Confinement and Shielding: Intrabay Doors, Floor Valves and Component Transfer Hatch Pit Lids Penetration Plugs Fire Suppression system
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Confinement and Shielding:
Intrabay Doors, Floor Valves and Component
Transfer Hatch
Pit Lids
Penetration Plugs
Fire Suppression system
COMMERCIAL
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Critical Success Factors
Affordable – Economical design
Value for money by delivering within budget and schedule
Right, first time delivery during design, build, installation, testing,
commissioning, and handover
Meets or exceeds all minimum requirements
Zero harm safety performance
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COMMERCIAL
INTRABAY DOORS, FLOOR VALVES
AND COMPONENT TRANSFER
HATCH
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COMMERCIAL
Project Scope
Design
Manufacture and testing
Delivery to ESS
Installation
Commissioning
System acceptance trials
Training
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Constraints/Notes/Exclusions
• Constraints
– Keep-in and Keep-out zone define the boundaries of the design
– Embedment's are pre-cast to support equipment
Sized based on concept
• Notes
– Mounting of radiological sensors and setting to work
Sensors etc are free issued
– Requirements are not prescriptive.
Open to discuss other ways to address the needs
– As built survey to be provided during contract
• Exclusions
– No requirement for:
Radiological safety system is out of scope
Limited to mounting of sensors etc. free issued to the contractor
SIL
Thermal assessment
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COMMERCIAL
Lot 3. Floor Valves
• Purpose
– Protection of Workers outside
ActCell in the High BAy
– Enable docking of Cask & transfer of
components into ActCell
• Two identical FVs required
(Approx 170t)
– Shielding Door with portal frame
shielding
• Considerations
– Recovery system
– Confinement
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COMMERCIAL
Lot 3: Upper & Lower Intrabay
Door Purpose
Protection of Workers in the
Maintenance Cell
Enable crane movements & waste
package transfer
Shield doors (~50t ea)
Pivot “flap” mechanism (upper door
rotated 90º)
Sliding door mechanism
Locking pin for Upper Door
Considerations
Recovery
Confinement
COMMERCIAL
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Lot 2: Component transfer Hatch
Purpose
Protection of Workers in outside the
ActC
CTH performs nuclear safety function
Enable transfer of small items into Cell
Major Items
Glovebox
Bagging system
Transfer system
Tray from cold to hot
Shield doors (~4T)
Hot & Cold side doors Interlocked
Considerations
Interlocking Hot and cold doors
Confinement
recovery
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COMMERCIALStatus & Key dates
Tender Action initiated
PQQ Published
Key Dates
PQQ: Q2 2018
Contract Award: Q1 2019
Site Access: Q2/Q3 2021
Completion: Q3/Q4 2021
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COMMERCIALPIT LIDS & PENETRATION PLUGS
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COMMERCIALProject Scope
Production Design, Manufacture and testing
Delivery to ESS
Installation
SAT
COMMERCIAL
|Pit Lids Concrete Filled
• Purpose
– Protection of Workers in
outside the ActC
• Major Items
– 10 off Pit Lids ( 26 sub-
Steel construction
sections)
– Concrete filled Pit Lids
– Steel Pit Lids
• Considerations
– Pit Cell Location features
– O-ring Sealing face on external
Pit Lids (WTH & PIE Cell).
– Manufacturing tolerance
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COMMERCIAL13 |
COMMERCIALPenetration Plugs
• Purpose
• Protection of Workers in
outside the ActC
• Major Items
– ~42 off SS core (OD
~250mm)
– SS Cap
– O-ring Sealing face
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COMMERCIALAperture Plug
Purpose
Protection of Workers in outside the
ActC
Major Items
1 off Plug
Considerations
Installed in the Penetration
Room (outside of the active
cell)
Equivalent to 1.3m HDC To fill
aperture
Removable from cold side
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COMMERCIALStatus & Key dates
Tender Action – Not Started Key Dates
Pit Lid Market Enquiry Published
PQQ: Q3/Q4 2018
Plugs currently work in progress
Contract Award: Q1/Q2 2019
Site Access: Jan 2020
Com pletion: Feb 2020
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COMMERCIALFIRE SUPPRESSION SYSTEM
17 |
COMMERCIALProject Scope
Design
Production Design, Manufacture and testing
Delivery to ESS
Installation
Commissioning
COMMERCIAL
|Concept Overview
Purpose
ActC Asset Protection
Major Items
Piping and water mist system
Conventional piping water mist system to extinguish a
fire
Fire Detection in-cell
VESDA system draws air from cells to detect smoke
Rate-of-heat rise sensor detects heat rise within the cell
Pump Skid
Located outside of the Active Cell, in the surrounding
technical galleries.
Includes, bunded skid consisting of pumps, a water tank
and leak detectors
Fire Control Panel
Integrate with ESS fire safety system and utilise the
infrastructure supplied by UKAEA to distribute
power and signalling
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COMMERCIALStatus & Key dates
Tender Action – Not Started Key Dates
Market Enquiry Published
Q2/Q3 2019
Contract Award: Q4 2019
Site Access: Q2/Q3 2021
Completion: Q3/Q4 2021
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COMMERCIALESS – Active Cell Viewing System
The active cells facility is a windowless hot cell operated from the remote control room. The operator views of the
equipment and components in the cells are only through the Viewing System cameras. Hence the viewing system
must be highly reliable and provide a combination of wide area views (safety) and operational views (inspection,
process monitoring, etc.)
W idely varying specs based on type of
view and position:
• A combination of high and low radiation
tolerant cameras, B&W and Colour
• Typical specification radiation tolerant
from 10kGy to 1MGy TID(*) (1 10 Gy/hr)
Tilt range
Camera Pan & Tilt Units • Picture Resolution: from 576p to 1080p
90º
• Capable of being remotely handled by the ACF • Zoom Range: 70º 20º (diagonal FoV)
-70º
Robotic Handling system • Auto/Manual focus and iris capability
-90º • Capable of being mounted on wall brackets in (*) Total Integration Dose over ESS lifecycle
90º
Pan range
the cells or on moveable stands
• Pan range 90˚
COMMERCIAL
| • Tilt Range -70˚ 90˚ESS Active Cells Fabricated Assemblies
15/06/2018
22 | RACE-ESS-TEM-0038
COMMERCIALFabricated Assemblies Procurement
Procurement will consist of 3 main parts:
• Waste Storage Baskets.
• Target Station Component Support Structures.
• Large lifting adaptors.
The exact nature of the procurement has not been finalised, however at present it is expected that the scope
will be for the design and manufacture of all the items based on provided requirements specification.
A Negotiated procedure is expected, that will allow for the scope and risk profile of the procurement to be
adjusted. If the scope can defined well enough that an Open procedure can be used, this MAY be done.
23 | RACE
COMMERCIALWaste Storage Boxes
• A parametric design will be needed to allow a range of Waste Storage
Boxes (WSBs) to be manufacture by ESS as they are needed. The boxes
will be placed within an existing shielded container approximately
3mx2mx1m and will allow for:
• A range of packing patterns from a single box up to six boxes.
• Different shielding thicknesses ranging from 50mm up to 200mm.
• A single WSB will be manufactured for use in the Acceptance Review
of the Active Cells.
• Expected requirements as follow:
• When full, lifts from the lid using set twist lock pattern,
• Removable sides.
• Process to tilt onto one side when empty and back to vertical
when full.
• Maximum loaded weight is 25,000kg.
• Stainless Steel Structure
• No safety requirements in excess of those relating to standard lifting
accessories.
24 | RACE
COMMERCIALTarget Station Component Supports
When Target Station components are introduced into the cell, a
set of support structures are required to fix their location and
provide stability. These include:
• A receiving fixture to locate and support components as they
are lowered into the cell.
• Storage racks to support a number of Target Station
components whilst they are waiting to be processed.
General Requirements:
• Interface with existing floor bolting pattern.
• Stainless Steel construction (or very prescriptive painting
rules).
• Will have to support a maximum horizontal force TBD a fixed
height from the floor
25 | RACE
COMMERCIALLifting Adaptors
A lifting adaptor to allow the lifting of a >8000kg section of target station component using the in cell Grapple.
26 | RACE
COMMERCIALElectrical Work Package Procurement Overview
The Electrical Power and Signalling system is responsible for providing electrical services into
the Active Cells from supplier control cubicles to supplier equipment. The Active Cells are a
radiological area that will require a degree of radiation tolerance within the designed electrical
system. The electrical system is a critical part of the operation of the Facility.
Maintenance
Cell Process
Cell
Active Cell
Facility
Overview
COMMERCIAL
27 |Purchasing Scope
Free Issue Components for Manufacture
• Suitable Remote Handling & Industrial Connectors à Band A/B
• Suitable COTS Industrial Cabling à Band A
• Specialist Radiation tolerant cabling >1M/Gy integrated gamma dose à Band A
• Specialist Radiological lighting for Active Cells à Band A/B
Purchasing
Key Dates
Purchasing Purchasing
Value Band Contract Award: Value Band
A Q4 2018/Q1 2019
B
£100K toManufacture Scope
Manufacture, Assembly and Delivery of the following: Purchasing Purchasing
Value Band Value Band
• Low Voltage distribution Cabinets x 5 à Band A
A B
£100K toInstallation Scope
4 – 5 month Installation Scope à Band B
Install the following:
• 1Km of designed cable infrastructure Purchasing
• Multiple cubicles and enclosures around the Active Cell Facility Value Band
•
•
Technical Gallery Junction Boxes x 39
Active Cell Junction Boxes x 39
B
• Active Cells Control room cable infrastructure >£100K toR
3
1
A
C
E Waste Transfer Area
Provisional Timescales Scope
Transfer Trolley
Tender start = Approx. Size = 4.5m x 2m x 0.5m
Q1 2019
Approx. Weight = 12.5t
SW L = 100t
Contract Award =
Q3 2019 Confinement Shroud
to control particulate spread
Site Access = (Not shown)
Q3/Q4 2021
Rails and M ounting Hardware
Completion =
Q3/Q4 2021 Electrical and Control Systems
COMMERCIAL
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