Gigabit Ethernet connectors for docking applications - DuraDock ready | Welding automation - Staubli
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DuraDock ready – Introduction Robots, efficient assembly technology The connectors guarantee safe and reliable mated industry sectors such as automotive, and image processing are groundbreak- transmission of signals, data and fieldbuses. electronics, testing and many more. ing for Industry 4.0 and key technologies DuraDock – the brand for connectors for the in many industries such as automotive highest demands and applications with very Areas of application: engineering. Stäubli delivers suitable high mating cycles. • Automatic tool changers Gigabit Ethernet connectors for ad- With up to one million mating cycles, they • Automatic (multi) couplings vanced automation technology. can easily meet all the requirements of auto- • Test benches • Robotic aided manufacturing and pro- duction DuraDock ready Gigabit Ethernet Connectors Testing systems: • Automatic and manual docking systems “ready” – the name says it all. All connectors Gigabit Ethernet connectors for signal and in test benches for transmission, engines in this series are plug-and-play, i.e. suitable data transmission for applications with or turbines for immediate use. You save time and effort docked camera systems and components for wiring and connecting cables including with field-bus communication: Image processing: stripping, crimping, soldering, etc. • Digital image processing and the re- Manufacturing: quired GigE-Vision interface The installation in docking plates or machine • In automotive body shops and assembly parts takes place after: for gap detection, parts positioning, etc. • Performing the drilling plan • Inserting anti-rotation grooved pin Logistics and Material Handling: • Fixing the retaining ring • Pick-and-Place • Screwing on the M12 connecting cable Quality Assurance: • Quality control with camera in mill- ing-whead machines with integrated real-time-process analysis • In automotive press-shops for crack detection after stamping • In paint shops for quality control 2 Gigabit Ethernet connectors for docking applications
DuraDock ready – Giga10 Extremely compact connectors for the high- For mounting in docking plates with 6.6 mm Note est demands up to 10 GBit/s. All 8 poles of and 13 mm spacing. • Degree of protection IP65 the Ethernet are available. MA Montageanleitung. zum richtigen Einsatz eine und bin des Ich mich unbedingt le- Im Moment sollte Produktes. ist die Man man das Produkt ver- zwar ein bischen bevor Schrift klein, sen, Ich beinhalte wertvolle geht das dann später ganz wendet! aber zur korrekten Montage lesen, da die MA dann Hinweise zu gut Assembly instructions MA203 www.staubli.com/electrical Order No. Type Description Plug connection Suitable for 18.6667 Giga10-S90-S-M12X Pre-assembled and tested Network cable, Ethernet, CAT6A, M12 socket x-coded 18.6666 Giga10-S90-B-M12X connector 8 pin (10 GBit/s) Giga10-... Orientation of the M12 socket at 45° min. CAT6A (10 GBit/s) Socket side Pin side M12 connector IEC 61076-2-109, Ethernet, CAT6A, CAT6, min. 1 or 10 GBit/s Gigabit Ethernet connectors for docking applications 3
DuraDock ready – Giga1 Robots, assembly technology and image Applications Note processing are key technologies in modern • Automatic tool changing on the robot • Degree of protection IP65 vehicle manufacturing. Stäubli provides the • Docking systems on transmission or appropriate gigabit Ethernet plug connec- engine test benches tors for future-oriented automation technol- • Digital image processing using the ogy. GigE Vision interface Giga1-IS... Giga1-IS90... Order No. Type Description Plug termination Fits Cable outlet Axial 90° 18.0184 Giga1-IS-S-M12X × 18.0185 Giga1-IS-B-M12X Network cable, Ethernet, 8 Pre-wired connectors M12 x-coded 18.0386 Giga1-IS90-S-M12X pin min. CAT5e (1 GBit/s) × 18.0387 Giga1-IS90-B-M12X MA Montageanleitung. zum richtigen Einsatz eine und bin des Ich mich unbedingt le- Im Moment sollte Produktes. ist die Man man das Produkt ver- zwar ein bischen bevor Schrift klein, sen, Ich beinhalte wertvolle geht das dann später ganz wendet! aber zur korrekten Montage lesen, da die MA dann Hinweise zu gut Assembly instructions MA203 www.staubli.com/electrical 4 Gigabit Ethernet connectors for docking applications
DuraDock ready – Giga1 Stäubli Giga1 connectors are supplied ready ble (e.g. Metz Connect M12 Ethernet con- Connecting lead: for use for fitting into docking plates. Once necting lead, CAT6, 8-pole, x-coded or M12 The patch cable must be x-coded and is not assembled, they are easy to connect using SPEEDCON /IP67/X). included in the Stäubli delivery. the M12 8-pole Ethernet CAT6A network ca- Giga1-... min. CAT5e (1 GBit/s) M12 connector IEC 61076-2-109, Ethernet, CAT6A, CAT6, min. 1 or 10 GBit/s Gigabit Ethernet connectors for docking applications 5
Giga10 Excellent transfer performance and long-term stability New signal transmission and after 1 million cycles, for example NEXT 90 80 70 60 NEXT [dB] 50 40 30 20 10 0 0 100 200 300 400 500 Frequency [MHz] Limit (dB) NEXT new NEXT after 1 mio. mating cycles Change in resistance during cycles 0,6 0,5 Resistance [mΩ] 0,4 0,3 0,2 0,1 0 0 500'000 1'000'000 Mating cycles 6 Gigabit Ethernet connectors for docking applications
Insertion and pull-out forces during mating cycles 35 30 25 Force [N] 20 15 10 5 0 new after 1 mio. mating cycles Insertion force Withdrawal force Gigabit Ethernet connectors for docking applications 7
02.2021 E 11014072-en AT DL GbE connectors Stäubli Units Representatives / Agents Global presence of the Stäubli Group www.staubli.com Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. We reserve the right to modify product specifications without prior notice. © Stäubli 2021. ec.marcom@staubli.com | Photo credits: Stäubli
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