CELEBRATING INNOVATION, GOOD DESIGN IN SCAFFOLDING BEST PRACTICE
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NASC YEARBOOK 2022 NATIONAL ACCESS AND SCAFFOLDING CONFEDERATION NASC.ORG.UK BEST PRACTICE AND CELEBRATING INNOVATION, GOOD DESIGN IN SCAFFOLDING
M Taking construction to a higher level Call us on: 020 8305 1988 Millcroft Services Plc Salutation House, 1 Salutation Road, Greenwich, London SE10 0AT Email: sales@millcroft.co.uk www.millcroft.co.uk Millcroft Scaffolding image: CAA House, London
CONTENTS 3 6 President's 8 10-14 report Meet the team NASC News NASC President, Lynn Who's who in the NASC: The latest round-up Way, outlines the progress officers, council, of news, plans and made with two of her core committee chairs, regional developments from the presidential objectives: chairs, and NASC office NASC. Plus the latest ex-services recruitment staff. For full committee publications from and NASC digital. listings see p50. the NASC. 30 NASC YEARBOOK 2022 18-48 51-53 55-82 NASC Awards Members area Directory Showcasing the best Useful information for A comprehensive listing entries to the 2021 NASC members on new NASC of full NASC members Awards. Categories include members as well as council, organised by head office NASC.ORG.UK Project, Innovation, committee and CISRS as well as A-Z regional CONTENTS Apprentice of the Year, and listings. Plus, more details information. Also includes the President's Award. on the way NASC works. Information members. 03_NASC22 contents.indd 3 20/10/2021 11:56
4 Welcome The NASC has been setting the standard address them. For more on the Safety for scaffolding since its inception in 1945. Report turn to page 10. It does this in part by not only being open to The NASC as an organisation is also not change but actively seeking it out. above changing its approach and offer to the All NASC Guidance, for example, is reviewed scaffolding and wider construction industries. and updated at least every five years to ensure For this reason, we’re currently undertaking a Robin James it remains relevant and fit-for-purpose. NASC major research project to gauge the views MANAGING Standing Committees also add to this library of of a number of key audiences. DIRECTOR health & safety, contractual, technical, product We’re excited to receive the findings and look NASC purchasing and asset protection information at ways to better connect and engage wherever a gap is identified. with businesses in our industry and beyond. During this year we passed the 100 titles Watch this space for more on this. milestone, an achievement we’re incredibly Lastly, the NASC celebrates NASC member proud of. For more information on this innovation through its appropriately-named please turn to page 13. Innovation of the Year NASC Awards category. The NASC also continues to embrace, adopt Entries are summarised on page 45. and celebrate new ways of working. In March, I am pleased that in the face of the NASC launched its new ePortal, through unprecedented challenges brought on by which subscribers can access the updated Covid-19, Brexit and other factors, the NASC and expanded TG20:21 scaffolding compliance and its members continue to lead the way in the NASC YEARBOOK 2022 software. scaffolding industry. This portal gives users the ability to log in to There are many individual and collective TG20:21 on the go, through their phones and successes and achievements to be proud tablets, and also allows them to read digital of, many of which are featured in the versions of the associated TG20:21 Design and following pages. Operational guides and find they’re looking for The Yearbook once again features our with ease through the keyword search. exhaustive Directory, listing all NASC This year’s NASC Safety Report has also taken members A-Z and then by type and region. a big step forward from previous editions as it is I’d like to sign off by thanking all the people built upon the most comprehensive collection who help make the NASC what it is; the of data from NASC contractor members. staff, listed on page 8, the President, the By analysing this data we have been able to member representatives who sit on the identify more trends hidden in the numbers, NASC committees, and the entire and, crucially, put plans in place to help membership as a whole. “THE NASC IS UNDERTAKING A MAJOR RESEARCH PROJECT TO GAUGE THE VIEWS OF A NUMBER OF KEY AUDIENCES. WE'RE EXCITED TO LOOK AT NASC.ORG.UK WAYS TO BETTER CONNECT LEADER WITH BUSINESSES."
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6 nasc president 's report An army of new recruits One of the things that makes me benefits of embarking on a career with full time positions at the most proud to serve as NASC in our industry and presenting end of their placements and President is spearheading them with live vacancies at NASC we’re hoping many more in the NASC YEARBOOK 2022 initiatives that will benefit our member companies, but also coming months will be given the members and the scaffolding further incentivising them with free opportunity to stay in scaffolding. industry as a whole. and full training. We know we need many more Two such initiatives are the I am delighted to report that new recruits of all ages to sustain NASC’s Armed Forces Training Fund this offer is being taken up and we industry growth and will continue and the NASC’s digital drive. are seeing an increasing number to build on these in 2022. The NASC is now playing an of armed forces leavers make the In terms of the NASC’s digital active role in raising awareness of transition from the services to drive, we were delighted to launch the various career opportunities scaffolding. the NASC ePortal earlier this year. available to jobseekers of all ages Of course, this is only possible For now, subscribers can and backgrounds. thanks to NASC members, who access the TG20:21 software and These efforts are backed by the post their vacancies on the NASC’s associated guides through the Lynn Way Forces training fund, which has scaffolding careers site. online portal. Further guidance PRESIDENT, NASC recently been expanded to cover They’ve also helped to make the will soon be added, giving users all operative training costs, taking NASC Kickstart Scheme Gateway the ability to find a vast range of them through to fully qualified Part such a great success. Through content in the click of a button. 2 scaffolders. this scheme 500 six-month work The NASC will continue to PRESIDENT'S REPORT Through this fund we are placements have been created, of explore ways in which to use NASC.ORG.UK now able to take a fully rounded which 100+ have been filled to date. technology to improve safety and proposition to military personnel, Many NASC members have efficiencies. There’s much more to not only informing them of the rewarded their Kickstart recruits come on this in the coming year.
8 TEAM Meet the NASC OFFICERS AND DIRECTORS President Vice President Past President NASC NASC Director Lynn Way David Brown Alan Lilley Managing of Training (Chris (IBN Scaffold (Commercial Director & CISRS Sedgeman Access Ltd) Scaffolding Ltd) Robin James Managing Scaffolding Ltd) Director David Mosley STANDING COMMITTEE CHAIRS Marketing ASITO Audit & Health & Safety Technical Hire, Sales and Contracts Current Affairs Steve Fellows Mike Burr Membership Alan Harris James Attridge Manufacturing Matthew Sarah Klieve (Malvern (LTC Specialist Wayne Connolly (Pro-Fix (JFE Attridge Sean Pike Cousins (High Peak Scaffolding Ltd) Scaffolding Ltd) (Connolly Access Ltd) Scaffolding (Layher Ltd) (Apex Scaffolding Ltd) Scaffolding Ltd) Services Co Ltd) Scaffolding (Exeter) Ltd) REGIONAL CHAIRS ADDITIONAL REPRESENTATIVES London & South West & Midlands Northern & Scotland & Co-opted CIJC and South East South Wales Phil Heffernan North Wales Northern Ireland members Employment Mike Lloyd David Anderson (Scaffold Darren Maratty Ronnie Charters Colin Murphy Affairs (LTC (Allen & Erection (Interlink (JR Scaffold (Cape Industrial Gray Rigge Scaffolding Ltd) Foxworthy Ltd) Services Ltd) Scaffolding Ltd) Services Ltd) Services Ltd) (G&E Services (UK) Ltd) STAFF Finance Marketing Health & Safety Administration Administration Training & CISRS CISRS Manager and Manager Stephen and Accounts and Secretarial Recruitment Administration Compliance Company Simon Robinson Allen-Tidy Lisa Pickering Aleksandra Officer Laura Weekes Manager Secretary Membership Technical Finance and Jawor Henry Annafi CISRS Tony Barry Sarah Phillips Manager Dennis Administration Administration Jamie McGuire Braithwaite Josephine Assistant Paton Keisha Schultz
10 HEALTH & SAFETY Plans made to increase scaffolding safety The NASC has published its most to measure general safety success comprehensive annual Safety Report against previous years. – containing accident statistics, “It is also a way in which we can analysis and plans to further improve learn why incidents occurred with a scaffolding industry safety standards. view to developing ways to plan to The 2021 Safety Report shows reduce them – benefiting both NASC NASC Contractor members – who members and the wider scaffolding free download via the Members’ Area employ more than 16,000 operatives and construction industries." of the NASC website – and updating collectively – reported just 81 guidance such as SG6 and SG20 incidents in 2020, the second lowest Safety plans Access and Egress from Scaffolds. figure recorded. This means that The NASC’s Health & Safety Plans are also being developed 99.5% of NASC member-employed Committee is currently developing to engage with small contractor operatives went through the year a number of resources aimed at members to try to establish reasons accident and injury free. There were reducing incident figures. These why they may have accounted for no operative fatalities, for the eighth include the production of two new A2 a disproportionate percentage of consecutive year. site posters; SG6 Manual Handling the recorded incidents and what For the 2021 Safety Report, the in Scaffolding Operations and SG31 additional support measures could be NASC collected more detailed Management of Slips and Trips. created to lower this number. accident information than ever The Committee is also updating the To read the latest NASC Safety Report before from its Contractor members. H&S Toolbox Talk Suite – available for visit www.nasc.org.uk NASC YEARBOOK 2022 This enabled the NASC to identify a number of trends, causes of MEMBERSHIP accidents and injuries, and the operatives that are most susceptible Access the latest scaffolding information – by role, age and size of employer. Robin James, NASC managing Businesses can secure a wide range all NASC guidance titles, including director, said: “The 2021 Safety Report of benefits, including access to TG20:21, and also keep informed of all shows NASC members continue to scaffolding expertise and discounts NASC activities. work to the highest standards. It on NASC guidance, through gaining “We see membership as a starting should be remembered that during NASC Information membership. point for a two-way conversation, 2020 members were faced with NASC Information members also enabling us to communicate directly challenging Covid-19 related working receive regular updates on NASC with key construction industry conditions, with operatives forced activities and outputs, such as new decision makers but also respond to significantly change the way they and planned guidance, and are able quickly to any questions and worked on site. to contact the NASC’s technical requests they might have. “Members rose to this challenge, not and health & safety advisors “We are focussing on adding more only continuing to operate wherever directly to receive support with any value to this category of member- possible – in line with government scaffolding-related enquiry. ship. We want more service providers guidance – but also ensuring safety Current members include BAM to join so we can provide them with standards were not compromised.” Construct UK Ltd, Kier Professional important information and guidance, Lynn Way, NASC President, added: Services Ltd, Wates Construction and should they wish they can offer “Whilst we’re proud of the headlines Ltd and Willmott Dixon Holdings Ltd. our full members more incentives, COMMITTEE NEWS figures contained within this year’s Jamie McGuire, NASC membership which will increase the overall value of NASC.ORG.UK Safety Report, this publication is manager, said: “Through NASC NASC membership for all.” intended to be much more than just a Information membership, business Visit www.nasc.org.uk and click line in the sand, an annual yardstick can gain a significant discount on Join.
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12 COMPLIANCE NASC launches updated TG20:21 software simpler, and incorporates a wider range of scaffolding types. Additions include exterior birdcages, tube and fitting mobile towers, tube and fitting loading bays without beams, and tied independent scaffolds with three inside boards. TG20 compliance sheets are now double-sided, with an illustration and principal compliance criteria on the front, and detailed compliance criteria listed on the reverse. Users can access TG20:21 – including the associated and updated Operational and Design Guides – via a dedicated NASC ePortal. Strong take up More than 1,300 users accessed TG20:21 during its first three months NASC YEARBOOK 2022 of operation. Statistics provided by CADS, which developed and manages the updated and extended software Scaffolding compliance took a major the need for bespoke design. The on behalf of the NASC, shows 1,383 step forward in March, with the latest version builds upon TG20:13, unique users registered for TG20:21 launch of TG20:21. retaining its user-friendly look between April 12 and July 31. The updated and expanded and feel, but includes a number of Download data shows these scaffolding software enables revisions to make the process of licence holders generated 21,817 users to produce quickly and producing compliant scaffolding – TG20:21 compliance sheets during simply a wide range of standard in accordance with the European this time – equating to nearly 200 scaffolding structures, without standard BS EN 12811 – even per day. Independent scaffolds were the most popular in this period, with 13,652 downloads (63% of the Scaffold type Compliance sheet downloads total), followed by free-standing Chimney stack scaffold 877 tower scaffolds (1,587) and external External birdcage scaffold 1,573 birdcage scaffolds (1,573) – a new addition to TG20. Free-standing tower scaffold 1,587 Independent scaffold 13,652 TG20:21 is available on an annual Internal birdcage scaffold 1,566 subscription basis, costing £300 + VAT per login per year, which Lift shaft tower scaffold 396 is discounted to £75 for NASC COMMITTEE NEWS Mobile tower scaffold 376 full members. Discounts are NASC.ORG.UK Putlog scaffold 61 available by taking out three- or five-year subscriptions. For more Tied tower scaffold 1,759 information visit www.nasc.org.uk
PUBLICATIONS 13 100 not out: NASC reaches guidance milestone AUDIT There are now more than 100 NASC Membership criteria titles available for purchase via the NASC’s online shop. under review Guidance notes are split into a number of categories, including Health The NASC has established a working & Safety, Technical, Contractual, Asset group to examine membership Protection and Product Purchasing. criteria and is currently surveying This comprehensive reference members and main contractors as library is constantly reviewed and part of its research. Currenlty the updated to ensure titles are up-to-date NASC sets out a number of criteria and fit-for-purpose. for applicatns and audits contractor Robin James, NASC managing members sitting on the various NASC members on an annual basis. director, said: "The NASC is proud to Committees, who give their time and “We think this works”, says Wayne have reached this guidance milestone. experience free of charge to help create Connolly audit committee chair The 100+ titles now available via guidance that can be used by everyone For a full (pictured above). “Main contractors the NASC shop provide invaluable working in the scaffolding industry." list of NASC continue to specify NASC-only assistance to scaffolding contractors Much of the NASC’s guidance – guidance for their scaffolding requirements on a wide variety of topics. including all Health & Safety titles titles visit and it is generally accepted that “These titles are produced – can be down-loaded for free via the nasc.org.uk NASC members provide safe and and regularly updated by NASC NASC website. competent scaffolding services. "But we have to ask: could we do better? Is the current system Latest guidance available now unnecessarily exclusive? Is there TITLE PRICE–NASC-MEMBER PRICE–NON-MEMBER a way to modernise the process to bring more businesses into APG1:21 Asset Protection for the Scaffolding Industry £3.40 £7.00 membership without compromising CG16:21 Employment Contracts £2.80 £6.00 our integrity? Can we make NASC CG17:21 Commercial Checklist for Scaffolding £2.80 £6.00 membership more relevant to Contractors main contractors? Can we be more engaged with the wider construction CG21:21 An Employer’s Guide to Right to Work Checks £4.50 £9.40 industry? CG23:21 Training Costs Agreements £2.30 £4.70 “The answer to all the questions is yes. But determining how best to PG7:21 Purchasing Guidelines for Prefabricated £2.30 £4.70 Structural Transom Units deliver improvements is a slightly trickier proposition.” PG8:21 Purchasing Guidelines for Ancillary £2.80 £6.00 Connolly is chairing the NASC Scaffolding Components Membership Criteria Working PG9:21 Purchasing Guidelines for Scaffold Ladders £2.80 £6.00 Group,which is speaking with NASC SG9:21 Use, Inspection and Maintenance of £9.00 £18.00 members, non-member contractors Lifting Equipment and and main contractors across the Accessories for Lifting in Scaffolding UK to gain a better understanding of what they think of the NASC and SG39:21 Guidance on Appointing a £3.40 £7.00 where it can do better. Scaffolding Contractor The NASC will use this feedback to TG16:21 Anchoring to the Ground £3.40 £7.00 pinpoint areas of focus. Updates will TG25:21 Scaffold Tube Storage Racks £3.40 £7.00 appear on the NASC website.
14 The NASC has recently expanded the scope of the Armed Forces Fund, meaning NASC contractor members can now receive the full cost of taking an ex-forces starter through the CISRS Scaffolder training scheme – COTS, Part1, Part2 VQ2 and skills tests. Members can still receive up to £1,000 towards non-operative training. This can cover the cost or partial cost of one course or several shorter duration courses and can be used in full on one individual or smaller payments on several individuals. RECRUITMENT The NASC is continuing to work with NASC gives young partners on the development of Pre- Employment Training Schemes (PETS) and has had successful outcomes jobseeksers a kick start such as with NETA, which resulted in 80% of participants achieving employment after the six-week The NASC is taking steps to fill the the UK had been made available to programme and 100% of candidates scaffolding portion of the looming young people. More than 100 of these receiving their COTS cards. skills gap that threatens to put the placements had been filled to date. After a meeting with three directors brakes on the construction industry’s Furthermore, the first batch of within the DWP in August, it was post-Covid growth. Kickstart graduates – those that agreed that the NASC would be The NASC already has a dedicated had successfully completed their involved in strategic discussions to scaffolding careers website, which half-year placements – have come develop PETS in partnership with gives jobseekers advice on the through. Many of these graduates a number of job centres once the variety of careers that are available to have secured full-time positions. Kickstart scheme concludes its initial them, but has undertaken a number The NASC continues to offer phase at the end of this year. NASC YEARBOOK 2022 of initiatives to play a more active financial incentives to its members to The NASC has become part of the role in bringing more recruits into support the training of new scaffolding Corbett Network for Prisoner Re- the industry. These include working industry employees. These include a Integration, a coalition of charities, alongside the Department of Work and £50,000 funding pot through which social enterprises, CICs, non-profit Pensions (DWP) to create the NASC NASC contractor members can claim organisations and businesses with Kickstart Scheme Gateway. up to £125 per operative for completing a social mission who work with At the last count, 500 six-month the New Entrant, CISRS Operative those in prison and after release. It work experience placements at over Training Scheme, and a £150,000 fund plans to provide a number of career 80 NASC member companies across to re-train ex-military personnel. opportunities to ex-offenders. PUBLICATION Free guide to appointing a scaffolding contractor launched The NASC has management guide, updated knowledge, experience and, where published a new in December 2020. Both can be relevant, the organisational capability free guidance note downloaded for free via to carry out their work safely and aimed at making the the NASC website. without risk to health. process of appointing Under The Construction Design These guides have been prepared a scaffolding and Management Regulations (CDM), by the NASC to improve the quality of contractor clear as principal contractors and contractors the scaffolding structures erected in possible. have an important role in managing accordance with current legislation, COMMITTEE NEWS 'SG39-21 Guidance on Appointing a health and safety risks during the guidance and protocol and to NASC.ORG.UK Scaffolding Contractor' is intended construction phase. Among their minimise the risk of accident or injury to be used in conjunction with the duties, they are required to check that to operatives working on or near the NASC’s comprehensive scaffolding anyone they appoint has the skills, scaffold and the general public.
The past, present and future of Layher UK info@layher.co.uk | www.layher.co.uk system scaffolding Z-8.22.64 and Z-8-22-64.1 07 P VGS-L 10 FS 554413 Approved Training Provider 5255 Layher NASC YB DPS Ad SDAW.indd 2
For more than 75 years, Layher has focused on innovation not imitation. It’s why we remain the past, present and future of system scaffolding. 03/09/2021 09:42
NASC YEARBOOK 2022 CREAM OF THE CROP OVER THE NEXT 30 PAGES WE SHOWCASE THE NASC MEMBER PROJECTS AND PEOPLE SHORTLISTED FOR AN NASC AWARD NASC.ORG.UK AWARDS
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20 Caption xxxxxx xxxxxxx xxxxxxxxx NASC YEARBOOK 2022 SEVERN TRENT WATER, brick contact tank used to store The project presented various TRIMPLEY clean drinking water. The temporary challenges in terms of access roof was required to provide a required to the structure, sloping NASC Member: Altrad Services UK watertight structure whilst repairs grass foundations and various Main contractor: Severn Trent are carried out to the tank. obstructions along both elevations. Water (STW) Altrad constructed a 55m long They used a rolling roof method x 44m wide four-sided buttressed of installation to overcome the access Altrad Services UK was contracted independent free-standing scaffold issue but also because this allowed by STW to erect an access and roof using Altrad Plettac Contur system them to erect the entire scaffolding support scaffold around a concrete/ scaffolding. and roof from behind collective fall protection, with no requirement to crab along the beams at any point, thereby reducing work at height man THE PROJECT PRESENTED VARIOUS hours and risk. CHALLENGES...THE FREE-STANDING The free-standing nature of the NATURE, THE LONG TERM DURATION project, the long-term duration PROJECTS OVER £5 MILLION (18 months) and the exposed site AND THE EXPOSED SITE. THIS LED location meant that the uplift from ALTRAD TO MODEL THE STRUCTURE the roof and the overturning NASC.ORG.UK moment on the supporting TO CONDUCT A FULL 3D ANALYSIS AT scaffolding was very high. This led THE EARLY STAGES OF THE PROJECT Altrad to model the full scaffolding
FORTH RAIL BRIDGE, 21 FIRTH OF FORTH NASC member: Denholm Industrial Services Ltd Main contractor: Balfour Beatty / Network Rail In Spring 2019, Denholm Industrial Services Ltd was approached by Balfour Beatty to provide access solutions to allow the five spans of the Northern approach viaducts of the Forth Rail Bridge to be repainted. Denholm erected suspended access slung from the bridge steelwork with access via scaffold staircases and goods and personnel hoists. Each scaffold span was a 50m long x 10m wide x 10m high structure to conduct a full 3D Severn Water suspended birdcage with The design was created using a analysis at the early stages of the project by Altrad shrink-wrap encapsulation to the combination of historic drawings project. They were then able to outer faces. from the 1800’s and site surveys provide the main contractor with The scaffold was required to allow to determine the geometry of the very accurate leg (standard) loads the Denholm Industrial Services structure. The logistics of keeping up front, enabling them to install painting team access to all the the areas below the works safe suitable foundations under all Denhold Industrial steelwork sections on the bridge meant adopting safe methods of standard locations before the Services's spans and to collect and contain work to tether tools and scaffold work started. scaffolding on The all arisings from these re- equipment and erecting safety Forth Rail Bridge preservation works. netting in critical areas.
22 TOWN HALL, MANCHESTER NASC member: Brand Energy & Infrastructure Services UK Ltd T/A Lyndon SGB Main contractor: Lendlease Lyndon SGB was chosen as the external scaffolding contractor for the £300m renovation of the Grade 1 listed Manchester Town Hall by principal contractor Lendlease – one of the largest construction sites in Europe and currently the UK’s biggest single scaffolding contract. The Lyndon SGB scaffolding is in situ to give access to all elevations on the major renovation project, allowing Lendlease contractors to access no less than 34 chimneys, the three main towers and all areas of the remainder of the structure which require renovation works. Vast temporary roofs covering all existing the roofs are being provided – which will make up more than 10,000m 2 of weather protection. NASC YEARBOOK 2022 And there are hundreds of access platforms totalling 22,000m2 and multiple combined scaffold staircases totalling 450m in height – enough to reach the top of the Empire State building. The technically complex scaffolding works were designed in-house in the Lyndon SGB/BrandSafway group by four design engineers: one based in the UK, one in Australia and two in Holland. The temporary roof and the intricate more technically involved sections were designed in 3D. The scaffolding erection is being carried out by more than 50 skilled Lyndon SGB scaffolders, working on THE TECHNICALLY COMPLEX more than 200 scaffold structures SCAFFOLDING WORKS WERE – independents, birdcages, beam DESIGNED IN HOUSE BY FOUR DESIGN sections, staircases, chimney PROJECTS OVER £5 MILLION scaffolds, and temporary roofing – ENGINEERS: ONE BASED IN THE with a total weight of approximately UK, ONE IN AUSTRALIA AND TWO IN 3,700 tonnes. NASC.ORG.UK HOLLAND. THE TEMPORARY ROOF The Town Hall in Manchester has more WAS DESIGNED IN 3D than 200 scaffold structures
23 Connect used the Layher Allround system to provide access to the full perimeter of the new RC frame building. The scaffolding was erected to a total height of 37no. fully boarded 2m lifts, mini catch fans were installed and raised progressively around the perimeter as works developed. The scaffolding had many beamed areas around entrances and roofs. One of the roof areas was constructed using bespoke RMD gallows brackets with a step-by-step Risk Assessment Method Statement (RAMS) installation guide designed by Connect’s Temporary Works Design Team. Due to the shortage of space SMITHFIELD MEAT Smithfield Meat ONE STATION SQUARE, around site all of the loading bays MARKET LONDON Market under LONDON were cantilevered. scaffolding The scaffold layout and tie NASC member: JDC Scaffolding Ltd NASC member: Connect patterns had to be carefully designed Main contractor: PAYE Stonework Scaffolding Ltd and executed on site to ensure Main contractor: Kier Construction leg loads were not exceeded. This JDC Scaffolding has been involved involved collaboration with with this project since 2017. The works Connect Scaffolding Ltd supported Kier and the brickwork contractor at involve remedial works to the historic Kier Construction with scaffolding an early stage to agree on setting out Smithfield Meat Market, which was solutions during the construction and tie locations to ensure all work nearing collapse. The works have One, Station Square of a 22-storey residential building could be carried out with minimum involved shoring, protection and abuts a hotel on a site in Tottenham Hale. impact. general access in the building which will become the new Museum of London when it moves from Barbican. This phase of works is extremely design intensive and is based on the very specific “Constraints Document” produced by AKT 2. The design to date comprises a suite of 26 drawings for Phase 2 and 16 drawings for Phase 2A. The designed scaffolding works comprise of a construction deck to the whole footprint including large clear span areas, access to the existing roof dome, temporary roof coverage to the whole footprint – six separate temporary roofs, full height and full-length access to the existing roof lanterns, temporary bracing to the existing trusses, lateral restraint to the existing steel frame whist it is decoupled from the external walls during the demolition/new construction process.
24 PORTSOKEN STREET, LONDON NASC member: MR Scaffolding Services Ltd Main contractor: Oktra One Portsoken Street, measuring over 230,000 sq ft, is the largest design and build (D&B) project in the UK. Oktra is upgrading the building’s infrastructure to provide both BREEAM and BCO design standards, and has managed to add 30,000 sq ft of floor space by re-optimising the interior. In October 2019, MR Scaffolding Services was asked to design and provide demolition access scaffolding to a giant glass atrium extending to 47m meters high. Space House in Holborn MR was subsequently asked to provide a full public protection gantry, SPACE HOUSE, LONDON safe access, but also looks neat 3,000kg lifting frame and bridged for the prestigious development in access scaffold to the entire extent NASC member: Millcroft Services PLC this prominent location. of the structure to enable glass install Main contractor: Erith The project has involved close and facade renovation. collaboration between the skilled At the peak of the project, close Space House is a Grade II listed Millcroft team and the client. It has to 30 MR operatives were working office development located at required a proactive approach to on site at the same time, erecting One Kemble Street and 43-59 understanding the specific design different elevations. The sheer size Kingsway in London’s Holborn. and structural parameters involved of the scaffolding erected – totalling NASC YEARBOOK 2022 The development comprises two in order to deliver a neat solution that 203 tons – is impressive to behold buildings, both constructed of pre- could be achieved within the required and further complemented by the cast concrete; one in the form of a timeframe, budget and aesthetic complex tie configuration and bracing conventional office block, and the demands of the project. arrangement designed and installed other a circular tower. The buildings This project highlights Millcroft’s to provide global stability. are an iconic example of the 1960s multi-disciplinary expertise, the Operatives adhered to company commercial property boom and design engineering capabilities policy of six-point PPE and tethered 20th century architecture, and within the business and the tools at all times. Considering the they are now being refurbished by exceptional skill of their on-site scale and complexity of the project, Seaforth Land. teams. It also articulates their MR was proud to report no near Working for Erith, the demolition focus on health and safety and misses or safety incidents. contractor, Millcroft is currently commitment to respecting the fabric delivering an enabling package of of the built asset when designing and Over 200 tons of scaffold were erected on access and safety scaffolding to erecting a scaffold. Portsoken Street project facilitate strip out and demolition. This includes removal of all windows, which will be replaced during the construction phase. The challenging project has involved designing a scaffold for PROJECTS OVER £5 MILLION the full height of each building that does not tie into the facade. For the circular tower, this required the NASC.ORG.UK design and installation of a splayed scaffold that not only follows the shape of the building and provides
SAFE ACCESS SOLUTIONS SINCE 1988 Scaffold Contractors Ancillary Licenced Scaffolding 01793 480347 office@abbeyscaffold.com www.abbeyscaffold.com Abbey NASC 2022.indd 8 11/10/2021 15:02
26 MARBLE ARCH MOUND, LONDON NASC member: PHD Modular Access Services Ltd Main contractor: Westminster City Council and FM Conway Marble Arch Hill is a temporary installation commissioned by Westminster City Council as part of the Oxford Street District programme, adding a new attraction to the area from Summer 2021. The 25m tall mound is based on a scaffolding structure erected by Images© Simon at Aerial-Cam PHD in just 21 days. The structure was required to withstand significant loading in the form of foliage, in addition to the public access. The total weight of the structure is in excess of 130 tonnes and to Access was needed for Coity Castle conservation work counter this PHD utilised Layher system scaffolding to distribute the COITY CASTLE, the sloping ground within the load to ground level. There are 498 BRIDGEND moat can safely support the load legs (including the doubled legs and without exceeding or damaging the internal infills), made out of 2,144 NASC Member: Enigma Industrial the critical structural integrity. standards, and more than 25,000 Services Ltd Enigma’s delivered solution scaffolding components in place in Main Contractor: John Weaver requires minimal foundation total. (Contractors) Ltd excavations to reduce the risk of As part of the attraction PHD also compromising any below-ground erected an internal events space NASC YEARBOOK 2022 Coity Castle is a major Cadw archaeology. formed from Layher FW System conservation project to help protect The Enigma in-house design and beams spanning approximately and preserve the 12th century engineering team provided a 10m and accompanied with Layher historic buidling. Enigma was tasked bespoke scaffold solution using Protect panelling. with providing scaffolding for buttresses and bridging scaffold The structure utilises public access solutions. beams across the moat. To prevent access stairs to a loading of 5KN/m2 Appointed contractor John Weaver the monument stonework from and is fully compliant with building is completing the conservation becoming damaged, a screw tie regulations. To enhance public safety project on behalf of Cadw, the Welsh system with internal hooks was fixed PHD fabricated bespoke handrails Government’s historic environment into mortar joints. Additionally, to prevents falls but still maintains service, whose primary focus is to plan girders have been installed to views of the surrounding area. provide an accessible and well- further limit the number of physical protected historic environment ties into the historic structure. The Marble Arch Mound for Wales. This significant project incorporates many types of conservation work, including structural pinning, repointing and some rebuilding of sections of masonry, consolidating wall tops, and inserting missing lintels. PROJECTS OVER £5 MILLION To protect the historic site, all conservation project work is meticulously planned with CAD NASC.ORG.UK drawings and 3D photogrammetry to create preliminary plans for the external scaffold. This ensures 20_26 NASC22.large projects.indd 26 20/10/2021 10:18
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28 WELLINGTON MONUMENT NASC member: Apex Scaffolding (Exeter) Ltd Main contractor: National Trust SW/ Sally Strachey Historic Conservation Apex Scaffolding (Exeter) Ltd was given responsibility for providing access to Wellington Monument to allow repairs and refurbishment works to be undertaken. This was no easy task as the Grade 2 listed Monument is the tallest three-sided obelisk in the world, and three sided structures throw up the problem of how to join a continuous working platform to all faces. Apex managing director Glenn Haines, while pondering the issue, laid three pencils on top of one another and came across the solution. By erecting the third side with a slight drop, within the permissible dimensions of TG20:13, it meant that traditional 90º returns were not NASC YEARBOOK 2022 required, saving time and materials. Coupled with structural transoms, the design meant there was no need for ledger bracing, easing the passage of the larger stones across the working lifts. The scaffold was erected in just over eight weeks. A team of seven handled eight miles of tube, 23,000 fittings and 30t of water for kentledge. Wellington Monument: the tallest three- sided obelisk in the world “THE GRADE 2 LISTED MONUMENT IS THE TALLEST THREE-SIDED OBELISK IN THE WORLD, AND THREE SIDED STRUCTURES PROJECTS UNDER £5MILLION THROW UP THE PROBLEM OF HOW TO JOIN A CONTINUOUS WORKING PLATFORM TO NASC.ORG.UK ALL FACES"
HOULDSWORTH MILL, 29 STOCKPORT NASC Member: Abbi Access Services Ltd Main contractor: Wates Construction Abbi Access Services Ltd was contracted by Wates Construction to erect a temporary roof at Houldsworth Mill to allow Wates Construction to repair and replace the historic landmark’s roof membrane. As well as working in a live environment, with tenants of the converted mill living on site at all times, the size of the roof – measuring 60m x 40m – was the main challenge to overcome. Abbi Access covered this span using three Ubix Temporary Roof MUNICIPAL BUILDING, ad-hoc, unexpected, complex Heritage and Systems supported from 12 fully- LIVERPOOL works, producing designs and location issues boarded independent access scaffolds. temporary works sign off before at Liverpool's With approximately 50 per cent NASC member: Connolly work could begin. Municipal Building of this scaffolding not being able Scaffolding Ltd It was further complicated by to be grounded due to a series of Main contractor: Russell WBHO logistical issues, with the building low level outbuildings and roofs, located in the heart of the city, Abbi supported the structure with Connolly Scaffolding Ltd provided and a tight client-led programme Houldsworth Mill numerous suitably braced support a fully designed bespoke access of works. and its huge roof beam configurations. package, starting with every elevation being wrapped in double width (due to architectural features) tube and fitting scaffolding, including the 200ft clock tower. All elevations had to be fully sheeted in, to contain the cleaning and repair works that were being undertaken. A mixture of traditional tube and fitting and system scaffolds was incorporated into the design that best suited the area of refurbishment, which further made this project a unique one. The project, being a listed heritage project, required an extreme amount of flexibility and many adaptations. Due to the ever-changing landscape that refurbishments can produce, Connolly had to adhere to a multi-disciplined programme to interface all trades from stone masons, cleaners, painters, roofers to finishing trades whilst having the ability and skill to complete
30 NASC YEARBOOK 2022 SALTBURN The mammoth project was further held into place with a special quick RAILWAY VIADUCT complicated by poor groundworks curing resin. The ties then had to be beneath the arches and the need for tested using a special pull tester to NASC member: Crossway considerable trials to be undertaken determine the quality of the fixings. Scaffolding (Elland) Ltd to determine the best method of fixing Some had to be re-sited and retested Main contractor: AmcoGiffen to the brickwork, bearing in mind it is due to sub-standard brickwork. 150 years old. Crossway redesigned Crossway Scaffolding (Elland) Ltd the fixings by incorporating steel was brought in to provide access reinforcement bars, which were Saltburn railway viaduct to enable brickwork to be repaired on the Saltburn Railway Viaduct, a Grade 2 Listed rail bridge constructed between 1865 and 1872. During the build process, the client decided to have the whole structure, 250m long and 40m high, built at once PROJECTS UNDER £5MILLION rather than a section then moved. This required that 800 tonnes of equipment were used in this NASC.ORG.UK scaffolding package, including 2,265 metres or 1.40 miles of 1.28m deep beams to be in situ at the same time.
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32 NASC YEARBOOK 2022 BRADFIELD COLLEGE, H & H used a roof roll-out method which enabled the roof to be built PANGBOURNE from a safe working platform, NASC member: H&H Contract using full collective fall prevention Scaffolding Ltd methods, and then rolled into Main contractor: Beard position. At the end of the project it also H&H Contract Scaffolding Ltd was made dismantling the roof much tasked with erecting a temporary easier while also minimising the risk roof to cover Bloods Corridor at the of inadvertently damaging the newly Grade 2 Listed Bradfield College to refurbished roof. enable extensive roof refurbishments Andy Thomas, managing director, to take place. said: “This was yet another example Bradfield College with asymmetric H&H installed an asymmetric of where involving H&H from the solution to its tall chimney stacks polygonal temporary solution as this earliest stages of a project helped would fit over the building’s tall, ornate to deliver benefits all round. chimney stacks, optimise the working Collaborating with the design team PROJECTS UNDER £5MILLION area beneath, minimise the amount of helped us to refine the scaffolding scaffolding required and significantly design to optimise its performance, reduce the weight of the roof. while minimising the number NASC.ORG.UK The project was complicated of components, thus achieving through restricted access area that significant cost savings on the prevented using a crane. As such, project.”
ALWAYS THINKING ||| ALWAYS SAFE innovative engineering intelligent design Call now: 020 3781 7771 TONE Scaffolding Services HQ Green Lane Sawmills, Green Lane, Outwood, Redhill, Surrey RH1 5QP Email: solutions@tonescaffolding.co.uk www.tonescaffolding.co.uk NATIONAL ACCESS & SCAFFOLDING CONFEDERATION 210905-NASC-2021 AdvertX3-V1.indd 1 23/09/2021 10:32
34 NORTHCOTE HOUSE, weather and also the additional track fixed to the scaffolding running ASCOT loads through the installation of the length of both sides the large temporary roof. of the building. This ensured that the NASC member: LTC Scaffolding Ltd To avoid working at height, scaffolders were never working on a Main contractor: Zenith Construction LTC erected a large Gable end leading exposed edge as they were scaffolding which enabled us to always working within the safe zone LTC Scaffolding Ltd was approached use an aluminium systemised roof of the gable end scaffolding. in June 2020 to provide scaffolding system that could be erected from that fully encapsulated the neo- the gable end scaffolding NASC YEARBOOK 2022 Georgian building’s facades and roof and progressively rolled out on a Tesra House (below) while extensive refurbishment works are undertaken. As a Grade 2 listed building, it was identified at a very early stage that no traditional scaffolding ties could be anchored into the façade of the building. Therefore, the scaffolding had to be totally freestanding and able to withstand the imposed loads from the inevitable inclement British Northcote House (top and below) TEESRA HOUSE, and most glamorous ex-naval PLYMOUTH establishment in the country. LTC installed tube and fitting NASC member: LTC Specialist scaffolding and HAKI loading bays and Scaffolding Ltd staircases around the eight-storey Main contractor: Henry W building and supported the complete Pollard & Sons front elevation from a designed PROJECTS UNDER £5MILLION beamwork bridging system. This was LTC Specialist Scaffolding Ltd required as the ground conditions, provided the internal and external projecting balconies and weather NASC.ORG.UK scaffolding with associated services conditions – with the building exposed to the latest phase of the £120m and close to the sea – presented redevelopment of one of the oldest safety challenges.
ALWAYS THINKING ||| ALWAYS SAFE innovative engineering intelligent design Call now: 020 3781 7771 TONE Scaffolding Services HQ Green Lane Sawmills, Green Lane, Outwood, Redhill, Surrey RH1 5QP Email: solutions@tonescaffolding.co.uk www.tonescaffolding.co.uk NATIONAL ACCESS & SCAFFOLDING CONFEDERATION 210905-NASC-2021 AdvertX3-V1.indd 2 23/09/2021 10:32
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OXBURGH HALL, 37 NORFOLK NASC member: Rise Scaffold Services Ltd Main contractor: Messenger Construction/National Trust Rise Scaffold Services Ltd was tasked with erecting full encapsulation scaffolding at Oxburgh Hall with full access for renovation works while providing full access for the public for the duration of the project. The design considerations were very unusual, with the presence of a water-filled moat that could not be drained as the banks are reliant on the water pressure to remain in place. SELFRIDGES, Selfridges has no straight elevations The decision was made to BIRMINGHAM spread the imposed load from the scaffolding evenly over an uneven NASC member: Midland Scaffolding Looking at the design drawings bed with the use of submerged sub- Services Ltd gave a much more detailed view of the sea sandbags. These were positioned Main contractor: BAM Construction challenges, starting with scaffolding in the moat, so they moulded to the that is 10 boards wide at the base contours of the base. The refurbishment of the Selfridges extending to 24 boards wide at its A Ubix roof was then constructed store in Birmingham was anything maximum in the “belly” of the vertical and rolled into position using the NASC YEARBOOK 2022 but straightforward. Midland face. This, as the design shows, was Dessa Trax system. Once in place, a Scaffolding Services Ltd was cantilever on cantilever on cantilever. pinned eaves bracket was installed brough in at design stage to provide The scaffolding also had to be to allow the structure to settle on guidance on how scaffolding could built in 2400, 3000 and 4000 facets the moat elevation without applying be erected to provide safe working to the whole length of the building, adverse displacement loads back platforms to the whole of the building, and the facet gap in the platform into the scaffolding. The entire together with a temporary roof cover, covered in a shaped section of 25mm scaffolding was then covered in fire to allow work to replace the outside ply. Midland had these made using retardant sheeting. To allow for the render whilst the store was kept state of the art laser cutters that also installation of the steels and timbers, open and trading at all times. cut all edges at 45 degrees to ensure an internal Niko running beam system This meant the designs had to there were no trip hazards. There was installed to the underside of the incorporate both private tunnels 60 were more than 3,000 shaped ply temporary roof to resolve the clients mtrs long for Selfridges staff as well facets fixed on this job. manual handling issues. as public tunnels and gantries due to the 24/7 bus stops that could not be closed or relocated. The scaffolding around the building also posed an incredible challenge as the store curves longitudinally, vertically and horizontally. In fact, PROJECTS UNDER £5MILLION there is not one straight elevation in the whole project. NASC.ORG.UK Oxburgh Hall's moat presented a unique challenge for scaffolding design
38 FREEMASONS HALL, SOUTHAMPTON DOCKS window before the next shipment containing thousands of items of LONDON NASC member: Vision Scaffolding produce that would become waste NASC member: RPF Scaffolding Ltd Solutions Ltd if the refrigerated containers Main contractor: United Grand Main contractor: DP World were not up and running in time. Lodge of England Vision used Plettac Metrix Vision Scaffolding Solutions Ltd system scaffolding to complete RPF Scaffolding Ltd was was contacted by DP World to the task, owing to both the commissioned by the United Grand urgently replace an existing product’s efficiency in erection NASC YEARBOOK 2022 Lodge of England to provide access scaffolding structure on site that time and suitability as a long-term to repair the unsafe and precarious had become unfit for use in providing structure. ceiling mosaic murals in the iconic access to refrigerated shipping Standing at 6m high and 150m Grand Temple at their Headquarters containers used to store bananas long complete with supporting in London’s West End. and other produce as they arrive buttresses, with the main scaffold The remit was to supply a fully through the port. consisting of a foot-tie lift, two encapsulated double boarded There was an incredibly small decked lifts and two intermediate platform to all elevations of the timescale to design, obtain the structural lifts, the access gantry Grand Temple, undertaken out of scaffolding materials and erect was erected by five operatives in hours to avoid any disruption to the scaffolding due to the small only four days. their daily operations but also to fully suspend the entire Structure from a total of 28 50mm ceiling Fitting around shipment times was a challenge at Southampton Docks tube pockets at 1.8m centres thus allowing meetings and events in the Temple to carry on seamlessly. With the assistance of RDG Engineering, RPF designed and constructed four 24 metre long shrink-wrapped access platforms PROJECTS UNDER £5MILLION all suspended from a 96m long roof void gantry to support the load. NASC.ORG.UK Above: the Freemason's Grand Temple 28_41 NASC22.small projects.indd 38 15/10/2021 18:01
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Theatre Royal, Drury Lane 2020 70 years of scaffolding success Innovative scaffolding solutions since 1950 Traditional Scaffolds | System Scaffolds | Powered Access | Emergency Service 24/7-365 Media & Events Stands | Temporary Roofs | Crowd Control | In-house Design and Costings As a Royal Warrant Holder, Coventry Scaffolding is no ordinary scaffolding company. We provide the same high level of service and customer care for office refurbishments and new build sites, as we do for any of the Royal Palaces we help restore. And as a full member of the NASC, we pride ourselves by working in the safest possible manner with a highly competitive pricing structure. However, we don’t want to rest on our laurels and are constantly striving to improve the level of service we provide, helping to make us the best access and scaffolding contractor around. 020 8659 8888 @COVENTRY_SCAFF coventryscaffolding coventryscaffolding.com
41 NORWICH CITY FC ST ANDREW’S HOUSE, Glass installation at Norwich City FC EDINBURGH NASC member: Tubes Scaffolding Ltd NASC member: City Access At the front elevation of the Main contractor: PJ Spillings Scaffolding Ltd building, access was only required Main contractor: MPACT Group to reach seven large statues and Main contractor PJ Spillings was decorative stonework and so contracted to replace four sections City Access Scaffolding Ltd provided bridging was utilised. Rather than of glass above the media pods, access for external repairs and bridge the entire length, City Access NASC YEARBOOK 2022 a requirement for the club to hit restoration works on St Andrew’s constructed a central tower, relieving Premiership criteria. The challenge House, one of Edinburgh’s most the stresses of a major beam section was to replace the glass in one prominent listed landmark buildings. and effectively creating two smaller complete section. The project consisted of a number bridges aided with pick-up tubes. Tubes Scaffolding Ltd worked of phases, each of which brought its For the South Boundary Wall, a closely with PJ Spillings to produce own challenges, further complicated curved and returned retaining wall, a bespoke design, which required by inaccurate historical drawings. set upon a steep and dangerous rock the support, transportation and This required City Access to adapt embankment, band and plate anchors installation of glass panels to the plans throughout the works and were put into the stonework at the base gantry. The project involved two clear communication between the level and 1m above, with a vertical tube large loading towers either side, both operative and management teams. between each band and plate and a tie of which had a 500kg runway beam tube connecting to both standards at on each tower. The towers provided St Andrew's House each tie height. a lifting beam to connect the glass and lift into the air. The loading capabilities of the scaffolding was way beyond what a TG20:21 scaffold would be. Access was tricky too and materials had to be carried through PROJECTS UNDER £5MILLION stadium seating areas. The timeframe to complete the project was a major challenge. The NASC.ORG.UK scaffolding was dismantled a day before the first match!
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