ANDRITZ pumps and motors Products, systems, applications
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Experience and expertise Decades of experience in hydraulic machi- From development to model tests, design, Vertical line shaft pumps ne manufacturing and complete process manufacturing, project management and e.g. for irrigation pumping stations know-how form the basis for our pumps‘ installation, to service and training – all from Process pumps high performance. a single source. to convey water and suspensions for various Professional expertise and our understan- Customers around the world trust us. They industries, such as sugar, pulp and paper, or ding of customer requirements make us a value our many years of experience through- for water supply valuable partner. We offer innovative and out the value chain. Double-flow axial split case pumps targeted solutions with pumps and com- for pumping water and suspensions plete pumping stations. 02
R&D, quality, and service Intensive research and development Global quality management Close to our customers Our commitment to research and develop- We ensure the high technical standard of Service and maintenance is key to our ment forms the basis for our advances in our pumps with top manufacturing stan- corporate philosophy, and is a traditional hydraulic machine manufacturing. We are dards, systematic organization, clearly strength at ANDRITZ. Our goals are to pro- currently developing and testing our pumps defined processes, and well-trained em- vide first-class service and to secure sus- and turbines at five locations in Austria, ployees. tained customer satisfaction and the relia- Germany, Switzerland, and China. By net- Quality assurance and process require- bility of our products. working these research and development ments, as well as the quality of the pumps, We are supported by the experience and centers, we provide a continuous transfer are defined uniformly and implemented know-how of our service employees as well of know-how within the ANDRITZ GROUP worldwide. as our service and production sites around for the benefit of our customers. the world. 03
Page (First mention) Products (Part 1) Single-stage centrifugal pumps EN 733, ISO 2858/5193 DN 32 to 150 Q up to 600 m³/h H up to 160 Single-stage centrifugal pumps Closed, semi-open, and open impeller DN 65 to 600 Q up to 6,000 m³/h H up to 160 m Double-flow axial split case pumps Double-flow, closed impeller DN 150 to 1200 Q up to 20,000 m³/h (customized up to 36,000 m³/h) H up to 220 m High-pressure pumps Multi-stage, closed impellers DN 25 to 250 Q up to 800 m³/h H up to 800 m Self-priming centrifugal pumps Single-stage, single-flow open impeller DN 80 to 250 Q up to 2,000 m³/h H up to 75 m Vertical submersible pumps Single-stage, single-flow open impeller DN 80 to 200 Q up to 800 m³/h H up to 50 m Medium-consistency pumps Single-stage, single-flow semi-open impeller, with fluidizer DN 80 to 400 Q up to 13,000 admt/d H up to 190 m Sewage pumps, dry Single stage, channel impeller pumps DN 65 to 700 Q up to 10,000 m³/h H up to 100 m Sewage pumps, wet Single-stage, submersible DN 65 to 400 Q up to 2,600 m³/h H up to 80 m 04
Page (First mention) Products (Part 2) Single-flow submersible motor pumps Multi-stage, single-flow Ø from 6" upwards Q up to 900 m³/h H up to 800 m Double-flow submersible motor pumps Multi-stage, double-flow Ø from 20" upwards Q up to 6,000 m³/h H up to 1,500 m Submersible motors Water-filled and water-cooled three-phase asynchronous motor Ø from 8" upwards Q up to 5,000 kW V up to 14,000 V Vertical line shaft pumps Pull-out or non pull-out Q up to 70,000 m³/h H up to 80 m P up to 10,000 kW Vertical volute pumps Metal or concrete volute with or without guide vane mechanism Q up to 180,000 m³/h H up to 40 m (concrete volute); up to 250 m (metal volute) P up to 30,000 kW (concrete volute); up to 50,000 kW (metal volute) Screw pumps Ø up to 5 m Q up to 6 m³/s H up to 12 m Hydrodynamic screw turbines Q up to 10 m³/s H up to 10 m P up to 500 kW Pumps as turbines Q up to 6 m³/s H up to 300 m P up to 2 MW 05
Product portfolio and applications Pulp Thermal Other Small Products Water Waste water Mining Sugar & paper power industries* hydropower Single-stage centrifugal pumps EN733, ISO 2858/5193 Single-stage centrifugal pumps Closed, semi-open, open impeller Double-flow axial split case pumps High-pressure pumps Self-priming centrifugal pumps Vertical submersible pumps Medium-consistency pumps Sewage pumps, dry Sewage pumps, wet Single-flow submersible motor pumps Double-flow submersible motor pumps Submersible motors Vertical line shaft pumps Vertical volute pumps Screw pumps Hydrodynamic screw turbines Pumps as turbines * e.g. desalination, offshore, bioethanol (second generation), starch, food, chemical, and steel industries 06
The ANDRITZ GROUP at a glance International technology Group ANDRITZ is based in Graz, Austria. It operates more than 200 production, service, and sales sites around the world, and is one of the leading suppli- ers of systems, equipment and services for: Hydropower Pulp and Metalworking and steel Municipal and industrial plants paper industry industries solid/liquid separation ANDRITZ HYDRO ANDRITZ PULP & PAPER ANDRITZ METALS ANDRITZ SEPARATION 08
Water & waste water Single-stage centrifugal pumps EN 733, ISO 2858/5193 Water waste water Do you manage water supply or waste water facilities, Nominal diameter (DN) 32 to 150 or are you the project manager for a large infrastructure Flow rate up to 600 m³/h project for irrigation, drinking water and industrial water Head up to 160 m supply, or for flood control? Here you will find an overview Pressure up to 16 bar of our product portfolio in the water and waste water sec- Temperature up to 140° C tors. Drinking water and industrial water supply Design: Single-stage centrifugal pumps – main dimen- The water circuit is completed with ANDRITZ. Our sions and performance grid also available according to proven pump range is used for pumping water from EN 733, ISO 2858 and 5193 wells and springs, as well as for water treatment, wa- Media: Clean, slightly contaminated, and aggressive liq- ter transport, and water distribution. uids up to a viscosity of 150 mm²/s without abrasive and Irrigation and drainage solids content Whether irrigating open and industrial areas, or form- Special benefits: Easy to maintain due to its modular ing part of huge irrigation projects for agricultural ar- design; impeller unit can be removed from the installed eas, ANDRITZ pumps offer efficient and cost-effective pump casing; low energy consumption solutions. Materials: Cast iron, bronze, stainless steel Wastewater disposal Shaft seal: Gland packing, mechanical seal ANDRITZ pumps cover the requirements for municipal Impeller design: Closed impeller, radial impeller, vor- and for industrial wastewater disposal. We are one of tex impeller, and two-channel impeller available in some the few pump manufacturers offering sewage pumps cases for both dry and wet installation. Applications: Water, pulp and paper, sugar, thermal Flood protection (including polder drainage) power, other industries, small hydropower Quick action is important in times of rising water le- vels and persistent rain causing rivers to burst their banks. ANDRITZ pumps help to dry out areas which are threatened by high water levels, or those that are already flooded. [Imp.gpm] 200 600 Pumps for desalination plants 160 500 Readily available sea water can be used in order to 400 100 90 300 cover the need for clean drinking water in dry regions 80 70 and in metropolitan areas. ANDRITZ provides the sys- 60 50 200 tem components to respond to the challenges in suc- 40 [m] [ft] cessful desalination systems. 30 100 90 80 70 20 60 50 40 10 9 30 8 7 6 20 5 m³/h] 09
Water & waste water Single-stage Double-flow axial centrifugal pumps split case pumps From closed to open impellers Nominal diameter (DN) 65 to 600 Nominal diameter (DN) 150 to 1200 Flow rate up to 6,000 m³/h Flow rate up to 20,000 m³/h Head up to 160 m customized up to 36,000 m³/h Pressure up to 25 bar Head up to 220 m Temperature up to 200° C Pressure up to 25 bar Temperature up to 110° C Design: Single-stage centrifugal pumps Media: Depending on the impeller design: water, slightly Design: Single-stage, double-flow axial split case pumps contaminated, and contaminated media with some solids Media: Pure, slightly contaminated, and aggressive liq- content; consistencies up to 8% uids up to a viscosity of 150 mm²/s without abrasive and Special benefits: Easy to maintain; the modular system solids content; consistency up to 2% is easy to access, uses tested components, and reduces Special benefits: In-line casing design; horizontal or ver- the number of spare parts to be kept on stock; efficiency tical installation; with horizontal installation, the motor can up to 90%; can be delivered with a degassing unit if the be placed on the left or right; efficiencies over 90%; low medium has a high gas content (ARE version) pulsation Materials: Cast iron; stainless steel; highly wear-resistant, Materials: Cast iron, stainless steel hardened stainless steel Shaft seal: Gland packing, mechanical seal Shaft seal: Gland packing, mechanical seal Impeller design: Double-flow radial impeller with opti- Impeller design: Closed, semi-open, or open impeller, mum suction behavior and very good NPSH values also available in highly wear-resistant design Applications: Water, pulp and paper, sugar, thermal Applications: Water, pulp and paper, mining, sugar, ther- power, other industries, small hydropower mal power, other industries, small hydropower [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 200 800 600 700 500 200 600 400 500 100 90 300 400 80 70 100 200 90 300 60 80 50 70 40 60 200 [m] [ft] ] [ft] 30 100 50 90 80 40 70 20 60 30 100 50 90 15 80 40 70 20 10 60 9 30 8 15 50 7 6 20 40 5 10 [m³/h] [m³/h] [l/s] [l/s] 10
Water & waste water High-pressure pumps Self-priming Multi-stage centrifugal pumps centrifugal pumps Nominal diameter (DN) 25 to 250 Nominal diameter (DN) 80 to 250 Flow rate up to 800 m³/h Flow rate up to 2,000 m³/h Head up to 800 m Head up to 75 m Pressure up to 100 bar Pressure up to 16 bar Temperature up to 160° C Temperature up to 80° C Design: Multi-stage high-pressure pumps, vertical and Design: Single-stage, single-flow centrifugal pumps with horizontal design integrated water ring vacuum pump Media: Clean and slightly contaminated liquids up to a Media: Water, viscous media (e.g. sugar concentration viscosity of 150 mm²/s without abrasive and solid content of up to 70%), and media containing solids (e.g. for pulp, Materials: Cast iron, bronze, aluminum-bronze, stainless paper, or waste water applications) steel Special benefits: Self-priming; the integrated vacuum Shaft seal: Gland packing, mechanical seal pump prevents air from gathering in front of the impeller Impeller design: Radial impeller and the centrifugal pump can therefore operate well even Applications: Water, pulp and paper, sugar, thermal in the presence of high gas content; high-viscosity media power, other industries, small hydropower can also be pumped Materials: Cast iron, stainless steel Shaft seal: Mechanical seal Impeller design: Semi-open impeller Applications: Water and waste water, pulp and paper, sugar, other industries [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 1000 80 3000 800 70 700 600 2000 60 200 500 50 400 300 1000 40 800 200 30 100 600 90 150 500 80 [m] [ft] [m] [ft] 100 300 20 80 60 70 60 200 50 50 40 40 30 100 10 9 30 80 8 20 60 7 50 6 20 40 10 5 [m³/h] [m³/h] [l/s] [l/s] 11
Water & waste water Vertical submerged Sewage pumps, pumps dry Nominal diameter (DN) 80 to 200 Nominal diameter (DN) 65 to 700 Flow rate up to 800 m³/h Flow rate up to 10,000 m³/h Head up to 50 m Head up to 100 m Pressure up to 16 bar Pressure up to 16 bar Temperature up to 60° C Temperature up to 140° C Design: Single-stage, single-flow submerged pumps Design: Single-stage waste water pumps Media: Water, waste water, high-viscosity media, and Media: Low-viscosity, high-viscosity, and abrasive me- media containing solids, consistencies up to 6%; slur- dia, as well as gaseous and non-gaseous slurries ries containing large particles (up to 140 mm); abrasive Special benefits: Easy to maintain due to its modular media design; impeller unit can be removed from the installed Special benefits: Modular base frame design; gen- pump casing erously sized shafts; standard construction length of Materials: Cast iron, stainless steel 1 to 2 m; flexible coupling – also developed for transport- Shaft seal: Gland packing, mechanical seal ing coarse media Impeller design: Single-channel, double-channel, vor- Materials: Cast iron, stainless steel tex, multi-channel, open mixed-flow impeller Impeller design: Open or vortex impeller Applications: Waste water Applications: Water and waste water, pulp and paper, other industries [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 60 100 90 300 50 80 70 60 200 40 50 100 40 30 90 30 100 80 90 80 70 20 20 70 [m] [ft] [m] [ft] 50 50 40 40 10 9 30 10 8 9 30 7 8 6 20 7 5 6 20 4 5 3 10 [m³/h] [m³/h] 10000 [l/s] [l/s] 12
Water & waste water Sewage pumps, Screw wet pumps Nominal diameter (DN) 65 to 400 Screw Ø up to 5 m Flow rate up to 2,600 m³/h Flow rate up to 6 m³/s Head up to 80 m Head up to 12 m Pressure up to 10 bar Angle of inclination 30° to 40° Temperature up to 40° C Efficiency up to 86% Design: Single-stage submersible pumps in close- Design: Sheet steel, concrete or cast basalt trough, coupled design compact system Media: Sewage and waste water, as well as sludges with Media: Water and waste water, transport of solids in liq- solid content (10% dry substance max.) uids without the danger of blockage Special benefits: Explosion-proof designs can be sup- Special benefits: Very long service life and low wear plied; available with a float switch due to low speeds, high-quality materials, and mature Materials: Cast iron, stainless steel technology; automatic adjustment to the inflow volume at Shaft seal: Mechanical seal constant speed Impeller design: Single-channel, double-channel, vortex Materials: Cast iron, stainless steel impeller Applications: Water and waste water Applications: Waste water [US.gpm] [Imp.gpm] 90 80 70 60 200 50 40 30 100 90 80 70 20 60 [m] [ft] 40 10 9 30 8 7 6 20 5 4 3 10 9 8 7 2 [m³/h] [l/s] 13
Water & waste water Single-flow submersible motor pumps MS-T – Modular Shaft Technology Well Ø from 6" upwards The challenge Flow rate up to 900 m³/h The cost of an application is becoming increasingly important in Head up to 800 m making investment decisions. This raises the question of wheth- Pressure up to 100 bar er the continuous shaft concept is still up to date. Installing Temperature up to 75° C and removing a pump with a continuous shaft requires numer- ous individual steps. The logistics and storage of many differ- Design: Multi-stage, single-flow submersible motor ent individual parts is associated with high costs. Adjustments pumps to changing heads are generally only possible through cost- Media: Clean, slightly contaminated, and abrasive raw, intensive exchanging of pumps. clean, mineral, sea, industrial, mine, and cooling water Special benefits: Maintenance-free; long service life, MS-T – The solution and high operating reliability; can be supplied optionally MS-T is not only a technological evolution, from the cost per- with modular shaft technology for flexible extension or re- spective it is a revolution. duction of the number of stages Materials: Cast iron, aluminum-bronze, stainless steel MS-T is designed using a modular concept – with all of its tech- Impeller design: Radial, semi-axial impeller nical and economic advantages: Applications: Water, mining, other industries (e.g. off- shore) Flexible adjustment to changing pumping conditions – easy and fast by extending or reducing the number of stages. Simple, time-saving, and targeted installa- tion and removal of individual stages, either horizontal or vertical. [US.gpm] A small number of highly standardized com- [Imp.gpm] ponents ensure high availability and short 800 700 600 2000 delivery times, as well as low storage costs 500 400 for the operator. 300 1000 900 800 700 200 150 600 Thus, pumps with MS-T are the best solution 500 [m] 400 [ft] wherever there is a need for operating reliability, 100 freedom from maintenance, long service life, high efficiency, and 90 300 80 70 200 60 50 flexible heads. 40 30 100 90 80 70 20 60 50 40 10 [m³/h] [l/s] 14
Water & waste water Double-suction submersible motor pumps HDM – Heavy Duty Mining Well Ø from 20" upwards The challenge Flow rate up to 6,000 m³/h The use of submersible motor pumps for large volumes or in Head up to 1,500 m great depths is associated with high stresses on the equipment. Pressure up to 150 bar The higher the pump performance, the greater the axial thrust Temperature up to 75° C on the pump, motor, and its thrust bearing. The consequence: overloading and an increased risk of failure. Design: Multi-stage, double-flow submersible motor pumps HDM – The solution Media: Clean, slightly contaminated, and abrasive raw, Two pumps are arranged one above the other, running in counter clean, mineral, sea, industrial, mine, and cooling water direction and driven by a continuous pump shaft. Splitting the Special benefits: No axial thrust, double-flow design for workload between both pumps ensures complete axial thrust long service life and high reliability; maintenance-free balancing and thus contributes towards solving the problems Materials: Cast iron, bronze, aluminum-bronze, stainless of force effects on the unit and loads on the thrust bearings; at steel the same time, the flow and suction speed outside the pump is Impeller design: Radial impeller halved. Thus, well walls are protected around the suction areas, Applications: Water, mining, other industries (e.g. off- and the intake of abrasive particles is minimized. shore) The result In addition to technical benefits – HDM offers complete balancing of the axial thrust, flow speeds halved, and smaller impeller cross- sections – there are also economic benefits: maximum operating reliability, minimal wear, and long service life, which can often be more than 20 years. In combination with ANDRITZ [US.gpm] high-performance submersible motors, the re- [Imp.gpm] sult is a complete technical solution. 1000 900 3000 800 Custom solutions Each ANDRITZ submersible pump with HDM 700 600 2000 500 technology is customized. It is individually 400 configured to meet your requirements. [m] [ft] 300 1000 900 800 700 200 600 500 400 [m³/h] [l/s] 15
Water & waste water Submersible motors MC-T – Modular Cooling Technology Well Ø from 8" upwards The challenge Power up to 5,000 kW Efficient and cost-effective cooling of submersible motors is a Voltage up to 14,000 V constant source of discussion by well and mine operators. De- Temperature up to 75° C rating is a less-than-ideal solution. In addition to high capital and energy costs, the overlarge, downgraded motors usually require Design: Water-filled and water-cooled three phase asyn- a larger well diameter. Oil cooling needs careful consideration as chronous motors with squirrel-cage rotors well – any failure can cause ecological damage. Special benefit: Rewindable winding Materials: Cast iron, bronze, stainless steel MC-T – The solution Shaft seal: Mechanical seal MC-T, an intelligent and compact cooling system, is Installation: Vertical, some horizontal the best solution here. A pump impeller brings move- Applications: Water, mining, other industries (e.g. off- ment into the cooling circuit and thus provides flow shore) in the right direction. Our own-development cool- ing channels ensure heat absorption at all thermal sources and heat evacuation, as well as providing optimal heat conduction through the outside of the motor to the flow medium. The additional use of heat exchanger modules allows precise dimensioning of the cooling capacity. Technical details and economic benefits Media temperature up to 75° C High efficiency across the entire performance range 5000 Uses drinking water as the coolant 5000 3000 Low investment required 2000 3000 Reduced energy costs 2000 Maximum reliability 1000 1000 Long service life 500 500 300 [kW] [hp] 200 300 200 100 100 50 50 20 20 10 8 9 10 12 14 16 Zoll 19 22 26 28 30 34 16
Water & waste water Vertical line shaft Vertical volute pumps pumps Flow rate up to 70,000 m³/h Flow rate up to 180,000 m³/h Head up to 80 m Head up to 40 m (concrete volute) Power up to 10,000 kW up to 250 m (metal volute) Power up to 30,000 kW (concrete volute) Design: Pull-out or non pull-out up to 50,000 kW (metal volute) Special benefits: Option with hydraulically adjustable impeller blades: The hydraulic impeller blade adjustment Design: Metal or concrete volute with or without guide mechanism allows the impeller angle to be varied con- vane mechanism tinuously during operation. Thus, the operator can react Special benefits: The hydraulic dimensioning and de- promptly to changes in flow rate and head. sign of the volute casing depends on the specific output Materials: Cast iron, non-alloy and low-alloy steels, du- characteristics. Optimum flow is achieved in the volute plex and super duplex thanks to its individual shaping, thus also achieving a high Shaft seal: Gland packing, mechanical seal level of efficiency. Impeller design: Radial, axial, and semi-axial impeller, Materials: Cast iron, non-alloy and low-alloy steels, du- optionally adjustable angle impeller blades or hydraulically plex and super duplex adjustable impeller blades Impeller design: Radial, semi-axial Applications: Water, thermal power, other industries Applications: Water, thermal power, other industries 17
Pulp & paper Single-stage centrifugal pumps EN 733, ISO 2858/5193 Pulp paper Are you responsible for the operation or maintenance Nominal diameter (DN) 32 to 150 of a pulp or paper production facility, or are you pro- Flow rate up to 600 m³/h ject manager for the construction of a greenfield pulp Head up to 160 m or paper mill? We can provide you with a series of high- Pressure up to 16 bar performance, reliable pumps. Temperature up to 140° C Centrifugal pumps are used as process pumps in many different areas in pulp and paper mills. They Design: Single-stage centrifugal pumps – main dimen- pump suspensions with consistencies up to 8% b.d., sions and performance grid also available according to offer high efficiencies up to 90%, and are easy to EN 733, ISO 2858 and 5193 maintain with a modular design. These pumps are Media: Clean, slightly contaminated, and aggressive liq- also available with additional degassing units for me- uids up to a viscosity of 150 mm²/s without abrasive and dia with high gas content. solid components Double-flow axial split case pumps are optimized Special benefits: Easy to maintain due to its modular for use in the pulp and paper industry, above all as design; impeller unit can be removed from the installed headbox or cleaner pumps (fan pumps). They feature pump casing; low energy consumption efficiencies of over 90% and have been developed Materials: Cast iron, bronze, stainless steel specially for the pulp and paper industry with a par- Shaft seal: Gland packing, mechanical seal ticularly low-pulsation impeller with staggered blades Impeller design: Closed impeller, radial impeller, vor- Medium-consistency pumps convey the following tex impeller, and two-channel impeller available in some media: chemical, mechanical, and wastepaper pulp cases suspensions with consistencies of up to 16% b.d. Applications: Pulp and paper, sugar, thermal power, wa- and efficiencies of up to 74%. They can be operated ter, other industries, small hydropower in most applications without internal or external vac- uum pump. Self-priming centrifugal pumps convey media with high gas content. They are also highly suitable for transporting viscous and solids-containing media [Imp.gpm] 200 600 due to their open impellers. 160 500 Sump pumps convey fresh and white water or waste 400 100 90 300 water, pulp, slurries with large particles, and abrasive 80 70 media. 60 50 200 40 [m] [ft] 30 100 90 80 70 20 60 50 40 10 9 30 8 7 6 20 5 m³/h] 18
Pulp & paper Single-stage Double-flow axial centrifugal pumps split case pumps From closed to open impellers Nominal diameter (DN) 65 to 600 Nominal diameter (DN) 150 to 1200 Flow rate up to 6,000 m³/h Flow rate up to 20,000 m³/h Head up to 160 m customized up to 36,000 m³/h Pressure up to 25 bar Head up to 220 m Temperature up to 200° C Pressure up to 25 bar Temperature up to 110° C Design: Single-stage centrifugal pumps Media: Depending on the impeller design: water, slightly Design: Single-stage, double-flow axial split case pumps contaminated, and contaminated media with solids con- Media: Clean, slightly contaminated, and aggressive liq- tent; consistencies up to 8% uids up to a viscosity of 150 mm²/s without abrasive and Special benefits: Easy to maintain; the modular system solids content; consistency up to 2% is easy to access, uses tested components, and reduces Special benefits: In-line casing design; horizontal or ver- the number of spare parts to be kept in stock; efficiency tical installation; with horizontal installation, the motor can up to 90%; can be delivered with a degassing unit if the be placed on the left or right; efficiencies over 90%; low medium has a high gas content (ARE version) pulsation Materials: Cast iron; stainless steel; highly wear-resistant, Materials: Cast iron, stainless steel hardened stainless steel Shaft seals: Gland packing, mechanical seal Shaft seal: Gland packing, mechanical seal Impeller design: Double-flow radial impeller with opti- Impeller design: Closed, semi-open, or open impeller, mum suction behavior and very good NPSH values also available in highly wear-resistant design Applications: Pulp and paper, water, thermal power, Applications: Pulp and paper, water, mining, sugar, ther- other industries, small hydropower mal power, other industries, small hydropower [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 200 800 600 700 500 200 600 400 500 100 90 300 400 80 70 100 200 90 300 60 80 50 70 40 60 200 [m] [ft] ] [ft] 30 100 50 90 80 40 70 20 60 30 100 50 90 15 80 40 70 20 10 60 9 30 8 15 50 7 6 20 40 5 10 [m³/h] [m³/h] [l/s] [l/s] 19
Pulp & paper High-pressure pumps Self-priming Multi-stage centrifugal pumps centrifugal pumps Nominal diameter (DN) 25 to 250 Nominal diameter (DN) 80 to 250 Flow rate up to 800 m³/h Flow rate up to 2,000 m³/h Head up to 800 m Head up to 75 m Pressure up to 100 bar Pressure up to 16 bar Temperature up to 160° C Temperature up to 80° C Design: Multi-stage high-pressure pumps, vertical and Design: Single-stage, single-flow centrifugal pumps with horizontal design integrated water ring vacuum pump Media: Clean and slightly contaminated liquids up to a Media: Water, viscous media (e.g. sugar concentration viscosity of 150 mm²/s without abrasive and solids con- of up to 70%), and media containing solids (e.g. for pulp, tent paper, or waste water applications) Materials: Cast iron, bronze, aluminum bronze, stainless Special benefits: Self-priming; the integrated vacuum steel pump prevents air from gathering in front of the impeller Shaft seal: Gland packing, mechanical seal so that the centrifugal pump can thus operate well, even Impeller design: Radial impeller in the presence of high gas content; high-viscosity media Applications: Pulp and paper, water, thermal power, can also be pumped other industries, small hydropower Materials: Cast iron, stainless steel Shaft seal: Mechanical seal Impeller design: Semi-open impeller Applications: Pulp and paper, water and waste water, sugar, other industries [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 1000 80 3000 800 70 700 600 2000 60 200 500 50 400 300 1000 40 800 200 30 100 600 90 150 500 80 [m] [ft] [m] [ft] 100 300 20 80 60 70 60 200 50 50 40 40 30 100 10 9 30 80 8 20 60 7 50 6 20 40 10 5 [m³/h] [m³/h] [l/s] [l/s] 20
Pulp & paper Vertical submerged Medium-consistency pumps pumps Nominal diameter (DN) 80 to 200 Nominal diameter (DN) 80 to 400 Flow rate up to 800 m³/h Flow rate up to 13,000 admt/d Head up to 50 m Head up to 190 m Pressure up to 16 bar Pressure up to 25 bar Temperature up to 60° C Temperature up to 140° C Consistencies up to 16% b.d. Design: Single-stage, single-flow submerged pumps Media: Water, waste water, high-viscosity media, and Design: Single-flow, single-stage, medium-consistency media containing solids, consistencies up to 6%; slur- pump with fluidizer ries containing large particles (up to 140 mm); abrasive Media: Pulp suspensions up to a consistency of 16% b.d. media and all types of viscous media Special benefits: Modular base frame design; gen- Special benefits: No need to monitor the pressure in the erously sized shaft; standard construction lengths of degasser line and no loss of fibers thanks to the newly 1 to 2 m; flexible coupling – also developed for transport- developed SMARTSEP degassing system ing coarse media Materials: Cast iron, stainless steel, acid-resistant indi- Materials: Cast iron, stainless steel vidual components if needed Impeller design: Open or vortex impeller Shaft seal: Mechanical seal Applications: Pulp and paper, water and waste water, Impeller design: Semi-open impeller other industries Applications: Pulp and paper, sugar [US.gpm] [admt/d] - calculated with 12% consistency 0 1100 2200 3400 4500 5800 6900 8100 9200 10400 11500 12600 [Imp.gpm] 200 60 50 40 500 150 30 100 90 80 70 20 [m] [ft] [m] [ft] 350 100 50 40 10 9 30 8 50 150 7 6 20 5 [m³/h] [m³/h] 0 100 200 300 400 500 600 700 800 900 1000 1100 [l/s] [l/s] 28 55 84 112 140 165 195 280 21
Mining Double-suction submersible motor pumps Mining Are you looking for safe and effective solutions in min- Well Ø from 20" upwards ing water management? ANDRITZ is one of the leading Flow rate up to 6,000 m³/h manufacturers of pumps for water management and Head up to 1,500 m emergency drainage in surface and underground mining. Pressure up to 150 bar Deployment under extreme conditions Temperature up to 75° C Highest operating reliability Long service life Design: Multi-stage, double-flow submersible motor Maintenance-free operation pumps High-grade materials Media: Clean, slightly contaminated, and abrasive raw, Safety and reliability are the greatest necessities in sur- clean, mineral, sea, industrial, mine, and cooling water face and underground mining in order to ensure that there Special benefits: No axial thrust, double-flow design are no disruptions in extraction. Mine operators around for long service life and high operating reliability; mainte- the world trust the single-flow and double-suction sub- nance-free mersible motor pumps from ANDRITZ in order to remove Materials: Cast iron, bronze, aluminum-bronze, stainless mine water reliably from operating areas. If rescue pumps steel are needed to drain water from mines reliably and quickly Impeller design: Radial impeller in emergencies, the patented HDM technology is the best Applications: Mining, water, other industries (e.g. offshore) possible solution to keep people and the environment safe. [US.gpm] [Imp.gpm] 1000 900 3000 800 700 600 2000 500 400 [m] [ft] 300 1000 900 800 700 200 600 500 400 [m³/h] [l/s] 22
Mining HDM – Single-stage pumps Heavy Duty Mining Highly abrasion-resistant The challenge Nominal diameter (DN) 65 to 600 The use of submersible motor pumps for large volumes or in Flow rate up to 6,000 m³/h great depths is associated with high stresses on the equipment. Head up to 160 m The higher the pump performance, the greater the axial thrust Pressure up to 25 bar on the pump, motor, and its thrust bearing. The consequence: Temperature up to 200° C overloading and an increased risk of failure. Design: Single-stage, abrasion-resistant volute casing HDM – The solution pumps Two pumps are arranged one above the other, running in counter Media: Slightly contaminated and contaminated media direction and driven by a continuous pump shaft. Splitting the with solids content workload between both pumps ensures complete axial thrust Special benefits: Easy to maintain, the modular system balancing and thus contributes towards solving the problems is easy to access, uses tested components, and reduces of force effects on the unit and loads on the thrust bearings; at the number of spare parts to be kept on stock, efficiency the same time, the flow and suction speed outside the pump is up to 90% halved. Thus, well walls are protected around the suction areas, Materials: Cast iron; stainless steel; highly wear-resistant, and the intake of abrasive particles is minimized. hardened stainless steel Shaft seal: Gland packing, mechanical seal The result Impeller design: Semi-open, or open impeller, also avail- In addition to technical benefits – HDM offers able in highly wear-resistant design complete balancing of the axial thrust, flow Applications: Mining, sugar speeds halved, and smaller impeller cross- sections – there are also economic benefits: maximum operating reliability, minimal wear, and long service life, which can often be more than 20 years. In combination with ANDRITZ high-performance submersible motors, the re- [US.gpm] sult is a complete technical solution. [Imp.gpm] 200 600 500 Custom solutions 400 100 300 Each ANDRITZ submersible pump with HDM 90 80 70 technology is customized. It is individually con- 60 200 50 figured to meet your requirements. 40 [m] [ft] 30 100 90 80 70 20 60 50 40 10 9 30 8 7 6 20 5 [m³/h] [l/s] 23
Mining Single-flow submersible motor pumps MS-T – Modular Shaft Technology Well Ø from 6" upwards The challenge Flow rate up to 900 m³/h The cost of an application is becoming increasingly important in Head up to 800 m making investment decisions. This raises the question of wheth- Pressure up to 100 bar er the continuous shaft concept is still up to date. Installing Temperature up to 75° C and removing a pump with a continuous shaft requires numer- ous individual steps. The logistics and storage of many differ- Design: Multi-stage, single-flow submersible motor pumps ent individual parts is associated with high costs. Adjustments Media: Clean, slightly contaminated, and abrasive raw, to changing heads are generally only possible through cost- pure, mineral, sea, industrial, mine, and cooling water intensive exchanging of pumps. Special benefits: Maintenance-free; long service life and high operating reliability; can be supplied optionally with MS-T – The solution modular shaft technology for flexible extension and to re- MS-T is not only a technological evolution, from the cost per- duce the number of stages spective it is a revolution. Materials: Cast iron, aluminum-bronze, stainless steel Impeller design: Radial, semi-axial impeller MS-T is designed using a modular concept – with all of its tech- Applications: Water, mining, other industries (e.g. offshore) nical and economic advantages: Flexible adjustment to changing pumping conditions – easy and fast by extending or reducing the number of stages. Simple, time-saving, and targeted installa- tion and removal of individual stages, either horizontal or vertical. [US.gpm] A small number of highly standardized com- [Imp.gpm] ponents ensure high availability and short 800 700 600 2000 delivery times, as well as low storage costs 500 400 for the operator. 300 1000 900 800 700 200 150 600 Thus, pumps with MS-T are the best solution 500 [m] 400 [ft] wherever there is a need for operating reliability, 100 freedom from maintenance, long service life, high efficiency, and 90 300 80 70 200 60 50 flexible heads. 40 30 100 90 80 70 20 60 50 40 10 [m³/h] [l/s] 24
Mining Submersible motors MC-T – Modular Cooling Technology Well Ø from 8" upwards The challenge Power up to 5,000 kW Efficient and cost-effective cooling of submersible motors is a Voltage up to 14,000 V constant source of discussion by well and mine operators. De- Temperature up to 75° C rating is a less-than-ideal solution. In addition to high capital and energy costs, the overlarge, downgraded motors usually require Design: Water-filled and water-cooled three phase asyn- a larger well diameter. Oil cooling needs careful consideration as chronous motors with squirrel-cage rotors well – any failure can cause ecological damage. Special benefit: Rewindable winding Materials: Cast iron, bronze, stainless steel MC-T – The solution Shaft seal: Mechanical seal MC-T, an intelligent and compact cooling system, is Installation: Vertical, some horizontal the best solution here. A pump impeller brings move- Applications: Water, mining, other industries (e.g. offshore) ment into the cooling circuit and thus provides flow in the right direction. Our own-development cool- ing channels ensure heat absorption at all thermal sources and heat evacuation, as well as providing optimal heat conduction through the outside of the motor to the flow medium. The additional use of heat exchanger modules allows precise dimensioning of the cooling capacity. Technical details and economic benefits Media temperature up to 75° C High efficiency across the entire performance range 5000 Uses drinking water as the coolant 5000 3000 Low investment required 2000 3000 Reduced energy costs Maximum reliability 2000 1000 1000 Long service life 500 500 300 [kW] [hp] 200 300 200 100 100 50 50 20 20 10 8 9 10 12 14 16 Zoll 19 22 26 28 30 34 25
Sugar Single-stage centrifugal pumps From closed to open impellers Sugar Are you responsible for the operation or maintenance of a Nominal diameter (DN) 65 to 600 sugar processing facility? ANDRITZ develops and manu- Flow rate up to 6,000 m³/h factures centrifugal pumps that can be used in the entire Head up to 160 m sugar production process. Pressure up to 25 bar Depending upon where they are installed, our pumps Temperature up to 200° C have either closed or open impellers. In self-priming cen- trifugal pumps, an open impeller with an integrated water Design: Single-stage centrifugal pumps ring vacuum pump is used. When choosing pumps, the Media: Depending on the impeller design: water, slightly pump type selected depends on the characteristics of the contaminated, and contaminated media with some solids media in each stage of the production process – such as content; consistencies up to 8% viscosity, solids content, size of the solids, and abrasion Special benefits: Easy to maintain; the modular system characteristics. is easy to access, uses tested components and reduces For example, self-priming centrifugal pumps: the number of spare parts to be kept on stock; efficiency The combination of a single-stage centrifugal pump up to 90%; can be delivered with a degassing unit if the with an integrated vacuum pump prevents gas from medium has a high gas content (ARE version) gathering at the inflow opening. This guarantees Materials: Cast iron; stainless steel; highly wear-resistant, smooth operation, even with suboptimal suction hardened stainless steel pipe configurations. The pump unit can also be used Shaft seal: Gland packing, mechanical seal without any difficulties up to a sugar content of 70% Impeller design: Closed, semi-open, or open impeller, thanks to its semi-open impeller also available in highly wear-resistant design For example, medium-consistency pumps: Applications: Sugar, water, pulp and paper, mining, ther- ANDRITZ offers a practically tested pump to trans- mal power, other industries, small hydropower port molasses, green juice, white juice, lime water, or sludge. [US.gpm] [Imp.gpm] 200 600 500 400 100 90 300 80 70 60 200 50 40 [m] [ft] 30 100 90 80 70 20 60 15 50 40 10 9 30 8 7 6 20 5 [m³/h] [l/s] 26
Sugar Single-stage Self-priming centrifugal pumps centrifugal pumps EN 733, ISO 2858/5193 Nominal diameter (DN) 32 to 150 Nominal diameter (DN) 80 to 250 Flow rate up to 600 m³/h Flow rate up to 2,000 m³/h Head up to 160 m Head up to 75 m Pressure up to 16 bar Pressure up to 16 bar Temperature up to 140° C Temperature up to 80° C Design: Single-stage centrifugal pumps – main dimen- Design: Single-stage, single-flow centrifugal pumps with sions and performance grid also available according to integrated water ring vacuum pump EN 733, ISO 2858 and 5193 Media: Water, viscous media (e.g. sugar concentration Media: Clean, slightly contaminated, and aggressive liq- of up to 70%), and media containing solids (e.g. for pulp, uids up to a viscosity of 150 mm²/s without abrasive and paper, or waste water applications) solids content Special benefits: Self-priming; the integrated vacuum Special benefits: Easy to maintain due to its modular pump prevents air gathering in front of the impeller and design; impeller unit can be removed from the installed the centrifugal pump can therefore operate well even in pump casing; low energy consumption the presence of high gas content; high-viscosity media Materials: Cast iron, bronze, stainless steel can also be pumped Shaft seal: Gland packing, mechanical seal Materials: Cast iron, stainless steel Impeller design: Closed impeller, radial impeller, vor- Shaft seal: Mechanical seal tex impeller, and two-channel impeller available in some Impeller design: Semi-open impeller cases Applications: Sugar, water and waste water, pulp and Applications: Sugar, water, pulp and paper, thermal paper, other industries power, other industries, small hydropower [US.gpm] [Imp.gpm] [Imp.gpm] 200 80 600 160 70 500 60 200 400 100 50 90 300 80 40 70 60 200 50 30 100 90 40 80 [m] [ft] [m] [ft] 30 100 20 90 60 80 70 50 20 60 50 40 40 10 10 9 30 9 30 8 8 7 7 6 20 6 20 5 5 m³/h] [m³/h] [l/s] 27
Sugar Thermal power Medium-consistency pumps Thermal power Nominal diameter (DN) 80 to 400 Are you planning or do you operate a thermal power Flow rate up to 13,000 admt/d plant? ANDRITZ offers energy utility pumps worldwide. Head up to 190 m We develop and produce: Pressure up to 25 bar Cooling water pumps such as vertical line shaft and Temperature up to 140° C vertical volute pumps for thermal power plants. Consistencies up to 16% b.d. Standard centrifugal pumps such as double-flow split case pumps for district heating facilities. Design: Single-flow, single-stage, medium-consistency Experience and know-how in hydraulic machinery pump with fluidizer and pump engineering guarantee the high standard of Media: All types of viscous media and fibrous suspen- ANDRITZ pumps, providing consistent high quality and sions up to a consistency of 16% b.d. the effective use of energy. Our in-house laboratory for Special benefits: No need to monitor the pressure in the fluid dynamics, ASTRÖ, develops pumps according to degassing line thanks to the newly developed SMARTSEP customer requirements with very high efficiency, thus degassing system significantly lower energy costs, and excellent cavitation Materials: Cast iron, stainless steel, acid-resistant indi- properties. In addition, many years of experience in tur- vidual components if needed bine design and manufacturing enable ANDRITZ to make Shaft seal: Mechanical seal optimum use of the advantages of hydraulic impeller Impeller design: Semi-open impeller blade adjustment for cooling water pumps. Applications: Sugar, pulp and paper [admt/d] - calculated with 12% consistency 0 1100 2200 3400 4500 5800 6900 8100 9200 10400 11500 12600 200 500 150 [m] [ft] 350 100 50 150 [m³/h] 0 100 200 300 400 500 600 700 800 900 1000 1100 [l/s] 28 55 84 112 140 165 195 280 28
Thermal power Vertical line shaft Vertical volute pumps pumps Flow rate up to 70,000 m³/h Flow rate up to 180,000 m³/h Head up to 80 m Head up to 40 m (concrete volute) Power up to 10,000 kW up to 250 m (metal volute) Power up to 30,000 kW (concrete volute) Design: Pull-out or non pull-out up to 50,000 kW (metal volute) Special benefits: Option with hydraulically adjustable impeller blades: The hydraulic impeller blade adjustment Design: Metal or concrete volute with or without guide mechanism allows the impeller angle to be varied con- vane mechanism tinuously during operation. Thus, the operator can react Special benefits: The hydraulic dimensioning and de- promptly to changes in flow rate and head. sign of the volute casing depends on the specific output Materials: Cast iron, non-alloy and low-alloy steels, du- characteristics. Optimum flow is achieved in the volute plex and super duplex thanks to its individual shaping, thus also achieving a high Shaft seal: Gland packing, mechanical seal level of efficiency. Impeller design: Radial, axial, and semi-axial impeller, Materials: Cast iron, non-alloy and low-alloy steels, du- optionally angle adjustable impeller blades or hydraulically plex and super duplex adjustable impeller blades Impeller design: Radial, semi-axial Applications: Thermal power, water, other industries Applications: Thermal power, water, other industries 29
Thermal power Double-flow axial Single-stage split case pumps centrifugal pumps EN 733, ISO 2858/5193 Nominal diameter (DN) 150 to 1200 Nominal diameter (DN) 32 to 150 Flow rate up to 20,000 m³/h Flow rate up to 600 m³/h customized up to 36,000 m³/h Head up to 160 m Head up to 220 m Pressure up to 16 bar Pressure up to 25 bar Temperature up to 140° C Temperature up to 110° C Design: Single-stage centrifugal pumps – main dimen- Design: Single-stage, double-flow axial split case pumps sions and performance grid also available according to Media: Pure, slightly contaminated, and aggressive liq- EN 733, as well as ISO 2858 and 5193 uids up to a viscosity of 150 mm²/s without abrasive and Media: Clean, slightly contaminated, and aggressive liq- solids content; consistency up to 2% uids up to a viscosity of 150 mm²/s without abrasive and Special benefits: In-line casing design; horizontal or ver- solids content tical installation; with horizontal installation, the motor can Special benefits: Easy to maintain due to its modular be placed on the left or right; efficiency over 90%; low design; impeller unit can be removed from the installed pulsation pump casing; low energy consumption Materials: Cast iron, stainless steel Materials: Cast iron, bronze, stainless steel Shaft seal: Gland packing, mechanical seal Shaft seal: Gland packing, mechanical seal Impeller design: Double-flow radial impeller with opti- Impeller design: Closed impeller, radial impeller, vor- mum suction behavior and very good NPSH values tex impeller, and two-channel impeller available in some Applications: Thermal power, water, pulp and paper, cases other industries, small hydropower Applications: Thermal power, water, pulp and paper, sugar, other industries, small hydropower [US.gpm] [Imp.gpm] [Imp.gpm] 200 800 600 700 160 200 500 600 400 500 100 90 300 400 80 70 100 90 300 60 200 80 50 70 40 60 200 [m] [ft] ] [ft] 50 30 100 90 80 40 70 20 60 30 100 90 50 80 40 70 20 10 60 9 30 8 15 50 7 40 6 20 5 10 m³/h] [m³/h] [l/s] 30
Thermal power Single-stage High-pressure pumps centrifugal pumps Multi-stage centrifugal pumps From closed to open impellers Nominal diameter (DN) 65 to 600 Nominal diameter (DN) 25 to 250 Flow rate up to 6,000 m³/h Flow rate up to 800 m³/h Head up to 160 m Head up to 800 m Pressure up to 25 bar Pressure up to 100 bar Temperature up to 200° C Temperature up to 160° C Design: Single-stage centrifugal pumps Design: Multi-stage high-pressure pumps, vertical and Media: Depending on the impeller design: water, slightly horizontal design contaminated, and contaminated media with solids con- Media: Clean and slightly contaminated liquids up to a tent; consistencies up to 8% viscosity of 150 mm²/s without abrasive and solids con- Special benefits: Easy to maintain; the modular system tent is easy to access, uses tested components and reduces Materials: Cast iron, bronze, aluminum-bronze, stainless the number of spare parts to be kept on stock; efficiency steel up to 90%; can be delivered with a degassing unit if the Shaft seal: Gland packing, mechanical seal medium has a high gas content (ARE version) Impeller design: Radial impeller Materials: Cast iron; stainless steel; highly wear-resistant, Applications: Thermal power, water, pulp and paper, hardened stainless steel other industries, small hydropower Shaft seal: Gland packing, mechanical seal Impeller design: Closed, semi-open, or open impeller, also available in highly wear-resistant design Applications: Thermal power, water, pulp and paper, mi- ning, sugar, other industries, small hydropower [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 200 1000 600 3000 800 500 700 600 2000 400 500 100 400 90 300 80 300 1000 70 200 800 60 200 50 600 150 500 40 [m] [ft] [m] [ft] 30 100 100 300 90 80 80 70 70 60 200 20 60 50 15 50 40 40 30 100 10 80 9 30 20 8 60 7 50 6 20 40 5 10 [m³/h] [m³/h] [l/s] [l/s] 31
Other industries Single-stage centrifugal pumps EN 733, ISO 2858/5193 Other industries None of the previous sectors apply to you? Here you can Nominal diameter (DN) 32 to 150 find further examples of where ANDRITZ pumps are used Flow rate up to 600 m³/h in many different industries and applications. Head up to 160 m Offshore Pressure up to 16 bar We have been working in the offshore industry for Temperature up to 140° C many years, primarily in seawater pumping applica- tions. ANDRITZ pumps and motors can be found on Design: Single-stage centrifugal pumps – main dimen- platforms and on board ships. In the sub-sea sector, sions and performance grid also available according to we offer customer-specific solutions for special sub- EN 733, ISO 2858 and 5193 mersible motors. Media: Clean, slightly contaminated, and aggressive liq- Seawater desalination uids up to a viscosity of 150 mm²/s without abrasive and Readily available seawater can be used in order to solids content cover the need for clean drinking water in dry regions Special benefits: Easy to maintain due to its modular and in metropolitan areas. ANDRITZ provides system design; the impeller unit can be removed from the in- components that respond to the challenges in suc- stalled pump casing; low energy consumption cessful desalination systems. Materials: Cast iron, bronze, stainless steel Bioethanol Shaft seal: Gland packing, mechanical seal ANDRITZ offers pumps for second-generation bioetha- Impeller design: Closed impeller, radial impeller, vor- nol plants. tex impeller, and two-channel impeller available in some Starches and the food industry cases Our product portfolio extends beyond sugar and Applications: Other industries, water, pulp and paper, starches to cover proteins, dairy products, and drinks. sugar, thermal power, small hydropower Various industrial applications In addition, ANDRITZ industrial pumps are used near- ly everywhere where secondary circuits are used for pumping coolants or auxiliary and operating liquids, or in demanding washing and cleaning processes in [Imp.gpm] 200 600 the raw materials sector. ANDRITZ pumps work in ex- 160 500 treme temperatures and under high pressure, in ag- 400 100 90 300 gressive, corrosive or solids-containing media (e.g. in 80 70 the steel or chemical industries), and they transport 60 50 200 coolants and lubricants as well as acids, liquors, and 40 [m] [ft] oils. 30 100 90 80 70 20 60 50 40 10 9 30 8 7 6 20 5 m³/h] 32
Other industries Single-stage Double-flow axial centrifugal pumps split case pumps From closed to open impellers Nominal diameter (DN) 65 to 600 Nominal diameter (DN) 150 to 1200 Flow rate up to 6,000 m³/h Flow rate up to 20,000 m³/h Head up to 160 m customized up to 36,000 m³/h Pressure up to 25 bar Head up to 220 m Temperature up to 200° C Pressure up to 25 bar Temperature up to 110° C Design: Single-stage centrifugal pumps Media: Depending on the impeller design: water, slightly Design: Single-stage, double-flow axial split case pumps contaminated, and contaminated media with solids con- Media: Pure, slightly contaminated, and aggressive liq- tent; consistencies up to 8% uids up to a viscosity of 150 mm²/s without abrasive and Special benefits: Easy to maintain; the modular system solids content; consistency up to 2% is easy to access, uses tested components and reduces Special benefits: Inline casing design; horizontal or ver- the number of spare parts to be kept on stock; efficiency tical installation; with horizontal installation, the motor can up to 90%; can be delivered with a degassing unit if the be placed on the left or right; efficiency over 90%; low medium has a high gas content (ARE version) pulsation Materials: Cast iron; stainless steel; highly wear-resistant, Materials: Cast iron, stainless steel hardened stainless steel Shaft seals: Gland packing, mechanical seal Shaft seal: Gland packing, mechanical seal Impeller design: Double-flow radial impeller with opti- Impeller design: Closed, semi-open, or open impeller, mum suction behavior and very good NPSH values also available in highly wear-resistant design Applications: Other industries, water, pulp and paper, Applications: Other industries, water, pulp and paper, thermal power, small hydropower mining, sugar, thermal power, small hydropower [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 200 800 600 700 500 200 600 400 500 100 90 300 400 80 70 100 200 90 300 60 80 50 70 40 60 200 [m] [ft] ] [ft] 30 100 50 90 80 40 70 20 60 30 100 50 90 15 80 40 70 20 10 60 9 30 8 15 50 7 6 20 40 5 10 [m³/h] [m³/h] [l/s] [l/s] 33
Other industries High-pressure pumps Self-priming Multi-stage centrifugal pumps centrifugal pumps Nominal diameter (DN) 25 to 250 Nominal diameter (DN) 80 to 250 Flow rate up to 800 m³/h Flow rate up to 2,000 m³/h Head up to 800 m Head up to 75 m Pressure up to 100 bar Pressure up to 16 bar Temperature up to 160° C Temperature up to 80° C Design: Multi-stage high-pressure pumps, horizontal and Design: Single-stage, single-flow centrifugal pumps with vertical design integrated water ring vacuum pump Media: Clean and slightly contaminated liquids up to a Media: Water, viscous media (e.g. sugar concentration viscosity of 150 mm²/s without abrasive and solids con- of up to 70%), and media containing solids (e.g. for pulp, tent paper or waste water applications) Materials: Cast iron, bronze, aluminum-bronze, stainless Special benefits: Self-priming; the integrated vacuum steel pump prevents air from gathering in front of the impeller Shaft seal: Gland packing, mechanical seal and the centrifugal pump can therefore operate well even Impeller design: Radial impeller in the presence of high gas content; high-viscosity media Applications: Other industries, water, pulp and paper, can also be pumped thermal power, small hydropower Materials: Cast iron, stainless steel Shaft seal: Mechanical seal Impeller design: Semi-open impeller Applications: Other industries, water and waste water, pulp and paper, sugar [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 1000 80 3000 800 70 700 600 2000 60 200 500 50 400 300 1000 40 800 200 30 100 600 90 150 500 80 [m] [ft] [m] [ft] 100 300 20 80 60 70 60 200 50 50 40 40 30 100 10 9 30 80 8 20 60 7 50 6 20 40 10 5 [m³/h] [m³/h] [l/s] [l/s] 34
Other industries Vertical Sewage pumps, submerged pumps dry Nominal diameter (DN) 80 to 200 Nominal diameter (DN) 65 to 700 Flow rate up to 800 m³/h Flow rate up to 10,000 m³/h Head up to 50 m Head up to 100 m Pressure up to 16 bar Pressure up to 16 bar Temperature up to 60° C Temperature up to 140° C Design: Single-stage, single-flow submerged pumps Design: Single-stage waste water pumps Media: Water, waste water, high-viscosity media, and Media: Low-viscosity, high-viscosity, and abrasive media, media containing solids; consistencies up to 6%; slurries as well as gaseous and non-gaseous slurries containing large particles (up to 140 mm); abrasive media Special benefits: Easy to maintain due to its modular Special benefits: Modular base frame design; generous- design; impeller unit can be removed from the installed ly sized shaft; standard construction length of 1 to 2 m; pump casing flexible coupling – also developed for the transport of Materials: Cast iron, stainless steel coarse media Shaft seal: Gland packing, mechanical seal Materials: Cast iron, stainless steel Impeller design: Single-channel, double-channel, vor- Impeller design: Open or vortex impeller tex, multi-channel, open mixed-flow impeller Applications: Other industries, water and waste water, Applications: Other industries, waste water pulp and paper [US.gpm] [US.gpm] [Imp.gpm] [Imp.gpm] 60 100 90 300 50 80 70 60 200 40 50 100 40 30 90 30 100 80 90 80 70 20 20 70 [m] [ft] [m] [ft] 50 50 40 40 10 9 30 10 8 9 30 7 8 6 20 7 5 6 20 4 5 3 10 [m³/h] [m³/h] 10000 [l/s] [l/s] 35
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