ATR 121-141 - Momentum Automation
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ATR 121-141 Controller / Regolatore User manual / Manuale d’uso
Summary 1 Safety guide lines.................................................................................5 2 Model identification............................................................................6 3 Technical data.......................................................................................6 3.1 General features.......................................................................6 4 Hardware features...............................................................................7 4.1 Software features.....................................................................8 5 Dimensions and installation.............................................................8 6 Electrical wirings..................................................................................9 6.1 Wiring diagram........................................................................9 7 Display and keys functions..............................................................13 7.1 Numeric indicators (Display)..............................................13 7.2 Meaning of status lights (Led)............................................13 7.3 Keys............................................................................................13 8 Controller functions..........................................................................14 8.1 Modifying main setpoint and alarm setpoint values..14 9 Tuning...................................................................................................15 9.1 Auto-tune.................................................................................15 9.2 Manual tuning........................................................................15 9.3 Automatic tuning ..................................................................16 9.4 Memory card (optional).......................................................16 9.5 Latch On function..................................................................17 9.6 Dual action Heating-Cooling.............................................19 10 Dead band function..........................................................................21 11 Serial communication......................................................................22 12 Configuration......................................................................................26 12.1 Modify configuration parameters.....................................26 12.2 Loading default values.........................................................26 12.3 Configuration parameters...................................................27 13 Alarm Intervention Modes...............................................................35 14 Table of anomaly signals.................................................................38 15 Summary of Configuration parameters......................................39 User manual - ATR121/141 - 3
Sommario 1 Norme di sicurezza............................................................................41 2 Identificazione del modello.............................................................42 3 Dati tecnici...........................................................................................42 3.1 Caratteristiche generali........................................................42 4 Caratteristiche hardware.................................................................43 4.1 Caratteristiche software..................................................... 44 5 Dimensione e installazione............................................................ 44 6 Collegamenti elettrici.......................................................................45 6.1 Schema di collegamento.....................................................45 7 Funzione dei visualizzatori e tasti.................................................49 7.1 Indicatori numerici (display)...............................................49 7.2 Significato delle spie di stato (led).....................................49 7.3 Tasti............................................................................................49 8 Funzioni del regolatore....................................................................50 8.1 Modifica valore setpoint principale e setpoint di allarme..............................................................50 9 Tuning...................................................................................................51 9.1 Auto-tune.................................................................................51 9.2 Lancio del tuning manuale.................................................51 9.3 Tuning automatico ...............................................................52 9.4 Memory card (opzionale).....................................................52 9.5 Funzione Latch On.................................................................53 9.6 Funzionamento in doppia azione (Caldo-Freddo).......55 10 Funzione banda morta....................................................................57 11 Comunicazione seriale.....................................................................58 12 Configurazione...................................................................................61 12.1 Modifica parametri di configurazione.............................61 12.2 Caricamento valori di default.............................................62 12.3 Parametri di configurazione...............................................63 13 Modi d’intervento allarme..............................................................72 14 Tabella segnalazioni anomalie......................................................75 15 Promemoria configurazione...........................................................76 4 - ATR121/141 - Manuale d’uso
Introduction Thank you for choosing a Pixsys controller. Versions with three/four digits display are available and the device fits a wide range of applications with the most diverse sensors like temperature/humidity/pressure sensors or linear potentiometers. Output options include both relay and SSR logic, but it is possible to configure the unit also as indicator for installations that do not require control or alarm ouputs. PID and Autotune allow to adapt the regulation algorithm to the installation , while LATCH ON function speeds up the device calibration when linear potentiometers are used. As on the latest Pixsys instrumentation, the configuration is further simplified by the Memory cards which are provided with internal battery and therefore do not require cabling to power the controller. 1 Safety guide lines Read carefully the safety guidelines and programming instructions contained in this manual before using/connecting the device. Disconnect power supply before proceeding to hardware settings or electrical wirings. Only qualified personnel should be allowed to use the device and/or service it and in accordance to technical data and environmental conditions listed in this manual. Do not dispose electric tools together with household waste material. In observance European Directive 2002/96/EC on waste electrical and electronic equipment and its implemen- tation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility. User manual - ATR121/141 - 5
2 Model identification ATR121-141 AD 12..24Vac ±10% 50/60Hz 12..35Vdc ATR121-141 A 24 Vac ±10% 50/60 Hz ATR121-141 B 230 Vac ±10% 50/60 Hz ATR121-141 C 115 Vac ±10% 50/60 Hz ATR121-141 ADT 12..35Vdc + RS485 Relay Q2 not available, alarm function available on SSR output. 3 Technical features 3.1 General features 3 displays (0,56 inch) on ATR121 Display 4 displays (0,40 inch) on ATR141 + 3 leds (Out1 , Out2 , Fnc) Operating 0-40°C temperature Humidity 35..95uR% IP65 (front panel) with gasket - IP30 (box) Sealing IP20 (terminals) Material Polycarbonate UL94V2 self-extinguishing Weight Approx. 100 gr. ATR121/141-A: 2,6VA max ATR121/141-B: 4,4VA max Power ATR121/141-C: 5,7VA max consumption ATR121/141-AD: 2,4VA max ATR121/141-ADT: 2,6VA max 6 - ATR121/141 - User manual
4 Hardware features AN1. Configurable via Tolerance (25°C) software. Thermocouple +/-0.5 % ± 1 digit (full type: K, S, R, J. Automatic scale) for thermocouple compensation of cold input, thermo- junction from 0°C to resistance and V/mA. 50°C. Analogue Cold junction accuracy Thermoresistance: inputs 0.2°C/°C PT100, PT500, PT1000, Impedance: Ni100, PTC1K, NTC10K 0-10V: Ri>110KΩ (β 3435K). Linear: 0-10V, 0-20mA: Ri
4.1 Software features Regulation ON-OFF with hysteresis. algorithms P, PI, PID, PD with proportional time Proportional band 0..999°C or °F Integral time 0..999s (0 excludes integral function) Derivative time 0..999s (0 excludes derivative function) Manual or automatic Tuning, configurable Controller alarm, protection of command and alarm functions setpoints, heating/cooling PID function. 5 Dimensions and installation Memory Card (optional) with battery Cod. 2100.30.005 Cod. 2100.30.003 42mm insert memory card inserimento memory card 8 - ATR121/141 - User manual
6 Electrical wirings Although this controller has been designed to resist electromagnetic interferences in industrial environments, please observe following safety guidelines: • Separate control line from power wires. • Avoid proximity of remote control switches, electromagne- tic contactors, powerful engines and in all instances use specific filters. • Avoid proximity of power groups, especially those with phase control 6.1 Wiring diagram Models: ATR121-AD / ADT and ATR141-AD / ADT ATR121/141 - AD: Class 2 source 12..24Vac ±10% 50Hz/60Hz 12..35 VDC 12..24 VAC 1 - 12..35Vdc (comply with polarity) NB: version “T” with RS485 only 12..35Vdc + 2 Use copper conductors only Models: ATR121 - A - B - C and ATR141 - A - B - C ATR121/141 - A: 24Vac ±10% 50/60Hz Class 2 source 1 Vac supply ATR121/141 - B: 230Vac ±10% 50/60Hz ATR121/141 - C: 115Vac ±10% 50/60Hz 2 Use copper conductors only User manual - ATR121/141 - 9
AN1 Analogue Input For thermocouples K, S, R, J. • Comply with polarity • For possible extensions, use compensated cable and terminals Shield/Schermo suitable for the thermocouples used(compensated) 11 - • When shielded cable is used, it should Tc + be grounded at one side only 12 (only for models: AD / ADT) For a correct functioning of the device, use sensors insulated from the ground. Otherwise, use a single transformer isolated for each instrument. For thermoresistances PT100, NI100 • For the three-wire connection use wires Shield/Schermo with the same section • For the two-wire connection 10 PT/NI100 short-circuit terminals 10 and 12 • When shielded cable is used, it should 11 be grounded at one side only 12 ROSSO 10 BIANCO 11 ROSSO 12 For thermoresistances NTC, PTC, PT500, Shield/Schermo PT1000 e potentiometers 10 • When shielded cable is used, it should PTC/NTC be grounded at one side only to avoid 11 ground loop currents 10 - ATR121/141 - User manual
9 Shield/Schermo For linear signals V/mA 10 • Comply with polarity +VDC • When shielded cable is used, it should 11 - be grounded at one side only V/I 12 + Examples of connection for linear input 12 0...10V For signals 0….10V • Comply with polarity 11 For signals 0/4….20mA with three-wire C sensor 12 0/4...20mA • Comply with polarity C = Sensor output 11 B B = Sensor ground A = Sensor power supply (12V/30mA) 9 A PRESSURE TRANSMITTER SENSORE DI PRESSIONE Versions AD / ADT: 12..24Vdc / 30mA Versions A-B-C: 8Vdc / 20 mA C For signals 0/4..20mA with external power 12 0/4...20mA of sensor 11 B EXTERNAL SUPPLY • Comply with polarity ALIMENTAZIONE ESTERNA C = Sensor output PRESSURE TRANSMITTER SENSORE DI PRESSIONE B = Sensor ground C For signals 0/4...20mA with two-wire sensor 12 4...20mA • Comply with polarity A C = Sensor output 9 A = Sensor power supply PRESSURE TRANSMITTER Versions AD / ADT: 12..24Vdc / 30mA SENSORE DI PRESSIONE Versions A-B-C: 8Vdc / 20 mA User manual - ATR121/141 - 11
Serial input RS485 Modbus RTU communication - 6 RS485 Do not use LT (line termination) + 7 Shield/Schermo resistors • For networks with more than five 11 instruments supply in low voltage Relay outputs Capacity: • Q1 (ATR121/141 A-B-C): 8A, 250Vac, resistive loads, 105 operations • Q1 (ATR121/141 AD/ADT): 10A, 250Vac, resistive loads, 105 operations 7 Q2 • Q2 (not on ATR121/141 ADT): 5A, 250Vac, 6 resistive loads, 105 operations 5 Q1 4 3 SSR output SSR command output 12V/30mA 8 SSR Versions AD / ADT: 12..24Vdc / 30mA Versions A-B-C: 8Vdc / 20 mA 9 12 - ATR121/141 - User manual
7 Display and keys functions 2 3 4 6 8 5 1 7 7.1 Numeric indicators (Display) 1 1234 Normally displays the process. 7.2 Meaning of status lights (Led) ON when command output is active. When 2 OUT1 it flashes, display shows the command output setpoint (which can be modified by arrow keys). ON when alarm output is active. When it flashes, 3 OUT2 display shows the alarm output setpoint (which can be modified by arrow keys). ON when the controller communicates via serial 4 L1 port. 7.3 Keys • Allows to decrease main setpoint. • During configuration it allows to scroll through parameters and to modify them togheter with 5 SET . • If pressed after SET , it allows to decrease the setpoints (command with OUT1 flashing/ alarm with OUT2 flashing). User manual - ATR121/141 - 13
• Allows to increase main stepoint. • During configuration it allows to scroll through parameters and to modify them togheter with 6 SET . • If pressed after SET , it allows to increase the setpoints (command with OUT1 flashing/ alarm with OUT2 flashing). • If pressed once it allows to visualize the command setpoint. 7 SET • If pressed twice it allows to visualize the alarm setpoint. • Allows to modify configuration parameters. • Allows to run the manual Tuning function. 8 FN C • Allows to enter/exit from configuration. 8 Controller functions 8.1 Modifying main setpoint and alarm setpoint values Setpoint value can be changed by keyboard as follows: Press Display Do Increase or decrease Display shows the the main setpoint 1 command setpoint value. or SET and OUT1 flashes. Afer 4s display shows the process. Increase or decrease Display shows the the alarm setpoint 2 2 volte SET alarm setpoint and value. OUT2 flashes. After 4s display shows the process. 14 - ATR121/141 - User manual
9 Tuning Tuning procedure allows to calculate PID parameters to obtain a good regulation. It means a stable control of temperature/ process on setpoint without fluctuations and fast response to deviations from setpoint caused by external noises. Tuning procedure includes calculation and setting of the following parameters: • Proportional band (system inertia in °C if temperature). • Integral time (system inertia expressed in time). • Derivative time (defines the intensity of the controller reaction to the variation of the measured value, normally ¼ of integral time). During Tuning procedure, it is not possible to change the setpoint. 9.1 Auto-tune Tuning procedure calculates the controller parameters and can be manual or automatic according to selection on par. 27 tun | tune. 9.2 Manual tuning Manual procedure allows the user greater flexibility to decide when to update PID algorithm parameters. It can be enabled selecting Man on par. 27 tun | tune. •Tuning launch: Press FNC , display shows t.of, pressing it visualizes process value and tun | tune (alternately) up to procedure completion (it can take some minutes). To cancel procedure press FNC and after to select t.of. User manual - ATR121/141 - 15
9.3 Automatic tuning Automatic tuning activates whenever the controller is switched on or when the setpoint is modified to a value over 35%. It can be enabled selecting aut | auto on par. 27 tun | tune. To exit Tuning and keep P.I.D. values unchanged, press FNC then to select t.of. 9.4 Memory card (optional) Parameters and setpoint values can be duplicated from one controller to another using the Memory card. 2 modes are available: • With the controller connected to the power supply: Insert the memory card when the controller is off. At starting display shows (only if the correct values are saved in the memory card). Pressing display shows m-Ld. Confirming with FNC , the controller loads the new data and starts again. Pressing display shows m-no and the controller starts keeping values unchanged. PIXSYS 1 CN1 6 Memory Card (optional) Memory Card (optional) Cod. 2100.30.005 with battery/con batteria Cod. 2100.30.003 U1 C1 6 CN1 1 16 - ATR121/141 - User manual
• With the controller not connected to power supply: The memory card is equipped with an internal battery with an autonomy of about 1000 operations (button battery 2032, replaceable). Insert the memory card and press the programming button . When writing the parameters, the led turns red and on completing the procedure it turns green. It is possible to repeat the procedure without any particular attention. NB: it is not possible to transfer parameters to a device with different code: red LED is ON. Updating Memory Card Insert memory card when controller is on, to copy parameters. Enter configuration and change at least one parameter. Exit configuration. Changes are saved automatically. 9.5 Latch On function For use with input po1 (potentiometer ≤ 6K) and po2 (potentiometer ≤150K ) and with linear inputs (0..10Volt, 0/4..20mA), it is possible to associate start value of the scale (par. Lo. n.) to the minimum position of the sensor and value of the scale end (par. Hi. n.) to the maximum position of the sensor. It is also possible to fix the point in which the controller will display 0 (however keeping the scale range between Lo. n. and Hi. n. ) using the “virtual zero” option by setting u.0m or u.0s on par. 8 Lat | Latc. If u.0s is selected, lthe virtual zero will reset after each activation of the device; with u.0m, the virtual zero remains fixed once tuned. To use the LATCH ON function configure according to required operation the par. 8 Lat | Latc1. For the calibration procedure refer to the following table: 1 The tuning procedure starts by exiting the configuration after changing the parameter. User manual - ATR121/141 - 17
Press Display Do Exit parameters Place the sensor on configuration. minimum operating 1 FNC Device visualizes value (associated with alternately process Lo. n) and Lat Place the sensor on Set the value on maximum operating 2 minimum. value (associated with Display shows Lo Hi. n) To exit standard Set the value to procedure press . For 3 maximum. “virtual zero” settings The display shows HiG place the sensor on the zero point. Set the virtual zero value. Display shows uir N.B.: For selection of To exit procedure press 4 SET u.0s the procedure FNC . in point 4 should be followed on each re-activation. Max Min Zero 18 - ATR121/141 - User manual
9.6 Dual action Heating-Cooling The ATR121/141 is suitable also for systems requiring a combined heating-cooling action. Command output must be configured as Heating PID (par.11 reG. = Hea | Heat and par. 15 p.b. greater than 0), and one of the alarm must be configured as cooling action (par. 19 AL. = coo | cooL. Command output must be connected to the actuator responsible for heating action while the alarm output will control cooling action. • Parameters to configure for the Heating PID are: reG. = Hea | Heat Command output type (Heating) p.b.: Heating proportional band t.i. : Integral time of heating and cooling t.d.: Derivative time of heating and cooling t.c.: Heating time cycle • Parameters to configure for the Cooling PID are: AL. = coo | cooL. Alarm selection as cooling p.b.m : Proportional band multiplier ou.d | ou.d.b.: Overlapping/Dead band t.c.2: Cycle time for cooling output Parameter p.b.m (that ranges from 1.00 to 5.00) determines the proportional band of cooling basing on the formula: Cooling proportional band = p.b. * p.b.m This gives a proportional band for cooling which will be the same as heating band if p.b.m = 1.00, or 5 times greater if p.b.m = 5.00. Integral time and derivative time are the same for both actions. Parameter ou.d | ou.d.b. determines the overlapping percentage between the two actions. For systems in which the heating and cooling output must never be simultaneously active a dead band (ou.d | ou.d.b. ≤ 0), can be configured, and viceversa an overlapping (ou.d | ou.d.b. > 0): User manual - ATR121/141 - 19
xx = COOL = COOL x = COOL SPV SPV 0 > 0 SPV >0 3 PV PV (HEAT) (HEAT) PV (HEAT) ACTIVE COMMAND ACTIVE COMMAND OUTPUT OUTPUT (HEAT) (HEAT) ACTIVE COMMAND OUTPUT (HEAT) ACTIVE ALARM ACTIVE ALARM OUTPUT OUTPUT (COOL) (COOL) ACTIVE ALARM OUTPUT (COOL) Parameter t.c.2 has the same meaning of the cycle time t.c. for heating. Parameter co.f | coo.f (cooling fluid) pre-selects the proportional band multiplier P.b.m and the cooling PID cycle 20 - ATR121/141 - User manual
time t.c.2 basing on the type of cooling fluid: co.f | coo.f Cooling fluid type P.b.m t.c.2 Air Air 1.00 10 oiL Oil 1.25 4 H2o Water 2.50 2 10 Dead band function The dead band function (enabled selecting F.b.M on par. 28 FNc | Func.) creates a band within which the relays are both open or closed. In heating functioning (par. reG. selected on Hea | Heat), the intervention threshold of the alarm relay will be SET1 - SET2 (with hyseresis selected on par. sYc) while the intervention threshold of the command relay will be SET1 + SET2 (the hysteresis is always sYc | Hys.c). A band is created within which the relays are both open and where the alarm relay operates above while the command relay operates under the band limit. In cooling functioning (par. reG. selected on co or | co oL) the intervention thresholds of the two relays are reversed. Zona intervento relè allarme Temp. Operating zone alarm Relay Processo Process Isteresi Hysteresis Set2 Set1 Set2 Isteresi Hysteresis Tempo Time Zona intervento relè comando Operating zone comand Relay When this function is active, standard alarm operation (band, deviation, etc..) is inhibited. User manual - ATR121/141 - 21
11 Serial communication ATR121/141 is equipped with RS485, it can receive and broadcast data via serial communication using MODBUS RTU protocol. The device can be configured only as Slave. This function enables the control of multiple devices connected to a supervisory system. The RS485 line must be free of LT termination resistances to avoid malfunctions. Each controller will answer to a master query only if the query contains same address as on parameter add | addr.. The allowed addresses range from 1 to 254, and there should not be controllers with the same address on the same line. Address 255 can be used by the master to communicate with all the connected equipment (broadcast mode), while with 0 all the devices receive the command, but no answer is expected. ATR121/141 can introduce an answer delay (in milliseconds) to master request. This delay has to be set on parameter. de.s | dL.sr. (default 20ms). At each parameter configuration, the device stores changed values in the EEPROM memory (100000 writing cycles), while setpoints are stored with a delay of 10 seconds after last modification. NB: modifications made to words different from those described in the following table can lead to instrument malfunction. Selectable on parameter on par. 30 bd.r | bd.rt. MD.1 | mdb.1 = 300bit/s Baud-rate MD.2 | mdb.2 = 9600bit/s MD.3 | mdb.3 = 19200bit/s (default) MD.4 | mdb.4 = 38400bit/s Format 8, N, 1 (8bit, no parity, 1 stop) WORD READING (max 20 words) (0x03, 0x04) Supported SINGLE WORD WRITING (0x06) functions MULTIPLE WORDS WRITING (max 20 words) (0x10) 22 - ATR121/141 - User manual
The list below includes all available addresses: RO = Read Only R/W = Read/Write WO = Write Only ModBus Description Read Reset Address Write value 0 Device type R 101/102 1 Software version R ? 2 Reserved R ? 3 Reserved R ? 4 Reserved R 0 5 Slave Address R EEPR 6 Reserved R ? 500 Loading default values (write 9999) R/W 0 1000 Process R 0 1001 Cold junction R 0 1002 Setpoint 1 R/W EEPR 1003 Setpoint 2 R/W EEPR 1004 Heating output percentage (0-10000) R 0 1005 Cooling output percentage (0-10000) R 0 1006 Relays status (0=off, 1=on) R/W 0 Bit 0 = Q1 relay Bit 1 = Q2 relay Bit 2 = SSR 1007 Manual reset. Write 1 to reset all the alarms R/W 0 1008 Error flags R 0 Bit0 = Eeprom writing error Bit1 = Eeprom reading error Bit2 = Cold junction error Bit3 = Process error (sensor) Bit4 = Generic error Bit5 = Missing calibration data User manual - ATR121/141 - 23
1009 Start/Stop R/W 0 0 = controller in STOP 1 = controller in START 1010 OFF LINE 2 time (milliseconds) R/W 0 2001 Par. 1 c.ou - c.out R/W EEPR 2002 Par. 2 sen - sen. R/W EEPR 2003 Par. 3 d.p. - d.p R/W EEPR 2004 Par. 4 Lo.s. - Lo. s. R/W EEPR 2005 Par. 5 Hy.s. - Hy. s. R/W EEPR 2006 Par. 6 Lo.n. - Lo. n. R/W EEPR 2007 Par. 7 Hi.n. - Hi. n. R/W EEPR 2008 Par. 8 Lat - Latc R/W EEPR 2009 Par. 9 ca.o - caL.o. R/W EEPR 2010 Par. 10 cA.G - cAL.G. R/W EEPR 2011 Par. 11 reG - reG, R/W EEPR 2012 Par. 12 s.c.c. - s.c.c. R/W EEPR 2013 Par. 13 Ld1 - Led1 R/W EEPR 2014 Par. 14 Hy.c - Hys.c R/W EEPR 2015 Par. 15 p.b. - p.b. R/W EEPR 2016 Par. 16 t.i. - t.i. R/W EEPR 2017 Par. 17 t.d. - t.d. R/W EEPR 2018 Par. 18 t.c. - t.c. R/W EEPR 2019 Par. 19 AL. - AL. R/W EEPR 2020 Par. 20 c.r.a - c.r. a. R/W EEPR 2021 Par. 21 s.c.a - s.c.a. R/W EEPR 2022 Par. 22 Ld2 - Led2 R/W EEPR 2023 Par. 23 Hy.a - Hys.a R/W EEPR 2024 Par. 24 de.a - deL.a R/W EEPR 2025 Par. 25 p.se. - p.se. R/W EEPR 2026 Par. 26 fiL. - fiLt. R/W EEPR 2027 Par. 27 tun - tune R/W EEPR 2 If value is 0, the control is disabled. If different from 0, it is the max. time which can elapse between two pollings before the controller goes off-line. If it goes off-line, the controller returns to Stop mode, the control output is disabled but the alarms are active. 24 - ATR121/141 - User manual
2028 Par. 28 FNc - Func. R/W EEPR 2029 Par. 29 Gra - Grad. R/W EEPR 2030 Par. 30 bd.r - bd.rt. R/W EEPR 2031 Par. 31 add - addr. R/W EEPR 2032 Par. 32 de.s - dL.sr. R/W EEPR 2033 Par. 33 co.f - coo.f. R/W EEPR 2034 Par. 34 p.b.m - p.b.m. R/W EEPR 2035 Par. 35 ou.d - ou.db. R/W EEPR 2036 Par. 36 t.c.2 - t.c. 2 R/W EEPR 2037 Par. 37 fL.u - fLt.u R/W EEPR 12 Configuration 12.1 Modify configuration parameters Press Display Do After 5’’ display shows 000 with the 1st digit 1 FNC flashing (00S00 on ATR141). Press SET to pass to the Increases the 1st digit next digit and enter the 2 to “1”. configuration password “123” (“1234” on ATR141). Display shows the first parameter of 3 SET configuration table. c.ou for ATR121 c.out for ATR141 With the arrow keys Select parameter to be modified, press SET it is possible to slide 4 to visualize it and the up/down through arrow keys to increase or parameters. decrease it. User manual - ATR121/141 - 25
12.2 Loading default values This procedure allows to restore factory settings of the device. Press Display Do FNC Display shows 000 1 | 0000 with the 1st for 3s digit flashing. Change the flashing digit and move to the Enter password 999 2 or next one pressing | 9999 SET . Instrument loads 3 SET default settings and to confirm restarts. 12.3 Configuration parameters ATR121 | ATR141 01 c.ou | c.out Command output Selects command output type. o1.2 | o1.o2 • Command on relay output Q1 (default) • Alarm on relay output Q2 o1.S | o1.o2 • Command on relay output Q1 • Alarm in tension for SSR SSr | SSr • Command in tension for SSR • Alarm on relay output Q1 o2.1 | o2.o1. • Command on relay output Q2 • Alarm on relay output Q1 Ser | Seru. • Valve opening on relay output Q1 • Valve closing on relay output Q2 (SSR with serial version) 26 - ATR121/141 - User manual
02 sen Sensor Analogue input configuration. For a correct functioning of the device, use sensors insulated from the ground. Otherwise, use a single transformer isolated for each instrument. tck | tc k Tc-K -260 °C .. 1360 °C (default)3 tc.s | tc. s Tc-S -40 °C .. 1760 °C3 tc.r | tc. r Tc-R -40 °C .. 1760 °C3 tc.j | tc. j Tc-J -200 °C .. 1760 °C3 pt | pt PT100 -200 °C .. 600 °C pt1 | pt 1 PT100 -200 °C .. 140 °C (restricted range) ni | ni Ni100 -60 °C .. 180 °C ntc | ntc Ntc 10KΩ -40 °C .. 125 °C ptc | ptc Ptc 1KΩ -50 °C .. 150 °C pts | pts Pt500 -100 °C .. 600 °C p1k | pk1k Pt1000 -100 °C .. 600 °C 0.10 | 0.10 0..10V 0.20 | 0.20 0..20mA 4.20 | 4.20 4..20mA po1 | pot1 Potent. ≤ 6KΩ F.S. po2 | pot2 Potent. ≤ 150KΩ F.S. 03 d.p. Decimal point Selects number of displayed decimal points. 0 | 0 No decimal (default) 0.0 | 0.0 1 decimal 0.00 | 0.00 2 decimals - | 0.000 3 decimals (only ATR141) 04 Lo.s Lower Limit Setpoint -199 .. 999 | -999 .. 9999 Value expressed in degrees.tenths for temperature sensors or in digits4 for linear sensors and potentiometers (default 0.0). 3 On ATR121 version the upper limit is 999. User manual - ATR121/141 - 27
05 Hi.s. Upper Limit Setpoint -199 .. 999 | -999 .. 9999 Value expressed as degrees.tenths for temperature sensors and digits3 for linear sensors and potentiometers (default: 999 for ATR121 and 1750 for ATR141). 06 Lo. N Lower Linear Input Range AN1 lower limit only for linear signals. Example: with input 4...20 mA this parameter takes value associated to 4 mA -199 .. 999 | -999 .. 9999 Value in digit (default 0) 07 Hi.n Upper Linear Input Range AN1 upper limit only for linear signals. Example: with input 4...20 mA this parameter takes value associated to 20 mA -199 .. 999 | -999 .. 9999 Value in digit (default 999) 08 Lat | Latc Latch On function Automatic setting of limits for linear potentiometers and linear inputs. OFF | OFF Disabled (default) STD | STD Standard u.ON | u.ON Virtual Zero Stored u.OS | u.OS Virtual Zero Initialized 09 cA.o | caL.o. Offset calibration Number added/subtracted to the process value visualized on display (usually correcting the ambient temperature value). -19.9 .. 99.9 | -99.9 .. 99.9 Value expressed in degrees.tenths for temperature sensors and digits for linear sensors and potentiometers (default 0.0). 28 - ATR121/141 - User manual
10 cA.G | cAL.G Gain calibration Percentage value that is multiplied for the process value (allows to calibrated the working point) -19.9% .. 99.9% | -99.9% .. 99.9% Percentage (default 0.0) 11 ReG. Regulation type HEA | HEAT Heating (N.A.) (Default) coo | cooL Cooling (N.C.) m.r. | m.r. Absolute alarm with manual reset m.r.m | m.r.m. Absolute alarm with manual reset and relay status stored in case of power failure. H.o.o | H.o.o Heating with PID always to 0 if the process is over the setpoint. 12 S.c.c. | S.c.c. Command state error State of contact for command output in case of error c.o. | c.o. Open contact (default) c.c. | c.c. Closed contact 13 Ld1 | Led1 Command led State of the OUT1 led corresponding to the relevant contact c.o. | c.o. ON with open contact c.c. | c.c. ON with closed contact (default) 14 14 HY.c | HYs.c Command hysteresis Hysteresis in ON/OFF or dead band in PID -199 .. 999 | -999 .. 999 Value expressed as degrees.tenths for temperature sensors and digits4 for linear sensors and potentiometers (default 0.0) 4 The display of decimal point depends on the setting of parameter sen. and the parameter d.p. User manual - ATR121/141 - 29
15 p.b. Proportional band Proportional band Process inertia in units (in °C if temperature) 0 .. 999 | 0 .. 9999 0 = On/Off Value degrees.tenths for temperature sensors and digit4 for linear sensors and potentiometers (default 0) 16 t.i. Integral time Process inertia in seconds 0 .. 999 | 0 .. 9999 s (0 = integral disabled) (default 0) 17 t.d. Derivative time Normally ¼ of integral time 0..999 | 0..9999 s (0 = derivative disabled) (default 0) 18 t.c. Cycle time Cycle time (for PID on remote control switch 10/15 sec, for PID on SSR 1s) or servo time (value declared by servo-motor manufacturer). 1 .. 300 s. Selecting 0 cycle time becomes 100ms (default 10) 19 AL. Alarm Alarm intervention is related to SET2. a. a | aL. a. Absolute alarm, referring to process (th- reshold alarm) default a. b | aL. b. Band alarm (par. 13) a.d.s | aL.d.s Upper deviation alarm (par. 13) a.d.i | aL.d.i Lower deviation alarm (par. 13) a.a.s | aL.a.s. Absolute alarm, referring to SET1 coo | cooL Cooling action (par. 9.6) m.r. | m.r. Absolute alarm with manual reset. After the alarm activation, the output can be released pressing FNC . m.r.m | m.r.m. Absolute alarm with manual reset and relay status memory in case of power failure. Af- ter the alarm activation, the output can be released pressing FNC . 30 - ATR121/141 - User manual
20 c.r.a Alarm state output Output contact and intervention type n.o.s Normally open, active at start (default) n.c.s Normally closed, active at start n.o.r Normally open, active on reaching alarm5 n.c.r Normally closed, active on reaching alarm5 21 s.c.a Alarm state error State of contact for alarm output in case of error c.o. Open contact (default) c.c. Closed contact 22 Ld2 | Led2 Alarm led Defines the state of OUT2 led corresponding to the relative contact c.o. ON with open contact. c.c. ON with closed contact (default) 23 HY.a | HYs.a Alarm Hysteresis -199 .. 999 | -999 .. 9999 Value degrees.tenths for temperature sensors and digit6 for linear sensors and potentiometers (default 0.0) 24 de.a | deL.a Alarm delay -180 .. 180 s Negative: delay in alarm exit phase. Positive: delay in alarm entry phase. (default 0) 5 On activation, the output is inhibited if the controller is in alarm mode. Activates only if alarm condition reappears, after that it was restored. 6 Display of decimal point depends on setting of parameter sen. e and parameter d.p. User manual - ATR121/141 - 31
25 p.se. Setpoint protection Allows or not to modify the setpoint by keyboard. fre | free Both set can be modified (default) pr.s | pro.s OUT1 command setpoint protection pr.a | pro.a OUT2 alarm setpoint protection aLL | aLL Both set protection 26 fiL | FiLt. Conversion filter ADC Filter: Number of input sensor readings to calculate the mean that defines process value. NB: When means increase, control loop speed slows down 1 .. 15 sample means 15Hz (default 10) 27 tun | tune Tune Autotuning type selection (par. 9.1) off | off Disabled (default) aut | auto Automatic. PID parameters are calculated at activation and at change of setpoint man | man. Manual. Autotuning launched by keyboard 28 fnc | func. Operating / visualization mode Select operating mode and visualization options d.se | d.set Double setpoint (default) s.se | s.set Single setpoint vis | vis Only visualizer/indicator f.b.m | f.b.m. Dead band function (par. 10)) mai | main Function hide process and setpoint 1.do | 1.dom. Domotics 1: turns off display and leds after 15” from the last keys operation. 2.do | 2.dom. Domotics 2: turns off only the display after 15” from the last keys operation. 3.do | 3.dom. Domotics 3: turns off the display (but not the decimal point) after 15” from the last keys operation. s.s.v | s.s.vi Setpoint visualizer: setpoint is always di- splayed. To visualize the process press FNC . 32 - ATR121/141 - User manual
29 Gra | Grad. Degree selection Select degree type c Centigrade (default) f Fahrenheit 30 bd.r | bd.rt. Baud rate Selects baud rate for serial communication mb.1 | mdb.1 300 bit/s mb.2 | mdb.2 9600 bit/s mb.3 | mdb.3 19200 bit/s (default) mb.4 | mdb.4 38400 bit/s 31 add | addr. Slave address Selects slave address for serial communication 1 .. 254 (default 254) 32 de.s | dL.sr. Serial delay Selects serial delay 0 .. 100 ms (default 20) 33 co.f | coo.f. Cooling fluid Type of refrigerant fluid for heating / cooling PID (par. 9.6) AIR Air (default) oiL Oil H2o Water 34 p.b.m Proportional band multiplayer 1.00 .. 5.00 Proportional band for cooling action is given by par. p.b. multiplied for this value (default 1.00) (par. 12) User manual - ATR121/141 - 33
35 ou.d | ou.d.b. Overlap / dead band Dead band combination for heating/cooling action in heating / cooling PID.mode (par. 12) -20.0 .. 50.0% of par. p.b. value (default 0). Negative indicates dead band value, positive means overlap. 36 t.c.2 Cooling cycle time Cycle time for cooling output (par. 12) 1..300 s (default 10) 37 FL.u Visualization filter Slows down the refresh of display, to simplify reading off Disabled (max. speed for display refresh) (default) on.f First order filter s. 2 2 Samples Mean s. 3 3 Samples Mean s. 4 4 Samples Mean s. 5 5 Samples Mean s. 6 6 Samples Mean s. 7 7 Samples Mean s. 8 8 Samples Mean s. 9 9 Samples Mean s.10 10 Samples Mean 34 - ATR121/141 - User manual
13 Alarm intervention modes Absolute alarm or threshold alarm (A. A | AL.A. selection) Pv Alarm Spv Absolute alarm with Hysteresis controller in heating parameter > 0 functioning (par. 11 reG. 1 come Hea | Heat) and Time hysteresis (par. 23 HY.a | On On Alarm Hys.a) in absolute value. Off Off output Time Hysteresis Absolute alarm with parameter > 0 controller in cooling functioning (par. 11 reG. 2 Alarm Spv come coo | cooL) and hysteresis (par. 23 HY.a | Alarm Hys.a) in absolute value. Off Off output Absolute alarm or threshold alarm referring to command setpoint (A.A.S | AL.A.S. selection) Absolute alarm refers to the command set, with Comand Spv the controller in heating Hysteresis functioning (par. 11 reG. parameter > 0 come Hea | Heat) and Alarm Spv hysteresis (par. 23 HY.a | 1 Hys.a) in absolute value. Time The command set can be modified pressing Off On Off Alarm the arrow keys or using output the serial port RS485 commands. (only on ATR121/141-ADT). User manual - ATR121/141 - 35
Band alarm (A. b | AL.. selection) Band alarm with hysteresis. N.B.: hysteresis (par. 23 HY.a | Hys.a) can not be Pv lower than 0. The alarm value is the Hysteresis parameter >0 upper or lower deviation from the command 1 setpoint that enables the Time output. On On On Exemple: Alarm Off Off output • command set = 100°C • alarm set = 5°C • alarm active if temperature > 105°C or temperature < 95°C upper deviation alarm (a.d.s | AL.D.S. selection) Alarm Spv Upper deviation alarm Hysteresis parameter value of alarm > 0 setpoint greater than “0”. 1 Comand Spv N.B.: hysteresis (par. 23 Time HY.a | Hys.a) can not be Alarm lower than 0. Off Off output 36 - ATR121/141 - User manual
Pv Comand Spv Upper deviation alarm Alarm Spv value of alarm Hysteresis setpoint less than “0”. 2 parameter > 0 N.B.: hysteresis (par. 23 Time HY.a | Hys.a) can not be lower than 0. Off Off Alarm output Lower deviation alarm (A.d.i | AL.D.i selection) Pv Comand Spv Lower deviation alarm Hysteresis parameter value of alarm >0 setpoint greater than “0”. 1 N.B.: hysteresis (par. 23 Time HY.a | Hys.a) can not be On On lower than 0. Alarm Off Off output Pv Hysteresis parameter > 0 Lower deviation alarm Alarm Spv value of alarm Comand Spv setpoint less than “0”. 2 N.B.: hysteresis (par. 23 Time HY.a | Hys.a) can not be On On lower than 0. Alarm Off output User manual - ATR121/141 - 37
14 Table of anomaly signals If installation malfunctions, controller will switch off regulation output as selected on par. 12 s.c.c./21 s.c.a and will report the anomaly. Example: controller will report failure of a connected thermocouple visualizing e-5 (flashing). For other signals, see table below. Cause Do Error in EEPROM cell e-1 | e-01 Call Assistance programming Cold junction sensor fault or room e-2 | e-02 Call Assistance temperature outside of allowed limits Incorrect configuration Verify configuration e-4 | e-04 data. Possible loss of parameters calibration values Check the connection Thermocouple open or with the sensors and e-5 | e-05 temperature outside their integrity. of limits Verify configuration parameters e-8 | e-08 Missing calibration data Call Assistance 38 - ATR121/141 - User manual
15 Summary of configuration parameters Date: Model ATR121/141: Installer: System: Notes: Par. Description Setting 1 c.out Command output type selection 2 sen. Analogue input configuration 3 d.p. Number of decimal points 4 Lo. s. Lower limit setpoint 5 Hi. s. Upper limit setpoint 6 Lo. n. Lower limit range AN1 only for linear 7 Hi. n. Upper limit range AN1 only for linear 8 Latc Latch On function 9 caL.o. Offset calibration 10 caL.G. Gain calibration 11 reG. Regulation Type 12 s.c.c. Contact state for command output in case of error 13 Led1 Led OUT1 state 14 Hys.c Hysteresis/ Dead band 15 p.b. Proportional band 16 t.i. Integral time 17 t.d. Derivative time 18 t.c. Proportional cycle time 19 aL. Alarm selection 20 c.r. a. Alarm output contact 21 s.c.a. Alarm state in case of error 22 Led2 Led state 23 Hys.a Alarms hysteresis 24 deL.a Alarm delay 25 p.se. Set protection 26 FiLt. Software filter 27 tune Auto-tuning selection User manual - ATR121/141 - 39
28 func. Functioning 29 Grad. Degree selection 30 bd.rt. Baud rate 31 addr. Slave address 32 dL.sr. Serial delay 33 coo.f. Cooling fluid 34 p.b.m. Proportional band multiplier 35 ou.db. Overlap / Dead band 36 t.c. 2 Cycle time 2 37 fLt.v Visualization filter Notes / updates 40 - ATR121/141 - User manual
Introduzione Grazie per aver scelto un regolatore Pixsys. Le versioni con display a tre e quattro digits permettono di impiegare lo strumento in una vasta gamma di applicazioni, ad esempio con sensori di temperatura, umidità, pressione, livello o potenziometri lineari. Le soluzioni di uscita prevedono sia il relè che la logica per SSR; è comunque configurabile il funzionamento come solo visualizzatore per gli impianti che non necessitano di uscite comando o di allarme. Con il PID e l’Autotune è semplice adattare all’impianto l’algoritmo di regolazione, mentre nel caso di funzionamento con potenziometri lineari la funzione LATCH ON velocizza la taratura della macchina. Come sulla più recente strumentazione Pixsys sono disponibili Memory-card per la configurazione in serie e per lo storico degli impianti. Seguendo la tabella sottostante si può facilmente identificare il modello desiderato. 1 Norme di sicurezza Prima di utilizzare il dispositivo, leggere con attenzione le istruzioni e le misure di sicurezza contenute in questo manuale. Disconnettere l’alimentazione prima di qualsiasi intervento sulle connessioni elettriche o settaggi hardware. L’utilizzo/manutenzione è riservato a personale qualificato ed è da intendersi esclusivamente nel rispetto dei dati tecnici e delle condizioni ambientali dichiarate. Non gettare le apparecchiature elettriche tra i rifiuti domestici. Secondo la Direttiva Europea 2002/96/CE, le apparecchiature elettriche esauste devono essere raccolte separatamente al fine di essere reimpiegate o riciclate in modo eco-compatibile. Manuale d’uso - ATR121/141 - 41
2 Identificazione del modello ATR121-141 AD 12..24Vac ±10% 50/60Hz 12..35Vdc ATR121-141 A 24 Vac ±10% 50/60 Hz ATR121-141 B 230 Vac ±10% 50/60 Hz ATR121-141 C 115 Vac ±10% 50/60 Hz ATR121-141 ADT 12..35Vdc. Versione dotata di seriale RS485 Modbus: relè Q2 non disponibile, la funzione di allarme è su uscita SSR. 3 Dati tecnici 3.1 Caratteristiche generali 3 display (0,56 pollici) su ATR121 Display 4 display (0,40 pollici) su ATR141 + 3 led (Out1 , Out2 , Fnc) Temperatura di 0-40°C esercizio Umidità 35..95uR% IP65 (su frontale) con guarnizione - IP30 Protezione (contenitore) IP20 (morsettiere) Materiale Policarbonato UL94V2 autoestinguente Peso Circa 100 gr. ATR121/141-A: 2,6VA max ATR121/141-B: 4,4VA max Consumo ATR121/141-C: 5,7VA max ATR121/141-AD: 2,4VA max ATR121/141-ADT: 2,6VA max 42 - ATR121/141 - Manuale d’uso
4 Caratteristiche hardware AN1 Configurabile via software Tolleranza (25°C) Termocoppie tipo: +/-0.5 % ± 1 digit K, S, R, J Compensazione su fondoscala per automatica del giunto ingresso termocoppia, freddo da 0..50°C. termoresistenza e V/mA. Ingressi Termoresistenze: PT100, Precisione giunto freddo analogici PT500, PT1000, Ni100, 0.2°C/°C PTC1K, NTC10K (β 3435K). Impedenza: Ingresso V/I: 0-10V, 0-20 0-10V: Ri > 110KΩ o 4-20mA. 0-20mA: Ri < 4.7Ω Ingresso Pot: 6KΩ, 4-20mA: Ri < 4.7Ω 150KΩ 2 relè (ATR121/141-AD- Contatti: A-B-C) Q1: 8A-250V~ (10A mod. Uscite 1 relè (ATR121/141-ADT)AD e ADT) relè Configurabili come per carichi resistivi uscita comando e Q2: 5A-250V~ allarme. per carichi resistivi Mod. ATR121/141 A-B-C • 8Vdc/20mA Mod. ATR121/141 AD - ADT • 15Vdc/30mA (se alimentato a 12Vac) 1 SSR configurabile • 30Vdc/30mA (se Uscita come uscita comando e alimentato a 24Vac) SSR allarme. • Se alimentato in continua, la tensione d’uscita è uguale a quella di alimentazione con 30mA max. Manuale d’uso - ATR121/141 - 43
4.1 Caratteristiche software Algoritmi ON-OFF con isteresi. regolazione P, PI, PID, PD a tempo proporzionale Banda 0..999°C or °F proporzionale Tempo integrale 0..999s (0 esclude la funzione integrale) Tempo derivativo 0..999s (0 esclude la funzione derivativa) Tuning manuale o automatico, allarme Funzioni del selezionabile, protezione set comando e regolatore allarme, funzione PID caldo/freddo. 5 Dimensione e installazione Memory Card (optional) with battery Cod. 2100.30.005 Cod. 2100.30.003 42mm insert memory card inserimento memory card 44 - ATR121/141 - Manuale d’uso
6 Collegamenti elettrici Benché questo regolatore sia stato progettato per resistere ai più gravosi disturbi presenti in ambienti industriali è buona norma seguire la seguenti precauzioni: • Distinguere la linea di alimentazioni da quelle di potenza. • Evitare la vicinanza di gruppi di teleruttori, contattori elet- tromagnetici, motori di grossa potenza e comunque usare gli appositi filtri. • Evitare la vicinanza di gruppi di potenza, in particolare se a controllo di fase. 6.1 Schema di collegamento Modelli: ATR121-AD / ADT e ATR141-AD / ADT ATR121/141 - AD: class 2 source 12..24Vac ±10% 50Hz/60Hz 12..35 VDC 12..24 VAC 12..35Vdc (rispettare la polarità) 1 - NB: per versione “T” con seriale alimentare + 2 solo a 12..35Vdc Usare solo fili di rame. Modelli: ATR121 - A - B - C e ATR141 - A - B - C ATR121/141 - A: 24Vac ±10% 50/60Hz class 2 source 1 Vac supply ATR121/141 - B: 230Vac ±10% 50/60Hz ATR121/141 - C: 115Vac ±10% 50/60Hz 2 Usare solo fili di rame. Manuale d’uso - ATR121/141 - 45
AN1 Ingresso analogico Per termocoppie K, S, R, J. • Rispettare la polarità • Per eventuali prolunghe utilizzare cavo compensato e morsetti adatti alla Shield/Schermo termocoppia utilizzata (compensati) • Quando si usa cavo schermato lo 11 - schermo deve essere collegato a terra Tc + ad una sola estremità 12 (solo per modelli AD / ADT) Per un corretto funzionamento dello strumento, utilizzare sonde isolate da terra. In caso contrario, utilizzare singolo trasformatore isolato per ogni strumento. Per termoresistenze PT100, Ni100 • Per il collegamento a tre fili usare cavi Shield/Schermo della stessa sezione. • Per il collegamento a due fili cortocircui- 10 tare i morsetti 10 e 12. PT/NI100 • Quando si usa cavo schermato, lo 11 schermo deve essere collegato a terra ad una sola estremità 12 ROSSO 10 BIANCO 11 ROSSO 12 Shield/Schermo Per termoresistenze NTC, PTC, PT500, PT1000 e potenziometri lineari. 10 • Quando si usa cavo schermato lo PTC/NTC schermo deve essere collegato a terra 11 ad una sola estremità Per segnali normalizzati in corrente e 9 Shield/Schermo tensione 10 • Rispettare la polarità +VDC • Quando si usa cavo schermato lo 11 - schermo deve essere collegato a terra V/I ad una sola estremità 12 + 46 - ATR121/141 - Manuale d’uso
Esempi di collegamento per ingressi normalizzati Per segnali normalizzati in tensione 12 0...10V 0..10V • Rispettare le polarità 11 Per segnali normalizzati in corrente C 0/4..20mA con sensore a tre fili 12 0/4...20mA • Rispettare le polarità C = Uscita sensore 11 B B = Massa sensore A = Alimentazione sensore 9 A PRESSURE TRANSMITTER SENSORE DI PRESSIONE Versioni AD / ADT: portata 12..24Vdc / 30mA Versioni A-B-C: portata 8Vdc / 20 mA C Per segnali normalizzati in corrente 12 0/4...20mA 0/4..20mA con sensore ad alimentazione esterna 11 B EXTERNAL SUPPLY ALIMENTAZIONE ESTERNA • Rispettare le polarità PRESSURE TRANSMITTER C = Uscita sensore SENSORE DI PRESSIONE B = Massa sensore C Per segnali normalizzati in corrente 12 0/4..20mA con sensore a due fili 4...20mA • Rispettare le polarità A C = Uscita sensore 9 A = Alimentazione sensore PRESSURE TRANSMITTER SENSORE DI PRESSIONE Versioni AD / ADT: portata 12..24Vdc / 30mA Versioni A-B-C: portata 8Vdc / 20 mA Manuale d’uso - ATR121/141 - 47
Ingresso seriale RS485, protocollo MODBUS-RTU - 6 Non usare resistenze di RS485 terminazione + 7 Shield/Schermo • Per reti con più di cinque strumenti 11 alimentare in bassa tensione Uscite relè Portata contatti: • Q1 (versioni A-B-C): 8A, 250Vac, carichi resistivi, 105 operazioni • Q1 (versioni AD-ADT): 10A, 250Vac, carichi resistivi, 105 operazioni • Q2 (non presente su ATR121/141 ADT): 5A, 250Vac, carichi resistivi, 105 7 Q2 operazioni 6 5 Q1 4 3 Uscita SSR Uscita comando SSR portata 12V/30mA 8 SSR Versioni AD / ADT: portata 12..24Vdc / 30mA Versioni A-B-C: portata 8Vdc / 20 mA 9 48 - ATR121/141 - Manuale d’uso
7 Funzione dei visualizzatori e tasti 2 3 4 6 8 5 1 7 7.1 Indicatori numerici (display) 1 1234 Normalmente visualizza il processo. 7.2 Significato delle spie di stato (led) Si accende quando l’uscita comando è attiva. Quando lampeggia, il display visualizza il setpoint 2 OUT1 dell’uscita di comando, variabile attraverso i tasti freccia. Si accende quando l’uscita allarme è attiva. Quando lampeggia, il display visualizza il setpoint 3 OUT2 dell’uscita di allarme, variabile attraverso i tasti freccia. Si accende quando il regolatore comunica via 4 L1 seriale. 7.3 Tasti • Decrementa il setpoint principale. • In fase di configurazione consente di scorrere i parametri e insieme a SET li modifica. 5 • Premuto dopo SET , decrementa i setpoint (di comando con OUT1 lampeggiante, di allarme con OUT2 lampeggiante). Manuale d’uso - ATR121/141 - 49
• Incrementa il setpoint principale. • In fase di configurazione consente di scorrere i parametri e insieme a SET li modifica. 6 • Premuto dopo SET , incrementa i setpoint (di comando con OUT1 lampeggiante, di allarme con OUT2 lampeggiante). • Premuto una volta premette di visualizzare il setpoint di comando. 7 SET • Premuto due volte premette di visualizzare il setpoint di allarme. • Permette di variare i parametri di configurazione. • Permette di entrare nella funzione di lancio del Tuning manuale. 8 FN C • Permette di entrare/uscire dalla procedura di configurazione. 8 Funzioni del regolatore 8.1 Modifica valore setpoint principale e setpoint di allarme Il valore dei setpoint può essere modificato da tastiera come segue: Premere Effetto Eseguire Incrementare o o diminuire il valore del Il display visualizza il setpoint principale. 1 setpoint di comando o SET Dopo 4s il display e OUT1 lampeggia torna a visualizzare il processo. Incrementare o diminuire il valore del Il display visualizza il setpoint di allarme. 2 2 volte SET setpoint di allarme e Dopo 4s il display OUT2 lampeggia torna a visualizzare il processo. 50 - ATR121/141 - Manuale d’uso
9 Tuning L’operazione di tuning consente di calcolare i parametri PID al fine di ottenere una buona regolazione. Ciò significa controllo stabile della temperatura/processo sul setpoint senza fluttuazioni e risposta veloce alle deviazioni dal setpoint causate da disturbi esterni. L’operazione di tuning prevede il calcolo ed il settaggio dei seguenti parametri: • Banda proporzionale (inerzia del sistema in °C con temperature). • Tempo integrale (il tempo impiegato dal regolatore per rimuovere segnalazioni di errore fisse, corrisponde all’inerzia del sistema in tempo). • Tempo derivativo (determina l’intensità della reazione del regolatore alla variazione del valore misurato, normalmente ¼ del tempo integrale). Durante il calcolo dell’autotune non è possibile cambiare il setpoint. 9.1 Auto-tune La procedura di Tuning per il calcolo dei parametri di regolazione può essere manuale o automatica e viene selezionata da par.27 tun | tune. 9.2 Lancio del tuning manuale La procedura manuale permette all’utente maggiore flessibilità nel decidere quando aggiornare i parametri di regolazione dell’argoritmo PID. Si attiva impostando Man nel par. 27 tun | tune. •Lancio del Tuning: Premere FNC , il display visualizza t.of, premendo il display visualizza alternativamente il valore del processo e tun | tune fino al completamento della procedura (può durare qualche minuto). Per annullare la procedura premere FNC e poi per selezionare t.of. Manuale d’uso - ATR121/141 - 51
9.3 Tuning automatico Il Tuning automatico si attiva all’accensione dello strumento o quando viene modificato il setpoint di un valore superiore al 35%. Si attiva impostando aut | auto nel par. 27 tun | tune. Per annullare la procedura, lasciando invariati i valori PID, premere FNC e poi per selezionare t.of. 9.4 Memory card (opzionale) è possibile duplicare parametri e setpoint da un regolatore ad un altro mediante l’uso della Memory Card. Sono previste due modalità: • Con regolatore connesso all’alimentazione: Inserire la Memory Card con regolatore spento. All’accen- sione il display visualizza m.no (solo se nella Memory sono salvati valori corretti). Premendo il display visualizza m-Ld. Confermando con FNC , il regolatore carica i nuovi valori e si avvia. Premendo, invece, il display visualizza m-no e il regolatore si avvia mantenendo invariati i valori. PIXSYS 1 CN1 6 Memory Card (optional) Memory Card (optional) Cod. 2100.30.005 with battery/con batteria Cod. 2100.30.003 U1 C1 6 CN1 1 52 - ATR121/141 - Manuale d’uso
• Con regolatore non connesso all’alimentazione: La memory card è dotata di batteria interna con autonomia per circa 1000 utilizzi (batteria a bottone 2032, sostituibile). Inserire la memory card e premere il tasto di programmazione. Durante la scrittura dei parametri il led si accende rosso, al termine della procedura si accende verde. è possibile ripetere la procedura senza particolari attenzioni. NB: non è possibile trasferire i parametri di uno strumento ad uno con codice differente: il LED rimane acceso rosso. Aggiornamento memory card. Per salvare i parametri dal regolatore alla memory card, inserirla a strumento acceso. Entrare in configurazione e variare almeno un parametro. Uscendo dalla configurazione il salvataggio dei parametri è automatico e avviene sia all’interno dello strumento che nella memory card. 9.5 Funzione Latch On Per l’impiego con ingresso po1 (potenziometro ≤ 6K) e po2 (potenziometro ≤150K ) e con ingressi normalizzati (0..10Volt, 0/4..20mA), è possibile associare il valore di inizio scala (par. Lo. n.) alla posizione di minimo del sensore e quello di fine scala (par. Hi. n.) alla posizione di massimo del sensore, direttamente sull’impianto. è inoltre possibile fissare il punto in cui lo strumento visualizzerà 0 (mantenendo comunque il campo scala compreso tra Lo. n. e Hi. n. ) tramite l’opzione di “zero virtuale” impostando u.0m oppure u.0s nel par. 8 Lat | Latc. Se si imposta u.0s, lo zero virtuale andrà riprogrammato dopo ogni accensione dello strumento; con u.0m, lo zero virtuale resterà fisso una volta tarato. Per utilizzare la funzione LATCH ON configurare come desiderato il par. 8 Lat | Latc7. 7 La procedura di taratura parte uscendo dalla configurazione dopo aver variato il parametro. Manuale d’uso - ATR121/141 - 53
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