BIOSTAT STR Generation 3 and BIOBRAIN Automation Platform - Commercial Manufacturing - Sartorius

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BIOSTAT STR Generation 3 and BIOBRAIN Automation Platform - Commercial Manufacturing - Sartorius
BIOSTAT STR®
Generation 3
and BIOBRAIN
Automation Platform
Commercial Manufacturing
BIOSTAT STR Generation 3 and BIOBRAIN Automation Platform - Commercial Manufacturing - Sartorius
Engineered for Quality
and Precision
The BIOSTAT STR® Generation 3 single-use bioreactor system is now                     	Optimize  capital costs
powered by BIOBRAIN, the new automation platform with data-driven                        Reduce   operating
                                                                                      	Enhanced safety and  expenses
software and a comprehensive suite of analytical tools. The system easily             	optimized space
integrates into your existing process infrastructure and consistently
­delivers outstanding speed, quality, and productivity up to 2,000 L.                 	Improve  productivity and
 The BIOSTAT STR® system supports the intensification of your seed                       ease of use
 train process. Start working at lower volumes, skip one or two steps in              	Increase facility throughput
 your seed train while still generating an adequate number of cells.

Maximize Quality and Consistency   
 BIOSTAT STR® system simplifies            cell densities. The complete control       The Sartorius scaling tool accurately
technology transfer between                of the raw materials, the extrusion        predicts conditions required to scale
­production scales and ensures             process and the bag assembly               your process by considering volumes,
 consistent quality without surprises      guarantee consistent lot-to-lot cell       process parameters, and any
 and re-optimization.                      growth performance. The thickness,         ­constraints to identify those process
                                           strength and flexibility of the             parameters required to achieve your
The Flexsafe STR® bags with                ­polyethylene film enhances the             goals. Our technical support team can
­optimized resin formulation and            mechanical robustness of Flexsafe®         assist you with standard operating
 minimized additive package                bags, making it ideal for all biopro-       procedure (SOP) conversion from
 lead to cell viability and higher         cessing applications.                       your existing scale or technology.

 The BioPAT® toolbox helps you realize the full potential of intensified processing
by improving output through automated feed and bleed, better process
­visibility, and by reducing risks associated with manual sampling and control.

                                                                                      01 BioPAT® ViaMass
                                                                                         In-line monitoring of viable biomass
                                                                                         and automated cell bleed control

                                                                             03
                                                                                      02 BioPAT® Trace
                                                                                         On-line monitoring of glucose and
                                                                                         lactate and automated feed control

                                                                                      03 BioPAT® Foam
                                                                             05          Monitoring of foam level with alarming
                                                                                         and interlock functionalities

                                                                                      04 Electrochemical single-use pH sensors

                                                                     04               05 BioPAT® Xgas
                                                                                         Oxygen-carbon dioxide sensor
                                                                                         featuring automatic compensation of
                                                                                         humidity and pressure

                                                                                          BioPAT® Spectro
                                                             01 02
                                                                                          Unlock the full potential of Raman
                                                                                          spectroscopy
BIOSTAT STR Generation 3 and BIOBRAIN Automation Platform - Commercial Manufacturing - Sartorius
Flex Your Production
The BIOSTAT STR® system with a           organizational racks for pumps            options on a magnetically coupled
working volume from 12.5 L to 2000 L     and balances together with cable          center-line shaft that deliver
and BIOBRAIN automation platform         and tubing organizers plus flexible       ­homogenous mixtures quickly, even
provides you the flexibility and power   ­document tray fit in perfectly.           at high volumes and low mixing
to adapt on-demand.                                                                 speeds.
                                         Each bioreactor has a fully scalable,
The fully configurable control tower     stirred-tank design and offers high        On top of that, BIOSTAT STR® sup-
can be used interchangeably with         performance across a range of             ports connection to Repligen’s XCell™
any bag holder size. The advanced        processes including high-cell density,    ATF cell retention devices to
user interface and improved connec-      micro carrier and perfusion. The          increase the cell density and
tivity make bioreactor ­operation        Flexsafe STR® bags are designed           ­productivity and enables process
more streamlined. Furthermore, the       with multiple sparger and impeller         intensification.

Attain Operational Excellence
The BIOSTAT STR® system provides
different control options to let you       Are you an Emerson DeltaV™ user?

-                                          ---
choose the best integration into your      Benefit from the native DeltaV™ solution.
existing process infrastructure.
                                           Technical advantages:
	Local management via control               Complete mapping of your BIOSTAT® system

-
  tower including BIOBRAIN                   Full access to all process values and controller parameters
  ­automation platform with                  Sartorius DeltaV™ library to manage sensors, actors and advanced analytics
   ­connection to data historians
	Full process management via              The integration for native DeltaV™ comes with local support of an experienced
    distributed control systems e.g.       project team which provides support from initial design to final installation.
    Emerson, Siemens or Rockwell

                                                                                               Find out more
                                                                                                For more information, please visit
                                                                                                sartorius.com/biostat-str
BIOSTAT STR® Generation 3 Configurations
Our commerical manufacturing solutions have been predesigned into three configurations
with flexible options and easy upgrades. Select the configuration that best fits your current
needs and can conveniently adapt to any future requirements.

                                                            Essential    Performance     Performance Plus

Perfusion ready

Process Analytical Technologies (PAT) Toolbox

BioPAT® Foam                                                 Optional      Optional

BioPAT Trace
         ®
                                                                           Optional          Optional

BioPAT ViaMass
         ®
                                                                           Optional          Optional

BioPAT Xgas
         ®
                                                                           Optional          Optional

BioPAT Spectro
         ®
                                                                           Optional          Optional

Electrochemical pH sensor

Peripherals

No. of external pumps                                           2             4                   4

Load cells

Mass flow controller                                            6             6                   6

Flexsafe STR® bags

Sartocheck® bag tester                                       Optional      Optional

Integration Capabilities

Recipe editing and execution

Local data storage

Native Emerson DeltaV™

Siemens SIMATIC PCS 7

Process design support and services

Sales and Service                                  Germany                                            USA
                                                   Sartorius Stedim Biotech GmbH                      Sartorius Corporation
Contacts                                           August-Spindler-Strasse 11                         565 Johnson Ave.
                                                   37079 Goettingen                                   Bohemia, NY 11716
For further contacts, visit                        Phone +49 551 308 0                                Phone +1 631 254 4249
sartorius.com
                                                   China                                              Singapore
                                                   Sartorius Stedim Biotech (Beijing) Co., Ltd.       Sartorius Stedim Singapore Pte. Ltd.
                                                   No. 33 Yu’An Road                                  10 Science Park Rd
                                                   Konggang Industrial Zone B                         The Alpha #02-13/14 Singapore
                                                   Shunyi District                                    Science Park II
                                                   Beijing 101300                                     Singapore 117684
Specifications subject to change without notice.   Phone +86 10 8042 6300                             Phone +65 6872 3966
Copyright Sartorius Stedim Biotech GmbH
DIR: 2577549-000-00
Status: 03 | 2020
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