90º Side-view BGA Inspection System - ATEcare
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90º Side-view BGA Inspection System
Premium imaging quality for fast and flexible inspection, measurement and documentation
of hidden solder joints of BGA, µBGA. FipChip, CSP, CGA and SMD components.
High-resolution 5.0MP BGA inspection system with USB3.0 interface
Small size, robust 90º optical probe with integrated stereo lighting
Interchangeable 90º side-view and 8-80x top-view PCB inspection lens
High-power background illuminations with µ-prism and fib-optics brush
Stand with built-in Soft-touch mechanism for protecting the BGA probe
Stand with built-in ± 90º pivoting bracket for rotation of the BGA probe
Precision XY-stage with quick-feed micrometer drives and magnetic pegs
Including INSPECTIS© image capture, measurement and utility software
Designed for Productivity!
EPA
Designed for Flexibility The Inspectis BGA inspection system features the The Inspectis BGA system produces high-resolution tiniest optical probe with built-in high power lighting, images of the extremely low-clearance areas beneath 5.0 megapixel USB3.0 digital microscope and BGAs, μBGAs, CSP, CGA and FlipChip packages with integrated fiber brush-light mounted on a compact as low as 40 microns stand-off. robust stand with XY-translation stage. Find micro-cracks, cold solder joints, whisker, mising balls, scaling, excess flux and other soldering issues. Variable focus capability of the optics allows the user 180º pivoting mechanism for easy alignment of the to image from first to up to 20 rows of BGA solder probe along 3 different sides of the BGA package. bumps with its flexible, electronically dimmable fiber brush light as background illumination. The unique soft-touch mechanism design in the stand bracket protects the micro-prisms in the optical probe tip from damage when positioned on surface of the inspection PCB. Inspection system available in 2 system levels Basics and ProX
Developed for Productivity
High resolution optics coupled with the built-in interface, produces clear, crisp and high frame-rate
high-power lighting system and fast USB3.0 camera real-time video of the inspection objects.
LED micro-prism background light DM with detachableBGA lens ± 90° pivoting bracket for DM
Power brush light with Gooseneck Illumination intensity control Precision coarse/fine movement
Quick-feed micrometer drive Antistatic magnetic pegs (4x) Top-view inspection 8-80x lens
Precision XY-stage, antistatic Axial soft-touch mechanism Safety stop collar
Thanks to its interchangeable Side-view and Top-view
optics the Inspectis BGA system provides a flexible
and versatile inspection solution for efficient use of
investment budget.
Developed for Productivity
The system is supplied with INSPECTIS© software. INSPECTIS© software provides powerful tools for
Powerful yet easy-to-use image view, capture, utility image/video/audio capture, live image overlays,
and metrology software, specially designed for image comparison, focus stacking, annotations,
Inspectis digital microscopes. drawings and reporting among other features.
Available in two functionality levels, INSPECTIS© Basics and INSPECTIS© ProX for accurate side-view and
top-view PCB inspection and documentation.
Icon-based User Interface
Measurement Table Drawing tools & Annotations Measurements
Camera Controls Image/Video/Audio Capture Overlay & Compare tools
Pictures & files Thumbnails Magnifications & Calibration Program Preferences
Camera Controls Device Controls Image Control
Thanks to its powerful video processing engine, user-friendly interface and streamlined workflow, INSPECTIS©
software reduces time spent on capture, analysis, measurements and documentation of your inspection objects.
Software available in 2 functionality levels INSPECTIS© Basics and ProX
Effortless Navigation and Operation
INSPECTIS© BGA Inspection software is designed to help users navigate effortlessly. With a logical layout and
graphical icons for each function, operators can quickly become familiar with the software, saving time during
inspection and measurement routines and reducing the need for training sessions.
Icon-based Function Tools
Image, Video, Audio Capture
Image view, Audio record, Video record, Time-lapse video record, Avereaged frames capture, Image capture
Measurement tools
Distance, Poly-line, Angle, Circle, Concentric Circles, Free-form curve, Area and Polygon measurements
Crosshair, Grid & Graticule
Crosshair, Grid, Rectangle, 2D Ruler, and Reference Scale overlay on live image
Edge Detection and DXF Editor
Compare & Image Overlay
Interval Overlay live image, Digital Graticule, Compare, Compare Live, Interval Compare
Image/lens Calibration
Automatic and Manual Calibration of Magnifications
Annotation & Count Drawing
Annotations and Object Count
Interval Overlay with Timer
Graticule overlay, Semitransparent overlay, Interval overlay of live image on reference picture with time adjustment
Focus Stacking
Focus Stacking, Clear Images, Load External Images, Enhanced Focus Stacking Filter
Camera Control
2 factory-set camera configurations are provided. 2 custom made camera settings can be saved in memory for quick
recall.
Please check software version for feature availability.
INSPECTIS© Basics for BGA
Highly simplified image view, capture and distance An easy to use yet powerful software when digital
measurement software. Tools such as digital zoom, image acquisition and documentation are primary
Overlay grids, rectangle and crosshair, annotation on requirements.
image and contrast enhancement are available.
An easy-to-use visual inspection and documentation solution!
INSPECTIS© Basics Highlights
BGA bumps (large filed of view)
• Direct camera control and setup
• Easy image view and capture
• Digital zoom, pan and flip of still and live image
• Define and calibrate magnifications
• On-screen distance measurement
• Annotations and feature markup tools
BGA bump (high magnification) • Write comments and link to each picture
• Crosshair, grid and rectangle overlay on live image
• Change font, size and colour
• Count objects on image
• Store images as jpg and png files
• Adjust device properties and device resolution
• Metric and imperial units
• Multilanguage interface
Top view PCB (with 80x lens) • Software compatible with other microscope cameras
INSPECTIS© ProX for BGA
Powerful image view, capture and metrology software. An easy to use yet powerful software when metrology,
A wide range of utility functions such as direct camera image acquisition, optical inspection, qualification
control, lens distortion correction, memory presets and reporting are primary requirements.
along with comprehensive measurement tools and
image compare functions are available.
A complete measurement and documentation solution!
INSPECTIS© ProX Highlights
In addition to Basics:
Inner rows of BGA bumps
• Powerful set of geometry measurement tools
• Automatic and manual lens calibration
• Record video, time-lapse video and audio
• Focus stacking for depth of field extension
• Snap function for easy selection of geometry points
• Auto-creation of measurement table for data reporting
• Export measurements data to Excel file Wetting of the SOP pins
• Auto-creation of reports and certificates
• Compare live to still or still to still images
• Overlay 2-dimensional mm/mm scales on live image
• Overlay semi-transparent picture on live image
• DXF import, edit and overlay tools
• Time interval Overlay Assisted Inspection (OAI)
• PNG overlay on live image as digital graticule
• Automatic alignment of overlaid image to live image Assembled PCB (focus stacked)
Advanced Features INSPECTIS© ProX
Focus Stacking
Create images with extended depth of focus by taking multiple images at different focus depths to create one
ultra-sharp image.
Focus Stack
Compare Windows
Compare live image to a reference picture or compare 2-4 still images to each other. Used with both side-view and
top-view lenses.
Compare Window
Overlay Assisted Inspection
Overlay live image on a reference picture with timer controlled interval display. An efficient tool for identifying
missing components, wrong polarity, misplacements and other defects on assembled PCBs. Used with top-view
varifocal lens.
Overlay Assisted Inspection
DXF editor and Overlay
Create a DXF file from your object by optical edge detection. Open an existing DXF CAD file, edit, draw patterns, shapes,
add text and overlay on live image. Save in DXF or PNG format and display as Digital Graticule on live image! Used with
8-80x top-view varifocal lens.
DXF Editor and Overlay
Data Reporting and Certificate tools
Measurement Data:
Data table is generated automatically and linked to the measured image.
Data Export
Measurement Data Table
Reporting:
Report and certificate generator with user-defined templates. Measurement data and comments are
automatically imported with selected images.
Customised Templates
Cover Summary Page
Image Summary
Report Pages with Data
Comparison table © Basics and ProX
Data Export andINSPECTIS
Reporting in INSPECTIS© ProX
Software Functions Basics ProX
Live image view, freeze to still image • •
Digital zoom of still and live image • •
Full screen image view • •
Adjust device properties and device resolution • •
Define and calibrate magnifications • •
Contrast adjustment and enhanced contrast • •
Flip image vertically/horizontally • •
Black and white conversion • •
Distance measurement • •
Annotations on Image • •
Objects count on image • •
Select, move, adjust, erase, undo/redo measurements and annotations • •
Overlay grids, rectangle and crosshair on live image • •
File folder system management • •
Open/save images with calibration • •
Save multiple frames to one picture • •
Add comments to saved images • •
Print images • •
Send files by email • •
Multilanguage interface • •
Record video and audio •
Record time-lapse video •
Free-form area, length and perimeter measurements •
Circle, angle, curve length and polygon measurements •
Automatic and manual calibration of lens magnification •
Auto snap to measurement lines, ends, corners and centers •
Export performed measurements (TXT and EXCEL) •
Generate reports and certificates with images and measurements •
Overlay 2-dimensional mm/mm scales on live image •
Overlay semi-transparent picture on live image •
Compare live to still or still to still images •
Real-time camera and lens parameters adjustment and control •
Camera adjustments setup presets and recall (2 factory set and 2 custom defined) •
Focus stacking (focus extender) •
Time interval Overlay Assisted Inspection (OAI) •
Optical edge detection and DXF export •
DXF new, import, edit and export •
Drawing toolbox for DXF •
PNG export of DXF files •
DXF overlay on live image •
PNG overlay on live image as digital graticule •
Automatic alignment of overlaid image to live image •
Automatic rescaling of overlaid image through lens zoom •System Configurations and Accessories
BGA-001, Inspectis Basics BGA Inspection System Optional Accessories
Included items:
• Digital Microscope, 5MP, USB3.0 interface
• INSPECTIS© Basics BGA Inspection and documentation software
• Inspectis interchangeable 90º side-view BGA inspection lens
BGA-006, Interchangeable 90º side-view
• High-power fiber optics brush-light illumination with electronic dimmer optical probe (spare part)
• Stand with Rack&Pinion, soft-touch mechanism and ±90°pivoting
bracket and 4x Magnetic pegs for BGA microscope, standard size
• Annual Service and Support for INSPECTIS© software (one year) BGA-014, Interchnageable fiber
brush-light probe (spare part)
DM-010, Interchangeable 8-80x top-view
varifocal lens with built-in LED-light
HD-126, Double-Spot LED Matrix Light
with Gooseneck for top-view inspection
BGA-002, Inspectis ProX BGA Inspection System
Included items: HD-024-S, External power supply
• Digital Microscope, 5MP, USB3.0 interface for RingLight and Matrix Lights
• INSPECTIS© ProX BGA Inspection and documentation software
• Inspectis interchangeable 90º side-view BGA inspection lens
• Inspectis interchangeable 8-80x top-view varifocal lens
HD-051, USB Foot switch for INSPECTIS
• High-power fiber optics brush-light illumination with electronic dimmer Software 1-pedal
• LED powered micro-prism background illumination
• Stand with Rack&Pinion, soft-touch mechanism and ±90°pivoting
bracket and 4x Magnetic pegs for BGA microscope, standard size
• Precision XY-stage with antistatic mat with GND connection point
DM-012, Precision XY-stage with
• Aluminum Carying Case for Digital Microscope and BGA lens antistatic mat and magnetic pegs
• USB Foot switch for INSPECTIS© Software, 1-pedal
• Annual Service and Support for INSPECTIS© software (one year)
BGA-015, Stand with Rack&Pinion, soft-
touch and pivoting bracket for BGA
DM-037, Aluminum Carying Case for
Digital Microscope and BGA lensSpecifications
System:
Imager 1/2.5” CMOS, Colour 5 million Pixels.
Pixel Size / Resolution 2.2 μm x 2.2 μm / 2592(H) x 1944(V) pixels
Interface USB3.0 / USB3.1 Gen 1 (backwards compatible with USB 2.0)
Video Formats @ Frame Rate 2592×1944 (5 MP) @15 fps, 2000 x 1500 (3MP) @22 fps,
1920 x 1080 (Full HD) @ 30fps
Digital Camera Control Auto/Manual Exposure, Contrast, Brightness, Gamma, Sharpness, High Dynamic
Range (HDR), Glare Reduction (GR), White Balance, Flip Horisontal/Vertical.
Storage / Operating Environment -20°– +60°C / -5 °– +40°C, 20 - 95% RH, non-condensing
Size / Weight: Basics System 400(L) x 295(W) x 385(H) mm / ~8.5 kg.
Size / Weight: ProX System 470(L) x 350(W) x 385(H) mm / ~11.0 kg. including XY-stage
Antistatic design GND connection points on stand bracket and on XY-stage
Optics: (Side-view BGA lens)
Magnification ~ 10x - 200x on 24” monitor (on-screen magnification)
Working distance ~ 0.5 – 30 mm (focusing range)
Illumination Built-in pure white LED light sources with fiber optics lightguides
Footprint 0.8 x 7.2mm on PCB (~ 1mm free area around IC package is required)
Optics: (Top-view 8-80x lens)
Lens system ~ 8x - 80x on 24” monitor (on-screen magnification)
Working distance ~ 10 – ~200 mm
Illumination Built-in pure white LED ring-light with diffusing filter
Size f29 x 36 (L) mm
Ordering numbers systems:
Inspectis Basics BGA Inspection System BGA-001
Inspectis ProX BGA Inspection System BGA-002
Ordering numbers accessories:
Inspectis Interchangeable 8-80x top-view varifocal lens DM-010
Inspectis Precision XY-stage with antistatic mat and magnetic pegs DM-012
Inspectis Aluminum Carying Case for Digital Microscope and BGA lens DM-037
Notebook or PC, Win10, EN, Turn-key DM-038
Inspectis interchangeable 90º side-view optical probe (spare part) BGA-006
Inspectis Interchnageable fiber brush-light probe (spare part) BGA-014
Inspectis Stand with Rack&Pinion, soft-touch and pivoting bracket for BGA microscope, XL size BGA-015
USB Foot switch for Inspectis Software, 1-pedal HD-051
Inspectis Double-Spot LED matrix light with gooseneck for top-view inspection HD-126
Inspectis external power supply for LED matrix light with gooseneck HD-024-S
V.0, 2021 Specifications are subject to change
Reseller
Germany Switzerland
ATEcare Service GmbH & Co. KG ATEcare Alexander Hoertner
Kirchbergstrasse 21 Friedhofweg 5
D - 86551 Aichach CH - 9434 Au SG Inspectis Optical Systems
without prior notice!
Stockholm, Sweden
+49 8131 318 575 120 +41 71 740 10 90
info@atecare.com info@atecare.net www.inspect-is.com
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