Gigabit Ethernet connectors for docking applications - DuraDock ready | Welding automation - Staubli

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Gigabit Ethernet connectors for docking applications - DuraDock ready | Welding automation - Staubli
Gigabit Ethernet connectors
for docking applications
DuraDock ready | Welding automation   EN
Gigabit Ethernet connectors for docking applications - DuraDock ready | Welding automation - Staubli
DuraDock ready – Introduction
Robots, efficient assembly technology                      The connectors guarantee safe and reliable      mated industry sectors such as automotive,
and image processing are groundbreak-                      transmission of signals, data and fieldbuses.   electronics, testing and many more.
ing for Industry 4.0 and key technologies                  DuraDock – the brand for connectors for the
in many industries such as automotive                      highest demands and applications with very      Areas of application:
engineering. Stäubli delivers suitable                     high mating cycles.                             • Automatic tool changers
Gigabit Ethernet connectors for ad-                        With up to one million mating cycles, they      • Automatic (multi) couplings
vanced automation technology.                              can easily meet all the requirements of auto-   • Test benches
                                                                                                           • Robotic aided manufacturing and pro-
                                                                                                             duction

DuraDock ready                                             Gigabit Ethernet Connectors                     Testing systems:
                                                                                                           • Automatic and manual docking systems
“ready” – the name says it all. All connectors             Gigabit Ethernet connectors for signal and        in test benches for transmission, engines
in this series are plug-and-play, i.e. suitable            data transmission for applications with           or turbines
for immediate use. You save time and effort                docked camera systems and components
for wiring and connecting cables including                 with field-bus communication:                   Image processing:
stripping, crimping, soldering, etc.                                                                       • Digital image processing and the re-
                                                           Manufacturing:                                    quired GigE-Vision interface
The installation in docking plates or machine              • In automotive body shops and assembly
parts takes place after:                                     for gap detection, parts positioning, etc.
• Performing the drilling plan
• Inserting anti-rotation grooved pin                      Logistics and Material Handling:
• Fixing the retaining ring                                • Pick-and-Place
• Screwing on the M12 connecting cable
                                                           Quality Assurance:
                                                           • Quality control with camera in mill-
                                                             ing-whead machines with integrated
                                                             real-time-process analysis
                                                           • In automotive press-shops for crack
                                                             detection after stamping
                                                           • In paint shops for quality control

2   Gigabit Ethernet connectors for docking applications
Gigabit Ethernet connectors for docking applications - DuraDock ready | Welding automation - Staubli
DuraDock ready – Giga10
Extremely compact connectors for the high-    For mounting in docking plates with 6.6 mm       Note
est demands up to 10 GBit/s. All 8 poles of   and 13 mm spacing.                               • Degree of protection IP65
the Ethernet are available.

                                                                                                                                                                                  MA
                                                                                                                  Montageanleitung.            zum richtigen Einsatz
                                                                                                           eine                        und
                                                                                                     bin                                                                    des
                                                                                               Ich
                                                                                                                  mich unbedingt le-                    Im Moment
                                                                                                      sollte                           Produktes.                     ist
                                                                                                                                                                            die
                                                                                               Man
                                                                                                              man das Produkt ver-                 zwar ein bischen
                                                                                                      bevor                            Schrift                         klein,
                                                                                               sen,
                                                                                                            Ich beinhalte wertvolle                    geht das dann
                                                                                                                                              später                    ganz
                                                                                               wendet!                                 aber

                                                                                                            zur korrekten Montage                  lesen,
                                                                                                                                                            da die MA
                                                                                                                                                                      dann
                                                                                               Hinweise                                       zu
                                                                                                                                       gut

                                                                                               Assembly instructions MA203
                                                                                               www.staubli.com/electrical

 Order No.       Type                         Description                    Plug connection                                                                                            Suitable for

 18.6667         Giga10-S90-S-M12X            Pre-assembled and tested                                                                                                                  Network cable, Ethernet, CAT6A,
                                                                             M12 socket x-coded
 18.6666         Giga10-S90-B-M12X            connector                                                                                                                                 8 pin (10 GBit/s)

Giga10-...
Orientation of the M12 socket at 45°
min. CAT6A (10 GBit/s)

Socket side                                   Pin side

                                                                                               M12 connector
                                                                                               IEC 61076-2-109, Ethernet, CAT6A,
                                                                                               CAT6, min. 1 or 10 GBit/s

                                                                                                                                                                                  Gigabit Ethernet connectors for docking applications   3
Gigabit Ethernet connectors for docking applications - DuraDock ready | Welding automation - Staubli
DuraDock ready – Giga1
Robots, assembly technology and image                                                                          Applications                                    Note
processing are key technologies in modern                                                                      • Automatic tool changing on the robot          • Degree of protection IP65
vehicle manufacturing. Stäubli provides the                                                                    • Docking systems on transmission or
appropriate gigabit Ethernet plug connec-                                                                        engine test benches
tors for future-oriented automation technol-                                                                   • Digital image processing using the
ogy.                                                                                                             GigE Vision interface

Giga1-IS...

Giga1-IS90...

                            Order No.                                                   Type                Description                  Plug termination   Fits                             Cable outlet

                                                                                                                                                                                             Axial   90°
                            18.0184                                                     Giga1-IS-S-M12X
                                                                                                                                                                                             ×
                            18.0185                                                     Giga1-IS-B-M12X                                                     Network cable, Ethernet, 8
                                                                                                            Pre-wired connectors         M12 x-coded
                            18.0386                                                     Giga1-IS90-S-M12X                                                   pin min. CAT5e (1 GBit/s)
                                                                                                                                                                                                     ×
                            18.0387                                                     Giga1-IS90-B-M12X

                                                                                   MA
                   Montageanleitung.            zum richtigen Einsatz
            eine                        und
      bin                                                                    des
Ich
                   mich unbedingt le-                    Im Moment
       sollte                           Produktes.                     ist
                                                                             die
Man
               man das Produkt ver-                 zwar ein bischen
       bevor                            Schrift                         klein,
sen,
             Ich beinhalte wertvolle                    geht das dann
                                               später                    ganz
wendet!                                 aber

             zur korrekten Montage                  lesen,
                                                             da die MA
                                                                       dann
Hinweise                                       zu
                                        gut

Assembly instructions MA203
www.staubli.com/electrical

4                                                   Gigabit Ethernet connectors for docking applications
Gigabit Ethernet connectors for docking applications - DuraDock ready | Welding automation - Staubli
DuraDock ready – Giga1
Stäubli Giga1 connectors are supplied ready     ble (e.g. Metz Connect M12 Ethernet con-     Connecting lead:
for use for fitting into docking plates. Once   necting lead, CAT6, 8-pole, x-coded or M12   The patch cable must be x-coded and is not
assembled, they are easy to connect using       SPEEDCON /IP67/X).                           included in the Stäubli delivery.
the M12 8-pole Ethernet CAT6A network ca-

Giga1-...
min. CAT5e (1 GBit/s)

                                                                                             M12 connector
                                                                                             IEC 61076-2-109, Ethernet, CAT6A,
                                                                                             CAT6, min. 1 or 10 GBit/s

                                                                                                  Gigabit Ethernet connectors for docking applications   5
Gigabit Ethernet connectors for docking applications - DuraDock ready | Welding automation - Staubli
Giga10
Excellent transfer performance and long-term stability

New signal transmission and after 1 million cycles, for example NEXT

                      90

                      80

                      70

                      60
    NEXT [dB]

                      50

                      40

                      30

                      20

                      10

                       0
                            0        100                    200               300                   400      500

                                                        Frequency [MHz]

                                           Limit (dB)   NEXT new        NEXT after 1 mio. mating cycles

Change in resistance during cycles

                      0,6

                      0,5
    Resistance [mΩ]

                      0,4

                      0,3

                      0,2

                      0,1

                       0
                            0                                      500'000                                1'000'000

                                                            Mating cycles

6    Gigabit Ethernet connectors for docking applications
Insertion and pull-out forces during mating cycles

            35

            30

            25
Force [N]

            20

            15

            10

             5

             0
                         new                          after 1 mio. mating cycles

                               Insertion force   Withdrawal force

                                                                                   Gigabit Ethernet connectors for docking applications   7
02.2021
                                                                                                     E
                                                                                                     11014072-en
                                                                                                     AT DL GbE connectors
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We reserve the right to modify product specifications without prior notice. © Stäubli 2021.
ec.marcom@staubli.com | Photo credits: Stäubli
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