibre reinforcement,        parts in sanitary applications, foodstuff industry applica-
                     based on polyphthalamide PA6T/6I. Approved for direct         tions and domestic appliances in direct contact with drin-
    HT1V-5 FWA
                     contact with drinking water as per ACS, KTW, W270,            king water and foodstuffs at high application temperatu-
    HT1V-6 FWA       WRAS and NSF standards. EU conformity for direct              res. Grivory HT XE 10811 and HT XE 10812 are used
    HT XE 10811      contact with foodstuffs and unlimited FDA approval for        for the highest hydrolysis requirements.
    (HT1VA-4 FWA)    contact with all foodstuffs. UL listed.
    HT XE 10812
    (HT1VA-5 FWA)
    HTV-4X1          Injection-moulding grade with 40-60 wt % glass-fibre rein-    Stiff, dimensionally accurate technical parts in mechani-
    black 9205       forcement based on polyphthalamide PA 6T/6I. Stiff and        cal engineering, automotive and electro applications
    HTV-5X1          strong at high application temperatures. Heat stabilized,     which are under voltage and exposed at high temperature.
    black 9205       dimensionally stable, low water uptake, good resistance
    HTV-6X1          to chemicals and automotive media (fuel, oils, brake fluid)
    black 9205       even at high temperatures.

    HT1V-3 HY        Hydrolysis-optimised, heat stabilised injection-moulding      Stiff, dimensionally accurate technical parts. Hot-water
    HT1V-4 HY        grades with 30-50 wt % glass-fibre reinforcement, based       housings and functional components in automotive con-
    HT1V-5 HY        on polyphthalamide PA6T/6I. Stiff and strong even at          struction and sanitary and heating system applications.
                     high application temperatures and in direct contact with      Grivory HT XE 10814, HT XE 10815 and HT XE 10827
    HT XE 10814
                     hot water or automotive coolants.                             are used for the highest hydrolysis requirements. HT XE
    (HT1VA-4 HY)
                                                                                   10827 (improved demolding) is used for complicated
    HT XE 10815                                                                    geometries or for parts with undercuts.
    (HT1VA-5 HY)
    HT XE 10827
    (HT1VA-35 HYS)

    HTM-4H1          Mineral-reinforced (40 wt %) injection-moulding grade ba-     Stiff, dimensionally accurate parts with good dimensional
                     sed on polyphthalamide PA6T/6I. Stiff and strong even at      stability and low thermal expansion. Functional and visi-
                     high application temperatures. Heat stabilised. Isotropic     ble components in automotive applications with electro-
                     properties, low warpage, dimensionally stable, low ther-      chemical surface coatings.
                     mal expansion. UL listed.

    HT1V-33X       33 wt % glass-fibre reinforcement on a PA6T/6I basis. Thin-walled LED reflector housings.
    LED white 6861 High light reflection, good flowability, good strength and
                     stiffness values.

    HT1V-33X UV      33 wt % glass-fibre reinforcement on a PA6T/6I basis.         Thin-walled LED reflector housings with reduced yellowing
    white 6861       High light reflection, good flowability, good strength and    and longer life expectancy.
                     stiffness values, yellowing optimised.

4
Grivory HT Enhanced Performance at High Temperatures
Characteristics of Grivory HT2 grades

 Grivory           Characteristics and properties                                   Application areas
 HT2 grades

 HT2V-3H           Injection-moulding grades with 30-60 wt % glass-fibre rein-      Stiff, dimensionally accurate technical parts in mechani-
 HT2V-4H           forcement based on polyphthalamide, PA6T/66. Simple              cal engineering, automotive and electro applications.
 HT2V-45H          to process. Stiff and strong at high application temperatu-      Functional components in contact with chemicals and re-
 HT2V-5H           res. Heat stabilised, dimensionally stable, good resis-          quiring good performance values at high application tem-
 HT2V-6H           tance to chemicals.                                              peratures.
 HT2V-3H LF        Material used for sliding bearings, PTFE-modified injection-     Stiff, dimensionally accurate bearing components in me-
                   moulding grade with 30 wt % glass-fibre reinforcement, ba-       chanical engineering, automotive and electro applicati-
                   sed on polyphthalamide PA6T/66. Simple to process, stiff         ons. Tribologically stressed functional components (joint
                   and strong at high application temperatures. Little wear, heat   sleeves, bearing halves, guide channels, sliders) in
                   stabilised, dimensionally stable, good resistance to chemi-      contact with chemicals and requiring high performance
                   cals                                                             values at high application temperatures.

 HT2C-3X LF        Material used for sliding bearings, PTFE modified injec-         Bearing components to satisfy highest requirements.
 black             tion-moulding grade with 30 wt % carbon fibre reinforce-
                   ment based on polyphthalamide, PA6T/66. Maximum
 9833
                   stiffness and strength, conductive, very low density.

 HT2V-3X V0        Flame retardant, halogen-free injection-moulding grades          Self-extinguishing, stiff, dimensionally accurate technical
 HT2V-4X V0        with 30-50 wt % glass-fibre reinforcement, based on po-          parts in electro applications where the flammability classifi-
                   lyphthalamide PA6T/66. Self-extinguishing (UL 94 V-0).           cation of the material (as per UL 94 V-0) is a mandatory
 HT2V-5X V0
                                                                                    prerequisite. Suitable for thermal pulse loading commonly
                   Good flow properties. Stiff and strong at high application       occurring in industrial soldering processes.
                   temperatures. Light inherent colour, colourable. UL listed.      RoHS: Parts made of these materials conform to the requi-
                                                                                    rements as per RoHS (2002/95/EG and 2011/65/EU,
                                                                                    Restriction of Hazardous Substances).
                                                                                    WEEE: Parts made of these materials are exempt from the
                                                                                    requirements governing "selective recycling” as per guideli-
                                                                                    ne 2002/96/EC concerned with disposal of used electro
                                                                                    and electronic components
 HT2C-3X           Carbon-fibre-reinforced (30 wt %) injection-moulding gra-        Stiff, light, dimensionally accurate components in mecha-
                   de based on polyphthalamide PA6T/66. Very stiff and              nical engineering and automotive applications. Tribologi-
                   strong, low density, conductive.                                 cally stressed functional components in contact with che-
                                                                                    micals and requiring high performance values at high ap-
                                                                                    plication temperatures.
 HT2VZ-15H         Injection-moulding grades with 15-33 wt% glass-fibre rein-       Stiff, impact resistance, dimensionally accurate technical
 HT2VZ-33H         forcement based on polyphthalamide, PA6T/66. Easy to             parts in mechanical engineering, automotive and electro
 HT2VZ-25X         process. Stiff, impact resistance and strong at high wor-        applications. Functional components in contact with che-
                   king temperatures. Heat stabilised, dimensionally stable,        micals and requiring good performance values at high
                   good resistance to chemicals.                                    application temperatures.

 XE 4216           Injection-moulding grades with 30 resp. 45 wt % glass-fib-       For components such as turbo-charger air ducts exposed
 (HT2VS-3HH)       re reinforcement based on polyphthalamide, PA6T/66               to extremely high thermal stressing.
                   with optimised heat resistance and surface quality.
 XE 4217
 (HT2VS-45HH)

"Grivory XE..." designates the new, commercialised pilot products during the market introduction phase. The future standard product desi-
gnation is shown in brackets, example: Grivory XE 4216 (HT2VS-3HH).                                                                                  5
Grivory HT Enhanced Performance at High Temperatures
Characteristics of Grivory HT3 grades

                                                                                                                                  6
    Grivory          Characteristics and properties                              Application areas
    HT3 grades

    XE 4063          Injection-moulding grades with 30 resp. 50 wt % glass-fi-   Stiff and strong, dimensionally accurate technical parts in
    (HT3V-30H)       bre reinforcement, based on polyphthalamide, PA10T/X.       mechanical engineering, automotive and electro applica-
                     Very good resistance to chemicals and dimensional sta-      tions at high working temperatures.
    XE 4065          bility. Made partly from renewable raw materials.
    (HT3V-50H)

    XE 4095          Injection-moulding grades with 50 wt % glass-fibre rein-    Stiff and strong, thin-walled and dimensionally accurate
    (HT3V-50)        forcement, based on polyphthalamide, PA10T/X. Good          technical parts in mechanical engineering and electro ap-
                     flowability, very good resistance to chemicals and di-      plications at high working temperatures.
                     mensional stability. Made partly from renewable raw ma-
                     terials.

    XE 4101       Drinking water approved injection-moulding grade with Stiff, dimensionally accurate technical parts, functional
    black         40 wt % glass-fibre reinforcement, based on polyphtha- parts in sanitary applications, foodstuff industry applica-
    (HT3V-40 FWA) lamide, PA10T/X. Excellent dimensional stability. Made tions and domestic appliances in direct contact with drin-
                     partly from renewable raw materials. Approved for direct    king water and foodstuffs at high application temperatu-
                     contact with drinking water as per ACS, KTW, W270,          res and requiring hydrolysis resistance.
                     WRAS and NSF directives. EU and FDA conform.

    XE 4102          Carbon-fibre-reinforced (30 wt %) injection-moulding gra-   Stiff, light and dimensionally accurate technical parts in
    (HT3C-30)        de based on polyphthalamide PA10T/X66. Very stiff and       mechanical engineering and automotive applications. Tri-
                     strong, low density, conductive, very good resistance to    bologically stressed functional components in contact
                     chemicals. Made partly of renewable raw materials.          with chemicals and providing a good performance at
                                                                                 high application temperatures.

    HT3Z LF          Non-reinforced injection-moulding grade, impact resi-       Durable, dimensionally accurate bearing components in
    black            stant, PTFE modified, based on polyphthalamide,             mechanical engineering, automotive and electro applica-
                     PA10T/X. Very good resistance to chemicals and dimen-       tions. Tribologically stressed functional components (joint
                     sional stability. Made partly of renewable raw materials.   sleeves, bearing halves, guide channels, sliders) in
                                                                                 contact with chemicals and requiring high performance
                                                                                 values at high application temperatures.

    HT3Z black       Non-reinforced injection-moulding grade, impact resi-       Durable, dimensionally accurate bearing components in
                     stant, PA10T/X. Very good resistance to chemicals and       mechanical engineering, automotive and electro applica-
                     dimensional stability. Made partly of renewable raw ma-     tions in contact with chemicals and requiring high perfor-
                     terials.                                                    mance values at high application temperatures.

    XE 4202          Extrusion grade     unreinforced   on   polyphthalamide     Smooth and corrugated tubes requiring high chemical and
    black 9564       PA10T/X-HI.                                                 temperature resistance (e.g. tubes for Urea, oil etc. under
                                                                                 the bonnet).

6
Grivory HT Enhanced Performance at High Temperatures
Grivory            Characteristics and properties                                Application areas
HT3 grades

XE 4134            Injection-moulding grade with 30 wt % glass-fibre rein-       Stiff and durable, dimensionally accurate bearing com-
(HT3VX-30)         forcement, optimised against warpage, based on po-            ponents in mechanical engineering, automotive and elec-
                   lyphthalamide, PA10T/X. Very good resistance to che-          tro applications at high operating temperatures. Compo-
                   micals and dimensional stability. Made partly from rene-      nents exposed to high internal pressure and those with
                   wable raw materials.                                          high requirements regarding distortion.

XE 4027            Flame retardant, halogen-free injection-moulding grade        Self-extinguishing, stiff, dimensionally accurate technical
(HT3V-30 V0)       with 30 wt % glass-fibre reinforcement, based on po-          parts in electro applications where a V-0 flammability
                   lyphthalamide PA10T/X. Self-extinguishing (UL 94 V-0),        classification of the material (as per UL 94) is a manda-
                   good flow properties. Stiff and strong at high applicati-     tory prerequisite. Suitable for lead-free SMT reflow solde-
                   on temperatures. Light inherent colour, colourable. UL li-    ring e.g. as per JEDEC J-STD-020C.
                   sted including RTI. Optimised against corrosion. Satisfies
                   RoHS regulations and WEEE requirements. Made partly
                   of renewable raw materials.

XE 4120         Flame retardant, halogen-free injection-moulding grades Self-extinguishing, stiff, dimensionally accurate technical
(HT3V-30 V0 CO) with 30 wt % glass-fibre reinforcement, based on po- parts in electro applications where the V-0 flammability
                   lyphthalamide PA10T/X. Self-extinguishing (UL 94 V-0),        classification of the material (as per UL 94) is a manda-
                   good flow properties. Stiff and strong at high applicati-     tory prerequisite. Excellent suitability for lead-free SMT re-
                   on temperatures. UL listed including. Satisfies RoHS re-      flow soldering e.g. STM plug connectors as per JEDEC J-
                   gulations and WEEE requirements. Excellent suitability        STD-020C.
                   for soldering (SMT reflow soldering), optimised against
                   corrosion.

XE 4164            Injection-moulding grades with 30 wt % glass-fibre rein-      Stiff, light and dimensionally accurate technical parts in
(HT3V-30 CO)       forcement, based on polyphthalamide, PA10T/X.                 electro applications where a HB flammability classifica-
                   Good flowability, very good resistance to chemicals           tion of the material (as per UL 94) is sufficient. Excellent
                   and dimensional stability.                                    suitability for lead-free SMT reflow soldering e.g. SMT
                                                                                 plug connectors as per JEDEC J-STD-020C.

XE 4185            Flame retardant, halogen-free, non-reinforced injection-      Self-extinguishing, dimensionally accurate and durable
(HT3 V0 CO)        moulding grades based on polyphthalamide PA10T/X.             technical parts in electro applications where a V-0
                   Self-extinguishing (UL 94 V-0), good flow properties.         flammability classification of the material (as per UL 94) is
                   Good strength values at high application temperatures.        a mandatory prerequisite. Excellently suited for lead-free
                   UL listed. Satisfies RoHS regulations and WEEE require-       SMT reflow soldering e.g. SMT plug connectors as per JE-
                   ments. Excellent suitability for soldering (SMT reflow sol-   DEC J-STD-020C.
                   dering), optimised against corrosion.

XE 4221            Injection-moulding grade with 30 wt % glass-fibre rein-       Automotive connector requiring high chemical and tem-
black 9564         forcement based on polyphthalamide PA 10T/X.                  perature resistance. Grivory XE 4221 red 7325 is suit-
                                                                                 able for laser welding to Grivory XE 4202.
XE 4221 red
7325 (black
appearance)

                                                                                                                                                  7
Grivory HT Enhanced Performance at High Temperatures
Properties of Grivory HT1 grades

    Mechanical properties
                                                                                                    8
                                                                                                HTV-3H1       HTV-4H1
                                                                                               black 9205    black 9205

                                                                                       dry      11 000        14 500
    Tensile E-modulus                      1 mm/min         ISO 527           MPa
                                                                                       cond.    11 000        14 000
                                                                                       dry       190           220
    Tensile stress at break                5 mm/min         ISO 527           MPa
                                                                                       cond.     170           210
                                                                                       dry         2            2
    Elongation at break                    5 mm/min         ISO 527           %
                                                                                       cond.       2            2
                                                                                       dry        50            70
    Impact strength                        Charpy, 23°C     ISO 179/2-1eU     kJ/m2
                                                                                       cond.      50            70
                                                                                       dry         50            70
    Impact strength                        Charpy, -30°C    ISO 179/2-1eU     kJ/m2
                                                                                       cond.       50            70
                                                                                       dry          7            8
    Notched impact strength                Charpy, 23°C     ISO 179/2-1eA     kJ/m2
                                                                                       cond.        7            8
                                                                                       dry          7            8
    Notched impact strength                Charpy, -30°C    ISO 179/2-1eA     kJ/m2
                                                                                       cond.        7            8
                                                                                       dry        280           310
    Ball indentation hardness                               ISO 2039-1        MPa
                                                                                       cond.      270           300

    Thermal properties

    Melt temperature                       DSC              ISO 11357         °C       dry        325           325
    Heat deflection temperature HDT/A      1.8 MPa          ISO 75            °C       dry       >280          >280
    Heat deflection temperature HDT/C      8.0 MPa          ISO 75            °C       dry        155           200
    Thermal expansion longitudinal         23 - 55°C        ISO 11359         10-6/K   dry         20            15
    Thermal expansion transverse           23 - 55°C        ISO 11359         10-6/K   dry         50            50
    Maximum working temperature            long-term        ISO 2578          °C       dry        150           150
    Maximum working temperature            short-term       EMS               °C       dry        260           260

    Electrical properties

                                                                                       dry         30            30
    Dielectric strength                                     IEC 60243-1       kV/mm
                                                                                       cond.       30            30
    Comparative tracking index                              IEC 60112         -        cond.      575           600
                                                                                       dry      1.0E+11       1.0E+11
    Specific volume resistance                              IEC 60093         Ω•m
                                                                                       cond.    1.0E+11       1.0E+11
    Specific surface resistance                             IEC 60093         Ω        cond.    1.0E+12       1.0E+12

    General properties

    Density                                                 ISO 1183          g/cm3    dry        1.44          1.53
    Flammability (UL 94)                                    IEC 60695-11-10   Rating   -           HB            HB
    Water absorption                       23°C/saturated   ISO 62            %        -           3.5          3.5
    Moisture absorption                    23°C/50% r.h.    ISO 62            %        -           1.8          1.5
    Linear mould shrinkage                 longitudinal     ISO 294           %        dry        0.20          0.10
    Linear mould shrinkage                 transverse       ISO 294           %        dry        0.75          0.70

    Product designation as per ISO 16396                                                        PA6T/6I       PA6T/6I
                                                                                               MH, 12-110,   MH, 12-140,
                                                                                                 GF30          GF40

8
Grivory HT Enhanced Performance at High Temperatures
Grivory HT1 grades

HTV-45H1     HTV-5H1      HTV-6H1      HT1V-65H     HT1V-3 FWA HT1V-4 FWA HT1V-5 FWA HT1V-6 FWA HT XE 10811             HT XE 10812
black 9205   black 9205   black 9205   black 9205   black 9225   black 9225   black 9225   black 9225   (HT1VA-4 FWA)   (HT1VA-5 FWA)
 16 500       18 000       23 000       25 500       11 000       14 500       18 000       23 000        14 500          18 000
 16 000       17 500       22 500       25 500       11 000       14 000       17 500       22 500        14 500          18 000
  235          250          260          280          190          220          250          260           250             275
  230          240          250          270          170          210          240          250           230             260
    2            2          1.5          1.5            2            2            2          1.5             2               2
    2            2          1.5          1.5            2            2            2          1.5             2               2
   75           80           75           60           50           70           80           75            70              70
   75           80           75           60           50           70           80           75            70              70
   75           80           75           60           50           70           80           75             65              70
   75           80           75           60           50           70           80           75             65              70
   12           11           11           12           7            8            11           11             11              12
   12           11           11           12           7            8            11           11             11              12
   12           10           10           11           7            8            10           10             11              12
   12           10           10           11           7            8            10           10             11              12
   325         340          360          420           280         310          340           360           300             340
   320         340          360          420           270         300          340           360           300             340

   325         325          325          325           325         325          325           325           325             325
  >280         >280         >280         >280         >280         >280         >280         >280           280             280
   205         210          215          240           155         200          210           215           160             185
   15           15           15           15           20           15           15           15             15              15
   45           40           40           40           50           50           40           40             45              45
   150         150          150          150           140         140          140           140           140             140
   265         265          270          280           260         260          265           270           250             250

   30           30           30           30           30           30           30           30            30              32
   30           30           30           30           30           30           30           30            30              31
   600         600          600          600           575         600          600           600          600             600
 1.0E+11     1.0E+11      1.0E+11      1.0E+11       1.0E+11     1.0E+11      1.0E+11       1.0E+11      1.0E+10         1.0E+10
 1.0E+11     1.0E+11      1.0E+11      1.0E+11       1.0E+11     1.0E+11      1.0E+11       1.0E+11      1.0E+10         1.0E+10
 1.0E+12     1.0E+12      1.0E+12      1.0E+12       1.0E+12     1.0E+12      1.0E+12       1.0E+12      1.0E+10         1.0E+10

   1.59        1.65         1.78         1.85         1.44         1.53         1.65         1.78          1.53            1.64
    HB          HB           HB           HB           HB           HB           HB           HB            HB              HB
    3.3        3.0          3.0          2.8          3.5          3.5          3.0          3.0           3.5             3.0
    1.4        1.3          1.2          1.1          1.8          1.5          1.3          1.2           1.5             1.3
   0.10        0.10         0.10         0.10         0.20         0.10         0.05         0.05          0.1             0.05
   0.65        0.50         0.45         0.40         0.70         0.55         0.45         0.25          0.55            0.45

 PA6T/6I     PA6T/6I     PA6T/6I     PA6T/6I         PA6T/6I     PA6T/6I     PA6T/6I        PA6T/6I      PA 6T/6I     PA 6T/6I
MH, 12-160, MH, 12-190, MH, 12-220, MH, 12-250,     MH, 12-110, MH, 12-140, MH, 12-190     MH, 12-220, MH, C12-140, MH, C12-140,
  GF45        GF50        GF60        GF65            GF30        GF40        GF50           GF60         GF 40        GF 50

                                                                                                                                        9
Grivory HT Enhanced Performance at High Temperatures
Properties of Grivory HT1 and HT2 grades

     Mechanical properties
                                                                                        10      HT1V-3 HY
                                                                                                black 9205

                                                                                        dry      11 000
     Tensile E-modulus                      1 mm/min         ISO 527           MPa
                                                                                        cond.    11 000
                                                                                        dry       190
     Tensile stress at break                5 mm/min         ISO 527           MPa
                                                                                        cond.     170
                                                                                        dry         2
     Elongation at break                    5 mm/min         ISO 527           %
                                                                                        cond.       2
                                                                                        dry        50
     Impact strength                        Charpy, 23°C     ISO 179/2-1eU     kJ/m2
                                                                                        cond.      50
                                                                                        dry         50
     Impact strength                        Charpy, -30°C    ISO 179/2-1eU     kJ/m2
                                                                                        cond.       50
                                                                                        dry          7
     Notched impact strength                Charpy, 23°C     ISO 179/2-1eA     kJ/m2
                                                                                        cond.        7
                                                                                        dry          7
     Notched impact strength                Charpy, -30°C    ISO 179/2-1eA     kJ/m2
                                                                                        cond.        7
                                                                                        dry        280
     Ball indentation hardness                               ISO 2039-1        MPa
                                                                                        cond.      270

     Thermal properties

     Melt temperature                       DSC              ISO 11357         °C       dry        325
     Heat deflection temperature HDT/A      1.8 MPa          ISO 75            °C       dry       >280
     Heat deflection temperature HDT/C      8.0 MPa          ISO 75            °C       dry        155
     Thermal expansion longitudinal         23 - 55°C        ISO 11359         10-6/K   dry         20
     Thermal expansion transverse           23 - 55°C        ISO 11359         10-6/K   dry         50
     Maximum working temperature            long-term        ISO 2578          °C       dry        150
     Maximum working temperature            short-term       EMS               °C       dry        260

     Electrical properties

                                                                                        dry         30
     Dielectric strength                                     IEC 60243-1       kV/mm
                                                                                        cond.       30
     Comparative tracking index                              IEC 60112         -        cond.      575
                                                                                        dry      1.0E+11
     Specific volume resistance                              IEC 60093         Ω•m
                                                                                        cond.    1.0E+11
     Specific surface resistance                             IEC 60093         Ω        cond.    1.0E+12

     General properties

     Density                                                 ISO 1183          g/cm3    dry        1.44
     Flammability (UL 94)                                    IEC 60695-11-10   Rating   -           HB
     Water absorption                       23°C/saturated   ISO 62            %        -           3.5
     Moisture absorption                    23°C/50% r.h.    ISO 62            %        -           1.8
     Linear mould shrinkage                 longitudinal     ISO 294           %        dry        0.20
     Linear mould shrinkage                 transverse       ISO 294           %        dry        0.70

     Product designation as per ISO 16396                                                        PA6T/6I
                                                                                                MH, 14-110,
                                                                                                  GF30

10
Grivory HT1                                                                   Grivory HT2

HT1V-4 HY     HT1V-5 HY    HTM-4H1    HT XE 10814 HT XE 10815        HT XE 10827       HT2V-3H      XE 4216        XE 4217      HT2V-45H
black 9205    black 9205               (HT1VA-4 HY)   (HT1VA-5 HY)   (HT1VA-35 HYS)                (HT2VS-3HH)   (HT2VS-45HH)

 14 500        18 000       7 500       14 500         18 000          13 500          11 000       11 000         15 000       16 000
 14 000        17 500       7 500       14 500         18 000          13 500          11 000       9 600          13 000       15 500
  220           250          105         250            275             230             180          190            230          240
  210           240          105         230            260             220             165          150            165          215
    2            2           1.5         2.0            2.0             2.5             2.0          2.7            2.7            2
    2            2           1.5         2.0            2.0             2.5             2.0          2.7            2.7            2
   70            80           50          70             70              50              45           55             70           75
   70            80           50          70             70              50              45           65             80           75
    70           80           20           65             70              45             40            45            60           60
    70           80           25           65             70              45             40            45            60           60
    8            11           5            11             12              11             9             9             11           11
    8            11           5            11             12              11             9             9             11           11
    8            10           3            11             12              10             9             7             9            10
    8            10           4            11             12              10             9             7             9            10
   310           340         260          300            340             295             265          260           270           315
   300           340         260          300            340             295             255          210           250           310

   325           325         325          325            325             310             310          300           300           310
  >280          >280         145          280            280             275             280          280           280          >280
   200           210         115          160            185             155             200          200           200           235
    15           15           50           15             15              20             20            20            20           15
    50           40           50           45             45              60             70            80            70           60
   150           150         140          140            140             140             140          150           150           140
   260           265         250          250            250             230             260          250           250           265

    30           30           32           30             32              31             38            45            45           38
    30           30           32           30             31              31             38            45            45           37
   600           600         575          600            600             575            600           525           600           600
 1.0E+11       1.0E+11     1.0E+11      1.0E+10        1.0E+10         1.0E+09        1.0E+10       1.0E+10       1.0E+10       1.0E+10
 1.0E+11       1.0E+11     1.0E+11      1.0E+10        1.0E+10         1.0E+10        1.0E+10       1.0E+10       1.0E+10       1.0E+10
 1.0E+12       1.0E+12     1.0E+12      1.0E+10        1.0E+10         1.0E+10        1.0E+12       1.0E+12       1.0E+12       1.0E+12

   1.53          1.65        1.55         1.53           1.64            1.47           1.42          1.43          1.58         1.56
    HB            HB          HB           HB             HB              HB             HB            HB            HB           HB
    3.5           3.0         3.5          3.5            3.0            4.5            5.0           5.4           4.3          4.0
    1.5           1.3         1.5          1.5            1.3            2.0            1.8           2.1           1.7          1.4
   0.10          0.05        0.70         0.10           0.05            0.20           0.15          0.20          0.15         0.10
   0.55          0.60        0.85         0.55           0.45            0.90           0.80          0.90          0.80         0.75
 PA6T/6I       PA6T/6I     PA6T/6I      PA 6T/6I     PA 6T/6I     PA 6T/X              PA6T/66     PA6T/66+X     PA6T/66+X    PA6T/66
MH, 14-140,   MH, 14-190, MH, 12-070, MH, C12-140, MH, C12-140, MH, C14-140,          MH,14-110,   MH, 14-110,   MH, 14-110, MH,14-160,
  GF40          GF50        MD40         GF 40        GF 50        GF 35                 GF30        GF30          GF45         GF45

                                                                                                                                           11
Properties of Grivory HT2 grades

     Mechanical properties
                                                                                        12
                                                                                        dry
     Tensile E-modulus                      1 mm/min         ISO 527           MPa
                                                                                        cond.
                                                                                        dry
     Tensile stress at break                5 mm/min         ISO 527           MPa
                                                                                        cond.
                                                                                        dry
     Elongation at break                    5 mm/min         ISO 527           %
                                                                                        cond.
                                                                                        dry
     Impact strength                        Charpy, 23°C     ISO 179/2-1eU     kJ/m2
                                                                                        cond.
                                                                                        dry
     Impact strength                        Charpy, -30°C    ISO 179/2-1eU     kJ/m2
                                                                                        cond.
                                                                                        dry
     Notched impact strength                Charpy, 23°C     ISO 179/2-1eA     kJ/m2
                                                                                        cond.
                                                                                        dry
     Notched impact strength                Charpy, -30°C    ISO 179/2-1eA     kJ/m2
                                                                                        cond.
                                                                                        dry
     Ball indentation hardness                               ISO 2039-1        MPa
                                                                                        cond.

     Thermal properties

     Melt temperature                       DSC              ISO 11357         °C       dry
     Heat deflection temperature HDT/A      1.8 MPa          ISO 75            °C       dry
     Heat deflection temperature HDT/C      8.0 MPa          ISO 75            °C       dry
     Thermal expansion longitudinal         23 - 55°C        ISO 11359         10-6/K   dry
     Thermal expansion transverse           23 - 55°C        ISO 11359         10-6/K   dry
     Maximum working temperature            long-term        ISO 2578          °C       dry
     Maximum working temperature            short-term       EMS               °C       dry

     Electrical properties

                                                                                        dry
     Dielectric strength                                     IEC 60243-1       kV/mm
                                                                                        cond.
     Comparative tracking index                              IEC 60112         -        cond.
                                                                                        dry
     Specific volume resistance                              IEC 60093         Ω•m
                                                                                        cond.
     Specific surface resistance                             IEC 60093         Ω        cond.

     General properties

     Density                                                 ISO 1183          g/cm3    dry
     Flammability (UL 94)                                    IEC 60695-11-10   Rating   -
     Water absorption                       23°C/saturated   ISO 62            %        -
     Moisture absorption                    23°C/50% r.h.    ISO 62            %        -
     Linear mould shrinkage                 longitudinal     ISO 294           %        dry
     Linear mould shrinkage                 transverse       ISO 294           %        dry

     Product designation as per ISO 16396

12
Grivory HT2 grades

HT2V-5H      HT2V-6H      HT2VZ-15H HT2VZ-33H       HT2VZ-25X    HT2V-3H LF   HT2V-3X V0 HT2V-4X V0 HT2V-5X V0          HT2C-3X      HT2C-3X LF

17 500        20 500       6 000        11 000       8 500        11 000       10 500        13 500        17 000       24 500        24 000
17 000        20 000       6 000        11 000       8 500        11 000       10 500        13 500        17 000       24 000        24 000
 250           260          125          200          165          185          140           150           160          275           240
 225           235          100          180          140          160          130           145           155          265           210
   2             2          3.0          2.5           3            2             2            2            1.5           2            1.5
   2            2           3.5          2.5           3            2            2             2            1.5           2             2
  85            80          65            55          70            50           40            45            45           55            40
  85            80          55            55          60            50           40            45            45           55            40
  65           55           45           50           50           45            35            40            40           50            40
  65           55           40           45           50           45            35            40            40           50            40
  11           11           10           10            9            7             7             9            10            8             7
  11           11           10           10            9            7             7             9            10            8             7
  11           11            5            9            7            7             6             9            10            7             5
  11           11            5            9            7            6             6             9            10            7             5
  325          340          175          260          200          270           240           270           295          300           290
  325          330           -           240          180          260           230           260           275          290           260

  310          310          310          310          310          310           310           310           310          310           310
  >280         >280         265          >280         275          280          >280          >280          >280         >280           280
  240          240          100          200          150          170           190           200           200          245           210
   15           20           30           20           25           20           25            15            15            15            10
   55           35           75           60           65           70           45            50            50            75            70
  140          140          140          140          140          140           140           140           140          140           140
  265          265          245          265          255          260           270           270           270          270           240

   38           38           33           38           32           37           34            34            34             -             3
   37           37           32           37           31           37           34            34            34             -             3
  600          600          575          600          600          575          600           600           600            -              -
1.0E+10      1.0E+10      1.0E+10      1.0E+10      1.0E+10      1.0E+10      1.0E+10       1.0E+10       1.0E+10
Properties of Grivory HT3 grades

     Mechanical properties
                                                                                              14    XE4063
                                                                                                     (HT3V-30H)

                                                                                            dry      9 500
     Tensile E-modulus                      1 mm/min         ISO 527 MPa           MPa
                                                                                            cond.    9 500
                                                                                            dry       180
     Tensile stress at break                5 mm/min         ISO 527 MPa           MPa
                                                                                            cond.     165
                                                                                            dry        3
     Elongation at break                    5 mm/min         ISO 527 MPa           %
                                                                                            cond.      3
                                                                                            dry        80
     Impact strength                        Charpy, 23°C     ISO 179/2-1eU kJ/m2   kJ/m2
                                                                                            cond.     70
                                                                                            dry         70
     Impact strength                        Charpy, -30°C    ISO 179/2-1eU kJ/m2   kJ/m2
                                                                                            cond.       60
                                                                                            dry         10
     Notched impact strength                Charpy, 23°C     ISO 179/2-1eA kJ/m2   kJ/m2
                                                                                            cond.       10
                                                                                            dry          9
     Notched impact strength                Charpy, -30°C    ISO 179/2-1eA kJ/m2   kJ/m2
                                                                                            cond.        8
                                                                                            dry        210
     Ball indentation hardness                               ISO 2039-1            MPa      cond.      210

     Thermal properties

     Melt temperature                       DSC              ISO 11357             °C       dry        295
     Heat deflection temperature HDT/A      1.8 MPa          ISO 75                °C       dry        260
     Heat deflection temperature HDT/C      8.0 MPa          ISO 75                °C       dry        150
     Thermal expansion longitudinal         23 - 55°C        ISO 11359             10-6/K   dry         20
     Thermal expansion transverse           23 - 55°C        ISO 11359             10-6/K   dry         70
     Maximum working temperature            long-term        ISO 2578              °C       dry        150
     Maximum working temperature            short-term       EMS                   °C       dry        250

     Electrical properties

                                                                                            dry         38
     Dielectric strength                                     IEC 60243-1           kV/mm
                                                                                            cond.       37
     Comparative tracking index                              IEC 60112             -        cond.      600
                                                                                            dry       1010
     Specific volume resistance                              IEC 60093             Ω•m
                                                                                            cond.     1010
     Specific surface resistance                             IEC 60093             Ω        cond.     1011

     General properties

     Density                                                 ISO 1183              g/cm3    dry       1.37
     Flammability (UL 94)                                    IEC 60695-11-10       Rating   -          HB
     Water absorption                       23°C/saturated   ISO 62                %        -         2.4
     Moisture absorption                    23°C/50% r.h.    ISO 62                %        -           1
     Linear mould shrinkage                 longitudinal     ISO 294               %        dry       0.5
     Linear mould shrinkage                 transverse       ISO 294               %        dry       0.8
                                                                                                    PA 10T/X,MH,
     Product designation as per ISO 16396
                                                                                                    14-100, GF30

14
Grivory HT3 grades

 XE4065        XE4095        XE4101        XE4102          XE4221        XE4134         XE4164        XE4027          XE4120           XE4185         HT3Z LF        HT3Z       XE 4202
 (HT3V-50H)     HT3V-50)   (HT3V-40 FWA)    (HT3C-30)     (HT3V-30/2)    (HT3VX-30)    (HT3V-30 CO)   (HT3V-30 V0)   (HT3V-30 V0 CO)   (HT3 V0 CO)                             Extrusion grade

 16 000        17 000        13 000        23 000           9 500        10 000         10 500        10 000          11 500            3 000          2 800        2 600        1 300
 16 000        16 500        13 000        23 000           9 500        10 000         10 500        10 000          11 500            3 000          2 800        2 600        1 300
  230           220           190           250              160          145            150           130             150               60              80          80*            -
  220           200           175           250              155          140            150           130             145               60              75          80*            -
  2.5             2             3            2               2.5            2             2             2               2                6.5            6.5          6**          20
  2.5             2           2.5             2              2.5          1.5             2             2               2                12             6.5          6**          20
   90            80            85            60              40            30             35            50              55               40             100         no brake     no brake
   80            70            75            60              40            30             35            50              50               35              95         no brake     no brake
    90            75            80            60              40            30             35             50              45              35             95           80         no brake
    80            70            70            60              40            30             35             50              45              30             90           50         no brake
    12            11            10            8               8             11             10             8               8               5              6            12            60
    12            11            10            8               8             11             10             8               8               5              6            12            60
    12            10            9             6               7             11             8              7               6               3              6            12            30
    12            10            8             6               7             11             8              7               6               3              6            12            20
   245           280           220           250             205           240            270            235             255             150            140          140            80
   245           280           220           250             205           240            265            235             255             150            140          140            80

   295           295           295           295             265           295            315            295             315             315            295          295           265
   270           270           265           270             220           280            275            260             280             130            110          115            75
   225           240           190           210             105           165            140            155             155                -             -             -             -
    15            15            20            10              20            20             20             20              20              80             80           80           130
    65            60            70            80              70            65             70             70              55              80             80           80           140
   150           150           150           150             150           150            150            150             150             140            140          140              -
   260           260           255           260             210           260            260            250             270             260            240          240              -

    32            32            32             3              33            35             32             33              33              30             33           33            32
    31            31            31             3              33            35             30             33              33              30             33           33            32
   600           600           600            -              600           600            600            600             600             600            400          600           600
   1010          1010          1010
Design data - Short-term behaviour

                                                                                                                                                                                 16
                      Stress-strain diagram                                                                                           Stress-strain diagram
                      Grivory HTV-5H1 - dry                                                                                           Grivory HTV-5H1 - conditioned
                300                                                                                                             300
                                             -40oC
                                                                                                                                                           -40oC
                                                      23oC
                250                                   60oC                                                                      250
                                                      80oC                                                                                                            23oC
                                                      100oC                                                                                                           60oC
                200
 Stress [MPa]

                                                                                                                                200
                                                                                                                 Stress [MPa]

                                                                     120oC                                                                                                   80oC
                150                                                                                                             150                                          100oC

                100                                                                                                             100                                                          120oC
                                                                                                   160oC
                                                                                                   200 Co                                                                                         160oC
                 50                                                                                                              50                                                                200oC

                 0                                                                                                               0
                      0       1                   2              3            4                5            6                         0       1                   2              3           4                 5       6

                                                             Strain [%]                                                                                                     Strain [%]

                      Stress-strain diagram                                                                                           Stress-strain diagram
                      Grivory HT2V-5H - dry                                                                                           Grivory HT2V-5H - conditioned
                300                                                                                                             300
                                      -40oC                                                                                                           -40oC
                                      23 C
                                        o

                250                                                                                                             250
                                            60oC                                                                                                      23oC
                200
 Stress [MPa]

                                                                                                                                200
                                                                                                                 Stress [MPa]

                                                  80oC

                150                                          100oC                                                              150                                            60oC
                                                                     120oC                                                                                                        80oC
                                                                                                                                                                                     100oC
                                                                              160 C   o
                100                                                                                                             100                                                  120oC
                                                                                              200oC                                                                                     160oC
                                                                                                                                                                                                     200oC
                 50                                                                                                              50

                  0                                                                                                               0
                      0   1       2           3          4       5        6       7       8             9   10                        0   1       2           3         4       5        6       7         8       9   10

                                                             Strain [%]                                                                                                     Strain [%]

                      Stress-strain diagram                                                                                           Stress-strain diagram
                      Grivory XE 4065 (HT3V-50H) - dry                                                                                Grivory XE 4065 (HT3V-50H) - conditioned
                300                                                                                                             300
                                                   -40oC                                                                                                                     -40oC
                250                                    23oC                                                                     250                                             23oC
                                                             60oC                                                                                                                60oC
 Stress [MPa]

                                                                                                                 Stress [MPa]

                200                                           80oC                                                              200
                                                                                                                                                                               80oC
                                                                100oC
                150                                                                                                             150
                                                                                  120oC                                                                                                                    100oC
                                                                                                                                                                                                                    120oC
                100                                                                           160 C o
                                                                                                                                100                                                                                160oC
                                                                                               200oC                                                                                                                200oC
                 50                                                                                                              50

                  0                                                                                                               0
                      0           1                      2                3               4                 5                         0                1                        2                      3               4

                                                             Strain [%]                                                                                                     Strain [%]

16
Design data - Short-term behaviour

                                  Tensile E-modulus Grivory HTV-5H1                                                                               Tensile E-modulus Grivory HT2V-5H
                                  (A: dry, B: cond.)                                                                                              (A: dry, B: cond.)
                          22000                                                                                                           22000
                          20000                                                                                                           20000
Tensile E-modulus [MPa]

                                                                        A                                       Tensile E-modulus [MPa]
                          18000                                                                                                           18000
                                                                        B                                                                                                              A
                          16000                                                                                                           16000
                          14000                                                                                                           14000
                          12000                                                                                                           12000
                          10000                                                                                                           10000                                         B
                          8000                                                                                                             8000
                          6000                                                                                                             6000
                          4000                                                                                                             4000
                          2000                                                                                                             2000
                             0                                                                                                                0
                              -50       -30   -10      10   30    50    70   90   110   130   150   170   190                                  -50     -30   -10       10   30    50   70   90   110   130   150   170   190

                                                                 Temperature [°C]                                                                                                Temperature [°C]

                                  Tensile E-modulus Grivory XE 4065 (HT3V-50H)
                                  (A: dry, B: cond.)
                          18000

                          16000
Tensile E-modulus [MPa]

                          14000                                              A

                          12000
                                                                             B
                          10000

                          8000

                          6000

                          4000

                          2000

                             0
                                  -50   -30   -10      10   30     50   70   90   110   130   150   170   190

                                                                 Temperature [°C]

                                                                                                                                                                                                                               17
Design data - Long-term behaviour

                                                                                                                                       18
                        With static, long-term stressing of a material under                           These materials creep as a result of the effects of
                        different mechanical loads, characteristic creep cur-                          stress and temperature.
                        ves can be obtained for plastic materials.

                              Creep curves Grivory HTV-5H1                                                    Creep curves Grivory HTV-5H1 at 80oC
                              at 23oC / 50 % rel. humidity
                       1.0
                                                                                                       1.8
                       0.9
                                                                                                       1.6
                       0.8
                                                                                                       1.4
                       0.7
     Elongation [%]

                                                                                      Elongation [%]

                                                     100 MPa                                           1.2
                       0.6
                       0.5                                                                             1.0
                                                     80 MPa
                       0.4                                                                             0.8
                                                     60 MPa
                       0.3                                                                             0.6                           80 MPa
                       0.2                           40 MPa                                            0.4                           60 MPa
                                                                                                                                     40 MPa
                       0.1                                                                             0.2
                                                                                                                                     20 MPa
                       0.0                                                                             0.0
                             0.1      1         10             100    1000   10000                           0.1      1         10            100    1000   10000

                                                Time [hours]                                                                    Time [hours]

                             Creep curves Grivory HTV-5H1 at 120oC                                           Creep curves Grivory HTV-5H1 at 150oC
                      1.6                                                                              2.0

                      1.4                                                                              1.8
                                                                                                       1.6
                      1.2
 Elongation [%]

                                                                                     Elongation [%]

                                                                                                       1.4                           40 MPa
                      1.0
                                                     60 MPa                                            1.2
                      0.8                                                                              1.0                           30 MPa
                                                     40 MPa                                            0.8
                      0.6
                                                                                                       0.6                           20 MPa
                      0.4
                                                     20 MPa                                            0.4
                      0.2
                                                                                                       0.2
                      0.0                                                                              0.0
                            0.1       1        10             100    1000    10000                           0.1      1         10            100    1000   10000

                                               Time [hours]                                                                     Time [hours]

                              Creep curves Grivory HT2V-5H                                                    Creep curves Grivory HT2V-5H at 80oC
                              at 23oC / 50 % rel. humidity
                       1.0                                                                             2.4
                       0.9                                                                             2.2
                                                                                                       2.0
                       0.8
                                                                                                       1.8
                       0.7                           100 MPa                                                                         80 MPa
     Elongation [%]

                                                                                      Elongation [%]

                                                                                                       1.6
                       0.6                                                                             1.4
                                                     80 MPa
                       0.5                                                                             1.2                           60 MPa
                       0.4                                                                             1.0
                                                     60 MPa                                            0.8
                       0.3                                                                                                           40 MPa
                                                     40 MPa                                            0.6
                       0.2
                                                                                                       0.4
                       0.1                           20 MPa                                                                          20 MPa
                                                                                                       0.2
                       0.0                                                                             0.0
                             0.1      1         10             100    1000   10000                           0.1      1         10            100    1000   10000

                                                Time [hours]                                                                    Time [hours]
18
Flexural fatigue strength - Wöhler curves

                        Dynamic long-term stressing may lead to failure of a
                        construction material. Breakage occurs after a cer-
                        tain number of stress cycles depending on the inten-
                        sity of the mechanical flexural stress.

                              Comparison Grivory HTV-5H1, Grivory HT2V-5H,
                              Grivory XE 4065 (HT3V-50H),
                              Flexural fatigue strength (Wöhler Curves) at 23oC
                              A: Grivory HT2V-5H black
                              B: Grivory HTV-5H1 black
                              C: Grivory XE 4065 (HT3V-50H)
                        280
                        260
                        240
Flexural stress [MPa]

                        220
                        200
                        180
                        160
                        140                         B
                        120
                        100                                       A
                         80                                                      C
                         60
                         40
                         20
                          0
                         1.0E+03              1.0E+04         1.0E+05     1.0E+06           1.0E+07

                                                  Number of cycles until break

                              Grivory HTV-6H1 at different temperatures
                              Flexural fatigue strength (Wöhler curves)

                        180
                        160
Flexural stress [MPa]

                        140
                        120
                        100
                         80                                                          23°C
                         60                                                       80°C
                                                                                 120°C
                         40                                                      150°C
                                                                                 180°C
                         20
                          0
                         1.0E+03              1.0E+04         1.0E+05      1.0E+06          1.0E+07

                                                  Number of cycles until break

                         As per DIN 53442
                         Frequency of load cycles (reinforced) = 5 Hz

                                                                                                                     19
Resistance to weathering

                                                                                                                                    20
     The influence of UV radiation causes a change in                                               In order to test weathering stability, 4-mm-thick test
     physical and chemical properties of all plastic mate-                                          bars are exposed to accelerated weathering and
     rials. In particular, the combination of radiation, oxy-                                       their stress at break tested by our material testing de-
     gen in the air, moisture and temperature may lead to                                           partment after determined periods of time.
     a reduction in the working life of construction materi-
     als due to chain fission, cross-linking and other oxi-                                         Grivory HT exhibits very good resistance to weathe-
     dative processes.                                                                              ring and is suitable for long-term exterior applicati-
                                                                                                    ons. After 10,000 hours of accelerated weathering
     Resistance to weathering is dependent on the structu-                                          (acceleration factor 3-4) the stress at break values for
     re of the polymers and the kind of filling used (glass,                                        HTV-5H1 black 9205 are more than 95% and for
     mineral, carbon black etc.). As the plastic usually suf-                                       Grivory HT2V-5H black 9205, more than 90% of
     fers mainly from weathering of the surface area, the                                           the original figures.
     service life of a component is largely dependent on
     its thickness.
                                                                                                    Tensile stress at break of Grivory HT
     The working life of polyamide parts is determined                                              after weathering ISO 4892-2
     using both accelerated weathering apparatus (filte-
                                                                                                    A: Grivory HTV-5H1 black 9205 B: Grivory HT2V-5H black 9233
     red Xenon rays according to ISO 4892-2) and in
     open-air weathering tests (alpine climate at EMS).                                       100

                                                                                               98
                                                                Tensile stress of break [%]

                                                                                               96                                                   A

                                                                                               94                                                   B

                                                                                               92

                                                                                               90

                                                                                               88

                                                                                               86

                                                                                               84

                                                                                               82

                                                                                               80
                                                                                                0      1000   2000    3000   4000   5000   6000   7000   8000   9000 10000

                                                                                                                     Accelerated weathering [hours]

20
Resistance to heat ageing

At raised temperatures, indications of ageing beco-                                                  Resistance to heat ageing
me apparent for all plastic materials. Over time, this                                               Arrhenius curve of Grivory HT
ageing has a negative effect on the properties of the
                                                                                                     Grivory HTV-5H1
material.
                                                                                    100000
                                                           Half-life period tensile stress

These processes are of a chemical nature, e.g. oxi-
dation reactions, but may also be caused by physi-                                           10000
cal phenomena such as post-crystallisation or chan-
                                                           at break [hours]

ges in morphology.
                                                                                             1000

In practice, specification of a temperature-time limit,
within which the properties of the thermally stressed
                                                                                              100
plastic material must remain at an acceptable level,                                             120         140       160      180   200    220   240
is of great importance.
                                                                                                                   Temperature [°C]

In order to determine these temperature-time limits,
                                                                                                     Testmethod: ISO 2578
extensive testing is carried out in our material testing
                                                                                                     Test samples: ISO 20753 Type A1, tensile bar 4 mm
department. This ensures that Grivory HT can be
                                                                                                     Criterion:    50 % residual tensile strength
used successfully, even at high temperatures, through
the correct choice of product and grade.

The maximum time or temperature at which the mate-
rial has a remaining 50% of ultimate tensile strength
compared to the original value, can be read from the
data presented in an Arrhenius curve (scale: log
[t]/[1/T] ).

                                                                                                                                                     21
Resistance to chemicals

                                                                                                                      22
     Grivory HT exhibits very good resistance to a variety                      or trifluoroacetic acid can cause polyamides to dis-
     of chemicals: organic solvents, fuels, oels, fats and                      solve completely. Glycols and other alcohols as well
     alkalis. Strong acids such as sulphuric acid, nitric                       as water, however, only attack these materials ag-
     acid or formic acid cause hydrolytic degradation of                        gressively at high temperatures. The following list re-
     all polyamides; Grivory HT, however, has good resi-                        fers to resistance at room temperature. Depending on
     stance to diluted acids at room temperature. Aggres-                       the type of chemical involved, higher temperatures
     sive chemicals such as cresol, hexafluorisopropanol                        may have an influence on the degree of resistance.

     •       Acetic acid, conc.                                                 ••            Lactic acid conc.
     •••     Acetone                                                            •••           Lubricating oils, grease
     •••     Acrylate adhesives                                                 •••           Magnesium chloride satt.
     •••     AdBlue (32.5% urea in water)                                       •••           Methane
     •••     Ammonia, 10% aqueous                                               •••           Methanol
     •••     Amyl acetate                                                       •••           Methyl ethyl ketone
     ••      Aniline                                                            ••            Methylene chloride
     •••     Antifreeze (ethylene glycol)                                       •••           Mineral oil
     •••     Benzene                                                            o             Nitric acid, 65% aqueous
     •       Benzyl alcohol                                                     ••            Nitrobenzene
     •••     Biodiesel (e.g. RME, SME, B20)                                     o             Oleum
     •       Bromine, bromine water                                             ••            Oxalic acid 10% aqueous
     •••     Butane                                                             •             Ozone
     •••     Butanol                                                            •••           Perchlorethylene
     •••     Calium chloride, satt.                                             •••           Petrol
     •••     Calcium salts, satt., aqueous                                      •••           Petroleum ether
     •••     Carbon tetrachloride                                               •             Phenole, aqueous
     o       Chlorine, gaseous                                                  •             Phosphoric acid 10% aqueous
     •••     Chlorobenzene                                                      •••           Potash (potash salts) satt.
     •       Chloroform                                                         •             Potassium permanganate, 1% aqueous
     •••     Citric acid, conc.                                                 •••           Propane
     •••     Copper sulphate, satt., copper salts, 10% aqueous                  •••           Pyridine
     o       Cresol                                                             o             Resorcinol, alcoholic
     •••     Crude oil                                                          •••           Salicylic acid (saturated).
     •••     Diesel fuel                                                        •••           Sea water
     •••     Diethyl ether                                                      •••           Silicon oil
     •••     Engine oil                                                         •••           Soap solution
     •••     E10, E85 (fuels containing ethanol)                                •••           Soda lye 50%, aqueous
     •••     Ethanol                                                            •••           Soda solution, satt.
     •••     Ethylene oxide                                                     •••           Sodium carbonate, 50% aqueous
     •••     Fats, oils and lubricants                                          •••           Sodium salts, aqueous
     o       Fluorine                                                           •             Sodium hypochlorite 5% aqueous
     ••      Formaldehyde, formalin, 40% aqueous                                •••           Styrene
     ••      Formic acid 10% aqueous                                            •••           Sulphur
     o       Formic acid, conc.                                                 ••            Sulphur dioxide
Resistance to water and hydrolysis

                      Resistance to hot water and hydrolysis                                             The following graph shows the results of storage of
                      Even at high temperatures, parts made of Grivory                                   Grivory HT1V-3 HY, HT1V-5 HY, PA66 GF30 (hydro-
                      HTV take up less water and this significantly more slo-                            lysis stabilised) and PPS GF40 at 110°C. (Specimens
                      wly, than parts made of polyamide 6 (PA6 GF) or po-                                used were tensile bars as per ISO 527, 3x3 mm)
                      lyamide 66 (PA66 GF). Compared to these materi-
                      als, Grivory HTV shows clearly better resistance to                                                         Resistance to hot water, 110°C

                      water.                                                                                   100

                                                                                                                90
                      The following graph shows measured values of tensi-                                                                                  A
                                                                                                                80
                                                                                         Stress at break [%]

                      le test pieces (ISO 527, 4x10 mm) made of Grivory                                         70
                                                                                                                                                           B

                      HT1V-5 FWA and PA6 GF50 after several years sto-                                          60                                         C
                      rage in cold water at 23°C. After 9 years storage in                                      50
                      water, strength values of parts made of Grivory                                           40                                         D
                                                                                                                         A: Grivory HT1V-5 HY
                      HT1V-5 FWA are 180 MPa, much higher compared                                              30
                                                                                                                         B: Grivory HT1V-3 HY
                      to parts made of glass-fibre reinforced polyamide 6.                                      20       C: PPS GF40
                                                                                                                10       D: PA66 GF30 HY
                                                                                                                 0
                                                                                                                     0     1000   2000     3000   4000   5000   6000   7000   8000

                                            Resistance to cold water, 23°C                                                                      Time [hours]

                      100

                       90                                                                                The relative initial values (100%) refer to the tensile
                       80                                                                                stress at break of test bars conditioned as per ISO
Stress at break [%]

                                                                    A
                       70
                                                                                                         1110.
                       60

                       50

                       40

                       30

                       20                                           B
                                A: Grivory HT1V-5 FWA
                       10
                                B: PA6 GF50
                        0
                            0     1     2      3    4     5     6       7   8   9   10

                                                     Time [years]

                      The relative initial values (100%) refer to the tensile
                      stress at break of freshly injected, dry parts.

                                                                                                                                                                                     23
Resistance to automotive media

                                                                                                                                                 24
                          Grivory HT1 and HT2 exhibit excellent resistance to                                              Tensile E-modulus (MPa), ISO 527, after storage
                                                                                                                              in monoethylene glycol/water 1/1 120°C
                          all common automotive media such as coolants, fuels,
                                                                                                              20000
                          oils and lubricants.
                                                                                    Tensile E-Modulus [MPa]

                                                                                                                                                           A
                          Both PPA grades are characterised by their resistance                               15000

                          to mineral oil products and synthetic oils at high tem-
                          peratures.                                                                          10000                                        B

                          Resistance to coolants                                                              5000

                                                                                                                                                           C

                          A: Grivory HT1V-5 HY
                                                                                                                 0
                          B: Grivory HT1V-3 HY                                                                        500        1000     1500       2000      2500   3000

                          C: PA66 GF30 HY                                                                                                    Time [hours]

                                 Tensile stress at break (MPa), ISO 527, after                                           Weight change (%), tensile bars 3x3 mm, after
                              storage in monoethylene glycol/water 1/1 120°C                                           storage in monoethylene glycol/water 1/1 120°C
                                                                                                                14
                        250

                                                                                                                12                                      C
Stress at break [MPa]

                                                                                    Change in weight [%]

                        200
                                                            A                                                   10

                        150                                                                                      8

                                                            B                                                    6                                      B
                        100

                                                                                                                 4                                      A
                         50
                                                                                                                 2
                                                            C
                          0                                                                                      0
                              500      1000      1500      2000   2500      3000                                     500        1000      1500      2000       2500    3000

                                                 Time [hours]                                                                                Time [hours]

24
Resistance to automotive media

                        Stress at break [ISO 527] after storage in:
                        A: Grivory HTV-5H1 black 9205 B: Grivory HT2V-5H black 9205

                                               Diesel fuel, 150°C                                                                Super petrol (lead-free), 60°C
                        300
                                                                                                                     250
                                                                                                                                                       A
Stress at break [MPa]

                                                                                             Stress at break [MPa]

                                                                                                                                                       B
                        250        B

                                                                        A                                            200

                        200

                                                                                                                     150
                        150

                        100                                                                                          100
                           500         1000      1500          2000      2500         3000                              500   1000       1500      2000      2500   3000

                                                   Time [hours]                                                                             Time [hours]

                                                  RME, 150°C                                                                         Brake fluid (DOT4), 135°C
                        300
                                                                                                                     250
Stress at break [MPa]

                                                                                             Stress at break [MPa]

                                                                                                                                                      A
                        250

                                                                                                                     200                               B
                                                           A
                        200

                                                           B
                                                                                                                     150
                        150

                        100                                                                                          100
                           500         1000      1500          2000      2500         3000                              500   1000       1500      2000      2500   3000

                                                   Time [hours]                                                                             Time [hours]

                                         Engine oil SAE 10W40, 135°C                                                          Sulphuric acid (H2SO4, 36%), 23°C
                        300
                                                                                                                     250

                                                                                                                                                      A
Stress at break [MPa]

                                                                                             Stress at break [MPa]

                        250
                                                                                                                                                      B
                                                           A
                                                                                                                     200

                        200                                B

                                                                                                                     150
                        150

                        100                                                                                          100
                           500         1000      1500          2000      2500         3000                              500   1000       1500      2000      2500   3000

                                                   Time [hours]                                                                             Time [hours]

                                                                                                                                                                           25
Comparison to other construction materials

                                                                                                                                26
     - Thermoplastic materials                                                               - High-performance thermoplastic materials
     Among thermoplastic materials, Grivory HT is posi-                                      At high application temperatures, Grivory HT achie-
     tioned in the transition area between high-quality en-                                  ves and exceeds the performance of PPS or PEEK
     gineering plastics and high-performance plastics.                                       with regard to hardness, strength and stiffness. At the
                                                                                             same time and also under high temperatures, Grivory
     Fundamentally, the polyphthalamide Grivory HT has                                       HT offers good resistance to a wide range of chemi-
     the property characteristics of polyamide. Compared                                     cals, dimensional stability and high strength values
                                                                                             even after long-term use. The long-term working tem-
     to traditional materials based on polyamide (PA6) or
                                                                                             perature for parts made of Grivory HT lies between
     polyamide 66 (PA66), Grivory HT is characterised
                                                                                             140°C and 150°C. Parts made of Grivory HT1 can
     by the fact that its mechanical property values are
                                                                                             also resist short-term thermal impulses of up to
     hardly influenced by the absorption of water typical                                    300°C.
     of all polyamides. Stiffness, strength and heat deflec-                                                             ISO 527, at 120°C
     tion temperature values remain at a very high level.                                    20000
                                                                   Tensile E-Modulus [MPa]

                                                                                             15000

                                                                                             10000

                                                                                              5000

                                                                                                0
                                                                                                     PEEK GF40 PPS GF/MIN65 PPS GF40   Grivory   Grivory   Grivory
                                                                                                                                       HTV-4H1   HTV-5H1   HTV-6H1

     - Thermosets
     Even though processing technologies (thermoset/thermoplastic) are different, quality of the finished products with
     regard to mechanical-thermal properties can be compared.
       Material                          Tensile stress at break                                E-Modulus (MPa)                Heat deflection temperature
                                         (MPa)                                                                                 HDT/A (°C)
       Grivory HTV-3H1 (GF30)            170                                                    11000                          280
       Grivory HTV-6H1 (GF60)            250                                                    21000                          290
       Melamine formaldehyde             50 – 90                                                7000 – 9000                    155 – 215
       Melamine phenol                   55 – 85                                                7000 – 16000                   155 – 200
       Phenolic resins                   35 – 70                                                8000 – 12000                   110 – 250

     The thermoplastic Grivory HT has better values for core properties such as stiffness, strength and heat deflection
     temperature than most thermoset injection-moulding compounds. The advantage of thermosets having less costly
     raw materials is more than compensated by outlay for post-treatment (deflashing). Another point in the favour of
     themoplastic Grivory HT is the fact that it can be used as regranulate or recycled without problem.

26
Comparison to other construction materials

                        - Die-cast alloys                                                           These advantages may already become apparent
                        Grivory HT is excellently suited for the substitution of                    simply through changes in manufacturing technology
                        metal, particularly for parts previously made of die-                       due to the use of a different material.
                        cast alloys.
                                                                                                    Further, in some cases substantial, cost reductions
                        When used as a substitute for metal the mechanical-                         can be achieved through integration of design. Com-
                        thermal properties of Grivory HT are usually sufficient                     posite (metal/plastic) parts can be made of one ma-
                        to ensure reliable working of the part. Parts made of                       terial using Grivory HT, several components of an as-
                        Grivory HT offer significant weight advantages and                          sembly can be combined, metal inserts (e.g. thread
                        are resistant to corrosion without post-treatment of sur-                   bushing) can sometimes be eliminated.
                        faces.

                                               Strength of Grivory HT
                                          in comparison to die-cast alloys
                                           A: Grivory HT1V-65H, B: Aluminium, C: Zinc

                        400

                        350
                                           C
Stress at break [MPa]

                        300
                                           A                               B
                        250

                        200

                        150

                        100

                         50

                          0
                              -40   -20    0      20     40     60      80     100      120   140

                                                       Temperature [°C]

                        Using Grivory HT in place of metals allows manu-
                        facturing costs to be reduced by 30 – 50 %. Post-
                        treatment processes typical for die-cast alloys - de-
                        flashing, coating (colouring) or subsequent cutting of
                        threads - are no longer necessary.

                                                                                                                                                            27
Approvals

                                                                                            28
     Grivory HT in contact with foodstuffs:                   UK (WRAS): The Grivory HT "FWA" grades have
     EU: Grivory HT FWA grades satisfy the relevant re-       been certified by the British Water Regulations Advi-
     quirements of the EU directive No. 1935/2004 in-         sory Scheme (WRAS). They are approved for appli-
     cluding its supplements, as well as the requirements     cations in contact with both cold and hot drinking
     of the EU directive no. 10/2011 dated January 14,        water at temperatures up to 85°C.
     2011 as amended.
                                                              USA (NSF 61): The Grivory HT "FWA" grades are
     USA (FDA): According to the American Food and            certified for hot water applications (82°C) by NSF to
     Drug Administration (FDA), Grivory HT "FWA" grades       NSF/AINSI, Standard 61 ("Drinking Water System
     are approved for repeated direct contact with food-      Components – Health Effects").
     stuffs. Further details for each product can be found
     in the "Supplier Compliance Statement for Applicati-
     ons in Food Contact".                                    Grivory HT FWA grades:
                                                              Grivory   HT1V-3 FWA natural + Grivory HT1V-3   FWA   black   9225
     Grivory HT "FWA" is also certified by NSF to             Grivory   HT1V-4 FWA natural + Grivory HT1V-4   FWA   black   9225
                                                              Grivory   HT1V-5 FWA natural + Grivory HT1V-5   FWA   black   9225
     NSF/ANSI Standard 51 (Food Equipment Materi-
                                                              Grivory   HT1V-6 FWA natural + Grivory HT1V-6   FWA   black   9225
     als) for contact with foodstuffs.                        Grivory   XE 4101 (HT3V-4 FWA) natural +
                                                              Grivory   XE 4101 (HT3V-4 FWA) black 9225
     Grivory HT in contact with drinking water
     Germany (KTW, W 270): The Grivory HT "FWA"
     grades have been tested according to KTW recom-
     mendations of the German Federal Environmental
     Authority and are approved for applications in
     contact with hot drinking water (85°C).
     In addition, they also satisfy the requirements of the
     DVGW worksheet W 270 "Multiplication of micro-
     organisms on construction materials for drinking wa-
     ter applications - Test and evaluation" governing pro-
     tection of drinking water from micro-organisms.

     France (ACS): The Grivory HT „FWA“ grades have
     been tested according to AFNOR XP P 41-250 and
     are approved in France for contact with drinking wa-
     ter ("Attestation de Conformité Sanitaire").

28
Fire behaviour

Requirements made of plastic materials with regard         show the properties listed by UL and are available
to their fire behaviour are varied and follow the na-      via internet at: www.ul.com
tional regulations of each country and legislation go-
verning the field of application. For electronic appli-    The following Grivory HT products are listed under
cations, an approval from the Underwriters Laborato-       the reference number EMS-CHEMIE E53898 in the
ries (UL approval) for both the plastic material and fi-   flammability class UL 94 V-0:
nished part is required in the USA and in some Euro-       Grivory HT2V-3X V0,
pean countries. The current “Yellow Cards” of the          30 wt% glass-fibre reinforcement
products are also available via internet at: www.ul.com
                                                           Grivory HT2V-4X V0,
Flame resistant standard products:                         40 wt% glass-fibre reinforcement
The following Grivory HT products are listed under         Grivory HT2V-5X V0,
the reference number EMS-CHEMIE E53898 in the              50 wt% glass-fibre reinforcement
flammability class UL 94 HB:
                                                           Grivory XE 4027 (HT3V-30 V0),
                                                           30 wt% glass-fibre reinforcement
     Grivory   HTV-3H1                                     Grivory XE 4120 (HT3V-30 V0 CO)
     Grivory   HTV-4H1                                     30 wt% glass-fibre reinforcement
     Grivory   HTV-5H1
     Grivory   HTM-4H1                                     XE 4185 (HT3-V0 CO), non-reinforced

     Grivory   HT1V-3   FWA                                RoHS: The products Grivory HT2V-3X V0, HT2V-4X
     Grivory   HT1V-4   FWA                                V0, HT2V-5X V0, XE 4027, XE 4120 and XE 4185
     Grivory   HT1V-5   FWA                                satisfy   the  RoHS    requirements  Directive
     Grivory   HT1V-6   FWA                                2011/65/EU, Restriction of Hazardous Sub-
                                                           stances).
     Grivory HT2V-3H
     Grivory HT2V-45H                                      WEEE: Parts manufactured from Grivory HT2V-3X V0,
     Grivory HT2V-5H                                       HT2V-4X V0, HT2V-5X V0, XE 4027, XE 4120, XE
                                                           4185 are exempt from requirements concerning “sel-
     XE 4164 (HT3V-30 CO),                                 ective    recycling” according     to   Directive
     30 wt% glass-fibre reinforcement                      2012/19/EU governing recycling of electrical and
                                                           electronic waste.
Flame retardant, self-extinguishing products:              FMVSS: All Grivory HT products satisfy the require-
The flame-retardant, glass-fibre reinforced Grivory HT     ments of FMVSS 302 (ISO 3795, DIN 75200).
"UL 94 V-0" grades contain no halogens or red phos-        Their burning rates, measured by a flammability test,
porous. They are self-extinguishing and correspond         are lower than 100 mm/min at wall thicknesses >1
to the classification UL 94 V-0. The “Yellow Cards”        mm.

                                                                                                                   29
Drying and storage

                                                                                               30
     Grivory HT is delivered dried and ready for use in            Drying can be carried out using the following me-
     air-tight sacks. Pre-drying is not necessary if it is hand-   thods:
     led and stored correctly.
                                                                   Desiccant dryer
     Sealed, undamaged sacks can be stored for years if
     sheltered from the weather. A dry room where sacks            Temperature:                max. 80°C
     are protected from damage is recommended as stor-             Time:                       4 - 12 hours
     age space. Sacks which do become damaged                      Dew point of the dry air:   -40°C
     should be resealed air-tight, or the material placed in
     an air-tight metal container. It is important that mate-      Vacuum oven
     rial to be used is stored for some days at processing
     temperature so that condensation does not form on             Temperature:                max. 100°C
     the surface of the granules when the sacks are ope-           Time:                       4 - 12 hours
     ned.
                                                                   Circulating air ovens are not recommended as they
     The packaging should be opened shortly before pro-            tend to cause moistening of the granules at a high
     cessing begins. Material which is in contact with the         ambient temperature and with high air humidity.
     air for any length of time may reach a critical content
     of more than 0.1% in the top layer of granules. Du-           The drying time is dependent to a great degree on
     ring long dwell times with granules in the hopper, a          the moisture content. In case of doubt, drying should
     hopper heating system or hopper dryer should be               be carried out for about 12 hours.
     used.
                                                                   Drying temperatures above 80°C in a desiccant
     Following manufacture, Grivory HT is dried to a con-          dryer can lead to yellowing of light-coloured granu-
     tent of less than 0.1 % and packed in air-tight sacks.        les. A higher temperature can be used (100°C) in a
     If the packaging is damaged or the material stored in         vacuum oven with lower partial oxygen pressure.
     contact with the air for too long, the granules will
     need to be dried again. An excessive water content
     may become apparent through bubbles or foam in
     the melt cake during free ejection or silvery streaking
     on the surface of the moulded parts.

30
Processing using injection-moulding methods

The processing latitude for Grivory HT1 grades lies     surfaces of the mould. Additional abrasion protection
between 330° and 350°C; for Grivory HT2 grades          is recommended for areas with a higher flow speed.
between 310°C und 340°C and for Grivory HT3
grades between 300° and 330°C. The recommen-            The mould cavity must have large-scale venting, par-
ded processing temperature for each Grivory HT          ticularly in the vicinity of the joint lines. Additional ma-
grade is given in the respective data sheet.            chined ejectors and venting slits (0.02 mm) must be
                                                        planned on the mould parting line.
Screw                                                   Basically, all sprue and gating systems can be used
Grivory HT can be processed efficiently using a         for processing of Grivory HT grades. As these mate-
single-flighted universal three-zone screw equipped     rials set over a relatively narrow range of temperatu-
with a non-return valve. The effective screw length     res, the sprue must be large enough to compensate
should be between 18 D and 22 D.                        for volume reduction during cooling in the holding
Use of a wear-resistant screw is recommended for the    pressure phase.
processing of Grivory HT grades with high levels of
glass-fibre reinforcement.                              Mould temperature
                                                        A good heating system combined with a correct
Heating                                                 mould temperature is a prerequisite for the manufac-
At least three separately regulated heating zones       ture of high-quality injection-moulded articles. The
should be able to achieve barrel temperatures of up     mould temperature influences the setting behaviour
to 350°C. A separate nozzle heating system is also      and the degree of crystallinity of the article and, the-
necessary. The temperature of the barrel flange must    refore, the surface quality, shrinkage behaviour, war-
also be controllable.                                   page, mass tolerance and level of internal stressing.

Die                                                     Grivory HT1 grades are processed at mould tempe-
An open die may be used when processing Grivory         ratures >=140°C, Grivory HT2 grades at mould tem-
HT, as such a die allows free flowing of the material   peratures between 100°C and 140°C and Grivory
and is very long-lasting due to its simple structure.   HT3 grades between 110° and 160°C. The requi-
Needle valve nozzles have proved useful if the melt     red mould wall temperature is dependant on the geo-
tends to flow out of the die.                           metry and wall strength (wall thickness) of the com-
                                                        ponent. As a rule of thumb it can be said that the lo-
Mould design                                            wer the wall strength of the component, the higher
Design rules typical for thermoplastic materials are    the mould wall temperature should be. Mould wall
also valid for mould design. Basically, all kinds of    temperatures of up to 190°C are normal for low wall
sprue system can be used for processing Grivory HT.     strengths.
Conventional wear-resistant tool steel, hardened to
approx. 56 - 65 HRC, is sufficient for the shaping

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