Development of ASICs for particle physics and more. - Mridula Prathapan ASIC and Detector Laboratory (ADL) Institute of data Processing and ...
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Development of ASICs for particle physics and more.. Mridula Prathapan ASIC and Detector Laboratory (ADL) Institute of data Processing and Electronics (IPE) KIT – The Research University in the Helmholtz Association www.kit.edu
What are ASICs ? ASIC stands for “Application Specific Integrated Circuits” Microcontroller DSP FPGA ASIC Signal Processing/Converter performance Development Cost / Time Power efficiency Flexibility/Ease of design 2 25.02.2019
Demand for ASICs in HEP experiments The LHC upgrade is by far the single largest ASIC demand for HEP this decade CMS Collaboration, ”CMS technical proposal: Upgrade of CMS detector through 2020,” CERNLHCC-2011-06 (2013). ATLAS Collaboration, ”Letter of Intent for the Phase-II Upgrade of the ATLAS Experiment,” CERNLHCC-2012-022. (2013) F. Anghinolfi, et. al., ”R&D Activities in Electronics for future HEP Experiments,” submitted contribution to European Strategy Group, see CERN-ESG-005 (2013). RD53 Collaboration, ”RD Collaboration Proposal: Development of pixel readout integrated circuits for extreme rate and radiation,” CERN-LHCC-2013-008 (2013). 3 25.02.2019
Challenges in ASIC design for HEP Technical challenges arise when the performance needs to be significantly improved when operating conditions lie well outside of industrial applications. Modern ASIC design relies heavily on the accuracy simulation models Power, Performance, Area trade off High-bandwidth transmission In-detector digitization, data reduction, processing High dynamic range Fast timing Low cost and Reliability Long development cycle with increase in complexity 4 25.02.2019
Outline of this talk ASIC design at ADL Chip design flow ATLASpix chip design and testing 5 25.02.2019
ADL lab at IPE Inside view of DCD chip ADL Lab inauguration in 2016 at KIT Campus Nord ATLASpix1 Chip Photograph Tape in : January 2017 ATLASpix2 TSI Chip Micrograph Tape in: September 2018 6 25.02.2019
Applications Semiconductor detectors for high energy physics HVCMOS sensors are proposed cost-effective alternative to the hybrid sensors for ATLAS Inner Tracker layer 4 Belle-II Mu3e ATLAS CLIC Sensors for medical / electron microscopy 7 25.02.2019
Simple chip design flow “Specify” your idea , Split it into blocks Design the circuit Make the chip testable Ensure the design will work Layout the chip Double check the layout Turn your design into silicon 8 25.02.2019
Simple chip design flow “Specify” your idea , Split it into blocks Design the circuit Design Implementation Make the chip testable Logic Ensure the design will work Layout the chip Double check the layout Turn your design into silicon 9 25.02.2019
Simple chip design flow “Specify” your idea , Split it into blocks Design the circuit Design Implementation Make the chip testable Logic Ensure the design will work Verification Layout the chip Double check the layout Turn your design into silicon 10 25.02.2019
Simple chip design flow “Specify” your idea , Split it into blocks Design the circuit Design Implementation Make the chip testable Logic Ensure the design will work Verification Layout the chip Design implementation Double check the layout Physical design Turn your design into silicon Design for Manufacturing 11 25.02.2019
Step 1. “Specify” your idea Today’s complex chip designs can have a million lines of behavioral code. Come up with a model of the chip behaviour in a Hardware description Language such as VHDL , Verilog, System Verilog Analog blocks such as pixels, amplifier, comparator, DAC, PLL be modelled in Verilog A or Verilog AMS 12 25.02.2019
Aim: Design an monolithic active pixel sensor chip in a commercial CMOS process for ATLAS ITk pixel layer 4 2024/25: Phase 2 ATLAS will completely replace its trackers ~ 160 m2 silicon strips ~10 m2 silicon pixel Advantages over hybrid sensors: Monolithic sensors saves bump bonding for ~45% of outer barrel system Substantial cost reduction and reduced module assembly time 13 25.02.2019
Arrive at the design specifications Harsh environment of HL-LHC Required on-chip design features HL/LHC Feature Specifications Outer Pixel Matrix size (row , col) 372 x 132 NIEL[neq/c 1015 m2] Pixel size (x , y) µm2 150 x 50 TID 80 Mrad Readout scheme Column drain readout Hit rate 100-200 with trigger [MHz/cm2] SEU SEU tolerant global BC 25ns memory SEU 100 / hour / Data encoding Aurora 64b/66b affecting chip pixel Output data rate 1.28 Gbps Detection > 99% CMD decoder On-chip CMD decoder efficiency Serial powering On-chip 14 25.02.2019
Split the specification into design blocks Sensor Pixel electronics Readout electronics Readout Control Unit Design for configurability/ testability Bias blocks, clock recovery, POR etc (Analog Chip Bottom (ACB)) 15 25.02.2019
Behavioral model of the system eg: ATLASpix1_M2 chip models the dynamic behavior of the chip as it works Binary hit pattern/ Command ATLASpix Verilog Model Readout data Receiver/Decoder used for design verification receiver block can be re-used in firmware Behavioral simulation of ATLASpix1 M2 chip saves the number of iteration cycles 16 25.02.2019
Step 2, 3 & 4 : Design, simulation, verification Example : ATLASpix design 17 25.02.2019
Design the circuit (Analog) Sensor design Pixel electronics 18 25.02.2019
Sensor operation The HVCMOS sensors allow construction of radiation hard particle pixel detectors in standard CMOS technologies +1.8 V +1.8 V 0V Deep n-well Deep n-well P substrate 19 25.02.2019
High resistivity substrates have been used (80Ωcm,200Ωcm,1kΩcm) Induce space charge region by applying high voltage +1.8 V +1.8 V -50 V Deep n-well Deep n-well depletion region 20 25.02.2019
Faster charge collection by drift Electronics are placed inside the charge collection well +1.8 V +1.8 V -50 V Deep n-well Deep n-well - depletion region 21 25.02.2019
Advantages: High radiation tolerance (fast charge collection, short drift path, vertical depletion, no low field regions) Biasing from front side (no need for backside contact) Large depletion layer can be induced Possibility to thin sensors to ~50µm Disadvantages: Detector capacitance (due to DNW-PW junction and DNW-P substrate) 22 25.02.2019
ATLASpix1 – Large area prototype Substrate resistivity range Pixel has only CSA 50Ωcm – 1kΩcm and comparator RO cells at the chip periphery Three design variants Advantages: based on No TS propagated Readout scheme 2.3 cm inside matrix- The in-pixel smaller digital comparator design power consumption No digital crosstalk AMS ah18 Engineering Disadvantage: run Larger periphery January 2017 1 cm 23 25.02.2019
Design the circuit (Digital (Full custom)) 24 25.02.2019
25 25.02.2019
Design the circuit (Digital(semi custom)) 26 25.02.2019
Design the circuit (Digital(semi custom)) Cadence soft IP Open source (based A pipelined 8b/10b on IBM IP) encoder ( KIT) Power 5.5 mW 1.5 mW 5 mW Performance 4.8 Gbps 5.8 Gbps 6.2 Gbps Area 0.045 mm2 0.02 mm2 0.045 mm2 27 25.02.2019
Step 5 : Design for manufacturing / physical design 28 25.02.2019
Trigger buffer (full custom) eg: ATLASpix1 M2 Stores the following hit data until “on-chip programmable latency” Time stamp – 10bits Address – 8 bits Group address - 6 bits 29 25.02.2019
Readout control unit (semi custom) eg: ATLASpix2 30 25.02.2019
Chip integration of ATLASpix3 Pixels Config. reg Hit Buffers EoC1 Trigger Buffers EoC2 RCU 31 25.02.2019
Full chip layout ATLASpix 3 Dimensions : 2 cm x 2 cm Chip periphery occupying 10% of the total area Pixel Matrix 1.8 cm To be used for HVCMOS quad module construction Planned submission: March 1st 2019 Periphery 0.2 cm 2 cm 32 25.02.2019
Post silicon testing of ATLASpix1_M2 33 25.02.2019
Test system (developed by Felix Ehrler, see talk on Wednesday) 34 25.02.2019
ATLASpix1_M2 measurements Threshold tuning 35 25.02.2019
ATLASpix1_M2 measurements Eye diagram at 1.28 Gbps eye height ~ 504 mV, eye width ~ 580 ps jitter ~ 100 ps 36 25.02.2019
ATLASpix design summary ATLASpix (1,2,3) series in AMS/TSI 180nm CMOS process Full chip Verilog model for verification novel design concepts such as the Parallel Design of hit data memory (SRAM array) Trigger buffer design that holds the hit data until readout Analysing memory design in order to efficiently use bandwidth, low power and area Design of Readout Control Unit to schedule the entire readout operation Novel MUX based serializer architecture and data encoder designs Command decoder that receives command words and clock recovery from Clk/CMD 160MHz 37 25.02.2019
ATLASpix1_M2 Testing Summary SNR of about 64 was measured The power consumption of ATLASPix_M2 is about 300mW/cm2 The 2/3 of the power is from comparators, buffers, digital block. 1/3 from pixel amplifiers The serial data link works at the required data rate of 1.28 Gbps The time walk for signals from 1500e (20% MIP) to 9000e (130% MIP) is typically 35ns. Test beam and irradiation studies on ATLASpix1 prototypes are being conducted within the collaboration of six different institutions ATLASpix1 series is fully functional 38 25.02.2019
Thank you for your attention 39 25.02.2019
Back up 40 25.02.2019
41 Standard- and annular NMOS transistors Field oxide Leakage current D D G G G D S S N+ S Standard NMOS P+ Guard ring G D S 41 25.02.2019 Annular gate NMOS
We can measure the trigger window characteristics by varying the trigger vs injection time distance. It the distance is too small the hits are not triggered and deleted. An S-curve is the result In this way the time resolution and time walk can be measured The time walk for signals from 1500e (20% MIP) to 9000e (130% MIP) is typically 35ns. Trigger vs injection distance where 50% of the hits are detected 42 25.02.2019
There is the skew of the hit-timing (time walk) that depends on the row of the pixel in matrix. The time skew is about 45ns from row 0 to maximum row 319 The reason for skew is different length and different capacitive load of the long lines. It will be fixed in next large submission. All lines will have the same length. Digital correction is also possible Column dependence of timing is smaller – about 10ns. It is probably caused by voltage drops Trigger vs injection distance where 50% of 43 25.02.2019 the hits are detected
… Achievements: Time resolution ~ 25ns, radiation hardness of 100MRad and 5x1015 neq/cm2. Fast readout on sensor chip with high bandwidth amplifiers. Possibility to thin sensors to ~50µm. Low resistivity M. Benoit et al., “Testbeam results of irradiated AMS H18 HV-CMOS pixel sensor prototypes” Absolute efficiency measured arXiv:1611.02669 [physics.ins-det] >99% Whole matrix used (full readout) 44 25.02.2019 2 bins 95%
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