Circular Economy - past, present, future

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Circular Economy - past, present, future
Circular Economy – past, present, future
                Lithuania webinar, 25 March 2021

                      Dr h.c.mult. Walter R. Stahel
                       Full Member of the Club of Rome,
          Visiting Professor, Fac of Engineering, University of Surrey
               www.product-life.org, wrstahel2014@gmail.com

                                                                         1
25 March 2021                   Stahel Lithuania webinar                     1
Circular Economy - past, present, future
The origins of Circularity: 1 Nature: water,
wood, wool, leather, food, stones, minerals.
2 good husbandry (poverty, scarcity): use it up,
wear it out, make it do or do without.
     3 infrastructure: designed for durability

  25 March 2021    Stahel Lithuania webinar   2
Circular Economy - past, present, future
Shower economics – consumer goods
 inflow  Production              in-FLOW
measured
 (GDP)                                 F
                                       L
                                       O
                                       W

                                food and fodder,
 Consumption                     energy, water,
                                     drinks

                                       F
                                       L
                                       O
                                       W
 outflow           “waste”
estimated        management
                                       out-FLOW
 25 March 2021             Stahel Lithuania webinar   3
Circular Economy - past, present, future
bath tub economics - three business domains

 inflow  Linear                                   water in-FLOW
measured Industrial
 (GDP)   Economy                                  quantity & quality
                                         F
                                         L
                                         O
                                         W

  stock Circular &
         Performance
unknown, Economy
                       STOCK
                  quality & quantity
                                                         F
                                                         L
 outflow    “waste”
                                                         O
                                                         W
estimated management                               water outFLOW
 25 March 2021         Stahel Lithuania webinar                   4
Circular Economy - past, present, future
The Circular Economy is about stocks -
     quantity and quality are intertwined

• natural capital (EU bioeconomy: arable land, water,
  forests, fish stock, biodiversity)
• human capital (labour, skills, expertise, wisdom)
• cultural capital (monuments, landscapes, music)
• financial capital (investments, wealth)
• manufactured capital (materials, objects)
• and immaterial (embodied water and CO2; liability).

     The industrial economy is about flows !
25 March 2021        Stahel Lithuania webinar      5
Circular Economy - past, present, future
Two industrial economy models

                                                                                                             MORE IS MORE
    linear manufacturing economy $$$                                                            states

                                                               border
                                                                           zero-life products

resources         materials manufacturing distrib. P.O.S.                      use              waste

                                                               liability
ECONOMIC ACTORS in                                                             USERS        STATES
mining             production           logistics                                           waste
                                                                                           managers

                                                                                                             LESS is more
                                                                             Circular
                                                                                 Circul
                                                                                   ar
                                                                             Economy
                         Performance Economy

  25 March 2021                     Stahel Lithuania webinar                                             6
Circular Economy - past, present, future
Depreciated value is one pillar of the linear economy:
An insurance agent went to a museum and accidentally hit a
statue.

Museum guard: That is a 500 year old statue you have broken!
Insurance agent: Thank God. I feared it was a new one.

Note: the circular economy is based on functional or use value

  25 March 2021           Stahel Lithuania webinar           7
Circular Economy - past, present, future
The point of sale is part of the linear economy

25 March 2021         Stahel Lithuania webinar        8
Circular Economy - past, present, future
The Circular Economy
is silent, invisible, local
thus ecologic
                             X
                                   Container ports, ships, trains

Logistics- and
Shopping Centers

                  warehouse on wheels,
                  trucks at the Brenner
                                            Delivery drohnes ?
    Note: the industrialStaheleconomy
  25 March 2021                Lithuania webinar
                                                 is visible and noisy
                                                                  9
Circular Economy - past, present, future
The Circular Economy is about economics,
     innovation, competitiveness (and decentral)

•     The era of ‘R’ – Reuse, Repair, Reman of objects
•     The era of ‘D’ – De-linking to recover molecules
•     Innovation in materials, components, systems
•     CE is a new trend of intelligent decentralisation
•     Selling performance instead of atoms, objects
•     Spreading the knowledge
•     Innovative policy making
•     Measuring the immaterial or invisible

    25 March 2021        Stahel Lithuania webinar     10
The origin of the Circular Industrial Economy 1976:
economics, innovation, competitiveness
                  managing stocks of objects locally

                           BARRIER
                                             labour-intensive                the small
                                             service activities              loops

                                        remanufacture

   X                                            embodied                          X
                           THE PROFIT

                                                resources             re-use
        recycling                                                     repair

                                        renovating buildings, renting goods,
                                        maintain & upgrade refill, resell,
 the large loop                         infrastructure        second-hand,
Source:
 25 MarchStahel/Reday,
         2021          1976 - the potential    for substituting
                                     Stahel Lithuania webinar   manpower for energy   11
from end-of-life to                                       the circular material
                                 as-pure-as-new      the era                               economy, maintaining value
                                                      of ‘D’
The view of a mature CIE 2020

                                 resources (atoms)                                         and purity of stocks

                                                Point of                      atoms
                                                  end-of
                                                end-of-
                                                service-life
                                                service-life
                                                                                                      production

                                                                                                         Point of Sale
                                                                                                          or Service

                                                                     product use

                                  Reuse, Repair                                             the circular user economy,
                                                                       the era
                                                                                            maintaining value & utility,
                                  Remanufacture                         of ‘R’
                                                                                            quality & quantity of stocks
                                25 March 2021                          Stahel Lithuania webinar                          12
                                 Source: Stahel, Walter R. (2019) Circular Economy – a user's guide, Routledge
Reducing national CO2 emissions by 66%
       Societal benefits of the circular economy
in comparison to the present economy (Sweden & 6 countries)
  macro-economic I/O Study by Skanberg-Wijkman 2016.
           circular energy        material combined
           scenario       efficiency       scenario
GHG        — 50,1% — 28%            — 5% — 66%
additional                                   + 4%
jobs       + 100’000 + 200’000 +>300’000 +>500’000
trade       + 0.4%     + 0.4% + 0,2% + 0,25%
balance      of GDP    of GDP     of GDP      of GDP
https://www.clubofrome.org/wp-content/uploads/2016/03/The-
Circular-Economy-and-Benefits-for-Society.pdf

This     is  why politicians should be interested !
 25 March 2021            Stahel Lithuania webinar           13
The era of ‘R’, good husbandry,
    owner-users of objects are in control

to maintain the value and utility of stocks of
objects by extending their service-life through
• Reuse, Refill, Repair, Remanufacture,
  Reprogram and technological upgrading,
• preserve materials, embodied water, energy,
• greatly reduce CO2 emissions and waste,
• create local skilled jobs,
• save money and provide resource security.
25 March 2021      Stahel Lithuania webinar   14
from end-of-life to
                                             the era of
as-pure-as-new                                  ‘D’
resources (atoms)
                    Point  of
                       end-of
                                                    atoms
                    end-of-
                      service-
                    service-life
                        life
                                                                            production

                                                                                Point of Sale
                                                                                 or Service

                                            product use
    the era                                       the circular user economy
Why of ‘R’                                        maintaining value, quality &
                                                  quantity of stocks of objects
    25 March 2021                            Stahel Lithuania webinar                           15
Source: Stahel, Walter R. (2019) Circular Economy – a user's guide, Routledge
Why! the era of ‘R’ creates local skilled jobs
Societal benefits of the Circular Economy micro-eco:
product-life extension creates local jobs and
prevents waste (substituting manpower for energy)

        10 years                           20 years                  30 years
                      LABOUR
                                      factory              LABOUR factory
factory                                                                        LABOUR
                              parts

                                                                       parts
                                                   parts

Source: Stahel,
    25 March    Walter 1982
             2021                        Stahel Lithuania webinar                16
ICE1 Redesign

         Remanufacture is local, cheap & green:
In 1995, the 59 trains of German Rail had been in

                                                       cheaper
service for 15 years, covering 15 million km each.

                                                       87%
• Redesign costs were € 3 million per train,
  versus € 25 million for a similar new train.
• Redesign preserved 80% of resources -

                                                     resource
                                                     savings
  16’500 tons of steel, 1180 tons of copper -
  prevented 35’000 tons of CO2 emissions
  & 500’000 tons of mining waste per train.
The Redesign included a technological upgrading
of the rolling stock, and allowed to add more seats.
25 March 2021         Stahel Lithuania webinar       17
Who takes
decisions
in the era
  of ‘R’ ?

  The
 owner-                            aa

 users,
 25 March 2021   Stahel Lithuania webinar   18
from end-of-life to                         the era of
as-pure-as-new
resources (atoms)                              ‘D’
                    Point  of
                       end-of
                                                    atoms
                    end-of-
                      service-
                    service-life
                        life
                                                                             production

                                                                                Point of Sale
                                                                                 or Service

                                            product use

                                            the era              the circular user economy
                                                                 maintaining value,
                                             of ‘R’              quality & quantity of stock
    25 March 2021                            Stahel Lithuania webinar                           19
Source: Stahel, Walter R. (2019) Circular Economy – a user's guide, Routledge
The era of ‘D’ was born when Science
  uncoupled man from Nature’s circularity
The Anthropocene unleashed scientific progress:
• physics: the nuclear bomb & civil uses (health)
• chemistry: synthetic materials, plastic,
  agrochemicals, pharmaceuticals, hormones,
• metallurgy: multitude of metal alloys,

Man-made (synthetic) materials impose a man-
made responsibility at the end: the era of ‘D’.

25 March 2021       Stahel Lithuania webinar      20
The era of ‘D’, the legacy from the Anthropocene,
who is in charge for zero carbon and zero waste ?

to maintain the value and purity of elements
(atoms, molecules), by recovering pure molecules:
• through technologies to De-polymerize, De-alloy,
  De-laminate, De-vulcanize materials, De-coat
  objects, De-construct infrastructure and buildings,
  and by re-refining catalytic materials,
implying:
• non-mix collection methods, disassembly and non-
  destructive maximum-value recovery processes,
• technologies to recover atoms and molecules.
 25 March 2021       Stahel Lithuania webinar     21
Value not retained in the Swedish materials system

                       Material value in %                                                in bio m3/tons
                       in billion SEK                                                      SEK in %
                       at end of                    retained after                       material Swedish
                       use before                   one full cycle                      value lost recycling
                       collection                                                                               statistics

 all
 materials
                               55                      13               24%                    42                     n.a.
 Steel                         29                        9              32%                    20                75-95%
 Alu                          3.1                      1.2              40%              1.2 (- e)                   high
 Plastic                                               0.8
                               10                                          8%                  92                    53%
                                                     +7%
                                                                        15
                                                    energy
    25 March 2021                                      Stahel Lithuania webinar                                                22
Material economics (2018) Ett värdebeständigt svenskt materialsystem (Retaining value in the Swedish Materials System. English Summary)
multidisciplinary innovation in systems,
materials (molecules) and components
• behavioural sciences and psychology,
• systems solutions (PV-coated steel cladding),
  processes, components to upgrade stocks,
• material sciences to prevent a continued era
  of ‘D’ legacy of the Anthropocene:
   –    circular energy (e.g. hydrogen, bio-methane),
   –    circular chemistry (tracable molecules, CCU),
   –    circular ceramics,
   –    circular metallurgy (tracable alloys),
       -- life-sciences of the Bio-Anthropocene.
 25 March 2021          Stahel Lithuania webinar    23
In recycling, the speed of the circular flow is crucial
(reversed aggregate interests), e.g. coke can, 3 week life
  user behaviour and durability of objects
 resource volume

100%                                                            100% 27 cycles
                                                                     average life
                                                                     of reusable
 75%                   50 % recycling rate                           glass bottles
                                                                     with deposit
                             75 % recycling rate
 50%

 25%
                                                  90 % recycling rate
                                                                            3 week life-cycles
                   7                        17
                                                                                          TIME
  0                    1/2                   12                                      2    years
   25 March 2021              recycling            versus
                                     Stahel Lithuania webinar      reuse                         24
novel systems
    from end-of-life to
    as-pure-as-new                       the era                   materials,
                                          of ‘D’                 components
    resources (atoms)
                        Point  of
                          end-of              atoms
                        end-of-
                         service-
                            life
                        service-life
                                                               production

spare less                                                      Point of Sale
repairs,                                                         or Service
remanufacture
better than new                           product use

                                                      the circular user economy
                                     the era
Source: Stahel, Walter R. (2019)
                                      of ‘R’ maintaining value,
Circular Economy – a user's guide,
      25 March 2021
                                                      quality & quantity of stock25
                                          Stahel Lithuania webinar
Routledge, London
Systems innovation

‘eDumper’ - the biggest
energy self-sufficient
electric vehicle world-wide.
• it transports 65 tonnes of A perpetum mobile?
  material from an uphill
  quarry to a cement factory downhill.
• each downhill trip under load charges the batteries
  and enables it to drive back uphill empty,
  intelligently exploiting the differences in altitude and
  weight of the two trips.
  13 Jan 2021       Stahel RWTH Aachen CE & Circular Sciences   26
Circular energy
includes green hydrogen, ammonium (X-15), iron powder
(NL) and geothermal CHP but also such concepts as
integrated energy management systems and energy service
companies:
• the first plastic-to-hydrogen facility in the UK uses
   DMG (Distributed Modular Generation) technology,
• photocatalytic water splitting can be done with a quantum
   efficiency of almost unity,
• steam reformation of bio-methane can split the methane
   molecule (CH4) into carbon dioxide (CO2) and hydrogen
   (H2), or turn bio-methane into hydrogen and graphite.
• Japan, Norway, EU, Shell, electric utilities producing green
   hydrogen.
25 March 2021            Stahel Lithuania webinar          27
Chemical circularity through intelligently
      designed plastic (PDKs)
Polydiketoenamines (PDKs), a new type of recyclable
polymer with low energy and water consumption.
The source materials are 100% recoverable as pure
monomers that can be used (even in the presence of
additives, glass fibres) to recreate the same polymer.

Brett Helms Research Group at Lawrence Berkeley National
Laboratory https://foundry.lbl.gov/helmsgroup, https://www.lbl.gov,
Nature Chemistry, May 2019, v.11. p. 442-448,
www.nature.com(articles/s41557-019-0249-2
 25 March 2021               Stahel Lithuania webinar             28
Circular chemistry in the era of ‘D’
New opportunities: innovative technologies and
methods to recover atoms and molecules as pure
as virgin, through De-polymerize, De-alloy, De-
laminate, De-vulcanize, De-coat objects, and
• a method of converting mixed plastic waste into
  hydrogen gas, which can be used as a clean fuel, and
  high-value solid carbon, using a new type of catalysis,
  which uses microwaves to activate catalyst particles to
  effectively ‘strip’ hydrogen from polymers.
• Carbon Capture and Utilisation (CCU), carbon chemistry
  to replace the petro-chemistry.

25 March 2021          Stahel Lithuania webinar         29
Chemistry:
  U.S. cemetery of windmill blades, cut in 3

A suitable
   25 March 2021 case to De-laminate
                             Stahel Lithuania webinar   30
     Source: Bloomberg news
Circular bio-chemistry in the era of ‘D’

• technology to convert end-of-life tyres into liquid
  hydrocarbons and carbon black,
• technique of engineered microbial communities to digest
  PET and polyurethane into Bio-PU molecules,
• mutant bacterial enzyme reduces bottles to chemical
  building blocks that are used to make new bottles,
• engineered enzyme that breaks down polyethylene
  terephthalate (PET) into its constituent monomers,
• thermolysis process of mixed plastic waste produces gas
  and paraffin oil which can be used as raw material for
  the production of new plastic granules.

25 March 2021          Stahel Lithuania webinar         31
process innovation

                Converting waste water into
                drinking water, and
                recovering non-renewable
                natural resources,
                e.g. phosphorous, from waste
                water streams.

25 March 2021   Stahel Lithuania webinar                       32
                                                    Source: NATURE
Circular chemistry in the era of ‘R’

New opportunities: innovative chemicals to
optimise the use phase (operation and
maintenance) of the stocks of objects:
• buildings and infrastructure (eg. Sika),
• maintenance and cleaning,
• equipment remanufacture (eg. de-coating),
• innovative repairs, golden sewing.

25 March 2021        Stahel Lithuania webinar   33
Circular Society equals
regional cultural solutions

• Japanese Kintsugi,
  golden sewing,
• repair cafés
  in Europe,
• Amish communities
  in the USA,

 25 March 2021    Stahel Lithuania webinar   34
Circular metallurgy

Circular metallurgy includes reusing steel beams,
re-refining tailings and urban ores, remanufacture
components, sustainable steel making (H2) and
• tracable alloys,
• a simple, inexpensive technology to improve the
  purity of recycled aluminium by removing iron,
• iron powder as a new circular fuel (Dutch
  Brewery). This iron fuel is CO2-free, reusable,
  safe, compact and easy to transport.

25 March 2021         Stahel Lithuania webinar   35
Resource losses in Ni-use and recycling
a suitable case to De-alloy

                % of Ni lost in use

                % of Ni recovered

25 March 2021              Stahel Lithuania webinar   36
Chemistry: innovative wear elements
 (grinding stones) in reman processes
                                              Circular metallurgy:
                                              • Speno rail grinding:
                                                in-situ remanufacturing
                                                of railheads instead of
                                                replacing rails.

                                              • quality better than
                                                new, tolerance
                                                1/100 mm vs 1/10 mm,
                Speno International
                                              • at half the cost.
25 March 2021                   Stahel Lithuania webinar             37
Reusable materials (ceramics)

Porcelain, recovering material through grinding,
Ceramic coatings (RollsRoyce jet turbines)
Composite powder, developed by UK’s Cookson Group,
can be pressed into any form and, magnetised, becomes an
extremely powerful permanent magnet. After use, this smart
material can be demagnetised by grinding it back into a
powder, then remixed for its next use.

To benefit from the successive life cycles of smart materials,
manufacturers will have to lease the material to component
manufacturers with a return guarantee, imposing the
strategy of selling performance on all levels.

25 March 2021             Stahel Lithuania webinar           38
(Life)sciences of the Bio-Anthropocene

•   Coldzymes (enzymes from Antartica),
•   synthetic molecules, molecular sciences,
•   engineered molecules,
•   DNA, CRISPR, mRNA,
•   medicines on demand,
•   circular by definition?
•   industrial innovation or applied biology?

25 March 2021       Stahel Lithuania webinar    39
by
                                     Walter R. Stahel,
                                     June 2019,
                                     Routledge

25 March 2021   Stahel Lithuania webinar             40
Circular economy is part of a new trend of
        intelligent decentralisation
• robots & additive manufacturing; nanostructured
  micro-reactors to produce high-purity chemicals
  and short-lived tracer elements needed in medical
  applications; carbon nano-tubes (CNTs),
• local energy production, photovoltaic and micro-
  hydro-electricity production, waste-to-biogas,
• medicines on demand,
• crowd mapping, resilient cities, re-industrialisation
  of regions through the era of ‘R’,
• micro-breweries and -bakeries, -credit, -insurance,
• urban farming,
25 March 2021         Stahel Lithuania webinar      41
intelligent
                                           decentralisation

25 March 2021   Stahel Lithuania webinar              42
6 The Performance Economy
       owner-managers are in control
The most sustainable Circular Economy
business models, exploiting efficiency,
sufficiency & systems solutions.
Economic actors selling performance retain the
ownership of and liability for objects, and
• internalise all costs of risks and waste,
• save transaction and litigation costs,
• gain corporate resource security.
 25 March 2021     Stahel Lithuania webinar   43
Commercial quantum leaps                                   The Performance
are a booster of the                                              Economy
                                                           O-
Circular Economy     Retained                              V-L
                                                                 Business Models
                     ownership
                      & liability
sharing                goods                        molecules              Toxic
economy                 as a                          as a                 Release
                       service                       service               Inventory
                                 selling
                               performance
              O&M         ff                                      OEM
              skills             function                         skills
                                guarantees

  25 March 2021                 Stahel Lithuania webinar                        44
Selling performance through
appropriate for       ‘sufficiency’ solutions
rural areas
‘organic’ waste
water treatment
plants are low-cost
(no ‘bricks’ or
pumps), create
biotopes and flood
basins, have no
sludge (waste)
issue – but need
space
(4 m2/habitant).
  25 March 2021         Stahel Lithuania webinar   45
Molecules as a service
• Agrochemical management services,
• Novartis’ money back guarantee for medicines.
Re-refining catalytic chemicals in combination with
rent-a-molecule business models:
• solvents: SafeChem (Dow), UNIDO in Africa,
• lubrication oils (Castrol),
Business models beyond catalytic chemicals:
• license-to-mine - metal leasing - strategies for
    mining companies and governments would give
    both players a smaller short-term income than
    selling the minerals but guarantee constant long-
    term
25 March 2021 revenue and political           stability.
                          Stahel Lithuania webinar       46
Real wealth is
                                           based on use, not
                                              ownership
                                                     Aristotle
25 March 2021   Stahel Lithuania webinar                   47
Summary, the talk in a nutshell

                                     4

25 March 2021          Stahel Lithuania webinar   48
thank you for listening

   Dr h.c. Walter R. Stahel, Visiting Professor, University of Surrey
        Founder-Director, The Product-Life Institute, Geneva
   www.product-life.org, wrstahel2014@gmail.com

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