Waste Couture Environmental Impact of the Clothing Industry - Environews Focus

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Waste Couture Environmental Impact of the Clothing Industry - Environews Focus
Environews Focus

Waste
Couture
Environmental
Impact of the
Clothing Industry
                    Jack Hollingsworth
Waste Couture Environmental Impact of the Clothing Industry - Environews Focus
Focus    |   Waste Couture

         O
                           n a Saturday afternoon, a                  be disposable. Some call it “fast fashion,”
                           group of teenage girls leaf                the clothing equivalent of fast food.
                           through glossy fashion                         Fast fashion provides the marketplace
          magazines at a New Jersey outlet mall.                      with affordable apparel aimed mostly at
          Shopping bags brimming with new pur-                        young women. Fueling the demand are
          chases lay at their feet as they talk excit-                fashion magazines that help create the
          edly about what’s in style to wear this                     desire for new “must-haves” for each sea-
          summer. Far away in Tanzania, a young                       son. “Girls especially are insatiable when it
          man proudly wears a T-shirt imprinted                       comes to fashion. They have to have the
          with the logo of an American basketball                     latest thing, always. And since it is cheap,
          team while shopping at the local mitumba                    you buy more of it. Our closets are full,”
          market for pants that will fit his slender                  says Mayra Diaz, mother of a 10-year-old
          figure. Although seemingly disparate,                       girl and a buyer in the fashion district of
          these two scenes are connected through                      New York City. Disposable couture
          the surprising life cycle of clothing.                      appears in shopping mall after shopping
             How does a T-shirt originally sold in a                  mall in America and Europe at prices that
          U.S. shopping mall to promote an                            make the purchase tempting and the dis-
          American sports team end up being worn                      posal painless.
          by an African teen? Globalization, con-                         Yet fast fashion leaves a pollution foot-
          sumerism, and recycling all converge to                     print, with each step of the clothing life
          connect these scenes. Globalization has                     cycle generating potential environmental
          made it possible to produce clothing at                     and occupational hazards. For example,
          increasingly lower prices, prices so low that               polyester, the most widely used manufac-
          many consumers consider this clothing to                    tured fiber, is made from petroleum. With

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Waste Couture Environmental Impact of the Clothing Industry - Environews Focus
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                                                                          Each step of the clothing production process carries the poten-
                                                                          tial for an environmental impact. For example, conventionally
                                                                          grown cotton, one of the most popular clothing fibers, is also
                                                                          one of the most water- and pesticide-dependent crops (a view
                                                                          disputed by Cotton Incorporated, a U.S. cotton growers’ group).
                                                                          At the factory stage, effluent may contain a number of toxics
                                                                          (above, waste products from a garment factory in Dhaka,
                                                                          Bangladesh, spill into a stagnant pond).

the rise in production in the fashion indus-    used in the United States, the largest              purchase approximately 1 billion garments
try, demand for man-made fibers, especial-      exporter of cotton in the world, according          made in China, the equivalent of four
ly polyester, has nearly doubled in the last    to the USDA. The U.S. cotton crop bene-             pieces of clothing for every U.S. citizen.
15 years, according to figures from the         fits from subsidies that keep prices low and            According to figures from the U.S.
Technical Textile Markets. The manufac-         production high. The high production of             National Labor Committee, some Chinese
ture of polyester and other synthetic fabrics   cotton at subsidized low prices is one of           workers make as little as 12–18 cents per
is an energy-intensive process requiring        the first spokes in the wheel that drives the       hour working in poor conditions. And
large amounts of crude oil and releasing        globalization of fashion.                           with the fierce global competition that
emissions including volatile organic com-                                                           demands ever lower production costs,
pounds, particulate matter, and acid gases      Bringing Clothes to Market Fast, the                many emerging economies are aiming to
such as hydrogen chloride, all of which can     Global Way                                          get their share of the world’s apparel mar-
cause or aggravate respiratory disease.         Much of the cotton produced in the                  kets, even if it means lower wages and poor
                                                                                                                                                    Left to right: Mike Donenfeld/Shutterstock; Zed Nelson/Panos Pictures
Volatile monomers, solvents, and other          United States is exported to China and              conditions for workers. Increasingly, cloth-
by-products of polyester production are         other countries with low labor costs, where         ing being imported to the United States
emitted in the wastewater from polyester        the material is milled, woven into fabrics,         comes from countries as diverse as
manufacturing plants. The EPA, under the        cut, and assembled according to the fash-           Honduras and Bangladesh.
Resource Conservation and Recovery Act,         ion industry’s specifications. China has                Once bought, an estimated 21% of
considers many textile manufacturing facili-    emerged as the largest exporter of fast fash-       annual clothing purchases stay in the home,
ties to be hazardous waste generators.          ion, accounting for 30% of world apparel            increasing the stocks of clothing and other
     Issues of environmental health and         exports, according to the UN Commodity              textiles held by consumers, according to
safety do not apply only to the production      Trade Statistics database. In her 2005              Recycling of Low Grade Clothing Waste, a
of man-made fabrics. Cotton, one of the         book The Travels of a T-Shirt in the Global         September 2006 report by consultant
most popular and versatile fibers used in       Economy, Pietra Rivoli, a professor of inter-       Oakdene Hollins. The report calls this
clothing manufacture, also has a significant    national business at the McDonough                  stockpiling an increase in the “national
environmental footprint. This crop              School of Business of Georgetown                    wardrobe,” which is considered to represent
accounts for a quarter of all the pesticides    University, writes that each year Americans         a potentially large quantity of latent waste

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Waste Couture Environmental Impact of the Clothing Industry - Environews Focus
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                                                                               that will eventually enter the solid waste         family members, or recycled within the        approximate 10% reduction in the pro-
                                                                               stream. According to the EPA Office of             home as rags or quilts. During the war,       duction of trash.
                                                                               Solid Waste, Americans throw away more             clothing manufacturers reduced the vari-          However, the spirit of conservation
                                                                               than 68 pounds of clothing and textiles per        eties, sizes, and colors of their produc-     did not last long; by the mid-1920s
                                                                               person per year, and clothing and other            tions and even urged designers to create      consumerism was back in style. Industrial-
                                                                               textiles represent about 4% of the munici-         styles that would use less fabric and avoid   ization grew in the twentieth century, pro-
                                                                               pal solid waste. But this figure is rapidly        needless decoration. The government’s         viding the means of increased production
                                                                               growing.                                           conservation campaign used slogans such       of all consumer goods. During World War
                                                                                                                                  as “Make economy fashionable lest it          II, consumption rose with increased
                                                                               Everything Old Is New Again                        become obligatory” and resulted in an         employment as the United States mobilized
                                                                               In her book Waste and                                                                                             for the war. The produc-
                                                                               Want: A Social History of                                                                                         tion and consumption of
                                                                               Trash, Susan Strasser, a                                                                                          many household goods,
                                                                               professor of history at the                                                                                       including clothing, grew by
                                                                               University of Delaware,                                                                                           10–15% even in the middle
                                                                               traces the “progressive                                                                                           of the war and continues to
                                                                               obsolescence” of clothing                                                                                         expand to this day.
                                                                               and other consumer goods                                                                                               Industrialization brought
                                                                               to the 1920s. Before then,                                                                                        consumerism with it as an
                                                                               and especially during                                                                                             integral part of the economy.
                                                                               World War I, most cloth-                                                                                          Economic growth came to
                                                                               ing was repaired, mended,                                                                                         depend on continued mar-
                                                                               or tailored to fit other                                                                                          keting of new products and
                                                                                                                                                                                                 disposal of old ones that are
                                                                                                                                                                                                 thrown away simply because
                                                                                                                                                                                                 stylistic norms promote their
                                                                                                                                                                                                 obsolescence. When it
                                                                                                                                                                                                 comes to clothing, the rate
                                                                                                                                                                                                 of purchase and disposal has
                                                                                                                                                                                                 dramatically increased, so
                                                                                                                                                                                                 the path that a T-shirt travels
                                                                                                                                                                                                 from the sales floor to the
                                                                                                                                                                                landfill has become shorter.
                                                                                                                                                                                    Yet even today, the journey of a piece
                                                                                                                                                                                of clothing does not always end at the
                                                                                                                                                                                landfill. A portion of clothing purchases
                                                                                                                                                                                are recycled mainly in three ways: clothing
                                                                                                                                                                                may be resold by the primary consumer to
                                                                                                                                                                                other consumers at a lower price, it may be
                                                                                                                                                                                exported in bulk for sale in developing
                                                                                                                                                                                countries, or it may be chemically or
                                                                                                                                                                                mechanically recycled into raw material for
                                                                                                                                                                                the manufacture of other apparel and non-
                                                                                                                                                                                apparel products.
                                                                                                                                                                                    Domestic resale has boomed in the era
Top to bottom: Mikkel Ostergaard/Panos Pictures; G.M.B. Akash/Panos Pictures

                                                                                                                                                                                of the Internet. Many people sell directly
                                                                                                                                                                                to other individuals through auction web-
                                                                                                                                                                                sites such as eBay. Another increasingly
                                                                                                                                                                                popular outlet is consignment and thrift
                                                                                                                                                                                shops, where sales are growing at a pace of
                                                                                                                                                                                5% per year, according to the National
                                                                                                                                                                                Association of Resale and Thrift Shops.
                                                                                                                                                                                    The U.S. government offers tax incen-
                                                                                 Fierce global competition in the garment industry translates into poor working con-            tives for citizens who donate household
                                                                                 ditions for many laborers in developing nations. (top) A worker in Phnom Penh,                 goods to charities such as the Salvation
                                                                                 Cambodia, rests on the floor of a garment factory. More than 2,000 young women                 Army and Goodwill Industries, which sal-
                                                                                 work in this factory, producing clothes for shops in Europe and North America. (bot-           vage a portion of clothing and textiles that
                                                                                 tom) The owner of a textile factory in Dhaka threatens a child laborer, who works              would otherwise go to landfills or incinera-
                                                                                 for 10 hours a day to earn US$1.
                                                                                                                                                                                tors. The trend of increased purchasing of
                                                                                                                                                                                clothing and other household goods has
                                                                                                                                                                                served the salvage charities well. For

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instance, since 2001 Goodwill Industries        America to absorb the mountains of                   Certain brands and rare collectible items
has seen a 67% increase in its sale of          castoffs, even if they were given away.”             are imported by Japan, the largest buyer
donated goods, most of it clothing. Figures         So charities find another way to fund            in terms of dollars of vintage or American
from the National Association of Resale         their programs using the clothing and                high-end fashion. Clothing that is not
and Thrift Shops put Goodwill’s sales of        other textiles that can’t be sold at their           considered vintage or high-end is baled
donated goods at thrift shops at more than      thrift shops: they sell it to textile recyclers      for export to developing nations. Data
$1.8 billion in 2006.                           at 5–7 cents per pound. Since 1942, the              from the International Trade Commission
     A 2006 survey conducted by America’s       Stubin family of Brooklyn, New York, has             indicate that between 1989 and 2003,
Research Group, a consumer trends               owned and operated Trans-America                     American exports of used clothing more
research firm, found that about 12–15% of       Trading Company, where they process                  than tripled, to nearly 7 billion pounds
Americans shop at consignment or resale         more than 12 million pounds of post-                 per year. Used clothing is sold in more
stores. The Council for Textile Recycling       consumer textiles per year. Trans-America            than 100 countries. For Tanzania, where
estimates that 2.5 billion pounds of post-      is one of the biggest of about 3,000 textile         used clothing is sold at the mitumba mar-
consumer textile waste (which includes          recyclers in the United States. At its               kets that dot the country, these items are
anything made of fabric) is thus collected      80,000-square-foot sorting facility, workers         the number one import from the United
and prevented from entering directly into       separate used clothing into 300 different            States.
the waste stream. This represents 10 pounds     categories by type of item, size, and fiber              Imported apparel from America and
for every person in the United States, but      content. According to figures from Trans-            Europe is bought in 100-pound bales of
it is still only about 15% of the clothing      America, about 30% of these textiles are             mixed clothing by small entrepreneurs.
that is discarded.                              turned into absorbent wiping rags for                Like opening a piñata, these merchants
                                                industrial uses, and another 25–30% are              sort through the contents of the bales to
Handling the Overflow                           recycled into fiber for use as stuffing for          see whether their investment has paid off.
Only about one-fifth of the clothing            upholstery, insulation, and the manufac-             Prices are set according to the latest fash-
donated to charities is directly used or sold   ture of paper products.                              ions, the condition of the clothing, and its
in their thrift shops. Says Rivoli, “There          About 45% of these textiles continue             desirability. For example, men’s light slacks
are nowhere near enough people in               their life as clothing, just not domestically.       in perfect condition and in waist sizes in

                                                                                                                                                     Left to right: Justin Jin/Panos Pictures; Nikolay Okhitin/Panos Pictures

  A textile worker takes a break at dawn after sanding jeans all night at a clothing factory in Guangdong Province, China. The blue
  dust from the jeans is a heavy irritant to the lungs. The factory where this worker is employed uses a wear-and-tear process to
  achieve the fashionable distressed look for the approximately 10,000 pairs of jeans it produces every day. Thousands of workers
  labor around the clock scrubbing, spraying, and tearing jeans in order to meet the production demand. China is one of the world’s
  largest producers of jeans.

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Waste Couture Environmental Impact of the Clothing Industry - Environews Focus
Focus   |   Waste Couture

                          the low 30s fetch a premium price of
                          $5.00. T-shirts sell well, especially those
                          with logos from winning sports teams or
                          recognizable athletic gear companies.
                              Because women in the West tend to
                          buy much more clothing and discard it
                          more often than men, the world supply of
                          used women’s clothing is at least seven
                          times that of men’s. Thus, in the mitumba
                          markets around Tanzania, men’s clothing
                          generally costs four to five times more than
                          similar women’s clothing. Winter clothes,
                          although generally more expensive to pro-
                          duce, command the least value in the sec-
                          ondhand African markets. Companies such
                          as Trans-America are therefore seeking to
                          expand into colder climes such as Eastern
                          Europe.
                              Observers such as Rivoli predict that
                          the trend toward increasing exports of used
                          clothing to developing countries will con-
                          tinue to accelerate because of the rise of
                          consumerism in the United States and
                          Europe and the falling prices of new cloth-
                          ing. There are detractors to this view, how-          A woman shops at a mitumba (Swahili for “secondhand”) market in Nairobi, Kenya.
                          ever. For example, the Institute for                  Middlemen purchase bales of clothing at a set price to resell at the mitumba market.
                          Manufacturing at Cambridge University                 Sometimes the bales contain prize garments, other times less desirable items, and
                          issued a report in 2006 titled Well Dressed?          the clothing may be sold by the piece or by weight. People often buy large amounts of
                          The Present and Future Sustainability of              clothing to resell yet again in smaller markets outside the city.
                          Clothing and Textiles in the United
                          Kingdom, in which it raised concerns that
                          trade in secondhand clothes in African
                          countries inhibits development of local            patterns.” The ISO is developing standards       Club stores. By the time of a 31 July 2006
                          industries even as it creates employment in        for a labeling system to identify garments       report on CNNMoney.com, the company
                          these countries. And the authors of                that meet criteria as environmentally friend-    had sold 5 million units of organic cotton
                          Recycling of Low Grade Clothing Waste              ly. However, even without such specific          ladies’ apparel.
                          warn that in the long run, as prices and           standards for what constitutes an environ-           According to Well Dressed?, about 60%
                          quality of new clothing continue to                mentally friendly garment, industry is tak-      of the energy used in the life cycle of a cot-
                          decline, so too will the demand for used           ing a broadening diversity of approaches.        ton T-shirt is related to postpurchase
                          clothing diminish. This is because in the              One approach has been to use sustain-        washing and drying at high temperatures;
                          world of fast fashion, new clothing could          ably grown cotton, hemp, bamboo, and             transportation constitutes only a small por-
                          be bought almost as inexpensively as used          other fiber crops that require less pesti-       tion of the energy profile to produce a cot-
                          clothing. Even so, says Rivoli, “Continued         cides, irrigation, and other inputs. Organic     ton product. As for whether it is better to
                          rampant consumerism as well as changing            cotton is grown in at least 12 countries.        buy locally produced garments, the report
                          waste disposal practices would seem to             Figures provided by the Organic Trade            argues that this approach would cut severely
                          ensure a growing supply of American used           Association 2004 Manufacturer Survey             into the livelihood of peoples in develop-
                          clothing for the global market.”                   show that the sale of organic cotton fiber       ing countries where the products are now
                                                                             grew by an estimated 22.7% over the pre-         being manufactured.
                          Fashion Forward                                    vious year. Sales of organic cotton                  More innovative eco-fashions are being
                          To address the environmental impacts of            women’s clothing grew by a healthy 33%.          developed and made available to con-
                          fast fashion at its source, and to find a          However, organic cotton represents only          sumers at different levels of the fashion
                          niche in this increasingly competitive mar-        0.03% of worldwide cotton production.            spectrum, from casual clothing to haute
                          ket, some manufacturers are aiming to              This figure may grow as retailers begin to       couture. Patagonia, a major retailer in
                          develop “eco-fashions.” The International          expand their selections of organic cotton        casual wear, has been selling fleece clothing
                          Standards Organization (ISO) has defined           apparel. In 2004, Wal-Mart, America’s            made from postconsumer plastic soda bot-
                          eco-fashions as “identifying the general           largest retailer, began selling organic cotton   tles since 1993. This recycling process
AP Photo/Khallil Senosi

                          environmental performance of a product             women’s shirts at its Sam’s Club stores.         takes clear plastic bottles made of poly-
                          within a product group based on its whole          Today the company is the world’s largest         ethylene terephthalate (PET), melts them,
                          life-cycle in order to contribute to improve-      buyer of organic cotton, offering several        and reconfigures them into fibers that can
                          ments in key environmental measures and            lines of organic cotton apparel and bed-         be woven into fabrics and other applica-
                          to support sustainable consumption                 ding goods in its Wal-Mart and Sam’s             tions. Patagonia is one of the first and

                          Environmental Health Perspectives   • VOLUME 115 | NUMBER 9 | September 2007                                                              A 453
Waste Couture Environmental Impact of the Clothing Industry - Environews Focus
Focus   |   Waste Couture

   Alternative fibers such as bamboo (in yarn and original form, above) and hemp (of a variety that produces only a tiny amount of
   the psychoactive component found in cannabis) are coming into greater use in so-called eco-fashions. In February 2005, as part of
   New York City’s Fashion Week, retailer Barneys New York and the nonprofit Earth Pledge sponsored FutureFashion, a showcase of
   environmentally friendly apparel.

largest clothing retailers to use this material.   Tesco on the basis of its carbon emission           Öko-Tex Standard 100, a testing and certifi-
The company estimates that between 1993            footprint. This plan was highlighted at the         cation program established in 1992. The
and 2006 it saved 86 million soda bottles          2007 Association of Suppliers to the British        standard gives the textile and clothing indus-
from ending up in the landfill. Patagonia          Clothing Industry Conference. Many in the           try uniform guidance for the potential harm
also recycles its cotton T-shirts through          industry think such efforts are not only            of substances in raw materials as well as fin-
Italian company Calamai Functional                 good for the environment, but also makes            ished products, and every stage in
Fabrics. According to Trailspace.com, an           good business sense. Hana Ben-Shabat, vice          between—these include regulated sub-
outdoor gear information site, recycling cot-      president of goods and retail practice at AT        stances as well as substances that are
ton saves 20,000 liters of water per kilogram      Kearney, a management consulting firm               believed to be harmful to health but are not
of cotton, a water-intensive crop.                 that works with fashion industry suppliers,         yet regulated (such as pesticides). The stan-
     Another approach is the use of poly-          stated in a presentation at the conference          dard also governs elements such as colorfast-
mers created from plant-based materials.           that “being green and ethical is no longer an       ness and pH value.
One such material trademarked by Cargill,          option, it is [an economic] necessity.”                 Such regulations and standards, cou-
Ingeo, is made of corn by-products that are             In the European Union, the Registra-           pled with increasing consumer awareness
fermented and transformed into polylac-            tion, Evaluation, Authorisation and                 about less toxic and sustainable products,
tide. This polymer is spun into fibers and         Restriction of Chemicals (REACH) regula-            may provide some impetus to revolutionize
woven into fabrics that, under strictly man-       tions enacted 1 June 2007 require clothing          the garment industry. However, the biggest
aged circumstances, could be composted             manufacturers and importers to identify and         impacts for increasing sustainability in the
(polylactide, marketed under the name              quantify the chemicals used in their prod-          clothing industry rests with the consumer.
NatureWorks PLA, is also fashioned into            ucts. These regulations may even require            Using detergents that work well at lower
wraps, rigid food and beverage containers,         manufacturers to inform consumers about             temperatures, extending the usable life of
coated papers and boards, and other pack-          potentially hazardous chemicals that may be         garments, purchasing fewer and more
                                                                                                                                                        Left to right: Yahaira Ferreira; Jyothi Joshi/Shutterstock

aging applications). Versace is one of the         present in their products and can leach out,        durable garments, and recycling these gar-
haute couture designer clothing firms that         such as often happens with dyes (details of         ments into the used clothing market or
have used Ingeo in their collections.              how the regulations will be implemented are         into other garment and nongarment prod-
     Other retailers large and small are taking    still being worked out). Actual end products        ucts all would contribute to increasing sus-
different steps to appeal to the environmen-       are governed by stipulations of the European        tainability. Consumer awareness about the
tally conscious consumer. Tesco, the largest       Equipment and Product Safety Act, which             fate of clothing through its life cycle may
British retailer, has commissioned a study         regulates the use of heavy metals, carcino-         be the best hope for sustainability in the
by Oxford University toward developing a           genic dyes, and other toxics used in textile        fashion industry.
Sustainable Consumption Institute to estab-        manufacture. Additional consumer protec-
lish a system to label every product sold by       tion is offered by the European Union’s                                            Luz Claudio

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