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June 2020 Vol. 17, No. 4 www.tile-magazine.com Magazine Features 10 Contractor Spotlight 14 Revamping a classic 20 Creating art with porcelain 24 A dimensional experience 20 28 Product Showcase: Tile tooling & accessories 32 Technical Focus: Gauged Porcelain Tile, changes in industry standards and the building code 37 Top-to-bottom tiling 44 Choosing a floor for function and aesthetics Departments 5 Editorial 6 Industry News 48 Featured Product 48 Calendar 32 50 Ad Index June 2020 ON THE COVER: Ege Seramik’s new Verona collection offers a Magazine high-gloss wall tile featuring an incredibly unique “wavy surface.” The 4- x 12-inch subway tiles reflect beautifully and will never GPTP Trends looks the same from any two Tile Tools & Accessories angles. They are available in four colors — White, Anthracite, Turquoise and Taupe — and are 44 ideal for modern kitchens or www.tile-magazine.com contemporary bathrooms. TILE Magazine Vol. 17, Issue 4 (ISSN: Print 1555-0567 and Digital 2329-2911) is published 8 times annually, Jan/Feb, Mar, Apr/May, Jun, Jul/Aug, Sep, Oct, and Nov/Dec by BNP Media II, L.L.C., 2401 W. Big Beaver Rd., Suite 700, Troy, MI 48084-3333. Telephone: (248) 362-3700, Fax: (248) 362-0317. No charge for subscriptions to qualified individuals. Annual rate for subscriptions to nonqualified individuals in the U.S.A.: $152.00 USD. Annual rate for subscriptions to nonqualified individuals in Canada: $187.00 USD (includes GST & postage); all other countries: $212.00 (int’l mail) payable in U.S. funds. Printed in the U.S.A. Copyright 2020, by BNP Media II, L.L.C. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the publisher. The publisher is not responsible for product claims and representations. Periodicals postage paid at Troy, MI and additional mailing offices. POSTMASTER: Send address changes to: TILE Magazine, P.O. Box 2146, Skokie, IL 60076. Canada Post: Publications Mail Agreement #40612608. GST account: 131263923 Send returns (Canada) to IMEX Global Solutions, P.O. Box 25542, London, ON, N6C 6B2. Change of address: Send old address label along with new address to TILE Magazine, P.O. Box 2146, Skokie, IL 60076. For subscription information or service, please contact Customer Service at: Phone: (800) 952-6643 Fax: (847) 763-9538. 4 www.tile-magazine.com I June 2020
® Editorial TILE Group Publisher Navigating through David A. Madonia • MadoniaD@bnpmedia.com (201) 286-7391 the new normal Associate Publisher/Regional Advertising Manager Janelle Minghine MinghineJ@bnpmedia.com • (734) 340-5211 Jennifer Richinelli, Editorial Director RichinelliJ@bnpmedia.com • (201) 291-9001 ext. 8611 A s states begin to phase out of shelter-in-place orders and Heather Fiore, Editor FioreH@bnpmedia.com • (201) 291-9001 ext. 8616 businesses begin to reopen, a lot of people are still hesitant to do Shannon Shortt, Art Director things that seemed second nature before this Jennifer Allen, Production Manager pandemic happened. Life as we know it has AllenJ@bnpmedia.com • (248) 833-7347 seemingly changed, for now at least. With Jasmine E’Lon, Brand Marketing Coordinator new restrictions and different sets of rules Regional Advertising Manager for each state, it can also get confusing as to Steve Smith what’s allowed and what’s not, especially for SmithSc@bnpmedia.com • (406) 522-4163 those who begin to travel again. There is definitely a new normal Turkey that we’ll have to get used to, but I’m confident that, as a country, we Hilmi Zafer Erdem titajans@titajans.com • 90-0212-257-76-66 will be able to adapt, as we always have. Fax: 90-0212-287-00-99 In this edition, we cover the evergrowing topic of gauged Publishing and Sales Office: porcelain tile panels/slabs (GPTP), which has been gaining a lot 210 Route 4 East, Suite 203, Paramus, NJ 07652; of traction in the industry as of late. The larger-than-life panels, (201) 291-9001 which stand as tall as 12 feet nowadays, have become one of Corporate Office: the most desired items to use for countertops, full-height walls BNP Media II, L.L.C. 2401 W. Big Beaver Rd., Suite 700 and floors and other household items such as furniture. One Troy, MI 48084 fabricator in Australia, known by many in the industry as the Phone: (248) 362-3700, Fax: (248) 362-0317 “porcelain artist,” has found his niche in creating artworks with GPTP, which are admired by professionals all over the world. CORPORATE Head to page 20 to learn more about his unique installation Chief Experience Officer: Darrell Dal Pozzo Human Resources & Information Technology Director: process and how he crafts these pieces of art. Rita M. Foumia For a more technical look at GPTP, we spoke with the director Production Director: Vincent M. Miconi of technical services at MAPEI, Jim Whitfield, who outlined the Finance Director: Lisa L. Paulus Creative Director: Michael T. Powell installation and product ANSI standards, as well as recent changes Clear Seas Research Director: Beth A. Surowiec in the International Building Code (IBC) regarding tile size for Chief Event Officer: Scott Wolters exterior installations. Learn more about these changes on page 32. Audience Marketing We also gathered a selection of new tile tools and accessories that Lauren Atsalakis – Senior Integrated Media Specialist were recently released, which can assist any builder, contractor or Katie Gamble – Integrated Media Manager installer on the jobsite. Flip to page 28 to check those out. Directory Development As we all transition back to our normal, everyday lives, it’s Erin Mygal – Directory Development Manager (248) 786-1684 • mygale@bnpmedia.com important to be cognizant of those around you. Everyone has different reactions to what is currently going on and we have to Online Development Nikki Smith – Online Development Director respect each other’s boundaries. As the great Mark Twain once (513) 248-0395 • smithn@bnpmedia.com said, “Challenges make life interesting, however, overcoming them For subscription information or service, is what makes life meaningful.” please contact Customer Service at: (800) 952-6643 • Fax: (847) 763-9538 tilemagazine@omeda.com Sincerely, Single Copy Sales www.tile-magazine.com/scs Reprints Heather Fiore, Editor Stacey Hurley • hurleys@bnpmedia.com June 2020 I www.tile-magazine.com 5
INDUSTRY NEWS Coverings Honors Emerging Professionals with 2020 Rock Star Awards ARLINGTON, VA — Coverings, the largest international tile and stone exhibition and conference in North America, recently • Janice Hill, Project Manager, DW Sanders Tile announced the 14 winners of the prestigious & Stone Contracting, Inc., Marietta, GA 2020 Rock Star Awards. The Coverings Rock • Ulas Maris, Stone and Tile Installer, Maris Star program recognizes emerging leaders in Tile Pro, East Moriches, NY the tile and stone industry by awarding the • Joseph Mattice, Owner and Installer, On the best and brightest young talent. Level, Simpsonville, SC The program commemorates its sixth year • Trey Toca, President, Toca Flooring, Metairie, LA in 2020 and furthers Coverings’ mission to Manufacturer (2): support the growth and success of the industry • Arturo Duarte, USA Commercial Manager, by distinguishing talented young leaders as CREST, Monterrey, Mexico well as fostering networking and educational • Brittany Storm, Sustainability Manager, opportunities. MAPEI, Deerfield Beach, FL “Coverings is honored to welcome this Other (PR Firm) (1): exceptional group of emerging leaders into • Kristin Coleman, Vice President, Novità the Rock Star program,” said Jennifer Hoff, Communications, New York, NY president of Taffy Event Strategies, LLC, Other (Technology) (1): the event management firm for Coverings. • Raj Katta, Technology/Functionality “We look forward to seeing continued Specialist, Stone Grid, LLC, Windermere, FL advancement and evolution for each of these Retailer (1): young professionals as well as the impactful • Jimmy Bellew, Owner, Bellew Tile, Sandwich, MA contributions they will continue to bring to the Trade Association (1): tile and stone industry.” • Ryan Marino, Standards, Development and A committee of tile and stone industry leaders Research Manager, Tile Council of North carefully evaluated nominations to select America, Anderson, SC the 14 outstanding inductees for the sixth assemblage of Coverings Rock Stars. The 2020 Each 2020 Rock Star Award winner received Rock Star honorees represent a wide array of a gift card and was recognized during industry professions and include the following: Coverings Connected. The honorees will also Designer (1): be celebrated with a luncheon at Coverings • Brennan Broome, Designer, EoA Group, 2021 and a year-long professional feature Miami, FL profile at coverings.com. Distributor (1): To learn more about the • Kristin Scholemer, Owner, Calia Stone, Coverings 2020 Rock Stars, please visit Chicago, IL coverings.com/coverings-rock-stars. Fabricator (1): • Michaela Steinbach, General Manager, Industry-Wide EPD Demonstrates Mario & Son, Liberty Lake, WA North American Ceramic Tile has a Installer (5): • Illisha Harris, Owner, Lead Designer and Significantly Lower Global Warming Installer, Coastal Custom Tile and Design, ANDERSON, SC — Tile Council of North Swansboro, NC America (TCNA) recently announced that 6 www.tile-magazine.com I June 2020
A revolutionary hybrid-technology adhesive for gauged porcelain tile There is a revolution in tile technology. MAPEI’s new ready-to-use, hybrid-polymer-based adhesive, Ultrabond ECO GPT, combines cutting-edge chemistry with the latest tile technology to create a time-saving and labor-saving necessity for GPT installation. Hybrid advantages include: • Labor savings: Ready to use • No waste: Apply to the backs of tile only • Non-sag, but adjustable with a window of 30 minutes • Strong bond with flexibility • Extended open time of 30 to 45 minutes • Cleanability: Easy to clean off tile surface in wet or dried state • Easy to trowel This hybrid fusion of chemistry and technology is also eco-friendly. Low in VOCs, Ultrabond ECO GPT can be applied in confined spaces and carries several industry sustainability certifications. Join the hybrid installation revolution. For more details on Ultrabond ECO GPT, visit www.mapei.us.
the 2020 North American industry-wide creation (smog), ozone depletion, acidification Environmental Product Declaration (EPD) for and eutrophication potential when compared ceramic tile has been certified by Underwriter’s to publicly available EPDs for competitive Laboratories (UL) and published to UL’s flooring materials. Ceramic tile is the proven publicly accessible database. green choice for the good of the environment.” This EPD, valid for the next five years, updates For more information, refer to the EPD the previous North American industry-wide EPD Guide for North American Ceramic Tile for ceramic tile, which expired at the end of or the Guide to EPDs in the 2020 Tile the 2019. Effective immediately, products covered Natural Choice publication. by the EPD can be used to satisfy architectural and green building specification criteria, NKBA Kitchen & Bath Design + including those established by LEED v4.1. Industry Awards Opens for Entries Over 85% of North American ceramic tiles are covered by the EPD and specifically those HACKETTSTOWN, NJ — The from the following companies: American National Kitchen & Bath Wonder Porcelain, Arto Brick, Crossville, Association (NKBA) Design + Inc., Dal-Tile Corporation, Del Conca USA Industry Awards are now open Inc., Florida Tile, Interceramic USA, Ironrock, for submissions. As the authority Porcelanite-Lamosa, Portobello America, on all things residential kitchen and bath, Quarry Tile Co., StonePeak Ceramics Inc., and each year the NKBA recognizes the year’s most Vitromex USA, Inc. exceptional kitchen and bath designs. The NKBA Simply stated, this industry-wide EPD is a is an all-industry association and this competition report of the environmental footprint of the is open to all design professionals, including non- North American ceramic tile industry. The members. NKBA members do receive additional environmental impacts reported by the EPD benefits including one free entry and reduced are significantly lower than those reported by entry fees on all additional entries. EPDs for flooring comprised of plastic based This year’s competition includes more than materials, such as luxury vinyl tiles and planks. $60,000 in cash prizes and winners will also In particular, a direct comparison to publicly be featured in an issue of Luxe Interior + Design available UL-Certified industry-wide EPDs magazine, as well as Kitchen & Bath Business for vinyl tile and rigid core board reveals the magazine, the official publication of the NKBA. following: 2021 Categories • Vinyl tile’s 75-year global warming potential • Contemporary Kitchen: Small/Medium (Under and fossil fuel resource depletion are two 250 square feet) and three times higher, respectively, than • Contemporary Kitchen: Large/Extra-Large ceramic tile. (More than 250 square feet) • Rigid core board’s 75-year global warming • Traditional Kitchen: Small/Medium (Under potential and fossil fuel resource depletion 250 square feet) are three and five times higher, respectively, • Traditional Kitchen: Large/Extra-Large (More than ceramic tile. than 250 square feet) “Global warming potential and fossil fuel • Contemporary Bathroom: Small/Medium depletion throughout the full lifecycle of (Under 55 square feet) a product are key metrics in characterizing • Contemporary Bathroom: Large/Extra-Large carbon footprint,” said Bill Griese, TCNA’s (More than 55 square feet) director of standards development and • Traditional Bathroom: Small/Medium (Under sustainability initiatives. “Not only does the 55 square feet) North American industry-wide EPD for ceramic • Traditional Bathroom: Large/Extra-Large tile evidence a generally low carbon footprint, (More than 55 square feet) it also shows ceramic tile to have the lowest • Outdoor Kitchen overall impacts in photochemical oxidant • Living In Place 8 www.tile-magazine.com I June 2020
Entry Guidelines July 15, 2020. As part of this second round of To be eligible, all project entries must have judging, all finalists will be required to upload been installed between January 1, 2019, and additional materials to their submission folder. July 3, 2020. These materials include up to 10 more high- The competition is divided into two rounds. resolution photos, a detailed design statement, In round one, all entries must include two drawings (construction, floorplans, elevations and high-resolution (300 DPI) photographs, a mechanical), a specifications form, client property completed entry form and entry payment. and photographer release forms, a business All entries must be submitted by Thursday, owner form, a headshot and a brief biography. July 3, 2020, at 11:59 p.m. EST. A comprehensive list of information on the “We understand it’s been an extremely unusual entry process, as well as competition rules and year and there may be many designers who were requirements, can be found here. anticipating having their projects professionally The winners will be announced on February photographed, but haven’t been able to do it 8, 2021, at the NKBA Kitchen & Bath Design + because of the COVID-19 pandemic,” said Suzie Industry Awards in Orlando, FL, as part of the Williford, executive vice president and chief NKBA kick-off to KBIS 2021. TILE strategy officer of NKBA. “Good design is good design, whether it’s professionally photographed or not. Don’t let that discourage you from having your work recognized. The cameras on For daily news updates on smartphones have come a long way. Our judges industry happenings and events, will take these unusual circumstances into visit www.tile-magazine.com/ consideration as they are evaluating the entries.” Round two finalists will be announced on breakingnews. new and improved! DIAMOND VANTAGE ® ULTRA THIN TURBO X401 PORCELAIN designed to cut BLADE available 4” through 14” the most difficult materials, like this 6cm travertine paver watch this in action diamond vantage.com diamondvantage .com diamondvantage.com at Diamond Vantage June 2020 I www.tile-magazine.com 9
Contractor Spotlight Terry Wick In this edition, we sat down with Terry Wick, owner of A & T Stoneworks, Inc. in Palmdale, CA. TILE: How did you first get involved in the glad I listened and had my license when the tile industry? Please explain a little bit more company I was working for decided to scale about yourself. back, downsizing from 20 crews to just himself. He offered me some of the work he was giving Wick: Growing up, my dad was a finish up. These were large projects I could not have contractor and later a general contractor. I gotten just starting out. I jumped in with both worked with him until I left for college. When feet and never looked back. I returned, my dad told me a tile contractor he worked with needed help. I worked with TILE: Has the tile industry changed much this tile contractor for a couple of years. since you first started? If so, in what ways? At that time, we floated every job we did; something that would continue throughout Wick: Yes, originally, we had to soak our tile my career. I learned a lot about technique, overnight in buckets of water and we set quickly mastering floated countertops, it with pure cement. Thinset was yet to be backsplashes, tubs and showers. I enjoyed invented. Just kidding; although these things the work, not the contractor. I relocated to happened, it was before my time. work with a larger contractor in a bigger Oddly enough, tile size is the most visible market. My new boss did military barracks, change. An 8- x 8-inch tile was considered restaurants, custom homes and tract housing. large, and rarely if ever, used on anything but My knowledge and skill base expanded a floor. Kitchens and baths were mainly 4 1/4- exponentially. I soon moved up through the inch formats and occasionally 6 inches. Now, ranks and began running large commercial 8 x 8 inches is tiny and we are installing 10- x and residential projects. 5-foot pieces of tile. Nearly all kitchen and bath tile had a TILE: Are you a company owner? If so, variety of matching trim when I began. what were some reasons for starting Now more often than not, there is no trim your own business? available and we are using metal to finish the tile. Ceramic tile and laminate were the Wick: From the time I was a child, I wanted most common countertop materials. Stone to own my own business. My father and my was for exterior cladding not countertops. wife encouraged me to get my license. I’m Setting materials have come a long way, too. 10 www.tile-magazine.com I June 2020
There were no modified thinsets or grouts. of the most enjoyable designs was the wave Everything was floated; there were no cement we created in the beach bathroom, custom- boards or foam boards. floated to mimic a wave curling around a surfer on their board. The homeowner found TILE: Is there a particular job you’ve a surfboard manufacturer willing to make a completed that stands out? Why? surfboard emblazoned with the family crest. We were able to place the surfboard in just Wick: My very first job stands out the most. the right place in the wave; it would become Three hundred barracks at Marine Corps the shower seat. Imagine your grandchildren Recruit Depot in San Diego, CA. Yes, my first surfing their way through the shower wave. contract was for 300 units. Each unit contained The floated wave was set with small glass two floated showers and 150 square feet of mosaics gradated to mimic the depth of colors wainscot. We ordered a train car of tile to get present on the beach, just a few steps away. started. I had to learn how to be a business Beginning with the tan and yellow colors owner, how to find and deal with employees, of the sand, curving up to deep ocean blues how to do certified government payroll, how finishing with the whites of the sea foam atop to manage cash flow — and all over 100 miles the wave, with the yellow and golds of the from home. My second contract, also a barracks sunset on the wall behind the breaking wave. on a nearby military base, hit in the middle of There were tiled custom murals on exterior this. I was just 24 at the time. walls, with underwater scenery along the There is a residential project that also stands pathway from the ocean to the first beach out. We did a 15,000-square-foot custom shower located outdoors. There were more home on the beach in Santa Barbara, CA. The unique features in the home than in any other owner was a legacy builder and his wife, a single project we have worked on. well-known designer. We ordered custom- made tile for each area of the home. Nothing TILE: What are some common issues you was off the shelf or readily available. For have to deal with on the job site? How do you the master bath, the homeowner selected overcome them? a mermaid he wanted to have made into a mural for the shower wall. We found a studio Wick: Scheduling delays, prior trades work, willing to do the commissioned work. We whether arriving at a worksite that is not yet designed the rest of the bathroom around ready for you. Many issues can be avoided by the view of the mermaid and the ocean from walking the job prior to sending crews out to the bathtub. The homeowners found a lovely complete the work. Having trusted employees mural on one of their European vacations and who can think on their feet and help solve had kept it packed away for years, waiting many issues in real time on the jobsite. Most for a custom installation in the wine cellar. importantly, having a good working relationship Surrounding the mural with stone tiles, we with the contractors. Communicating with them created the illusion you were peeking through what you need done before you arrive and a window at the characters in the mural. One knowing what to expect from each other. June 2020 I www.tile-magazine.com 11
TILE: What are some steps you take to TILE: If you could lend any advice to educate your customers about their tile professionals just beginning their careers, installation before you begin? what would it be? Wick: Client expectation is key. Often a client Wick: Get to know the people in the tile trade will see something on a website or TV show organizations. Having a good relationship with and think it will be perfect in their home. other people in the industry who are working Sometimes they are correct; their project will through the same issues as you are is key. Having be beautiful, function well and be timeless, someone to call when you are unsure of a and they will still be happy with it for years situation you have encountered on a job can be to come. However, other times they need to a great help. There are many relevant Facebook be educated about how fragile that particular groups; join them and learn. Learn what to do, product is, how the layout doesn’t fit their what not to do and how to know the difference. space, and how a trendy application may be Join tile organizations, go through their dated just as soon as the job is complete training and get certified. Go to tradeshows, meet and will require maintenance beyond their tile manufactures, tool manufacturers, setting expectations. We make it a point to discuss material manufacturers and other contractors. materials, layout, longevity and maintenance Never be afraid to learn. Education is with each client. important. TILE If you or anyone you know is interested in being featured in a future edition of the “Contractor Spotlight,” please email Heather Fiore at fioreh@bnpmedia.com. 3 REASONS YOU SHOULD BE EXCITED ABOUT YOUR NEW & IMPROVED TILE MAGAZINE DIGITAL EDITION! Magazine SWITCH EASILY FROM THE TRADITIONAL VIEW TO THE CONTENTS VIEW BEAUTIFULLY RESPONSIVE READING EXPERIENCES 1 Enjoy our intuitive interface that allows you to read Beverage Industry on your desktop as a digital replica or in our new Contents View, and on your phone as a scrollable series of articles. INSTANT AUDIO INSTANT AUDIO While our digital edition has always supported audio in numerous ways, never 2 before has audio been put front and center in the reading interface — think instant audio! With Audio Articles, you can open your digital edition on your phone and simply click on the speaker icon to the right of an article to listen to it. PERSONALIZED PERSONALIZED CONTENT STREAM CONTENT STREAM 3 Using artificial intelligence, our digital edition can deliver a personalized stream of suggested content based on your reading behavior and preferences. In the Menu Bar of the digital edition you can find your own personalized content channel! 12 www.tile-magazine.com I June 2020
Revamping a cl A Tudor-style home near the Twin Cities was modernized with a revamped design, which highlights colored glass and stone tile from Jeffrey Court by Heather Fiore 14 www.tile-magazine.com I June 2020
lassic For the renovation of an original Tudor-style home nearby St. Paul, MN, designers opted for decorative marble tile from Jeffrey Court in the kitchen, which complements the room’s neutral tones. Photos courtesy of Jeffrey Court, Inc. June 2020 I www.tile-magazine.com 15
Colored glass tile from Jeffrey Court was also utilized throughout the home for various things, including the fireplace hearth. J kath Design Build + Reinvent is a Jesse Kath founded Jkath Design Build + residential remodeling firm located in St. Reinvent and currently operates the business Paul, MN, which services the Twin Cities alongside his wife, Katie, the lead designer, and and surrounding areas. The 10-year-old firm a team of four talented professionals. One of specializes in kitchen remodels, main floor the company’s most recent ventures included an updates, and whole house renovations and extensive renovation of a local, Tudor-style home, additions, with a goal of creating a lifestyle which was close to 100 years old, utilizing a range while enjoying comfort and function. of colored glass and stone tile from Jeffrey Court. 16 www.tile-magazine.com I June 2020
Floor mosaics were created in the bathrooms using different shades of glass tile from Chapter 14 – The Press by Jeffrey Court. The floor of the kids’ bathroom highlights a black-and-white, 13 1/8- x 13 3/8-inch hexagonal mosaic, known as the “Union Mosaic,” while the walls feature glossy, beveled 3- x 3-inch tiles in an off-white color, “Crisp Linen.” “This design intent was a modern Tudor, a small kitchen bump out to expand the preserving original character and integrity kitchen footprint. The entire house was where it made sense, while adding modern overhauled, including the mechanicals, amenities and updates to give this home plumbing and electrical updates throughout. another 100 years of life,” Katie Kath said “Our goal was to touch every square inch of the 2,300-square-foot home. “We fell in of this home, with a small addition on love with the original charm and the overall footings and finishing the basement level, historic neighborhood this house is in. The which is a huge property value add-on in improvements needed were necessary, knowing this neighborhood,” she explained. “In the we had creative autonomy with the selections end, we made our goal, but had to research and a new family would be able to call this more cost-effective ways to finish the home; home with quality finishes to last a lifetime.” using footings and skipping the foundation Since the home was purchased as an for the kitchen bump out is a good example. investment property, Kath wanted to We did not replace any windows in the home complete a full renovation along with a and opted to clean up the original stained two-story addition. However, she ultimately window casings. While we changed the decided to nix the addition in place of entire second story footprint to add a master June 2020 I www.tile-magazine.com 17
The powder room’s floor features a unique 13 1/8- x 15 1/8-inch “Tribune Mosaic” in navy blue. suite, we made concessions in the basement a herringbone design on the shower walls, level and did not add the fourth bedroom along with 1-inch penny rounds, which were and fourth bathroom we had hoped to.” used on the shower floor. With the kitchen and mudroom expansion “We chose tile that felt timeless, with on the first floor, two of the upstairs character and resembled the original era bedrooms were converted into the new of the home,” Kath said. “We used natural master suite, which features a bathroom, two stone in most areas, as this is a quality and adjoining closets and a master bathroom timeless material, with a playful nod in the with a soaking tub, standing shower and kitchen area using the printed mosaic tile.” custom vanity. To create a contemporary Colored glass tile from Jeffrey Court was also vibe in the kitchen and master bathroom, utilized for the front entry, fireplace hearth, Kath utilized two different types of powder room and kids’ bathroom. As a contrast Statuario marble tile from Jeffrey Court’s to the white brick fireplace surround, a 5/8- Chapter 15 – Classic Statuario series. For inch hexagon mosaic in black from Chapter the kitchen range backsplash, 4- x 6-inch 14 – The Press was used to create the hearth. tiles from Chapter 15 – Classic Statuario The colored glass tile series was also utilized in the “Botanic Imprint” design were used, on the floors in the powder room and kids’ which emulate a leafy pattern. In the master bathroom. The powder room’s floor features a bathroom, 1 3/4-inch marble mosaics from unique 13 1/8- x 15 1/8-inch “Tribune Mosaic” the same collection were utilized to create in navy blue, while the floor of the kids’ 18 www.tile-magazine.com I June 2020
For the master bathroom, 1 3/4-inch marble mosaics from Chapter 15 – Classic Statuario were utilized to create a herringbone design on the shower walls, along with 1-inch penny rounds, which were used on the shower floor. bathroom highlights a black-and-white, 13 limited amount of waste on hand, so we 1/8- x 13 3/8-inch hexagonal mosaic, known did stay on location to oversee this install. as the “Union Mosaic;” the walls of the kids’ Fortunately, we did not have any issues.” bathroom also feature glossy, beveled 3- x The entire project was finished last year and 3-inch tiles in an off-white color, “Crisp Linen.” took around five months to complete. “We have “We knew Chapter 14, The Press, was since specified the Chapter 14 – The Press tile made for this home,” Kath said. “With the in a recent project as this Tudor home inspired early 20th Century inspiration, we had a these clients,” Kath said. “We have also received few places to select and install this tile. many positive comments on the finished The black and white contrast might be our photography, with another project in the works favorite touch in the whole house.” for summer 2020 using the same tile in a Around 370 square feet of tile was different colorway.” TILE used, which was supplied directly from Jeffrey Court, Inc. in Norco, CA. “We always spend time laying out a portion of the tile Private residence together as a team on location, approving St. Paul, MN placement, direction and verifying grout color,” Kath explained of the installation Builder/Designer: Jkath Design Build + Reinvent, process. “Aside from this standard St. Paul, MN procedure before we set our installer loose, Tile Supplier: Jeffrey Court, Inc., Norco, CA we did not have any unexpected issues. (Chapter 14 – The Press™, Chapter 15 – The handmade tile behind the kitchen Classic Statuario) range was very delicate and we had a June 2020 I www.tile-magazine.com 19
Installation Case Study Creating art with porcelain A porcelain artist from The Land Down Under continues to push artistic boundaries with his innovative artworks crafted from gauged porcelain tile by Heather Fiore Roberto Colonetti, known as the “porcelain artist,” crafts unique, three-dimensional sculptures using gauged porcelain tile, including this larger-than-life model of the Eiffel Tower. Photos courtesy of Roberto Colonetti 20 www.tile-magazine.com I June 2020
A waterjet was programmed to intricately cut the gauged porcelain tile to emulate the famous landmark. Colonetti utilized one panel of 12-mm-thick Florim Stone in the “Statuario” design with a matte finish, which measured 63 x 126 inches (5 1/4 x 10 1/2 feet) and was imported directly from Florim Ceramiche in Fiorano Modenese, Italy. R oberto Colonetti is a well- known professional in the tile and stone industries, and deservedly so. Known for his All of the work took 23 hours on the waterjet, innovative porcelain techniques, specifically with an additional eight hours to configure the with large-format and gauged porcelain software to make the precise cuts. June 2020 I www.tile-magazine.com 21
at European Ceramics in Osborne Park, Perth, Australia. “To make something like this in porcelain takes time to understand how big it should be to get all of the pieces interlocked together. The tower was commissioned from a French shop in New Zealand. They asked me if I was able to make something regarding the country of France and what’s better than the Eiffel Tower?” To create the Eiffel Tower model, Colonetti utilized one slab of 12-mm-thick Florim Stone in the “Statuario” design with a matte finish, which measured 63 x 126 inches (5 1/4 x 10 1/2 feet) and was imported directly from Florim Ceramiche in Fiorano Modenese, Italy. Although many installers utilize glues or adhesives to keep large porcelain pieces like this together, Colonetti stands out from the rest Colonetti then interlocked all of the pieces to secure them, because of his unique without using any glues or adhesives. installation process. “There is no glue; everything was interlocked together like a tile panels/slabs (GPTP), Colonetti refers to puzzle,” he explained. “You can move the himself as a porcelain artist and truly prides pieces at any time by yourself, and in the himself on pushing artistic boundaries with case one of the pieces breaks, it can be the material. easily replaced.” At the beginning of this year, he began Colonetti crafted the Eiffel Tower over crafting one-of-a-kind, three-dimensional a 23-hour period using a waterjet, with structures from GPTP, which emulate another eight hours dedicated to creating everything from the Eiffel Tower to a human all of the necessary software programs. “The head. The life-size Eiffel Tower model, which most challenging aspect of the installation stands more than 7 feet tall, was one of was making the right measurements, the first projects he created, which was especially on the inclined parts,” he said. designed using Florim Stone’s Statuario “Any mistakes meant re-cutting the piece. marble-look porcelain. Another big challenge was the proximity of “The goal for this project was the the cut to get all of the details of the tower. challenge of it,” said Colonetti, who works If I went too close, I would get cracks, and 22 www.tile-magazine.com I June 2020
In addition to porcelain countertops, Colonetti specializes in these three-dimensional structures, and can create pretty much any idea that is proposed. imagine getting a crack after three hours of cutting when you’re almost done.” Eiffel Tower model By readjusting the positions on the New Zealand software Colonetti used, he was able to successfully complete the tower, which has Designer/Installer: Roberto Colonetti, Perth, received hundreds of positive responses Western Australia since its completion a couple of months ago. Tile Supplier: Florim Ceramiche, Fiorano “Luckily, this is not my first project and I’ve Modenese, Italy (Florim Stone’s Marble learned a lot from my mistakes,” Colonetti Statuario) said. “Everyone who has seen the tower has been impressed.” TILE June 2020 I www.tile-magazine.com 23
A dimensional EXPERIENCE 24 www.tile-magazine.com I June 2020
An innovative feature wall was created in a private residence with dimensional concrete tiles. Photos courtesy of M3LD June 2020 I www.tile-magazine.com 25
The tiles were created by local design firm, M3LD, in partnership with Californian tile manufacturer, Arto Brick. A design firm in Salt Lake City, UT, crafted a unique concrete and ceramic tile collection in collaboration with Californian tile manufacturer, Arto Brick, which was used to create an accent wall in a local upscale residence by Heather Fiore 3LD is an interior design firm “The collection we designed is called M3LD in Salt Lake City, UT, which for Arto Brick,” said Beecher, co-owner and was realized in 2014 by three designer. “The tile designs are called ‘Brute’ friends, Andrea Beecher, Brian and ‘Bruin,’ named after our paintable PVC Garrett and Jason Frederick. wall tiles. Both are available in dimensional With a focus on residential and commercial concrete or gorgeous tone-on-tone ceramic.” design, M3LD also creates artistic furniture, The handmade tile collection, which was lighting and accessories to incorporate into their inspired by the cast concrete of brutalist projects, and now, concrete and ceramic tiles. architecture, is offered in three different 26 www.tile-magazine.com I June 2020
designs. “A lot of our design is inspired by the cast concrete of brutalist architecture of the mid-twentieth century, which is as versatile as it is striking,” Beecher explained. “Our concrete tiles are a direct homage to the beauty and cleverness of that era. Designed to be hung randomized or in a pattern, these 20- x 20-inch tiles recall a time when masonry was sexy. They can be used indoors or outside, as a focal wall or piece of art; the options are endless.” For a local residence that sits at the foothills of the Wasatch Mountains overlooking the Salt Lake Valley, the team at M3LD was tasked with creating an eye- catching and unique accent wall that would withstand the test of time. “Because the house is an original Mid-century modern The “Brute” design was chosen in gray, with a matte finish. home built in 1967, we designed the wall to feel like it could have been installed when the house was built,” the living room. “With the deep dimensions Beecher said of the 50- x 78-inch wall. “That’s of these tiles, the surrounding details the beauty of these tiles; they could easily be matter,” Garrett said. mistaken for an original architectural feature, Although the wall took around seven weeks but they also feel totally current. The client to fabricate, the installation was completed chose the style and color of the tiles, and in two days. “We were there both installation magic happened.” days to make sure everything went smoothly, The tile collection, which was created in but really we were just excited to see the collaboration with Arto Brick in Gardena, finished project,” Garrett said. “Everyone that CA, has been a hit with M3LD’s clients. “Arto sees it has to touch it. They can’t believe it’s Brick are masters of concrete, which is why concrete. The style fits so perfectly in the we were so excited to work with them,” said space, people constantly say that it looks Garrett, co-owner and designer. “They used original to the mid mod home it’s in.” TILE our PVC wall tiles as molds, and each tile is painstakingly poured and cast by hand. The ceramic tile is also handmade, and then Private residence screen-printed for a stunning effect with Salt Lake City, UT multiple colors and finishes.” For this particular project, the designers Designer: M3LD, Salt Lake City, UT needed to ensure the trim and molding was Tile Supplier: Arto Brick, Gardena, CA (M3LD the same depth as the tile to frame the wall, collection) which is located near the home’s entrance in June 2020 I www.tile-magazine.com 27
Product Showcase The Alpha® Accurate tile Pool Coping setting requires Kit comes perfect tile with all of the leveling to components prevent lippage. necessary for Tiles that the coping seem perfectly application for level during 5-cm (2-inch) installation thickness. often show Alpha also a variance in offers a 6-cm (2 3/8-inch) Profiler V as an height after the thinset or adhesive cures. optional profile wheel. The Profiler will create Now, thanks to the Raimondi Leveling Spacers a uniform bullnose edge with ease using the available from Braxton-Bragg, the installation VDP-700 variable speed rotary polisher when process is faster and it eliminates or reduces used with wet sanding/polishing kit (WSPKIT). grinding to remove lippage. An added benefit Most of the popular paving materials have is that the low-cost Raimondi system provides a honed surface so that #80 Sandpaper will a huge savings over the other leading brand of create a matching finish on the profiled edge. lippage reduction systems. WWW.ALPHA-TOOLS.COM WWW.BRAXTON-BRAGG.COM Carpet Gear’s Successfully Ergonomic installing Adjustable Trowels tile or stone are made for requires the spreading material right tools with less fatigue to apply and strain to subfloor prep the wrist. The products, adjustability of mortars the handle design and grouts makes it the easiest and most comfortable properly. SuperiorBilt® tools from Custom® are trowel to use. With a 10-inch offset handle, it engineered to deliver unrivaled professional- allows for the installer to cut tight to the wall quality performance. Comfortable, ergonomically without damaging knuckles. The innovative balanced and made from high-quality materials design of the handle set at 15 inches below for long-term durability, every tile pro should center line allows for maximum height of have a full assortment of SuperiorBilt® thinset material. Sizes include 1/2 x 1/2 x 1/2, premium tools, including cut and mark tools, 1/4 x 3/8 x 1/4 and 1/4 x 1/4 x 1/4 inches. prep tools, set tools, and grout and finish tools. WWW.HOMEDEPOT.COM/B/FLOORING- WWW.CUSTOMBUILDINGPRODUCTS.COM FLOORING-TOOLS-MATERIALS-FLOORING- TOOLS-TILE-TOOLS-SUPPLIES/CARPET- GEAR/N-5YC1VZCDULZRH3 28 www.tile-magazine.com I June 2020
TILE TOOLING & ACCESSORIES The new Diamond iQ Power Tools Vantage TS400 Tile introduces its Saw is designed to Cyclonic Dust handle bigger, harder Extractor with and heavier materials. HEPA Filtration. The The lightweight saw, iQ426HEPA utilizes which only weighs 65 cyclone technology, pounds, is equipped meaning less than with a 2 HP motor that 1% of the dust is suited to cut tiles up reaches the filter. to 24 x 24 inches. The It has four stages of filtration utilizing seven unique stainless steel cyclones. Its Power Management System horizontal rails are virtually impossible to bend, gives the unit the ability to control amp draw and the horizontal bearing system holds the automatically. In addition to the auto-start table incredibly tight for precision cutting. An feature, the system automatically balances adjustable motor is available for small or large power between the tool receptacle and the tiles. A complete package, including a blade, vacuum. Features include a steel cart with side extension table, rip and diagonal guide, an accessory rack, attachments and a 14-foot miter wedge, wrenches and stand is available. anti-static hose. WWW.DIAMONDVANTAGE.COM/EQUIPMENT.HTML WWW.IQPOWERTOOLS.COM The Tuscan Prosupport SeamClip™, Tube System only from Pearl from Progress Abrasive, is the Profiles is an world’s first adjustable one-piece tile support system edge leveling of seven system that elements virtually only to realize outdoor floating floors from a eliminates height of 29 to 1,000 mm. For 74 to 1,000 mm lippage on heights, it’s recommended to insert the pipe a variety of of the desired height into the base, push it all gauged tiles. Made in the U.S. from recyclable the way and insert the ring. The screws have material, the Tuscan SeamClip’s innovative to be screwed on the base with the hollow design dramatically reduces settling caused side upwards for self-leveling; heads up to by shrinkage. It is easy to use, as it interlocks 5% slope or upside down to have fixed heads. the tile creating a single slab surface, while After this, the floor has to be laid on the heads. reducing the need to re-lift and re-set the tiles WWW.PROGRESSPROFILES.COM/EN to ensure alignment. No tools are required. WWW.PEARLABRASIVE.COM June 2020 I www.tile-magazine.com 29
Product Showcase Natural tones, as well as black and white, continue to be the most frequently used and on-trend The Rubi range of premium diamond blades colors in tiles. offers professionals the latest technology in Schluter-Systems’ diamond blades to obtain the best possible popular Trendline results. Rubi VIP blades offer the latest in Turbo textured finishes blades technology, with a specific design that are available in the 4-inch square Kerdi- allows the cutting of hard materials (porcelain, Drain-Style series of shower drain grates and stone, etc.) with a 30% higher speed. The Schluter®-Shelf shower shelves. The same VIP Dry diamond blade is recommended for highly durable powder coating procedure used dry cutting hard materials, while the VIP Wet to apply these finishes to Schluter profiles diamond blade is recommended for cutting is used on the drain grates and shelves. Six hard materials. The blades are intended for different finishes are available on profiles, straight cuts and are not suitable for mitering. grates and shelves: matte black, matte white, stone gray, greige, cream and bronze. WWW.RUBI.COM/US WWW.SCHLUTER.COM/SCHLUTER-US/EN_ US The Spider Tenax 4- and Tool Holster™ 5-inch dry cut is designed blades work great to change on Dekton®, the way you ultra-compact and carry your porcelain. These power tools. thin blades will No more dropping or setting your tool down. produce a fast, The Spider Tool Holster clips onto your belt, clean straight putting any tool right at your hip and ready cut with minimal to use whenever you need it. The Tool Holster chipping during set includes one tool holster and one tool the process. Designed with a rigid, grip. Equipped with a quick release lock, the heat-reducing core, the blades were designed holster can attach to any belt or tool belt, for wet or dry use. They are available in 4- and accomodate tools up to eight pounds. (#4D-41952) and 5-inch (#4D-39794) formats. The elastic grip can easily stretch to fit any WWW.TENAX4YOU.COM handheld tool handle. HTTPS://SPIDERTOOLHOLSTER.COM 30 www.tile-magazine.com I June 2020
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Technical Focus Gauged Porcelain Tile, changes in industry standards and the building code by Jim Whitfield, FCSI, CCPR, LEED AP, director of technical services at MAPEI The creation of the first GPT installation standard, ANSI A108.19, started in September of 2015 with a small group of industry consultants, union and trade association representatives, manufacturers of GPT tile and setting materials manufacturers, and took around 18 months to approve. Now, several industry organizations such as the TCNA are working vigorously to create new standards to accom- modate growing tile sizes and thicknesses. Photo courtesy of MAPEI A s Gauged Porcelain Tile (GPT) contin- much larger and thinner, too?” In 2014, the ues to grow in popularity, so does the industry released the “Position Statement on number of changes to our industry Thin Porcelain Tile,” written by the National standards and even the building code. When Tile Contractors Association and tile setters GPT first arrived in the U.S. from Europe unions. This document stressed the impor- in early 2010, the industry and install- tance of the tile contractor being cautious, ers were suspicious — “How can it be that as no industry standards were available to 32 www.tile-magazine.com I June 2020
The International Building Code (IBC) will change in 2021 to include larger sizes of all porcelain tile on an exterior. “When this code change goes into effect in 2021, we should have an ANSI exterior GPT installation standard to compliment it,” Whitfield said. “This will be a tremendous benefit to our indus- try and hopefully validate all the hard work that went into getting this building code change passed.” Photo courtesy of Scott Conwell establish quality materials and installation in 2021 to include larger sizes of all porce- techniques and stressed following the manu- lain tile on an exterior. facturer’s direction. At the time, I was work- Sometimes, creating a new ANSI standard ing as a product manager for a tile manufac- can be quite difficult, and many take years, turer and in the process of creating a GPT, or even decades. The creation of the initial GPT what we called thin tile, product line. That installation standard started in September seems so long ago, but here in 2020, we of 2015. A small group of industry consul- have ANSI product and interior installation tants, union and trade association represen- standards that have been out for three years. tatives, manufacturers of GPT tile and set- The future looks positive for GPT as an exte- ting materials manufacturers spent several rior standard is nearing an ANSI vote and the days at Crossville Inc. in Tennessee, install- International Building Code (IBC) will change ing and observing different techniques and June 2020 I www.tile-magazine.com 33
New GPT methods were also proposed for the TCNA Handbook. In October of 2019 at Total Solutions Plus in Nashville, TN, a committee of industry professionals agreed to incorporate two new GPT methods. In the future, the goal is to have a publication solely dedicated to GPT for installers to refer to. Photo courtesy of MAPEI the results of the work. We removed the Porcelain Tiles and Gauged Porcelain Tile installed GPT panels the following day to Panels/Slabs and ANSI A108.19 Interior confirm the coverage of the mortar; what Installation of Gauged Porcelain Tiles and difference did the different trowels make, Gauged Porcelain Tile Panels/Slabs by the different embedding procedures and what Thin-Bed Method. You may wonder why the was repeatable? From these results, the names, “Gauged Porcelain Tiles” and “Gauged ANSI A108.19 installation standard was Porcelain Tile Panels/Slabs?” “Gauged” developed. My understanding is that the because, at this time, we were addressing tile technical committee started draft- thin tiles from 3.5 to 6.5mm in thickness. ing the product standard about the same Today, many manufacturers of GPT also have time. Through hard work, many conference thick tile from 2cm or 20mm (3/4 inch) to calls and a couple of face-to-face meetings, 3cm or 30mm (>1 inch) thickness. The TCNA approximately 18 months later, the ANSI is just beginning the conversation that there installation and product standards were sent is interest in creating a product standard to the ANSI A108 committee and passed. for these thick porcelain tiles. So, like wire, This expedited timeline was unprecedented gauged more accurately describes the thick- and accomplished due to the importance of ness. “Gauged Porcelain Tile” refers to GPT the ANSI standards for GPT. less than 1 meter (39 inches) in size, while Soon, the Tile Council of North America “Gauged Porcelain Tile Panels/Slabs” mea- (TCNA) published a separate ANSI document sure 1 meter and larger. Why “panels/slabs?” with both standards: ANSI A137.3 American ANSI standards are adopted by a consensus National Standard Specifications for Gauged process; some tile manufacturers wanted 34 www.tile-magazine.com I June 2020
panels, other manufacturers wanted slabs. than 9 pounds psf (0.43 kN/m2). Porcelain Using the consensus process, they agreed to tile shall be adhered to an approved back- refer to it as “Panels/Slabs.” ing system.” This language was not entered Since the original publication, there have into the code because of GPT, it was regard- been some minor revisions to the ANSI ing regular 3/8-inch (10-mm) porcelain tile. A108.19 interior installation’s standard by While GPT was well under the weight limit, three different ballots. One updated a vari- GPT seldom comes in sizes
square feet in total face area. Adhered units material manufacturers are launching better weighing less than or equal to 3.5 pounds wall preparation products that are ideal for (GPT) per square foot shall not exceed 72 large-format tiles and GPT on walls. There inches in any face dimension not more than are setting materials designed to comple- 17.5 square feet in total face area. Porcelain ment GPT installations with their charac- tile shall be adhered to an approved back- teristics like extended open time, non-sag ing system.” So, traditional porcelain tile and large and heavy tile mortars. Several of can now be installed even larger than 2 x 4 us have launched advanced adhesive tech- feet with a total facial dimension of up to 9 nology for the installation of GPT on inte- square feet — three times the previous size rior walls. Tool manufacturers continue to of no more than 3 square feet in total facial release lighter, stronger and more practical dimension. For tile weighing 3.5 pounds or tools for the installation of GPT. Weekly, I less per square foot GPT, they can be up to see new tile manufacturers getting into GPT 17.5 square feet in total facial dimension with amazing colors, styles and stunning with no edge exceeding 6 feet. visuals. This technology is here to stay, as When this code change goes into effect in one large slab or panel of GPT can yield a 2021, we should have an ANSI exterior GPT myriad of sizes and shapes cut from it. This installation standard to complement it. This GPT manufacturing technology uses less will be a tremendous benefit to our indus- raw materials, less energy to kiln fire them, try and hopefully validate all the hard work and because they are thinner, more can be that went into getting this building code shipped. If you have interest in learning change passed. more about the installation of GPT, get the With guidance from a tile manufacturer installation standards and reach out to tile and the TCNA, we have proposed GPT meth- and setting material companies for training ods for the TCNA Handbook. It was started specific to GPT. My company did more than off trying to add GPT to existing methods, 80 GPT trainings last year in the U.S. in mul- and after working through a dozen methods, tiple facilities and for many manufacturers. we realized this was a challenging route to If you have been sitting back and waiting go because it is difficult to include notes for this trend to die, settle in; you will have specific to GPT and small glass tile at the a long wait. TILE same time. With the TCNA’s help and labor’s involvement, we brought two methods to the TCNA Handbook committee meeting last October at Total Solutions Plus in Nashville, TN. We agreed that those two GPT methods About the Author and notes agreed upon would be incorpo- Jim Whitfield is the director rated into more TCNA methods. I think origi- of technical services at MAPEI. nally, we submitted 16 methods. The TCNA is He manages a strong technical currently making changes to those methods. services group that provides If the committee can agree on more meth- support for MAPEI’s many ods, the notes and bullets specific to GPT, products for tile and stone then many more methods can be added. The installation systems, floor covering installation goal would be to have a publication for GPT systems and wood flooring. Jim received the honorary that would include TCNA Handbook meth- designation of Fellowship from the Construction ods and the ANSI standards for the product, Specifications Institute in 2001 for his contributions installation standards for interior and exte- to education in the construction industry. He is rior, all specific to GPT. actively involved in the tile industry standards as the There are many more developments for current president of the MMSA, and is also an active GPT in every aspect of our trade. Setting member of the NTCA Technical Committee. 36 www.tile-magazine.com I June 2020
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