FACTORIES OF THE FUTURE - FOF SUSTAINABLE PROCESS INDUSTRIES THROUGH RESOURCE AND ENERGY EFFICIENCY - SPIRE APPELS 2018 - PIERRE FIASSE 28/09/2017 ...
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Factories of the Future – FoF Sustainable Process Industries through Resource and Energy Efficiency – SPIRE Appels 2018 Pierre Fiasse 28/09/2017
Prochains appels :
c’est demain
Appels connus
Deadlines : très proches
Consortia en préparation
Places limitées
15:17 2
H2020 - Timing 2018 Calls
FoF - SPIRE
Today
Jan18
June17 Oct 17
Drafts Official Deadlines
Launch 1/03
27-10 single stage
Project preparation
This draft has not been adopted or endorsed by the
European Commission. Any views expressed are the
Start
preliminary views of the Commission services and may
asap
not! in any circumstances be regarded as stating an official
3
position of the Commission
Appels et budget
FoF
• 2018: 82 M€
ICT - Industry 4.0 • 2019: 105 M€
DEADLINES
Call 2018 : 1 Mars
2018
SPIRE
• 2018: 97,5 M€
• 2019: 97,5 M€
Nouveautés 2018 ( à 2020)
Topics plus gros et moins nombreux (- 50%)
Open Innovation hub
Pilots
1 appel en Cascade + Lump Sum
DT-NMBP-20-2018 A digital 'plug and produce' online equipment platform for
manufacturing (IA)
Industry 4.0 : « Digitizing Industry »
(FoF + appels ICT )
5
Stratégie H2020 - LEIT / Innovation
Innovation
Transférer résultats à l’industrie
Démonstrateurs – Scale-up – Pilotes
… Standardisation
Métrique : Technology Readiness Levels
• 1 – Basic Research
• 2 – Technology concept
• 3 – Proof of Concept
• 4 – Technology validation in laboratory
• 5 – Validation in relevant environment
• 6 – Demonstration in relevant environment
• 7 – Demonstration in operational environment
• 8 – System complete and qualified
15:17 • 9 – Deployment 6
Projet RIA Projet IA
Briques Phase Demo /
technos labo/ proto Transfert
• Universités • Universités • Entreprises / Acteurs Sectoriels
• Centre Recherche • Centre Recherche • End-users /
• Entrepr. high-tech • Utilisateurs
Date 7
Instruments existants
RIA (Research & Innovation Action) 100%
IA (Innovation Action) 70% (100% Non Profit)
CSA (Coordination & Support Action) 100%
8
Date
Agenda
Partie 1 : contenu des appels FoF - SPIRE
Partenariats Public Privés
FoF https://ec.europa.eu/programmes/horizon2020/en/draft-
work-programmes-2016-17
SPIRE
Partie 2 : comment participer à l’appel ?
choix du topic / rôle
identifier et contacter les partenaires
monter le projet … avec le NCP-Wallonie
15:17PPP Partenariat Public Privés :
Industrie : définit la Commission : lance
R&D les appels, co-finance
Roadmaps ouverts à tous
via associations
pilotes, demonstrateurs > déployement technos
Impact : croissance,
jobs, bénéfices sociaux
15:1715:17 - 11 -
Factories of the Future ► Développer une industrie manufacturière compétitive, innovante, répondant aux enjeux sociétaux – climatiques • Stratégie - 4 axes 1. Sustainable manufacturing ©TNO 2. ICT-enabled intelligent manufacturing 3. High performance manufacturing 4. Exploiting new materials through manufacturing 15:17
Factories of the Future
EFFRA – European Factories of the
Future Research Association
http://www.effra.eu
15:17Factories of the Future
EFFRA – European Factories of the
Future Research Association
FP7 2010-2013 : H2020 2014 -15 :
• 4 premiers appels à projets : • 1,15 milliards € financement prévu
• 1,2 milliards €, ~ 50% EC • 4 premier appels FoF NMP
• 150 projets • 2014 : 116 M€
• Participants : • 2015 : 145 M€
• 2016 : 160 M€
• Ind ~ 50%
• 2017 : 115 M€
• PME ~ 30%
• 78% = non membre EFFRA
15:17Transforming European Industry
/ Factories of the Future
RIA FoF-02-2018: Effective Industrial Human-Robot Cooperation € 8 - 10
Remove barriers for the uptake of robot technology in industrial environments
Integration in industrial production environments of novel human-centred 4→6
designed robot technology for high payloads (e.g. soft robots), including smart
devices and mechatronic systems
Implementation of novel artificial intelligence technologies capable of massive
information processing and reacting in real-time
methods for robotic hazard assessment and risk management for mixed human-
robot environments.
work on ergonomics, user experience, comfort, trust, feeling of safety and liability
in modern production facilities taking into account the age and gender aspects
Impact :
Demonstrating the potential to bring back production to Europe.
15% increase in OECD Job Quality Index through work environment and safety
improvement.
20% reduction in production reconfiguration time and cost. 15Transforming European Industry
/Factories of the Future
FoF-03-2018: Innovative manufacturing of opto-electrical parts
RIA € 8 - 10
Many processes need to be adjusted to fit the production of complex, often free-
form components
Scope 4→6
New, flexible, and innovative process chains to handle complex designs which
include opto-electrical functionalities
Improved sensor equipment targeting both quality control in the different
processing steps, as well as the final functionality of the component
Methodologies for improving quality through high-precision automation using the
sensor data, including in-process evaluation of material and component properties
Impact :
15% yield improvement because of the introduction of new sensor equipment,
related metrology and automatic control.
15% time reduction for reconfiguration of key process tools in a production line
due to change of type of component.
A tangible part (> 10%) of the production cost of the parts should originate from
recycled products and materials.
16Transforming European Industry
/ Factories of the Future
FoF-04-2018: Pilot lines for metal Additive Manufacturing
IA € 15 - 20
(50%) Remove defects via in-line real-time control & modeling
Scope
4→7
Multi-scale and multi-physics simulations of the process and of the whole
system from the early design phase, to avoid costly trial and error runs. The
prediction and minimisation of distortion for post processing steps
In-line non-destructive testing and in-situ analysis of product, including
metrology
Integration and inter-operability of AM processes into multi-stage production
systems, with in-process monitoring, feedback and control.
Impact :
Increased robustness of AM-based processes by 40% and production speeds
by 25%.
Reduction of time to market by 25% and ‘right first time’ capability by 40%.
Reduction of the uncertainties of selected material quality parameters by 50%,
resulting in improved product quality by 40%.
New certification schemes for Industrial "3D-Printed" parts and products 17Transforming European Industry
/ Factories of the Future
CSA FoF-01-2018: Skills needed for new Manufacturing jobs (CSA) € 1-2
Identify shortages and mismatches in technical and non-technical skills,
knowledge and competences for the current and new technologies, including
digital capabilities.
Map the most relevant existing national inventories to create EU wide industry
transformation maps.
Create – undertake learning tools/ actions
Exchange of information between industry, trade unions, educational centres,
national employment agencies at European scale.
18Transforming European Industry
IA NMBP-20-2018: A digital 'plug and produce' online equipment platform for € 15 - 20
manufacturing
Accelerate digitisation of the manufacturing industry 5→7
Create online platform to facilitate B2B transactions and host associated services
in the form of digital product models allowing users to simulate (e.g. digitally test)
the capabilities of the equipment on offer
Cascading grant !
Lumpsum pilot !
19Calls 2019-20 FoF-05-2019: Open Innovation for collaborative engineering production (IA) FoF-06-2019: Refurbishment and re-manufacturing of large industrial equipment (IA) FoF-08-2019: Pilot lines for modular factories (IA 50%) FoF-12-2019: Handling systems for flexible materials (RIA) NMBP-18-2019: Materials, manufacturing processes and devices for organic and large area electronics (IA) NMBP-19-2019: Advanced materials for additive manufacturing (IA) FoF-07-2020: Reliable and accurate assembly of micro parts (RIA) FoF-09-2020: Holistic energy-efficient factory management (IA) FoF-10-2020: Pilot lines for large-part manufacturing (IA 50%) FoF-11-2020: 15:17 Quality control in smart manufacturing (IA) - 20 -
Digitising and transforming
European industry and services
IA & DT-ICT-04-2018: Robotics - Digital Innovation Hubs (DIH)
RIA Provide a sustainable ecosystem of robotics stakeholders covering the entire
value network to facilitate and accelerate a broad uptake and integration of
robotic technologies. 5→7
a. DIH in 4 prioritised application areas
of Healthcare, Infrastructure
Inspection and Maintenance, Agri-
Food and Agile Production. 5- 7
M€/project
b. Central Robotics DIH
25-30 M€/ 1 project
21Digitising and transforming
European industry and services
DT-ICT-07-2018-2019: Digital Manufacturing Platforms for Connected Smart
IA
Factories € 16
Develop and establish platforms for the connected smart factory of the future
including their supply chains. Target a least 1 of following priority: 5→7
Excellence in manufacturing: zero-defect processes and products
Agile Value Networks
Proposals need to address at least 2 industrial sectors with several different use
cases (pilot level)
Impact
Significant increase in the options for SMEs and mid-caps to integrate
different technologies, unlock the value of their data, deploy
complementary applications, and to become a more responsive link in
changing supply and value networks.
Strengthened competitive position of European platform providers.
Increased cooperation between industrial and academic communities;
increased synergy and collaboration between projects 22European Data Infrastructure:
HPC, Big Data and Cloud technologies
IA ICT-17-2018-19: HPC and Big Data enabled Large-scale Test-beds and Applications
€ 12-13
Development of large-scale HPC-enabled pilot test-beds supporting big data
applications and services by combining and/or adapting existing relevant
technologies (HPC / BD / cloud) in order to handle and optimize the specific
features of processing very large data sets
Impact:
Proposals should define quantifiable output and impact Key Performance Indicators
Demonstrated increase of productivity in the main target project’s sector
Effective integration resulting into integrated value chains and efficient business
processes of the participating organizations
Increase of market share of Big Data technology providers if implemented
commercially within the main target sector of the Large Scale Pilot Action;
Widening the use and fostering the democratisation of advanced HPC, big data and
cloud infrastructures stimulating the emergence of the data economy in Europe;
23Méthodologie/ Stratégie
de particpation
Information Identification Topic
Consortium Rédaction
Draft appel Rôle/ Chaine R&D
Wallons :
• 90% Partenaires
• 10% coordinateurs
Coaching /
Vers Consultants
- 24 -Méthodologie/ Stratégie
de participation
Information Identification Topic
Consortium Rédaction
Draft appel Rôle/ Chaine R&D
Wallons :
• 90% Partenaires Stratégie : trouver coordinateur 1er plan
• 10% coordinateurs
- 25 -Appels NMP
- Gds participants
- Taux succès
Message :
- taux de succès au dessus de la
moyenne EU
- Certains sont très performants en
coordination
- 26 -Méthodologie/ Stratégie
de participation
Information Identification Topic
Consortium Rédaction
Draft appel Rôle/ Chaine R&D
trouver coordinateur 1er plan
1° Votre réseau
- 27 -Méthodologie/ Stratégie
de participation
Information Identification Topic
Consortium Rédaction
Draft appel Rôle/ Chaine R&D
trouver coordinateur 1er plan
1° Votre réseau
2° Bases données projets EU
Cordis http://cordis.europa.eu/projects/home_en.html
Qlikview
- 28 -H2020 - Timing 2018 Calls
« brokerage » project networking events
PPP Infodays KETS Strasbourg
Today 4-5/10 17/10
Jan18
June17 Oct 17
SPIRE Infodays
Suschem 18/10
19-20/09
17/10
Official Deadlines
Drafts Launch 1/03
27-10 single stage
Project preparation
Start NCP peut vous « représenter »
asap !
29Identifier key players :
1° Effra board
30Identifier key players :
2° Projets financés
FoF-04-2018: Pilot lines for metal Additive Manufacturing
Manufacturing Technology Center
• RADICLE - Real-time dynamic control system for laser welding
• EMUSIC - Efficient Manufacturing for Aerospace Components USing Additive Manufacturing, Net
Shape HIP and Investment Casting
• OpenHybrid - Developing a novel hybrid AM approach which will offer unrivalled flexibility, part
quality and productivity
USheffield
• AMOS - Additive Manufacturing Optimization and Simulation Platform for repairing and re-
manufacturing of aerospace components
Fraunhofer IPT
• Weldable
• Alliance des Fraunhofer / additive manufacturing
https://www.generativ.fraunhofer.de/en/profile/institutes.html
Lortek, Prodintec, EMPA, …
3115:17 - 32 -
SPIRE : Sustainable Process Industries through Resource and Energy Efficiency
Redynamiser l’industrie du process, contribuer aux enjeux sociétaux (CO2, …),
découpler impact croissance économique sur les ressources
Approche cross sectorielle :
Céramique Minéraux Chimie,
Acier Ciment Métaux non ferreux
Eau
Impacts quantitatifs (2030)
↘ fossil energy intensity of up to 30%
↘ non-renewable, primary raw material intensity of up to 20%
↗ Efficiency CO2 – equivalent footprint up to 40%
Leveraging additional investments
15:17SPIRE : Stratégie R&D 15:17
SPIRE
•2014-2020 : ~ 1,4 b€
•http://www.spire2030.eu/
•SPIRE Association : A-SPIRE
• 70 acteurs industriels/ recherche
• Secteurs : chimie, acier, ciment, métaux NF,
céramique, eau, engineering, minéraux
• Belges bien présents : CMI, ArcelorMittal,
CRM Group, Solvay, Vito
15:17Industrial Sustainability
/ Sustainable Process Industry (SPIRE)
IA
SPIRE-02-2018: Processing of material feedstock using non-conventional
€ 6 - 10
energy sources
Process intensification via non-conventional energy sources
lab scale ➔ industrial scale 4→7
Non conventional : microwave, plasma, ultrasound and laser, as well as
electrochemical and photochemical processes
Industrial scale target :
Show potential for integration in a renewable electricity grid (fluctuating nature)
Demonstrate feasibility (continuous process, flexibility), efficiency
… potential to be containerised and/or mobile (e.g. biomass in situ processing)
technologies.
Demo activities in real industrial environment asked
36SPIRE-02-2018: Processing of material feedstock using non-conventional energy
sources
SPIRE-02-2014 Adaptable industrial processes allowing the use of renewables as flexible
feedstock for chemical and energy applications
SteamBio - Flexible
Superheated Steam
MethCO2 - Synthesis of Torrefaction and Grinding of
MOBILE FLIP - Mobile and
methanol from captured Indigenous Biomass from
Flexible Industrial
carbon dioxide using Remote Rural Sources to
Processing of Biomass
surplus electricity Produce Stable Densified
Feedstocks for Chemical
and Energy Applications
SPIRE-06-2016:Business models for flexible and
delocalised approaches for intensified processing (CSA)
INNOREX - Continuous, highly precise,
metal-free polymerisation of PLA using
SPIRE-09-2017:Pilot lines based on more flexible and
alternative energies for reactive
down-scaled high performance processing
extrusion
15:17 - 37 -Industrial Sustainability
/
SPIRE – Sustainable Process Industry
IA SPIRE-03-2018: Energy and resource efficiency in highly energy intensive industries
€ 8-12
Innovative production technologies needed with
flexibility in terms of raw material and intermediate or final products
strategy to re-use and recycle : main products and by-products 4→7
can include new combustion and gasification techniques
New developments : use of
sustainable electrical energy sources could be integrated for Industrial efficiency,
fluctuating energy input..
Asked :
System, process modelling and integration (up and down-stream)
… within the plant operation terms or symbiosis concepts (circular economy)
multiple demonstrators, including retrofitting of industrial installations, in a highly
energy and resource intensive industry-relevant environment
Impact :
Costs reduction of the process of at least 10%
By-products disposal reduction by at least 15%;
CO2 emissions reduction by at least 5% and environmental by at least 15%;
38Industrial Sustainability
/
SPIRE – Sustainable Process Industry
SPIRE-10-2018: Improved production of recyclable materials containing plastics
IA
processes for the production of recyclable materials containing plastics :
€ 6-8
Process flexibility and ability to utilise heterogeneous plastic waste as input.
Key issues = quality of the raw material streams.
5→7
Improved energy and resource efficiency. Processes with a lower
environmental footprint compared to the current state of the art. (LCA Analysis)
Integration with the relevant value chains, ensuring the secure supply of the
raw material streams. Strategy to involve value chain actors
Quality/specifications of the yielded streams ensuring their usability by
downstream industries.
Non-technological hurdles, such as regulations and standards, to enable the
prompt deployment in industry of the developed concepts.
provide evidence of the economic viability of the proposed technology,
considering the relevant aspects (e.g. CAPEX, OPEX, and LCC).
Impact :
decreased utilisation of primary fossil resources in the process industry of at
least 30 %
decrease in CO2 emissions of at least 30%
The concept should utilise at least 70% of waste material including at least 40%
of plastic waste 39SPIRE-10-2018: Improved production of recyclable materials
containing plastics
Projets précédents - Appels Circular Economy
PlastiCircle - Improvement of the plastic packaging waste chain from a circular
economy approach
(ITENE)
15:17 - 40 -Calls 2019-20 SPIRE-04-2019: Efficient integrated downstream processes (IA 50%) SPIRE-05-2019: Adaptation to variable feedstock through retrofitting (IA) SPIRE-06-2019: Digital technologies for improved performance in cognitive production plants (IA 50%) SPIRE-01-2020: Industrial symbiosis (IA) SPIRE-07-2020: Recovery of industrial water, thermal energy and substances contained therein (IA) SPIRE-08-2020: Improved Industrial Processing using novel high-temperature resistant materials (RIA) SPIRE-09-2020: Making the most of mineral waste, by-products and recycled material as feed for high volume production (IA) 15:17 - 41 -
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