Atmanirbhar Bharat Heralds Growth in India's Ambitious Defence Industry - Asia's
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a magazine dedicated to aerospace & defence industry www.aeromag.in July - August 2020 | Vol 14 | Issue 4 Atmanirbhar Bharat Heralds Growth in India’s Ambitious Defence Industry Survival of Aerospace Industry: The path ahead in association with Society of Indian Aerospace Technologies & Industries
AEROSPACE & DEFENCE DIRECTORY (REvised 6TH edition) The Largest Compendium on Aerospace & Defence Industries with profile and Product details of more than 1500+ Industries. Soft Copy Available AEROSPACE ( PDF and Excel Format) DEFENCE ition 6 Ed ed th Revis DIRECTORY A Compendium of Indian Aerospace & Defence Industries For More Details Contact Email : directory@aeromag.in aerodirectory@aeromag.in Tel : +91 9448447509 9480551925 Aerosun Media Pvt Ltd # B 2, Sapphire, Prakruthi Township, 1st Block, 3rd Cross, Babusapalaya, Kalyan Nagar, Bengaluru, Karnataka 560043 www.aeromag.in 2
PIPING & CONNECTION SOLUTIONS FOR DEFENCE Fluid Controls has over 45 years of experience delivering high quality, high performance Make-in-India products which delight customers. We offer comprehensive solutions – from supply of high-performance connectors, valves and piping accessories to engineering and installation services. An MSME with R&D approval by the Department of Scientific & Industrial Research, Fluid Controls has successfully supplied products for a variety of defence applications, including air storage vehicles, submarines and aerospace. DESIGN & ENGINEERING • PRODUCT DEVELOPMENT • MANUFACTURING • INSTALLATION +91-22-68238000 sales@fluidcontrols.com fluidcontrols.com 3
EDITORIAL The Government should step in to save Aviation & Defence Sector T he Indian aerospace & defence industries sector as well as the airlines, and associated service provider industries sector have suffered considerably due to the worldwide coronavirus pandemic. All domestic as Editorial Advisory Board well as international passenger flights were cancelled in Dr. C.G. Krishnadas Nair India as part of the worldwide restrictions and lockdowns. Air Chief Marshal S. Krishnaswamy (Rtd) With all avenues of revenue drying up, airlines, airports and associated service providers have lost business PVSM, AVSM, VM & Bar for months and also lost jobs. Lockdown is being lifted Air Marshal P. Rajkumar (Rtd) gradually and steadily by the government. However, the domestic airlines and airports PVSM, AVSM, VM and allied industries are looking towards the government’s support to recover and revive Air Marshal Ajit Bhavanani (Rtd) their operations. They have requested direct cash transfers, interest-free soft loans and a PVSM, AVSM, VM two-year tax holiday, among other aid programmes. Our forward looking government is Rear Admiral K. Mohanan (Rtd), AVSM expected to consider their legitimate demands favourably considering the crucial role they Mr. Pushpindar Singh Chopra play in building the national economy and providing employment to millions of people. Dr . K. Ram Chand The domestic air travel will pick-up quickly as soon as the lockdown is lifted fully and as Mr. J.K.Sharma the nation get backs to the normal working and as industries and other organisations in Mr. Arunakar Mishra all sectors get back to full operations. There will be great potential for growth of domestic air travel and the government is expected to continue its commitment to develop regional airports and regional air transport to enhance regional connectivity and growth of the Berlin, Germany nation. Detlef Becker The crisis has also made a tight grip on the activities of the aerospace manufacturing, E : dw.becker@arcor.de MRO and service industries. They have suffered considerable loss of work, loss of T : +49 3375 5857590 production and the employees have also suffered financially, as many private industries M : + 491 701626053 particularly MSMEs have had problems in supporting their employees financially. SIATI along with other industries associations have taken up the matter with the central and state Paris, France governments to allow the strategic sectors particularly aerospace and defense to reopen Marie-Thérèse Bonfigli and start working. The government has already taken steps in relaxing the lockdown and E : mt.bonfigli@indavia.com allowing the strategic sector industries to resume work, following the stipulated precautions M : +33 (0)6 89 20 95 68 and continue the war against the virus. The government has already announced a number of revival financial packages to industries particularly for SMEs. Our government is committed to development and will go ahead with all national projects and programs Moscow, Russia for realising the ‘Make in India’ mission and proactive defense procurement policy. The George Smirnov commitment to national programs on aircraft, helicopter, UAVs, ships, submarines, military E : gs1972@yandex.ru land vehicles and other defense equipments and platforms for indigenous development and M : +7 (906)711-03- production and in collaboration with OEM - Strategic partners will be re-energised. 51 / (495)644-17-33 SIATI and AEROMAG send our greetings and best wishes to all our estimated members in the aviation, aerospace and defense sector for revival and steady growth working together Sunny Jerome with co-operative mutually beneficial partnership and with trust and confidence in the Managing Editor future. Preethi M. Associate Editor David Barnabhas Design For Publishing Articles, Advertisements Editor, Aeromag Asia Dr C G Krishnadas Nair Aeronautical Society of India Building Honorary President, SIATI Suranjandas Road, Off old Madras Road, Bangalore 560075. Karnataka, INDIA Call: +91 94490 61925 Printed and Published by Sunny Jerome, Managing Editor, Aeromag Asia, Aerosun Media, Tel: +91 80 43747492 | 25284145 Aeronautical Society of India Building, Suranjandas Road, Email: info@aeromag.in Off Old Madras Road,Bangalore 560075, Karnataka. www.aeromag.in Printed at Rashtrotthana Mudranalaya, 19/1, K.G.Nagar, Bangalore-19. 4
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Content Tejas FOC Aircraft Airbus signs inducted to IAF 10 contract for integration of 115 new Eurofighter ESCAN radars 33 Naval Ship Repair WFEL receives US Defense Contract 36 Yard, Kochi comes to the aid of Philippine Navy ship 12 Atmanirbhar Bharat 15 52 UK MoD Boxer MIV Programme for £2.3bn awarded to WFEL Rafale’s Game-Changing Weapons to give IAF a Big Advantage 18 Nec and Sita Announces Partnership for Digital Identity at Airports 68
A One-Stop Solution for Instrumentation Needs For over 43 years, Fluid Controls Private Limited has been offering product customization and solutions to suit specific applications and client requirements and now the focus shifts to thrive amid the government’s push for Atmanirbhar Bharat. “We are a “Vocal for Local” MSME and we whole-heartedly support the Atmanirbhar Bharat initiative. Domestic manufacturers have the capability – be it in manufacturing, quality, and R&D – to cater to domestic requirements across sectors. In the past, legacy international vendors and lack of firm procurement policies constrained the effective implementation of “Make in India”. Atmanirbhar Bharat, which clearly outlines procurement policies, will go a long way to boost domestic manufacturers, especially in the MSME sector. With our enhanced manufacturing and R&D capabilities, Fluid Controls® can contribute immensely to provide high quality, high-performance products to all sectors in the move to localize supplies,” said Sophie Moochhala, Managing Sophie Moochhala Director, Fluid Controls Private Limited. Speaking to Aeromag Managing Director in an interview, she talks about the company’s future plans. Over the last four and a the Department of Scientific at PPA Meet 2020. the existing Air Storage half decades, Fluid Controls & Industrial Research (Govt. Vehicle (ASV) and delivered has made its footprints in the of India); and the set-up of a The defence manufacturing a prototype to R&D. The industry as a leading provider state-of-the-art manufacturing in India is thriving now more system was installed on the of instrumentation products facility at Chakan, Pune with than ever and you have been ASV and successfully tested and services for a wide variety an advanced R&D center focusing on defence sector for 600 bar hydrostatic and of industrial applications and testing laboratory. with a wide-range of supplies 400 bar pneumatic pressure. including the defence. What As a testimonial of our to critical defence machinery. We have been supplying are the major milestones in success, Fluid Controls® has How strong is the company’s to Defence Machinery this journey of success? been awarded CII Industrial defence business and who Development Establishment Since its inception in 1974, Innovation Award for all are the major clients? (DMDE) the valves for the Mumbai-headquartered medium scale manufacturing Since 2000, Fluid Controls® compressed air systems in Fluid Controls® ethos has been organizations and has been has been a supplier for many submarines. Fluid Controls® of research and development recognised as one of the Top Indian defence projects has supplied Kirloskar Brothers offering ‘Make in India’ 25 Innovative Companies of including the redesign of the Limited a range of specially products and solutions. The the Year at the Indian R&D Akash Air Storage Vehicle designed Low Pressure Loss major milestones we have Ecosystem Conclave 2019. (ASV) under the auspices of Throttle Valves and Non- achieved in our journey Other recognitions include Research & Development Return Valves for the Water include approvals of our critical the “Top 10 Urban Infra Establishment (Engrs). Mist System in submarines. applications in nuclear, oil/ Solution Provider of Year” by The Akash Weapons gas, thermal power, defence Urban Transport News and System employs sub systems Fluids Controls offers and railway brake piping the award for “Excellence which need high pressure customized solutions to industries; recognition as an in Technical Innovation” by compressed air up to 400 bar. clients based on analytical “In-House R&D Center” by ISA Maharashtra Section Fluid Controls® re-designed formulations, 2D and 3D 8
Modelling & Finite Element Fluid Controls® is a premier focused approach, we have sectors. In the past, legacy Analysis and you have a state- supplier to onshore and off- restructured our operations international vendors and of-the-art R&D facility in Pune. shore oil & gas installations, and have put in place detailed lack of firm procurement Could you elaborate on this? process and thermal power guidelines for operations policies constrained the At Fluid Controls, we have plants, critical applications and conducted extensive effective implementation of four and a half decades for nuclear plants, and brake training of our employees. “Make in India”. Atmanirbhar of focus on design for piping applications for rail The core of our EPRP Bharat, which clearly outlines customer needs and product and metro. We are approved Protocol is the “Fluid Controls procurement policies, will performance. The Fluid by all major Indian OEMs Focus Five” to ensure safe go a long way to boost Controls® objective has been such as ONGC, IOCL, BPCL, working (https://fluidcontrols. domestic manufacturers, to design, develop and deliver HPCL, NTPC, BHEL, NPCIL com/pdf/FC-Covid-Response- especially in the MSME sector. high quality, high-performance and railway OEMs and have Manual.pdf). We have also With our manufacturing connectors, valves and a demonstrated capability for re-structured our facilities and and R&D capabilities, Fluid instrumentation products that executing large project orders. offices to ensure compliance Controls® can contribute could cater to the needs of our With our composite expertise with government’s COVID-19 immensely to provide high customers. Adopting a “Design of manufacturing connectors, guidelines and have modified quality, high-performance for Six Sigma” approach, all our understanding of tube and our manufacturing processes products to all sectors in the products designed by Fluid end connector performance to ensure safe production and move to localise supplies. Controls Private Limited are and our decades of experience inward and outward material developed from First Principles. of swaging and accurate tube handling. In addition, all our What is the roadmap ahead Each design is 2D and 3D bending, Fluid Controls® now employees are provided with for Fluid Controls and what are modeled and validated using offers customers complete individual PPE kits which are the objectives for the next five the latest software and FEA. end-to-end engineered tailor made for their area of years? Also, how competitive Our innovation and process- supply and installation operation and have been is the Indian market compared focused team constantly solutions for piping – both provided with adequate to that of international one? challenges our existing on-site and prefabricated. insurance. As a responsible The Indian market product portfolio and provides citizen, Fluid Controls® undoubtedly offers a customized solutions for clients. The COVID-19 has affected has also reached out to the competitive environment. We In keeping with this vision, the industrial production largely wider community and have move towards focusing on we have focused on investing and many players in the market extended support to NGOs quality, price and performance, in R&D talent, equipment and are struggling for the recovery. such as UnLtd India, OSCAR companies who invest modelling software. Today, we How has the pandemic Foundation, Masoom and in people, infrastructure have a DSIR approved R&D affected your company Goonj who are involved and our R&D have a clear Center at Pune, INDIA which and what arrangement with COVID Relief Work. competitive edge. houses a design laboratory have you taken to function The roadmap for Fluid with over 25 designers and smoothly amid COVID-19? After Make in India, Controls® is that we will product specialists, the Given the project nature the central government is continue to enhance our latest design software and of our business, we continue now pushing the idea of manufacturing, R&D and a state-of-the-art testing to receive orders as there is Atmanirbhar Bharat for service capabilities. Last and metrology laboratory. activity in the infrastructure boosting domestic production month, we set up two new Our R&D capabilities enable segment which constitutes our to reduce imports. What areas within our plant for tube us to constantly upgrade business. At Fluid Controls®, role could Fluid Controls forming and hose crimping existing products and also we “Engineer Connections play in this regard? and testing. We have also offer customers customized Everyday”. During the Fluid Controls® is a recently won big contracts product solutions. COVID-19 situation we are “Vocal for Local” MSME for site installation of brake in today, we are committed organization and we whole- pipe lines for railway coaches. Besides defence, Fluid Control to staying safe every day and heartedly support the We are also focusing on has been a premier supplier has been ensuring business Atmanirbhar Bharat initiative. the defence sector and on to onshore and off-shore oil continuity as well as the health Domestic manufacturers expanding our international and gas installations, process and safety of our employees, have the capability – be it supplies – for example we and power plants and railways their families, our customers, in manufacturing, quality, have a ToT and manufacturing in India. Please shed some and our business partners. and R&D – to cater to agreement for Saudi Arabia. light onto these businesses? With a systems and process domestic requirements across 9
Tejas FOC Aircraft inducted to IAF T he Indian Air Force (IAF) on Wednesday inducted Tejas Mk-1 FOC aircraft into the recently resurrected No 18 Sqn, the “Flying Bullets” at Air Force Station Sulur, marking yet another important step towards enhancing the operational capability of the Air Force. The Squadron is the first in the IAF to induct this platform. This is an important milestone in the country’s indigenous fighter aircraft program and a significant boost to the ‘Make In India’ initiative. Tejas Mk-1 FOC is a single engine, light weight, highly agile, all weather multi role fighter Chief of the Air Staff Air Chief Marshal RKS Bhadauria preparing to fly a sortie in the Tejas aircraft capable of air-to-air Mk I fighter with 45 Sqn during the induction ceremony held at Air Force Station Sulur. refueling thus making it a truly versatile platform. and Director, Aeronautical involved in the production unit. The event commenced The Squadron was Development Agency were of LCA for achievement of with a fly past comprising operationalised by Chief of present during the ceremony. this historic milestone. of a helicopter formation of the Air Staff (CAS) Air Chief Chief of the Air Staff The occasion was marked the Mi 17 V5 and the ALH, Marshal RKS Bhadauria. congratulated the team and by the presentation of aircraft An-32 transport aircraft Air Officer Commanding lauded the efforts put in by documents of the Tejas FOC and Tejas Mk-1 fighters. in Chief of the Southern Air Southern Air Command and version by the HAL CMD to No 18 Sqn was raised at Command, Air Marshal Amit AF Station Sulur towards the CAS. The CAS further Ambala on 15 Apr 1965 with Tiwari, and the Commodore the induction of the new handed these over to the the Folland Gnat Aircraft. Commandant of 18 Sqn, airborne platform. He Commanding Officer of 18 Flying Officer Nirmal Jit Singh Air Marshal TD Joseph, R complimented Chairman HAL, Squadron Group Captain Sekhon, the only Param Madhavan CMD HAL, Dr ADA, DRDO labs, DPSUs, Manish Tolani, along with Vir Chakra recipient of the Girish S Deodhare, PGD (CA) MSMEs and all agencies the ceremonial keys to the Indian Air Force was a part 10
Military Mobile Shelterised Systems, MIL Grade Air Conditioning Units, Military Mast System Ascentech Engineering Solutions Pvt Ltd is a Defence MSME specialized in Design, Manufacture, Supply of fully integrated Military Mobile Shelters conforming to MIL Standards and ASTM E 1925. EMI Shielded Carbon Composite Light weight Shelters for high terrain & saline application is also our special product. MIL Grade Air Conditioning Unit are produced by us indigenously against a TOT from Elbit (Kinetics) Israel. The list also includes a Light weight compact Military Hexagonal Mast System. Ascentech has exported Military Shelter systems to Israel, France for Military application. Ascentech is a single window solution for Military Shelterised System. Highlights : • Aluminum ISO EMI Shelter 40ft, 20ft, S280 • Carbon Composite ISO EMI Shelter • Military Air Conditioning Unit • Military Mast System • Leveling Jacks • Trailer: Flatbed, Semi Low bed, Low bed • Refurbishment /Repair of Shelters Ascentech Engineering Solutions Pvt Ltd, Hyderabad Email: info@ascentechengineering.com | Website: www.ascentechengineering.com Tele : 040 2988 3881/ 82, Mobile : +91 9849102420 R Madhavan CMD HAL presenting the aircraft documents Chief of the Air Staff Air Chief Marshal RKS Bhadauria handing of the Tejas FOC version to the Chief of the Air Staff Air Chief over the ceremonial keys of the unit to the Commanding Officer Marshal RKS Bhadauria during the induction ceremony held at Air of 18 Squadron Group Captain Manish Tolani, during the Force Station Sulur. induction ceremony. of the Squadron during the also operated from the same The Squadron falls under Before the induction 1971 Indo-Pak War. The station. Over the years it also the operational control of ceremony, the Chief of the Air Squadron also has the unique operated MiG-27 ML aircraft Southern Air Command which Staff (CAS) Air Chief Marshal distinction of having operated from various bases across the is responsible for integrating RKS Bhadauria PVSM AVSM two HAL made aircraft, the country. The Squadron was the Squadron into the IAF VM ADC flew a sortie in the Tejas and the Ajeet which it number plated in Apr 2016. Concept of Operations. Tejas Mk I fighter with 45 Sqn. 11
Naval Ship Repair Yard, Kochi comes to the aid of Philippine Navy ship When the Philippine Navy vessel, BRP Ramon Alcaraz, was damaged in a fire off Kochi, the Indian Navy carried out a rescue mission. While the Philippine Navy ship was repaired at Indian Navy’s ship repair yard in Kochi, two personnel who were injured in the incident were evacuated in a helicopter to INHS Sanjivani, the Indian Navy’s hospital in the coastal city. T he Indian Navy’s ship repair Philippine Navy personnel injured. had the fire incident on board and yard in Kochi attracted media Ramon Alcaraz, along with another the ship re-entered Kochi for repairs. attention recently when a ship of the Philippine Navy had visited Meanwhile, the injured Philippine ship of the Philippine Navy was given Kochi for the repatriation of stranded Navy personnel were evacuated in urgent repairs at the facility recently. Philippine nationals from India following a helicopter to INHS Sanjivani, the The Philippine Navy vessel, BRP the lockdown imposed in view of the Indian Navy’s hospital in Kochi. Ramon Alcaraz, was damaged in a fire, COVID-19 pandemic and collection of Soon, repairs of the Philippine Navy which had broken out in the engine materials such as masks. It was during ship were carried out free of cost at room and the incident had left two the return trip that Ramon Alcaraz the Naval Ship Repair Yard in Kochi 12
and the vessel was made aircraft carriers INS Viraat seaworthy again in ten days. and INS Vikramaditya.t The Chief of Philippine Navy Vice Admiral Giovanni Carlo J Bacordo thanked the Indian Navy for its gesture. Writing to Chief of Indian Navy Admiral Karambir Singh, he said: “Your support in this unfortunate accident is way beyond our expectations and it is a testament of your sincerity in deepening our Navy-to-Navy partnership.” The Philippine Navy chief further said: “We hope to expand this relationship as we seek better ways to make our seas safer and more secure for everyone.” The Naval Ship Repair Yard, Kochi, which was set up as a Base Repair Organisation in 1948, has grown in its capabilities and is sufficiently equipped to undertake repairs of all ships. It provides support to visiting ships, ships undergoing work up and all training schools and other establishments in addition to the repair of ships based at Southern Naval Command. To meet the increasing demand, the Yard is carrying out various projects for infrastructural development. Moreover, the weapons test facilities have been upgraded. A large number of equipment have also been installed for hull fabrication shop, pipe-fitting shop, welding shop, shipwright shop and boat repair shop. Along with the Naval Ship Repair Yard, Kochi, the Cochin Shipyard Limited (CSL) in Kochi also offers ship repairing services since 1982 and it undertakes upgrades, repairs and scheduled maintenance of all types of ships, including those of Indian Navy and Indian Coast Guard. The repair yard of CSL has also performed major overhauls for the 13
VARSITY: Offering World-class Wire Harnesses for Defence Industry The list of prestigious customers served by VARSITY reflects the company’s track record as a zero- defect facility that delivers build-to-spec and build-to-print cable harnesses. W ith an excellent & cable assemblies complying deliver it without any flaws. commensurate warehousing track record of with stringent standards facility. Another capability over 52 years as of Aerospace & Defence. Applications of VARSITY is automated India’s fastest-growing Wire VARSITY is AS9100D VARSITY is geared up to testing. The company Harness (WH) manufacturer, certified and has in-house provide cable harnesses or is equipped with MK VARSITY produces top capability, right from integration or design services Automated Test systems quality ‘Make in India’ scoping of a requirement at in any applications in Ground, with a capacity to test cable harnesses for reputed a concept stage to designing Aerospace, Space, Military 5,400 points at a time. customers such as the DRDO, and delivering prototypes & Defence ranging from Moreover, VARSITY enjoys PSUs and private industries before manufacturing Weapon systems, Antenna, ‘Seamless Monitoring of in the Defence sector. The custom solutions on a Radars, Seekers, Warheads, Production’, whereby it has list of prestigious customers large scale. VARSITY has a Avionics, Unmanned an online real-time viewing served by VARSITY reflects large team of highly skilled Aerial Vehicles, Aircraft system for customers their successful partnership operators with a wealth of wiring, Flight controls, anywhere in the world. with the company and experience and knowledge Landing gear, Shipboard Yet another advanced highlights VARSITY as a zero- who can even manufacture hull, Power distribution, facility is ‘Seamless defect facility that delivers environmentally-sealed cable Actuation & Motion Interaction’. VARSITY’s build-to-spec and build- harness as per IPC / WHMA controls and Battle Tanks. Training Centre and to-print cable harnesses. 620-C Standard. conference halls are VARSITY owes its State-of-the-art equipped with Video Walls. success to deep product Build to Specification infrastructure In addition, the company knowledge, its ability to VARSITY’s engineers work The company is equipped has a High Speed 100MBPS adapt to new technologies, closely with customers to with state-of-the-art dedicated Internet line and to its familiarity with understand the requirements infrastructure and the to support video/voice the industry built over and suggest cost-effective facilities include a capacity interactions as well as 100 the past five decades. design using software of 600,000 man hours per cent power backup for like Zuken E3, HarnWare, per annum along with uninterrupted production. VARSITY Cable Solid-Edge and Auto CAD. Harness offerings Founded in 1968, VARSITY Build to Print has a proven track record of The company’s engineers, delivering cable harnesses for with their deep knowledge mission-critical programmes of the industry, work with of DRDO for over a decade, the documents provided by whether they are small, the customer to realize the medium or large wire harness product as specified and 14
Atmanirbhar Bharat Heralds Growth in India’s Ambitious Defence Industry Even though the Prime Minister Narendra Modi has announced his vision of Atmanirbhar Bharat with much importance in his address to nation during the COVID-19 pandemic, it was considered by many as a refurbished version of Make in India. But no one has any doubt about the fact that India needs to make a sincere attempt to ramp up its defence manufacturing. The hollowness of indigenous defence manufacturing was visible from the fact that the forces have to depend on foreign suppliers to shore up their fire power and operational capability when tensions have risen with China at the Line of Actual Control (LAC). So Atmanirbarta should not be another political slogan and the government will have to walk the talk overcoming many challenges. Here Aeromag analyses the defence policies under Atmanirbhar Bharat with focus Prime Minister Narendra Modi on the challenges, steps to be taken and defence projects that need V alidating the superiority in self-reliance in all immediate push for completion. military might is an inevitable sectors. And on May quality for a country to become 16, Finance Minister a superpower and global leader. And Nirmala Sitharaman, while elaborating attaining self-reliance in defence further on Atmanirbhar Bharat in manufacturing is a crucial component Defence, has made three specific of effective defence capability, as it will announcements to make the PM’s vision ensure strategic independence, national getting implemented faster and promote sovereignty, cost-effective defence domestic defence industry -- a list of equipment and decreased defence weapons/platforms for ‘ban on import’, imports. India has been in pursuit of the corporatisation of Ordnance Factory attaining these validations over the Board (OFB) and finally raising the FDI past two decades and ever since the limits in defence manufacturing under Narendra Modi led BJP government the automatic route from 49% to 74%. assumed power in 2014, the idea of With the policies having publicised defence indigenisation and self-reliant and promises being made for its defence industry has received the implementations, the next three years most tremendous push ever. Speedy of the NDA 2.0 will be focusing on the clearances of long-pending modernisation expansion of domestic defence industrial demands of the tri-forces and setting up base, nourishment of private sector the nurturing ground for local defence participation, defence modernisation production have been the hallmarks of and increased thrust on defence R&D. the Modi government over these years. And the road ahead is more challenging On May 12, amid the country’s than ever mainly for two reasons - the resilient fight against the COVID-19 nation’s economy struggles not to pandemic, PM Modi unveiled major surrender before the Coronavirus and policy advancement in fulfilling India’s the northern frontiers settling scores indigenisation dreams through his vision with two adversaries China and Pakistan. of Atmanirbhar Bharat Abhiyan (Self- Here Aeromag analyses the defence Rajnath Singh Reliant India) to propel the country to policies under Atmanirbhar Bharat with Defence Minister 15
focus on the challenges, steps machine guns through manufacturing under the assurance that items required to be taken and defence ‘fast track procedure’ for automatic route from 49 per will be procured within the projects that need immediate operational urgencies while cent to 74 per cent, which was given timeframe will boost the push for completion. ordnance factories are already a part of the Draft confidence of companies to making rifles for Central Defence Production Policy securely invest in the industry. Why Atmanirbhar Armed Police Forces. 2018, is a promising step Moreover such an initiative Bharat is important? While the induction of for the growth of domestic will help attract FDI also. There are mainly three 155 mm Dhanush Artillery manufacturing. FDI worth Besides these, keeping reasons that make Atmanirbhar guns, manufactured by OFB Rs.1812 crores has been MSMEs, which are considered Bharat important for India. is underway, the import reported in the defence sector the backbone of Indian Firstly, India is undergoing procurement of 155mm over the last five year and economy strong should be a its most ambitious military towed guns with different that is a very small figure priority of the government. modernisation programme specifications (GSQR) is in when compared to the annual There are more than 8,000 ever. Secondly, the regional the pipeline. Similar examples average of Rs 31,000 crores MSMEs as tiered partners of security environment around are many hence consolidating worth of capital procurement many of defence organisations the country remains risky, the requirements in a time- being done directly ex- - Ordnance factories, DPSUs especially the borders with bound manner and creating import. So the procurement etc. and they contribute China and Pakistan, and the list are essential to meet strategy must help to drive more than 20 per cent of thirdly the Modi government emergency requirements. more FDI in defence. the total production of these has decided to undergird Besides weapon systems/ Above all, the industry organisations. Hence focus on India’s international profile platforms, the self-reliance needs to be apprised in MSMEs should be steady. on economic diplomacy objectives for critical advance about armed forces in which defence business components and materials requirements, including C) Corporatisation of OFB plays a critical part. should also be a priority. numbers, specifications, and The corporatization of the India has been one of the For example, engine of timeline. A “Defence Industrial Ordnance Factory Board world’s largest arms importers an aircraft accounts for a Planning’ document giving the (OFB) has been a long (accounting for about 12% of substantial portion of global arms imports). But the the overall cost and high import-dependence in the government needs defence, mainly for weapons, to make attractive spares and ammunition is a business propositions drawback and weakness in for joint ventures, the long run, especially during technology transfer military crises. And it will take and R&D by with a herculean task for India to the combined shed its image of defence military and importer. So the political civil aviation willingness to cut imports by requirements. creating a domestic defence industrial base is very positive. B) Raising FDI Limits Reforms under The decision Atmanirbhar Abhiyan to raise FDI A) Negative List for Import limits in The core point of creating defence a ‘negative list for import’ is critical to ensure that the domestic defence industry and its products will have buyers. But the challenge here will be determining the ‘negative list’ for ban on import as there are multiple import and domestic procurements are all being done in parallel. For example, the Indian Army is in the process of importing rifles, carbines and light 16
overdue decision. The OFB in India. Pushing the project is a strategic asset with 41 under Atmanibhar Bharat factories, 13 ordnance R&D will be an ideal motivation centres and 9 ordnance for domestic industry. Institutes of Learning. But the issues of quality, reliability, B) LCA Tejas timeliness etc have always The indigenously designed be demotivating reasons and manufactured Light of getting business. So the Combat Aircraft (LCA) is the corporatisation of OFB will smallest and lightest Multi- enable more professional Role Supersonic Fighter oversight, functional and Aircraft of its class. A $5.2 financial autonomy. It could billion contract for around 83 introduce staffing structure light combat aircraft (LCA) similar to manufacturing Tejas Mark 1A variant is likely entities instead of to be awarded to Hindustan government departments. Aeronautics Limited (HAL) The manpower and output by December this year. The issues will get addressed government is also considering easier after corporatisation. a proposal to manufacture 18 LCA Mark 1 FOC trainer Projects that need prime aircraft to keep the Tejas focus in Atmanirbhar assembly lines up and A) Naval Utility running till the deal for 83 for the bulk of the domestic of Defence Staff (CDS) Helicopter (NUH) Mark 1A variants is signed. armament demand. could examine the defence The nearly $3 billion deal for The fourth generation light The privilege given to acquisitions from a tri- Naval Utility Helicopter (NUH) combat aircraft (LCA) has been PSUs and private players service angle, to avoid delays will be the first challenge inducted into the number 18 need to be balanced. and speed up the defence for the government under squadron, “Flying Bullets” of The relationship between procurement process. the Atmanirbhar Bharat in the Indian Air Force. Tejas is the R&D establishments, • The new Defence defence. Though the HAL expected to be the backbone production agencies (public Procurement Procedure has pushed for its inclusion of the IAF in the near future or private) and the end- should formulate guidelines to in the programme, Navy and keeping in line with PM Modi’s user are extremely weak at promote strategic partnerships other private players have also Atma Nirbhar Bharat initiative. present and this needs to between Indian and foreign objected it citing delay in the be sorted out. There is an companies, with a view to completion. The MoD is yet Challenges ahead in urgent need of improving achieving indigenisation over a to clear the file for issuance Indigenisation India’s design capability in period of time for even critical of Request for Proposal (RFP) Even though nearly 200 critical technologies and technologies and platforms. for selected vendors and defence acquisition proposals ability to manufacture major • A transparent policy may take a fresh look at the with ToT provision, valued subsystems and components, should be formulated to proposal to include HAL. around Rs.4 trillion were which otherwise would promote exports and it The Navy has been desperate approved in the last five hamper the indigenous will attract investment in to replace its Chetak of 1960s years, most of them yet to manufacturing. Overlapping defence manufacturing. vintage with NUH, which be processed. This delay in jurisdiction of the Ministry • The role of DRDO needs could be utilised for multiple completion of procedures will of Defence and Ministry to be revised to give private roles, including search and be the real challenge. The of Industrial Promotion industry a level playing field rescue, casualty evacuation Indian defence industry is impair India’s capability of for developing defence and low-intensity maritime public sector driven despite the defence manufacturing. technologies. operations, besides torpedo push for private participation. drops. Hence the project PSUs like OFB, Hindustan Solutions needs to be finalised and Aeronautics Limited (HAL), • The newly manufacturing should be Bharat Electronics Limited appointed started. The partnership (BEL) and Bharat Dynamics Chief between HAL and a private Limited (BDL)) are among player, which should entail the top 100 biggest arms 100 per cent transfer of producers of the world technology, will be helpful to and they together kickstart the helicopter hub account 17
Rafale’s Game-Changing Weapons to give IAF a Big Advantage combat. The Meteor is powered by a unique rocket-ramjet motor that gives the missile far more engine power, for much longer than any other missile. This means it can fly faster, fly longer, and manoeuvre more than any other missile, giving Meteor the ability to chase down and destroy agile hostile fighters at even the furthest of ranges. As a result, Meteor, which weighs 190 kg and is 3.7 m long, has a no-escape zone many times greater than any other air-to-air missile. SCALP India’s Rafales will also be equipped with the SCALP deep-strike cruise missile from MBDA. This stealthy weapon has proven repeatedly in combat its unerring ability to strike hardened and protected targets deep inside hostile T he new Rafale fighter jets India territory – without the need for the is receiving from France are Rafale to enter hostile airspace. SCALP’s The final induction operational effectiveness is the result of armed with game-changing ceremony of the weapons, including Meteor, SCALP three key factors: its high survivability and Mica. The jets will provide the thanks to its long stand-off range, low first batch of five Indian Air Force (IAF) not just with a observability and sophisticated mission Indian Air Force fast and agile modern fighter but one planning system; its pinpoint terminal that comes armed with a highly potent accuracy through its highly accurate (IAF) Rafale fighter set of weapons from MBDA that are seeker and target recognition system; and unrivalled by any of India’s neighbours. its terminal effectiveness provide by its aircraft arriving in Meanwhile, the Press Information powerful tandem warhead and multiple India from France Bureau (Defence Wing) of Government detonation modes. The missile weighs of India said the first batch of five Indian 1,300 kg and has a length of 5.1 m. is scheduled to Air Force (IAF) Rafale is arriving in India take place at Air by end of July 2020. The aircraft will be MICA inducted at Air Force Station Ambala. The IAF’s Rafales will also be equipped Force Station, The final induction ceremony is scheduled with MICA, a missile the IAF is familiar Ambala. IAF aircrew in second half of August 2020. with, as it is also part of the upgrade IAF aircrew and ground crew have package for the IAF’s Mirage 2000 and ground crew undergone comprehensive training on aircraft. MICA is the only missile in the the aircraft, including its highly advanced world featuring two interoperable seekers have undergone weapons systems and are fully operational (active radar and imaging infrared) comprehensive now. Post arrival, efforts will focus to cover the spectrum from close-in on operationalisation of the aircraft dogfight to long beyond visual range. training on the at the earliest, said the PIB release. Its ability to fly out to BVR in passive aircraft, including mode before the seeker locks on in Meteor the final stages of the end game has its highly advanced The most notable of the weapons earned it the nickname “silent killer” as on Rafale is the Meteor beyond visual the target has little time to react or to weapons systems. range air-to-air missile, which is widely deploy effective countermeasures. The recognised as a game changer for air missile weighs 112 kg and is 3.1 m long. 18
Flying Colours continues taking on the Challengers with trio of heavy maintenance checks F lying Colours Corp. continues to satisfy market demand for 192-month inspections as heavy maintenance checks on a trio of Bombardier Challenger-family aircraft continue at its St. Louis, MO. facility. The work highlights the North American MRO’s expertise in supporting the ongoing maintenance requirements of the international Bombardier Challenger fleet. The latest series of heavy inspections began in April 604, which checked into the restoration. With more than capabilities to complete when an early model St. Louis hangars in July, and 100 heavy maintenance these intense checks as Bombardier Challenger is currently undergoing the inspections on Bombardier they become due. With our 300 began the full gamut rigorous maintenance review. Challenger aircraft under dedicated interiors facility, of heavy maintenance The Flying Colours Corp. its belt the Flying Colours external paint shops and inspections, service bulletins maintenance team are no Corp. maintenance team avionics expertise we can also and full landing gear strangers to the intensity applies all its accumulated support customers looking restoration. A second early of these heavy inspections hours of knowledge and to upgrade and refurbish production Bombardier which require full exposure experience to complete these aircraft at the same time,” Challenger 300 began its of the airframe to allow for critical safety inspections says Eric Gillespie, Executive 192-maintenance check in a comprehensive structural on time and on budget. VP of Flying Colours Corp. May and will subsequently review to assess for cracks, “The Challenger models Flying Colours is also have an interior upgrade corrosion or other potential are exceptional aircraft with busy with heavy checks and new external paint work weaknesses. A number of the the Challenger 300 being the on other aircraft types completed by Flying Colours, aircraft components including world’s most popular super including Hawker Beechcraft, before being redelivered to flaps, doors and windshields mid-size model. With more Falcon and Bombardier the customer. Joining the are also removed for close than a thousand original Global Express models archetypal Challenger 300s inspection and landing Challengers still in operation at both its St. Louis and is a Bombardier Challenger gear undergoes complete we have the tried and tested Peterborough facilities. First ALSIM AL42 simulator to be sold in New Zealand A lsim announced its suite. It also comes with communication and the quality for our student cadet training.” first sale in New latest generation visual of the equipment. The visuals “It is always a pleasure to Zealand. Ardmore system, GFC 700 autopilot provided allow for excellent see Alsim’s family expanding. Flying School, based in and PBN/LPV capabilities. handling training as well as the It’s even more exciting to Auckland, has acquired an Ardmore Flying School IFR procedures and combined welcome Ardmore Flying AL42 simulator, the exact and Ian Calvert, CEO are with the full IOS gives scope School as they become our replica of the Diamond excited about introducing to challenge trainee pilots to first customer in New Zealand. DA42, built using genuine the Alsim AL42 FNPTII into extend their capabilities and Thanks again to Stephen aircraft parts and equipped the operation: “Alsim was skills. The AL42 best represents and Ian for their confidence” with the latest real-world chosen for their attention to the aircraft flown and will says Audrey Jeffroy, Alsim’s Garmin G1000 avionics detail, fantastic and open provide an excellent platform Marketing and Sales Director. 19
Survival of Aerospace Industry: The path ahead In 2019, airlines stick to environmental norms. tonnes of freight, and supported another 37 million around the world However, the COVID-19 supported 65.5 million jobs. jobs. But now air travel is carried 4.3 billion pandemic changed everything The tourism sector, which is down 90 per cent and every passengers, 58 million and the data presents a clear interconnected with aviation, day there are announcements picture. In 2019, airlines of airlines around the world tonnes of freight and around the world carried 4.3 cancelling orders for new supported 65.5 million billion passengers, aircraft. There are also jobs. Though the 58 million big cuts to COVID-19 pandemic changed everything, a resilient aerospace and defence industry is exploring ways for a rebound. A few months ago, the aerospace and defence sector was upbeat. In fact, when the year 2020 began, some of the most crucial challenges faced by the industry were how to meet the demand for aviation professionals and achieve the targets set for reducing emission in order to 20
aircraft delivery rates and major redundancy plans. All these have prepared the aerospace to face the largest market meltdown in its history. always Early in 2020, some experts been had predicted that difficult impacted by times might be ahead after downturns in the years of uninterrupted growth economy. The industry in the aerospace industry. reported losses in the early During the favourable times, 1990s due to the recession; in challenges Airbus and Boeing had 2001 after the 9/11 attacks; like the 737 doubled aircraft output to in 2003 following the SARS Max accidents meet the needs of the world’s epidemic, and in 2008 as part in 2018 and 2019, the airlines. The revenues and of the financial crisis. Each of Ukraine Airlines Flight 752 productivity of aerospace these downturns was followed shot down in Iran, and the companies and related by economic recovery. emergence of “flygskam” pandemic industries also grew alongside. Despite this cyclical nature, flight shaming air travel is testing the However, some problems aerospace industry has due to its emissions. aviation sector in emerged in 2019, when maintained profitability for the new ways. The entire Boeing experienced severe past 10 years, with a profit of New challenges industry is being stretched to issues with the design of US Dollars 25.9 billion in 2019 However, the COVID-19 a breaking point and without its new 737 MAX aircraft despite some and was forced to suspend tragedies production. Soon, in 2020, and the effects of COVID-19 began to be felt. Now, not just the airlines and well-known aircraft and aero-engine makers are in crisis but also the aerospace supply chain which provides hundreds of thousands of jobs directly and indirectly. In January this year, international aviation had been on a growth trajectory and traffic was projected to double in the coming 15 years. However, aviation has 21
today will be closer to 600 within the next three years because of closures and consolidation. To offset the collapse of revenue, airlines are resorting Government to the quickest fix to cut interventions, it among operating costs — they’re cannot survive the crisis. other taking aircraft out of service. According to the areas. At some point in 2020, close International Air Transport during the Ironically, to 18,000 planes may be Association (IATA), the crisis in order to before the pandemic parked or put in storage and sector would suffer a loss create a strong future. struck, industry active was many are unlikely to return. US Dollars 252 billion in The most pressing need for so much that there were Retirements of aircraft will 2020. Meanwhile, airports aviation is financial support fears that there would not be also increase. While for the alone are projected to lose through the pandemic. enough pilots or mechanics last five years somewhere US Dollars 46 billion in Everyone involved is optimistic to handle what seemed between 550 and 750 planes 2020, according to Airport that the challenge would be insatiable air travel demand. have been retired annually, Council International (ACI). overcome and a better future But COVID-19 burst the the number may see a surge This has led to several critical built. Key priorities during this bubble that was fuelled by to more than 2,600 over questions about the future time should explore how to air traffic, global economic the next 12 months. Planes of international aviation. mobilize aerospace innovation growth, and business and only 20 years old could One is regarding the impacts and research infrastructure leisure trends, triggering be retired rather than the on society when COVID-19 towards aviation challenges. massive cutbacks in capacity, typical 25-year-old aircraft. subsides. Another is about Research is needed into layoffs, and order cancellations Thousands of planes sitting the time it would take for aspects such as sustainability, all along the supply chain. around will have a ripple people to have the funds and cognitive science and But now it is expected that effect confidence to begin flying engineering, material science, the 900-plus carriers again. Yet another question is machine learning, automation, operating what specifically can be done cybersecurity, and artificial to ensure the industry survives intelligence the crisis how the sector can innovate 22
through the entire aviation governmental restrictions planes eventually picked apart Government support industry. It could mean airlines and hesitancy among for components and other Finally, government will hesitate to order new passengers to travel far reusable materials. This sort of intervention may be the aircraft. During pre-COVID from their own countries. ‘cannibalization’ could reduce deciding factor on which days, 1,066 new planes were Piling up of aerospace demand for MRO services enterprises will be winners expected to be delivered inventory will also trickle from the previously forecast and losers in the COVID-19 in 2020. But that forecast down to the spare parts and US Dollar 91.2 billion and crisis. However, governments has fallen sharply 522. maintenance, repair, and threaten the survival of many are likely to place conditions In turn, this is prompting overhaul (MRO) aftermarket, of the smaller, more vulnerable for the money. For instance, a reduction in production. with many of the parked aftermarket suppliers. asking companies to maintain At present, there are in production somewhere between 100 and 200 aircraft without buyers. While those planes will be among the first to be sold off once the market begins to come back, they will inevitably be bought at discounted prices. However, aerospace players cannot completely turn off production if they are to preserve their supply chains. The production that does happen will support a different mix of aircraft models. Narrow-body aircraft with single aisles will represent an even larger percentage of production while the portion of widebody jets that predominantly serve international routes would shrink. International travel could be the last segment to recover because of ongoing 23
certain employment levels or agree to specified reductions in carbon dioxide emissions. As companies fight for subsidies, airlines, original equipment manufacturers (OEMs), suppliers, and MRO providers will begin to consolidate. Aerospace manufacturers may also intervene to protect their supply chain through direct and indirect aid, joint ventures, and acquisitions and by becoming much more involved in supplier operations. OEMs could reduce the complexity of their networks and number of suppliers. Moreover, new business models are also likely to evolve following financial pressure. For instance, airlines may find it too expensive to buy aircraft and aerospace to operate, it’s important Cash flow is essential for of specialist companies and manufacturers could feel it is that workplaces are safe and the survival of aerospace need to be more resilient than better to engage in leasing and employees feel they have suppliers. Suppliers must be ever. To enable this, suppliers asset management services. trust in their environment. paid on time for products need much better visibility of The concept of a ‘workplace’ and services that have been future requirements so that Recovery plans is also changing. Companies agreed. Some companies may they can forecast and plan Meanwhile, several rescue need to be creative and also require direct financial their operations effectively. and recovery plans have been resourceful in order to remain support to see them through All aerospace customers proposed to overcome the productive, considering the downturn, possibly need to work hand-in-hand crisis and enable recovery. flexible working, retraining and through long-term loans that with their suppliers to plan The first step relates to the redeploying talented people are repayable based on sales. the careful scaling down of people, for whom, safe and in particular. Quick learning Aerospace supply chains are operations, when necessary, productive workplaces have also would a key factor. yet another factor. They are to leave them well prepared to be ensured. For businesses Another aspect is finance. made up of tight networks for ramping back up when the time comes. The best solutions are developed together and so communication must be two- way. It’s also vital that the best practice and opportunities are shared quickly across networks so that supply chain companies can support each other. Creating new opportunities come next in line. Companies may have to look closely at diversification and unlocking opportunities in new markets. Innovation is also a crucial aspect in overcoming any crisis. Entrepreneurs need to unleash the innovative potential of companies and keep investing in technologies. 24
Rafael and Mesko to co-produce SPIKE SR ATGM for Poland characteristics that enable does not require special a high level of operational training, infrastructure, or a readiness. It can be carried designated gunner, SPIKE SR easily by a solider without enables operational flexibility. affecting maneuverability, SPIKE SR is an effective, enabling simple, intuitive powerful munition which does and quick operation, with not require a central command only a few seconds from and allows to decentralize “cold-start” to launch, in a and disperse the operators to variety of operational and cover more terrain, a relevant environmental scenarios. concept of operation for The missile’s lethality is territorial defense forces. achieved by a tandem HEAT Gal Papier, director of warhead with a precursor marketing & business charge that defeats Explosive development, Precision Reactive Armor (ERA), Tactical Weapon Systems I sraeli company Rafael with over 34,000 missiles allowing the main warhead directorate at Rafael: “A Advanced Defense already supplied and to achieve its full penetration future decision to equip the Systems Ltd. and Polish more than 6,000 fired of Rolled Homogeneous Polish Army with the SPIKE SR company Mesko, a PGZ in tests and combat. Armor (RHA). With a high-hit offers not only an operational company, have agreed to The SPIKE LR is the missile probability in all scenarios advantage, exceeding the co-produce the shoulder- variant that has been in use and ranges, the missile can specification requirements launched SPIKE SR (Short- by the Polish Defense Forces operate in severe weather of the Pustelnik program, Range) ATGM, as part of for some 15 years now, with conditions (from -35˚C to but also an economic benefit Poland’s Pustelnik Program. local production of the missile 55˚C) and in complex combat to the local economy, as it Led by the Polish MOD parts and final assembly scenarios, such as engagement further deepens industrial Armament Inspectorate, the taking place in Poland by of fast-moving targets. cooperation between Mesko Pustelnik Program is aimed Mesko since 2003. This The missile’s standoff range and Rafael, making Mesko at choosing an anti-tank provides the infrastructure for ensures a higher degree part of the SPIKE SR global weapon for Poland’s Territorial the future Polish production of force survivability, as it supply chain, as components Defense Forces (WOT). of the SPIKE SR missile. does not rely on any means of the missile will be produced The SPIKE SR is an advanced One of Rafael’s strengths of designation (e.g. laser), in Poland, not only for Fire & Forget missile, for lies in its ability to create enabling the force to stay the local market, but also ranges exceeding 2000 partnerships, transfer hidden. Since its operation for export customers.” meters. The missile is simple- production, knowledge and to-use and requires very technology, to create local short training. SPIKE SR is employment. Rafael also man-portable, weighing only conducts a wide array of (10kg), for day and night offset activities globally. Rafael use, capable of defeating has over 15 years of successful any type of armored vehicle experience in production or MBT. SPIKE SR is totally and technology transfer disposable, a feature programs, implemented that enables the soldier a at more than 50 overseas higher level of mobility and companies located in the U.S, maneuverability after firing. Europe and other countries. SPIKE SR is the smallest The SPIKE SR missile member of the well- is designed for different established, globally known ground combat scenarios, and combat-proven SPIKE for the tactical maneuvering ATGM Family. SPIKE is in forces, platoon-level and service in 34 countries, for special forces. The SPIKE including 19 NATO nations, SR has unique operational 25
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