Electric Two-/Three-Wheeler Solutions - Transportation - Littelfuse
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By fulfilling many zero-emission mandates, electric two-/three-wheelers help improve air quality Battery Capacity 500 Wh 1,000 Wh 3,000 Wh 5,000 Wh 7,000 Wh 10,000 Wh Electric Electric Bike Motorcycle Electric Utility Vehicle Electric Scooter Electric Two-wheeler Electric Three-wheeler Battery Voltage Range 24–96 V Confidential and Proprietary | Littelfuse, Inc. © 2021 2
Electric two- & three-wheeler market trends and drivers Market trends and drivers Rapid growth for electric two-wheeler The global electric scooter and motorcycle market is projected to grow from 861 thousand units in 2020 to 5,948 thousand units by 2027, at a CAGR of 31.8% The electric three-wheeler market is expected to grow from $28.90 billion in 2020 to $32.65 billion in 2027 Number of Units Sold (k Units) 6,000 The global electric two-/three-wheeler Li-ion battery pack market has shown double-digit 5,000 growth. The limited life cycle and usable capacity are likely to shift the focus from lead acid batteries to lithium-ion batteries 4,000 Li-ion batteries are lightweight, which helps maintain the energy to weight ratio of 3,000 the vehicle 2,000 48-volt battery packs comprise the largest share; higher-end models also come with 60- volt and 72-volt battery packs 1,000 0 Asia Pacific is expected to be the largest market. China spent approximately $2.4 billion 2020 2021 2022 2023 2024 2025 2026 2027 by till 2020 to improve its charging facility infrastructure Year The Indian government has undertaken initiatives such as FAME-II, offering subsidies and tax exemptions to buyers to promote electric two-/three-wheelers 27 European countries have imposed taxes on carbon dioxide emissions related to vehicles Source: Data Bridge, MarketsandMarkets, Expert Market Research, Fortune Business Insights Confidential and Proprietary | Littelfuse, Inc. © 2021 3
Electric two- & three-wheeler system architecture Confidential and Proprietary | Littelfuse, Inc. © 2021 4
Littelfuse solutions for electric two-wheeler Comfort Unit Safety Unit USB/charging port Lighting ⚫ TVS Diode ⚫ TVS Diode ⚫ PPTC ⚫ MOV Cluster Power distribution unit ⚫ TVS Diode ⚫ Fuse ⚫ PPTC ⚫ Fuse Holder Side stand BMS ⚫ Reed Switch ⚫ Fuse ⚫ TVS Diode, TVS Diode Array ⚫ NTC ⚫ Reed Switch ECU/motor drive ⚫ TVS Diode On-Board charger ⚫ MOSFET ⚫ Fuse ⚫ Rectifier Diode ⚫ MOV, TVS Diode ⚫ Hall Effect ⚫ SCR, Diode ⚫ NTC ⚫ NTC BMS: Battery Management System ECU: Engine Control Unit Confidential and Proprietary | Littelfuse, Inc. © 2021 5 Protect Control Sense
Littelfuse solutions for electric three-wheeler ECU/motor drive Lighting ⚫ TVS Diode ⚫ TVS Diode ⚫ MOSFET ⚫ MOV ⚫ Rectifier Diode ⚫ Hall Effect ⚫ NTC Power distribution unit ⚫ Fuse ⚫ Fuse Holder ⚫ Fuse box BMS On-Board Charger ⚫ Fuse ⚫ Fuse ⚫ TVS Diode ⚫ MOV, TVS Diode ⚫ TVS Diode Array ⚫ SCR, Diode ⚫ NTC, Reed Switch ⚫ NTC ⚫ HV DC Contactor Relay BMS: Battery Management System ECU: Engine Control Unit Confidential and Proprietary | Littelfuse, Inc. © 2021 6 Protect Control Sense
Click on the product series in the table below for more info A Battery Management System Technology Series 5 MIDI 70V, Mega, BF1 32V, Leakage Fuse current to 881, LP Jcase, ATO chassis TVS Diode TPSMB Battery+ 1 Battery Fuse 438A, 437A, MINI, 521 Li-ion cells Aux output Thermal management Coupling unit Sense lines To charger HV DC Contactor DCNEV, DCNLEV Relay* 2 NTC ** Leaded , Surface Mount 4 2 Cell Battery protection 3 TVS Diode Array AQ24CANA swapping module 3 4 Reed Switch MDSR-10 I/O communication 5 Solid State Relay *** CPC1009N interface 1 * These products are recommended for three-wheeler vehicles Battery **Thermally coupled with Li-ion cells Battery- disconnect *** Suitable for high-end two wheelers with Vbat > 60 V Li-ion cells unit Legend: Power Data Confidential and Proprietary | Littelfuse, Inc. © 2021 7
Click on the product series in the table below for more info Benefits of recommended Littelfuse products Technology Function in application Product series Benefits Features MIDI 70V, Mega, Bolt down, bladed, and SMD form factors; Short-circuit protection; Provides safety protection in low- and Fuse BF1 32V, 881, LP high breaking capacity; qualified to ISO 8820 overload circuit protection medium-voltage environments; full range fuses Jcase, ATO standard or new AECQ specification Excellent clamping capability; meets automotive AEC-Q101 qualified; meets IEC standards for ESD TVS Diode Suppression of transient voltage TPSMB industry standards; fast response time protection and ISO for in-vehicle transient surges 1 Excellent temperature stability and performance Protects cells and downstream BMS 438A, 437A, MINI, reliability; compact design; ceramic substrate Tested to new AECQ specification; Fuse components from high fault currents due to 521 ensures compatibility with high-temperature fast response to fault current; surface mount device external shorts environment Wide range of capabilities: can switch from 10’s of HV DC Contactor Connect and disconnect battery from Allows a low-voltage signal to switch the contacts DCNEV, DCNLEV amps to 1000’s of amps, and 10’s of volts to 1000’s Relay main circuitry for a high-voltage signal of volts UL Recognized with ring lug mounting; Leaded , Surface Allows for high-precision temperature 2 NTC Semiconductor temperature measurement Mount measurement in harsher environments SM NTCs is in hermetically sealed MELF package suitable for operation up to 220 °C AEC-Q101 qualified; meets ESD protection levels Protects sensitive electronic ICs from ESD, Ensures reliability of the equipment without 3 TVS Diode Array EFT, and voltage transients AQ24CANA performance degradation of communication lines specified under IEC 61000-4-2 and ISO 10605; low leakage current and clamping voltage Provides the control signal for the Switches up to 200 Vdc or 0.5 A at up 4 Reed Switch battery pack MDSR-10 Contamination resistant; compact design to 10 W, 1012 Ω insulation resistance 1500 V input/output isolation; low drive 5 Solid State Relay Normally open, single pole relay CPC1009N Robust operation in a small four-pin package requirements; no arching Confidential and Proprietary | Littelfuse, Inc. © 2021 8
Click on the product series in the table below for more info B ECU/Motor Drive Technology Series 2 High Current Fuse 881, MIDI 70V, Mega Battery Reverse Power Cooling pack DC input polarity power bridge system Low Current Fuse 438A, 437A protection bridge 1 protection Gate PPTC RXEF, RKEF driver 3 TVS Diode TPSMB Schottky Diode DST 1 2 4 Thermal Protector HCRTP-mini Auxiliary power MOSFET X4 Class Motor MTI200WX75GD/ MOSFET Module MTI145WX100GD 3 Gate Driver IXD_6xxSI, IX4340NE 5 Battery I/O Pack Temperature Detection setP™ communication MCU interface NTC Surface Mount, USUR1000 NTC Leaded , Surface Mount 4 Legend: Hall Effect Sensor 55100 Power Data 5 TVS Diode Array AQ24CANA Confidential and Proprietary | Littelfuse, Inc. © 2021 9
Click on the product series in the table below for more info Benefits of recommended Littelfuse products Technology Function in application Product series Benefits Features Short-circuit protection; Provides safety protection in low- and medium- Bolt down and SMD form factors; high breaking High Current Fuse 881, MIDI 70V, Mega overload circuit protection voltage environments; full range fuses capacity; qualified to ISO 8820/new AEC Protects auxiliary power supply components Tested to new AECQ specification; Low Current Fuse from high fault currents due to external 438A, 437A Excellent temperature stability; compact design fast response to fault current; surface mount device 1 shorts Resets to normal operation after fault is cleared; Maximum electrical rating: 60 VDC; operating PPTC Resettable overload circuit protection RXEF, RKEF saves space due to small footprint current up to 15 A; SMD and leaded options Excellent clamping capability; meets automotive AEC-Q101 qualified; meets IEC standards for ESD TVS Diode Suppression of transient voltage TPSMB industry standards; fast response time protection and ISO for in-vehicle transient surges Rectification and reverse polarity protection Enables the design of high-efficiency power supplies Ultra-low forward voltage drop; high-frequency Schottky Diode DST in power supply units with Trench MOS technology operation; small TO-277B package 2 Disconnects the circuit from the supply in the event Surface mount, can be installed during reflow Thermal Protector Over-temperature thermal protector HCRTP-mini of over-temperature event process, 16 V rated, can break up to 500 A MOSFET High switching speed in power supply units X4 Class Fast response time and lower heat signature Low Rds (on), dv/dt ruggedness MOSFET MTI200WX75GD/ High switching speed in power supply units Fast response time and lower heat signature Low Rds (on), dv/dt ruggedness Module MTI145WX100GD Dual outputs provide space efficient design, high Tight tolerance, small form factor; Gate Driver Controls switching MOSFETs IXD_6xxSI, IX4340NE 3 immunity to latch-up; rise/fall times
Click on the product series in the table below for more info C On-Board Charger Technology Series 1 2 3 4 5 AC Fuse 10EV**, 526** AC Battery mains Input High- Power Step-down Output pack 1 Thyristor HS4040xAQx, S8016xA protection frequency Output DC factor trans- rectification rectifier converter protection MOV, AUMOV control former and filter and filter and clamp SIDACtor® P3800FNL X2 Class Si/SiC MOSFET LSICMOxx 2 TVS Diode TPSMB X2 Class 6 Si/SiC MOSFET LSICMOxx Signal 3 line I/O Feedback TVS Diode TPSMB communication and PWM MCU interface oscillator DPG 4 Si/SiC Diode LSIC2SDxx 5 DC Fuse 10EV**, 525** 7 6 TVS Diode Array AQ24CANA DC input Input protection 7 TVS Diode SLD8S, SLD6S, SLD5S Relays and filter * These products are recommended for three-wheeler vehicles ** Please contact Littelfuse sales Legend: Power Data Confidential and Proprietary | Littelfuse, Inc. © 2021 11
Click on the product series in the table below for more info Benefits of recommended Littelfuse products Technology Function in application Product series Benefits Features Short-circuit protection; Provides safety protection in low- and medium- Bolt down and SMD form factors; high breaking AC Fuse 10EV**, 526** overload circuit protection voltage environments; full range fuses capacity; qualified to ISO 8820/new AEC Solid-state switching with no audible noise during High voltage withstand capability (800 V), high HS4040xAQx, Thyristor AC/DC rectification operation; enables power efficient operation; surge capability up to 225 A, solid-state switching 1 S8016xA compact design eliminates contact bounce MOV, AUMOV Ensures the reliable performance of the circuitry, Wide range of surge current ratings; disk sizes and Suppression of transient voltage SIDACtor® P3800FNL when paired together, offers lower clamping voltage lead options X2 Class Reduces switching and conduction losses; Si/SiC MOSFET High switching speed in power supply units Low Rds(on), dv/dt ruggedness LSICMOxx higher efficiency 2 Excellent clamping capability; meets automotive AEC-Q101 qualified; meets IEC standards for ESD TVS Diode Suppression of transient voltage TPSMB industry standards; fast response time protection and ISO for in-vehicle transient surges High switching speed in power supply units; X2 Class Reduces switching and conduction losses; Si/SiC MOSFET Low Rds(on), dv/dt ruggedness SiC for speed and efficiency LSICMOxx higher efficiency 3 Excellent clamping capability; meets automotive AEC-Q101 qualified; meets IEC standards for ESD TVS Diode Suppression of transient voltage TPSMB industry standards; fast response time protection and ISO for in-vehicle transient surges DPG High surge capability; negligible IRR; junction 4 Si/SiC Diode High-frequency switching and rectification LSIC2SDxx Reduces switching losses; increases efficiency temperature of Tj 175 °C Short-circuit protection; Provides safety protection in low- and medium- Bolt down and SMD form factors; high breaking 5 DC Fuse overload circuit protection 10EV**, 525** voltage environments; full range fuses capacity; qualified to ISO 8820/new AEC Protects sensitive electronic ICs from ESD, Ensures reliability of the equipment without AEC-Q101 qualified; low leakage current and 6 TVS Diode Array EFT and voltage transients AQ24CANA performance degradation of communication lines clamping voltage SLD8S, SLD6S, Excellent clamping capability; meets automotive AEC-Q101 qualified; meets IEC standards for ESD 7 TVS Diode Suppression of transient voltage SLD5S industry standards; fast response time protection and ISO for in-vehicle transient surges Confidential and Proprietary | Littelfuse, Inc. © 2021 12
Click on the product series in the table below for more info D E Safety and Comfort Unit 3 Technology Series Jcase, MINI Lighting Fuse MIDI Bolt-Down*, MEGA*, LP Jcase*, LP MINI*,ATO* 1 Fuse Box and Fuse MIDI 498, MIDI Flex, 1 2 Battery Holder** (12–24 V) HWB, POWR-BLOK Power DC/DC pack J Case-FHJ distribution Fuse Box and Fuse controller MEGA-298, MEGA-Flex, unit Holder** (12–70 V) SN, MDB5*, CF8-799* Safety unit 2 TVS Diode TPSMB Temperature Indicator setP™ NTC Surface Mount 1 2 4 3 USB TVS Diode TPSMB Instrument charging Side stand MOV AUML cluster port Technology Series 3 Temperature Indicator setP™ I/O 1 PPTC ASMD, miniASMDC communication interface PPTC miniASMDC 2 Fuse 438A, 437A Comfort unit * These products are recommended for three-wheeler vehicles 3 TVS Diode Array AQ24CANA ** Littelfuse also offers custom power distribution modules 4 Reed Switch MDSR-10 Confidential and Proprietary | Littelfuse, Inc. © 2021 13
Click on the product series in the table below for more info Benefits of recommended Littelfuse products Safety Unit Technology Function in application Product series Benefits Features Jcase, MINI MIDI Bolt-Down*, Short-circuit protection; Provides safety protection in low- and medium- Bolt down and bladed form factors, high breaking Fuse MEGA*, overload circuit protection voltage environments, full range fuses capacity, qualified to ISO 8820 standard LP Jcase*, LP MINI*,ATO* Fuse Box and Fuse MIDI 498, MIDI 1 Holder Short-circuit protection; Flex, HWB, POWR- Provides safety protection in low- and medium- Bolt down and bladed form factors, high breaking overload circuit protection voltage environments, full range fuses capacity, qualified to ISO 8820 standard (12–24 V) BLOK J Case-FHJ Fuse Box and Fuse Short-circuit protection; MEGA-298, MEGA- Provides safety protection in low- and Bolt down and bladed form factors, high breaking Holder overload circuit protection Flex, SN, MDB5*, medium-voltage environments; full range fuses capacity, qualified to ISO 8820 standard (12–70 V) CF8-799* Excellent clamping capability; meets automotive AEC-Q101 qualified; meets IEC standards for ESD 2 TVS Diode Suppression of transient voltage TPSMB industry standards; fast response time protection and ISO for in-vehicle transient surges Temperature Protects lighting circuit from overheating of Auto resets after over-temperature condition is setP™ Resettable; low resistance; compact 0805 outline Indicator LEDs removed; allows for compact design Semiconductor temperature Allows for high-precision temperature SMD NTCs is in hermetically sealed MELF NTC Surface Mount measurement measurement in harsher environments package suitable for operation up to 220 °C 3 Excellent clamping capability; meets automotive AEC-Q101 qualified; meets IEC standards for ESD TVS diode Suppression of transient voltage TPSMB industry standards; fast response time protection and ISO for in-vehicle transient surges Clamps transient surge to ensure the reliable Wide range of surge current ratings; MOV Suppression of transient voltage AUML performance of the circuitry disk sizes and lead options Confidential and Proprietary | Littelfuse, Inc. © 2021 14
Click on the product series in the table below for more info Benefits of recommended Littelfuse products Comfort Unit Technology Function in application Product series Benefits Features Temperature Protects USB C plugs and receptacles from Auto-resets after over-temperature condition is setP™ Resettable; low resistance; compact 0805 outline Indicator overheating removed; allows for compact design 1 ASMD, Resets to normal operation after fault is cleared; Maximum electrical rating: 60 VDC; operating PPTC Resettable overload circuit protection miniASMDC saves space due to small footprint current up to 15 A; SMD and leaded options Resets to normal operation after fault is cleared; Maximum electrical rating: 60 VDC; operating PPTC Resettable overload circuit protection miniASMDC saves space due to small footprint current up to 15 A; SMD and leaded options 2 Excellent temperature stability and performance Short circuit protection; reliability; compact design; ceramic substrate Tested to new AECQ specification; fast response to Fuse 438A, 437A overload circuit protection ensures compatibility with high-temperature fault current; surface mount device environment AEC-Q101 qualified; meets ESD protection levels Protects sensitive electronic ICs from ESD, Ensures reliability of the equipment without 3 TVS Diode Array EFT, and voltage transients AQ24CANA performance degradation of communication lines specified under IEC 61000-4-2 and ISO 10605; low leakage current and clamping voltage Switches up to 200 Vdc or 0.5 A at up to 10 W, 4 Reed Switch Provides control signal for the side stand MDSR-10 Contamination resistant: compact design 1012 Ω insulation resistance Confidential and Proprietary | Littelfuse, Inc. © 2021 15
Safety standards for electric two-/three-wheelers Standard Title General scope Region Outline of Investigation for Electric Bicycles, Electrically Power Standard covers the on-board electrical system, vehicle systems (which include the UL 2849 Assisted Cycles (EPAC Bicycles), Electric Scooters, and Electric combination of chargers and batteries) of eBikes, electric scooters, and electric North America Motorcycles motorcycles. IEC 62133-2:2017 specifies requirements and tests for the safe operation of portable IEC 62133-2 and Safety standards for Li-Ion Secondary Cells and Batteries sealed secondary lithium cells and batteries containing non-acid electrolyte, under Global UL 62133-2 intended use and reasonably foreseeable misuse. UL 1642 Lithium Batteries North America Both are safety standard that deal with cells and small portable batteries. UL1642 deals with individual cells while UL2054 is for small rechargeable battery packs. UL 2054 Household and Commercial Batteries North America This standard specifies test methods and requirements for primary and secondary Safety of Primary and Secondary Lithium Cells and Batteries During IEC 62281 (rechargeable) lithium cells and batteries to ensure their safety during transport other than Global Transport for recycling or disposal. Covers safety testing of Li-ion storage batteries (single cell and multiple cell) for portable JIS C8714 Safety Tests for Portable Li-Ion Secondary Cells and Batteries Japan electronic devices. Defines safety standards for portable cells and batteries. It is specific to two distinct ANSI C18.2M Portable Rechargeable Cells and Batteries North America chemistry systems: lithium-ion and nickel. Recommendations on Transportation of Dangerous Goods This standard applies to batteries transported either on their own or installed in a device UN 38.3 Global (Li-Ion Batteries) (UN codes 3090/3091 for lithium, 3480/3481 for lithium-ion). Manual for Evaluation of Energy Systems for Light Electric Vehicle Specifies test methods for secondary lithium batteries for safe use in LEV. BATSO 01 Global (LEV) Secondary Lithium Batteries Transport safety tests are specified in addition. Confidential and Proprietary | Littelfuse, Inc. © 2021 16
Additional information can be found on Littelfuse.com Explore the world of Littelfuse with the Electronics eCatalogs (http://electronicscatalogs.littelfuse.com/) Click on images Automotive Electronics to open the Power Semiconductor catalogs Integrated Circuits Application Guide Product Catalog Selection Guide Confidential and Proprietary | Littelfuse, Inc. © 2021 17
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Partner for tomorrow’s electronic systems Broad product portfolio Compliance & regulatory expertise A global leader with a broad product We help customers in the design portfolio, covering every aspect of process to account for requirements protection, sensing, and control set by global regulatory authorities Safer Application expertise Testing capabilities Our engineers partner directly with We help customers get products to customers to help speed up product market faster; we offer certification design and meet their unique needs testing to global regulatory standards Connected Greener Global customer service Global manufacturing Our global customer service team is We offer high-volume manufacturing with you to anticipate your needs and that is committed to the highest ensure a seamless experience quality standards Confidential and Proprietary | Littelfuse, Inc. © 2021 19
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Internal Combustion Engine Solutions
Click on the product series in Capacitive Discharge Ignition (CDI) the table below for more info Current and older ignition system design Technology Series I I I Fuse 440A, 441A Current _ + S6004DS2RP, regulator Vp Vs II SCR S6008DS2RP, MCR12DSMT4G _ + II MCU Source III Confidential and Proprietary | Littelfuse, Inc. © 2021 22
Click on the product series in Electronic Fuel Injection (EFI) the table below for more info Newer, more fuel efficient and less polluting Technology Series I I Fuse 440A, 441A Voltage _ regulator + II PPTC ASMDC, miniASMDC Vp Vs _ + III TVS Diode TPSMB IV IV Ignition IGBT LGBxx, LGDxx II Monitor + Source _ MCU III ECU Sensors Confidential and Proprietary | Littelfuse, Inc. © 2021 23
Rectifier and regulator (2 W and 3 W) Click on the product series in the table below for more info converts AC to DC for electrical systems Technology Series SJxx25xxA, SJxx20xx, I SCR (x6) SVxx25xx, SVxx20xx I + Control unit _ R Y R/R module Rectifier/regulator bridge B + Filter + SCR control circuit I AC generator An example of 18-pole, 3-phase output 18-pole generator at 6000 rpm that produces 900 Hz AC output (f = RPM/120 x poles) Confidential and Proprietary | Littelfuse, Inc. © 2021 24
Littelfuse.com This document is provided by Littelfuse, Inc. (“Littelfuse”) for informational and guideline purposes only. Littelfuse assumes no liability for errors or omissions in this document or for any of the information contained herein. Information is provided on an “as is” and “with all faults” basis for evaluation purposes only. Applications described are for illustrative purposes only and Littelfuse makes no representation that such applications will be suitable for the customer’s specific use without further testing or modification. Littelfuse expressly disclaims all warranties, whether express, implied or statutory, including but not limited to the implied warranties of merchantability and fitness for a particular purpose, and non-infringement. It is the customer’s sole responsibility to determine suitability for a particular system or use based on their own performance criteria, conditions, specific application, compatibility with other components, and environmental conditions. Customers must independently provide appropriate design and operating safeguards to minimize any risks associated with their applications and products. Read complete Disclaimer Notice at: www.littelfuse.com/disclaimer-electronics. Confidential and Proprietary | Littelfuse, Inc. © 2021 25
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