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THE LATEST DESIGNS
FOR METAL BUILDINGS
May 2019 • Volume 18, Issue 3
A Construction Magazine Network Brand
www.constructionmagnet.com
UPCOMING ISSUES
METAL ROOFING
MAGAZINE
From the publishers of Rural Builder, Metal Roofing
Magazine, Frame Building News and Rollforming Magazine.
The only publication exclusively for metal roofers
in the construction industry.
TO SUBSCRIBE, VISIT:
www.constructionmagnet.com/subscribe
2019 ISSUES:
JUNE/JULY
• Cover Story: Finding Qualified Employees • Project of the Month
• Product Feature/Profiles: Metal Shingles • Bonus Distribution: Florida Roofers Show, Western Roofers Show
• Show Previews: Western Roofers Show, Florida Roofers Show • Advertising Deadline: May 1, 2019
• Gutter Feature: Cleaning Up and Safety (new products to help)
AUGUST/SEPTEMBER
• Cover Story: Metal Roofing Technology • Project of the Month
• Product Feature/Profiles: Underlayments • Advertising Deadline: June 28, 2019
OCTOBER/NOVEMBER
• 13th Annual Metal Roofing Hall of Fame • Show Preview: METALCON
• Cover Story: Keeping Up With OSHA/Labor • Project of the Month
and Employment Issues • Bonus Distribution: METALCON
• Product Feature/Profiles: Snow and Ice Management • Advertising Deadline: August 30, 2019
DECEMBER/JANUARY 2020
• 17th Annual Buyers’ Guide • Project of the Month
• Cover Story: Retrofit and Recover • Bonus Distribution: International Roofing Expo
• Product Feature/Profiles: Annual focus on product profiles: • Buyers’ Guide Listings: Forms Due October 5, 2019
Standing Seam/Metal Shingles/Natural Metals/Job Site, • Advertising Deadline: November 1, 2019
In-House Equipment/Snow Management Systems/Fasteners/
Retrofit, Recoatings/Underlayments/Metal Roofing
Components/and more.
For more information contact: Gary Reichert at Gary.reichert@fwmedia.com
715-350-7080 • Cell 715-252-6360
the
IDEA
book
table of contents
projects
FROM THE PUBLISHERS OF
M E TA L RO O F I N G M AG A Z I N E
6 MARINA
from Petersen Aluminum 68 HOME
from Moore Quality Exteriors
VO LU M E 18, ISSU E 3
8 BANK BARN
from A. B. Martin Roofing Supply 70 STABLE & RIDING ARENA
from Chief Buildings
Editor
Sharon Glorioso • 715-203-4523 10 HIGH SCHOOL
from New Tech Machiner y 74 HOME
from Cornett Roofing Systems
sharon.glorioso@fwmedia.com
Publisher/VP Advertising Sales
Kevin D. Smith
18 HOME
from EDCO Products 76 COURTHOUSE
from Charles F. Evans Company, Inc.
Associate Publisher
Gary Reichert • 715-350-7080
gary.reichert@fwmedia.com
20 RESIDENCE
from Fabral 78 COURTHOUSE
from RM Custom Metals
Senior Designer
Kevin Ulrich
22 HOME
from Graber Post Buildings 80 EQUINE & BOVINE CENTER
from Rollfab Metal Products
Production Coordinators
Kathy Budsberg • 715-257-6020
kathy.budsberg@fwmedia.com
36 BEACH DOCK
from ATAS International 84 GOVERNMENT BUILDING
from Copper Development Association
Patti Kirchner • 715-318-0839
patti.kirchner@fwmedia.com
38 CHURCH
from CertainTeed 86 AVIATION READINESS CENTER
from Citadel Architectural Products
Subscription Services
866-805-0495 40 AIR FORCE BASE
from Roof Hugger 88 BOATHOUSE
from RHEINZINK
Office Fax
715-445-4087
46 FIRE STATION
from Lester Buildings 90 C ATHEDR AL
from Baker Roofing Company
F+W, A CONTENT +
ECOMMERCE COMPANY
Gregory J. Osberg, Chief Executive Officer
48 ELEMENTARY SCHOOL
from The Garland Company 92 HOME
from Moore Quality Exteriors
Ray Chelstowski, SVP, General Manager-
F+W Fine Art, Writing, Outdoors
and Small Business Group
52 APARTMENT BUILDING
from RHEINZINK
James Woollam, Managing Director - F+W International
John Phelan, VP, Consumer Marketing
Jason Revzon, VP, Digital
54 HISTORIC MANSION
from A. B. Martin Roofing Supply
Pat Fitzgerald, VP, Product Management
Scott T. Hill, scott.hill@pubworx.com, Newsstand Sales
62 CHURCH
from Metal Building
Manufacturers Association
Metal Roofing: Member of Metal Roofing Alliance,
Metal Construction Association. 64 DISTILLERY
from Varco Pruden Buildings
METAL ROOFING MAGAZINE (ISSN: 1533-8711) (Volume
18, Issue 3) is published seven times annually in February,
April, May, June, August, October and December by F+W
66 CHURCH
from Copper Development
Association
Media, 5225 Joerns Drive, Ste 2, Stevens Point, WI 54481.
Periodical postage paid at Stevens Point, Wis., and at
additional mailing offices. Canadian Agreement Number:
40665675. POSTMASTER: Send address changes to
Metal Roofing Magazine, Circulation Department, PO Box
420235, Palm Coast, FL 32142. Copyright 2019 by F+W.
Metal Roofing Magazine and its logo are registered trade-
departments
marks. Other names and logos referred to or displayed
in editorial or advertising content may be trademarked or 4 MRA UPDATE 83 CLASSIFIEDS
copyright. Metal Roofing Magazine assumes no respon-
sibility for unsolicited materials sent to it. Publisher and
advertisers are not liable for typographical errors that may
12 SUPPLIER NEWS 94 INDUSTRY NEWS
appear in prices or descriptions in advertisements. Mailed
free to roofing contractors and their suppliers throughout 82 PEOPLE 97 NEW PRODUCTS
North America. Others may subscribe: $29.98 for 1 year,
$56.98 for 2 years, and $80.98 for 3 years. 83 INDEX
On the Cover: Photos courtesy of (From Top): EDCO Products,
A. B. Martin Roofing Supply and CHIEF Buildings.
Cover Design by: Kevin Ulrich
w w w.construc tionmagnet.com 3
MRA U P D AT E By Renee Ramey, MRA executive director
Metal Roofing Alliance Sounds Off
As Spring Rainy Season Approaches
Some homeowners find hearing the truth about metal roofs disquieting.
I
t’s a common debate as the peak rainy patterns that help break up the impact of to be quieter than a flat roof.
season approaches, especially among drops hitting the roof, leading to reduced
homeowners as they consider re-roof- sound. The result is a roof that is no Benefits Of Metal
ing projects this spring: Are metal roofs louder than other roofing types. Roofs In Rainy Regions
really any noisier, and if they are, is that “If homeowners really want to hear the Metal roofs offer additional benefits
a pro or a con? sound of rain, they are better off add- for those who reside in rainy regions.
“Homeowners typically fall into one of ing skylights. Which you also can do Thanks to tight seam construction, pro-
two camps—they either want to hear the when installing a metal roof, by the way,” tective coatings and the natural water-
patter of rain on their roof, or they don’t,” Ramey added. shedding ability of metal, properly
said Renee Ramey, executive director installed metal roofs help prevent leaks
of the Metal Roofing Alliance and problems that can allow mois-
ISAIAH INDUSTRIES
(MRA). “A lot of people think the ture to seep into a home’s interior.
sound of rain is soothing and will They reduce maintenance caused
help them sleep without the need by moisture that plague other types
for a fancy white noise machine. of roofs, such as helping prevent
For others, they are worried the the growth of moss and fungus.
sound may be too disruptive.” That makes metal a top choice for
In either case, the issue of homeowners looking for maxi-
noise can be a deciding factor for mum long-lasting performance
homeowners who are considering and simple, worry-free mainte-
replacing a roof. For those who nance.
want to turn up the volume of “With any roof, the whole is
rooftop rainfall, the reality may greater than the sum of its parts,”
come as a wet blanket: The fact said Ramey. “A quality metal roof
is a well-constructed metal roof that has been properly installed
simply won’t transmit any more sound Beware: A Noisy Metal will deliver a lifetime of reliable protec-
than an asphalt roof. Roof Can Be A Red Flag tion, and for the vast majority of home-
According to the MRA, a noisy metal owners, that’s music to their ears.”
Hearing Is Believing roof can be a red flag that the roof wasn’t
Ramey says it’s easy to understand how installed according to the manufacturer’s About The Metal
the myth of noisy metal roofs started. recommendations, or that there is a lack Roofing Alliance (MRA)
On its own, metal can make a pinging of proper insulation. Too-few fasteners, Representing metal roofing manufac-
or metallic ringing noise when struck. fasteners that are loose or are incorrectly turers in the United States and Canada,
However, for a roof, sound transmission placed can be an issue. Roof underlay- the Metal Roofing Alliance (MRA) was
depends not only on the roofing mate- ment also can make a big difference. formed in 1998 to help educate consum-
rial, but the roof decking, insulation and Foam insulating panels or mats installed ers about the many benefits of metal
installation techniques. between the sheathing and roofing mate- roofs. The main objective of MRA is to
Quality metal roofs installed over a rial not only can reduce sound but pro- increase awareness of the beauty, dura-
solid substrate such as plywood or even vide benefits such as increased efficiency bility and money-saving advantages of
an old asphalt roof, with proper insula- and protection. quality metal roofs among homeowners,
tion and fasteners, will greatly reduce Additionally, the shape of roof is a as well as to provide support for metal
sound transmission. factor when it comes to sound, no mat- roofing businesses and contractors. For
Today’s metal roofing material is often ter what material is used. A roof with a more information, please visit www.met-
manufactured with formed or texturized higher profile and more attic space tends alroofing.com. MR
4 the idea book 2019 – from Metal Roofing Magazine
Seeing It
OJ C SIs Believing It—
Hard Work Pays Off
E
very year for this issue we ask you—the readers,
manufacturers, suppliers, metal roofers and associations—to
submit your projects, which you are most proud of. We ask
you what the challenges were and what you think worked best to
make these projects a success.
We receive many different and unique projects ranging from
equine facilities to courthouses, other government buildings,
firehouses, residential homes, marinas—to name just several of
them. But, the main material that stands out with all of these
projects is metal. What a beautiful thing.
This unique issue—the idea book—examines signature metal
roofing projects from an architectural viewpoint, highlighting the
colors, curves, angles, materials and other design possibilities of
metal roofing and wall panels. They all have unique aesthetics
that are special to each of them. Many of them posed challenges,
book
but with all of your hard work and dedication, they all came out
a huge success and you should be extremely proud of all of your
hard work.
It is always difficult to pick which projects make it into this issue.
Please, keep sending us your projects and we will do our best to
highlight them in upcoming issues.
We also have our Project of the Month features in our regular
issues. If you don’t find your project in here, you may see it being
highlighted in that section in a future issue. We hope you enjoy
the issue as much as we do.
-The Staff of Metal Roofing Magazine
w w w.construc tionmagnet.com 5
PETERSEN ALUMINUM
PROJECT: Marina
Ridley TWP Marina, Ridley Township, PA
Product: 10,500 square feet of Petersen’s Snap-Clad roof panels, complemented
by a matching 1,500 square feet of vented PAC-750 Soffit Panels,
both in Petersen’s Copper Penny Metallic.
Architect: Catania Engineering Associates, Milmont Park, PA
Installer: E.P. Donnelly Inc., Warrington, PA
Contractor: J.S. McManus Inc., Chester Heights, PA
Over the years, the town has made improvements to the marina, boosting its popularity with boaters.
And, with the recent opening of a new $6 million restaurant, along with marina offices, right on the
waterfront, that income potential is becoming a reality. Owned by the township and leased to a local
restaurateur, the new Stinger’s Waterfront has quickly become a popular destination. It’s also easy to
find, even without a GPS, thanks to a standout metal roof finished in Petersen’s impossible-to-miss
Copper Penny Metallic. While the color is certainly eye-catching, it was the classic Snap-Clad PAC-CLAD
profile that first caught the attention of Clarice Jones, project architect with Catania Engineering
Associates, the restaurant’s Milmont Park, Pennsylvania-based design firm. She knew the standing seams
on the 10,500 square feet of Snap-Clad roof panels—complemented by a matching 1,500 square feet of
vented PAC-750 Soffit Panels—would emphasize the crisp lines of the building’s contemporary façade.
www.pac-clad.com
6 the idea book 2019 – from Metal Roofing Magazine
PETERSEN ALUMINUM
w w w.construc tionmagnet.com 7
A. B. MARTIN ROOFING SUPPLY
PROJECT: Bank Barn
Maryland Bank Barn, Galena, MD
Roof Panel: ABSeam Panel and ABM Panel
Roof Color: Medium Bronze and Bronze
Side Panel: ABM Panel
Side Color: Ash Gray
Builder: Byler Builders, LLC
8 feet square by 13 feet high—that ís the size of the cupola on this Maryland bank barn. A.B. Martin’s
standard cupola sizes are 16, 24, 36, and 48 (the two cupolas on either side are 48). For this jumbo
cupola, A. B. Martin partnered with friends at Frysville Metalcraft. The funny thing is, the jumbo cupola
doesn’t look that big on top of the barn. But that just shows how big the barn is. The roof panel is the
ABSeam Panel in Medium Bronze with ABM Panel Ash Gray as the siding. The materials for the other
buildings also came from A.B. Martin such as the ABM Panel Bronze and Ash Gray roofing, siding and
wainscoting, with Snow Defender 4500 snow guards, and smaller ABM Cupolas.
www.abmartin.net
8 the idea book 2019 – from Metal Roofing Magazine
A . B . M A R T I N R O O F I N G S U P P LY
w w w.construc tionmagnet.com 9
NEW TECH MACHINERY
PROJECT: High School
Roma High School, Roma, TX
Products: McElroy Metal’s 138T Symmetrical Standing Seam Metal Roofing and McElroy
Metal’s 238T Symmetrical Standing Seam Metal Roofing
Panel Manufacturer & Installer: Rio Roofing, Inc., Harlingen, TX
Roof Panel Roll Former Manufacturer: New Tech Machinery, Denver, CO
Design/Restoration Consultant: Amtech Solutions, Pharr, TX
For 25 years, Roma High School in Roma, Texas, experienced leaks at various points throughout the building
that led to external and internal damage to the property. On top of the tendency to leak, the school is located
in a windstorm prone area, which is why the school board and community decided on a replacement of the
original tile roof with 233,335 square feet of McElroy Metal’s 138T symmetrical standing seam metal roofing.
The panels are factory-finished in Brite Red long-lasting PVDF paint. Additionally, McElroy’s 238T symmetrical
standing seam metal roofing was used to cover an existing metal R-panel section. Amtech Solutions specifies
McElroy 138T and 238T panels for many large-scale roof recovers, as they believe it’s the easiest panel to
design and install complex or simple flashing details, and because the panels are symmetrical, contractors can
start installing panels anywhere on the roof. Furthermore, seaming goes faster because it’s possible to seam
the cap going in either direction, and damaged panels can be replaced without removing any undamaged
panels. New Tech Machinery provides customized SSQ Roof Panel Machines to McElroy Metal to allow for
field fabrication of these special panel profiles, which is exactly what Rio Roofing did during the installation.
www.newtechmachinery.com
10 the idea book 2019 – from Metal Roofing MagazineNEW TECH MACHINERY
w w w.construc tionmagnet.com 11SUPPLIER NEWS
TOM COPLEN, BUENAVISTAPHOTOGRAPHY.COM
Architect Chad Humphries AIA, RID, project architect and partner, Fitzpatrick Architects in Tyler, Texas, extracted the vision for the renovation from the
Southside team and created the bank’s signature design element using metal tiles from Petersen to clad the building’s two entrances. A standing seam metal
roof wrapped around the building, and intersected with the metal tile at the building’s two entrances.
Metal Tiles Modernize
Texas Bank’s Building & Brand
The architect for this project specified 10,000 square feet of Petersen’s Snap-Clad
roof panels in 22 gauge steel finished in PAC-CLAD Slate Gray color.
W
hen Southside Bank in Texas Southside team and created the bank’s 500 square feet of Petersen’s composite
began a campaign to modern- signature design element using metal rain screen in Classic Bronze finish was
ize its brand, management tiles from Petersen to clad the building’s installed.
understood that the buildings it occupies two entrances. A standing seam metal “The tiles were the main design ele-
play a significant role in branding. The roof wrapped around the building, and ment we wanted on the entryways, to
existing flagship branch in Tyler, Texas, intersected with the metal tile at the function as both wall and roof material,
was re-imagined and renovated inside building’s two entrances. to blur the line between roof and wall,”
and out to reflect the contemporary way Humphries specified 10,000 square Humphries said. “Metal tiles have been
the bank now interacts with its custom- feet of Petersen’s Snap-Clad roof panels around in Europe for centuries, and
ers. in 22 gauge steel finished in PAC-CLAD we employed the PAC-CLAD Precision
Architect Chad Humphries AIA, RID, Slate Gray color. Also specified was 2,000 Series TS Tile as a modern option. Metal
project architect and partner, Fitzpatrick square feet of Petersen’s Precision Series has a timelessness that is appealing, and
Architects in Tyler, Texas, extracted TS Tile in .023 aluminum finished in in this project it achieved the aesthetic
the vision for the renovation from the anodized dark bronze. Additionally, vision and performance needs we estab-
12 the idea book 2019 – from Metal Roofing Magazine30Ave Retail Center, Inlet Beach, FL Owner: Corr Group US Architect: Dougherty Architecture + Design Installing contractor: Ameritech Roofing
Distributor: Roofer’s Mart Photographer: hortonphotoinc.com Profile : Snap-Clad Color: Cityscape
Snap Decision
“Snap-Clad is a popular panel that we like
to use because of the wind rating and the
aesthetics of it and because it doesn’t
require mechanical seaming.”
-Phillip Jorgenson, Project Manager, Ameritech Roofing
Case study at P$&ǫ&/ $'&20Ǭ$9(
NEW
PHOENIX PAC-CLAD.COM | ,1)2ǭ3$&ǫ&/$'&20
PLANT
WEST COAST
IL: 800 PAC CLAD MD: 800 344 1400 TX: 800 441 8661
D E L I V E RY GA: 800 272 4482 MN: 877 571 2025 AZ: 833 750 1935
Circle Reader Service #485SUPPLIER NEWS
lished.” The tile concept on the entry-
AJBROWNIMAGING.COM
ways was such a success on this project
that it will be duplicated on many other
Southside Bank buildings.
Humphries likes the metal tile’s low
profile, but that it also adds texture to
the wall. “I especially like the way the
light interacts on the tile’s surface, which
allows for a wall that changes its appear-
ance as the sun progresses across the sky
throughout the day,” he said.
When selecting products for any proj-
ect, Humphries values how long a prod-
uct has been on the market. “Even though
the Precision Series TS Tile hasn’t been
around a long time, it was Petersen’s ver-
sion of a product with proven history and
that was good enough for us,” he said.
Where the tile on the entryways met
the standing seam roof, a junction not
A metal roof was chosen because of metal’s longevity, and the need to blend in to the building’s often encountered was created. The tile-
design, noted Humphries, who typically specifies some kind of metal element on every project. to-panel junction was easy to deal with
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Circle Reader Service #498
98
14 the idea book 2019 – from Metal Roofing MagazineFight Condensation
Without Insulation
If Your Steel Building Isn’t Heated...
You Need DripStop
• Post frame/agricultural buildings • Workshops/unattached garages
• Steel buildings • Open-walled structures
• Self-storage e
• Carports, truck ports & RV storage
Stop the Dripping from Condensation
When condensation occurs, moisture gets stored in the
specially designed pockets of the DripStop
pStop membrane.
DripStop is applied at the time of roll forming.
g.
• Arrives on-site already on roof panels
• Helps fight corrosion in livestock confinement
• Significantly reduces construction time
• Saves money
Ask for it from your preferred steel panel supplier
www.dripstop.com or call us at: 1-(937) 660-6646
Circle Reader Service #384SUPPLIER NEWS
Humphries likes the metal tile’s low profile, but that it also adds tex-
ture to the wall. “I especially like the way the light interacts on the tile’s
surface, which allows for a wall that changes its appearance as the
sun progresses across the sky throughout the day,” he said.
because ultimately it was a simple metal-to-metal joint,
Humphries said.
“Additionally, the tile allowed for a 45-degree turn with-
out requiring edge band.”
A metal roof was chosen because of metal’s longevity,
and the need to blend in to the building’s design, noted
Humphries, who typically specifies some kind of metal
element on every project. Design challenges included peel-
ing back and sorting through the multiple phases of addi-
tions and renovations inside and outside of the building,
ultimately to be truer to the original design of the building.
TOM COPLEN, BUENAVISTAPHOTOGRAPHY.COM
“For example, in the 1970s they added a concrete super-
structure. But in the 90s, rather than removing it, they
built a giant green mansard roof over it. Over time the
building’s design became a mixture of ideas with no clear
vision in mind. Our job was to simplify and unify every-
thing,” he explained.
continued on page 24
Circle Reader Service #407This distillery looks good for visitors, and ages to perfection.
Beautiful Inside and Out
A P P L I E D S C I E N C E
YOUR BUILDING CAN BE A BEAUTY ON THE OUTSIDE, ON ROOFS AND
SIDINGS – and just as beautiful on the inside, with the Ceranamel family
DURA COAT PRODUCTS, INC. of polyester coatings. But beauty isn’t everything – the coating has to be
tough to last.
RIVERSIDE, CALIFORNIA • (951) 341-6500
HUNTSVILLE, ALABAMA • (256) 350-4300 On the outside, Ceranamel XT-40S® weathers years of extreme temperatures,
www.duracoatproducts.com wind and sun. As a cost-effective choice for commercial, monumental and
residential applications in roof panels, tiles and shingles, XT-40S hardens
AXALTA COATING SYSTEMS
PHILADELPHIA, PA to a porcelain-like finish that remains harder and physically inert to resist
www.axaltacs.com chalking, fading, abrasions and stains. Its high quality Cool Roof and Energy
Star criteria are available in various high gloss finishes.
On the inside, and for commodity applications, Ceranamel XT-10, X-20, and
XT-30 High Durability Polyesters are just as beautiful. Designed for garage
door, rainware, window and door frames, the XT series of Super Tough coatings
offer improved hardness and scratch, scuff and stain resistance. When
This metals supplier puts steel to applied over DC 477 Global Primer, the finish is excellent for Ag sheet and
work inside and out. HVAC. And with its internal lubricants, Ceranamel ensures flexibility and
durability in rigorous post-forming operations.
Dura Coat Products, an Axalta Coating Systems company,
has many coating solutions. For help with all your
coating needs, inside and out, call 951-341-6500 or
256-350-4300, or email info@duracoatproducts.com.
Circle Reader Service #581EDCO PRODUCTS
PROJECT: Home
Residential Home, Lake Minnetonka, MN
Product: EDCO Products’ Infiniti Shake Steel Roofing in Roadhouse
Installer: New Century Exteriors
After large hail and damaging winds brought significant damage to the exterior of a Minnesota lake home, the
homeowner started researching several roofing products to determine the best option to replace their cedar
shake roof. An internet search led them to EDCO’s steel roofing. “I was familiar with corrugate and standing
seam steel roofs, but we did not find either of those styles very appealing,” said the homeowner. “We really
had no idea how beautiful steel could be until we saw the many styles of homes with steel roofing installed.”
In addition, the homeowners were impressed with how affordable steel was over time. The lifetime warranty,
which includes non-prorated parts and labor, sealed the deal. Rick Case, owner of New Century Exteriors,
assisted the homeowners during their research phase. “For 35 years, I have been installing different types of
roofing products with the last 15 years focused specifically on metal,” said Case. “When I sat down with the
homeowner and laid out the longevity, warranty and appearance of the EDCO product, it became a no-brainer
to this couple that EDCO steel roofing was the choice for their home.” One of the reasons New Century
Exteriors only installs metal roofing today is because of the consistent performance of the products.
www.edcoproducts.com
18 the idea book 2019 – from Metal Roofing MagazineEDCO P RO D U C T S
w w w.construc tionmagnet.com 19FABRAL
PROJECT: Residence
Minnehaha Creek Residence, Edina, MN
Manufacturer: Fabral
Material: Horizon S on the roof, and Deep Rib II siding
Finish: Charcoal Gray and True Black
Installer: Sustainable 9 Design
Distributor: ABC Supply
Nestled on the beautiful Minnehaha Creek just outside of Minneapolis, this modern home was
designed to be one of the most energy-efficient homes in the Twin Cities. The energy-efficient design
even includes a living green roof. With exterior walls clad in Fabral’s Deep Rib II, and Horizon S on the
roof, the home is a stunning example of custom architectural design. The architect chose Charcoal Gray
for the Horizon S roof panels, and True Black for the Deep Rib II wall panels, soffits and fascia to match
the color of the black window frames. The project includes 24” fascias that required custom-fabricated
trims from 24 gauge flashing stock produced at Fabral’s St. Joe plant.
www.fabral.com
20 the idea book 2019 – from Metal Roofing MagazineFABR AL
w w w.construc tionmagnet.com 21GRABER POST BUILDINGS
PROJECT: Home
Residential Home, Ferdinand, IN
Products: 16” GPB Snap-Lock Panel and Snow Defender 4500
Manufacturer: Graber Post Buildings, Inc.
This customer came to us looking for a long-term replacement for their failing asphalt shingle roof.
In addition to the standing seam roof system’s unique and attractive look, it has hidden fasteners
that help eliminate the chance of roof leaks down the road. Graber Post has been manufacturing
standing seam panels for more than 15 years. Since then it has been one of the leading residential/
commercial roofing panel choices. Graber Post Buildings’ panels have a protectant film applied in the
manufacturing process to help avoid damage in the transport process as well as at the job site. After
the panels are manufactured, they are crated and labeled for less confusion at the job site. For tips/
ideas on your next roofing project be sure to visit our website or give Graber Post Buildings a call!
www.graberpost.com
22 the idea book 2019 – from Metal Roofing MagazineGRABER POST BUILDINGS
w w w.construc tionmagnet.com 23SUPPLIER NEWS
continued from page 16 of the removal and replacement of the McKinley’s crew.
mansard roofing,” McKinley said. “After Curtis-McKinley is a proud Petersen
This project was the first one for taking off the roof panels, we removed customer. “We love working with PAC-
installing contractor Curtis-McKinley fake dormers to create a straight, plain CLAD. They have superior products, and
Roofing and Sheet Metal in Longview, look. We tore everything down to the the technical help Petersen provides is
Texas, on which metal tile was involved, wood deck. Ultimately we were at least very valuable,” McKinley said.
said Anthony McKinley, vice president, six months on the job site. Most of our
estimator and project manager. “The time was spent removing the existing RHEINZINK Selected To
tiles tied into a valley with the existing metal, which required a man lift, which Protect Church Heritage
roof, so we made sure they were cut prop- is a slow process.” Completion of the re-roof project at
erly and flanged,” he said. “Installation “We felt it was important to make sure the historic Christ Church Cathedral
of the tile and standing seam roof was the owner and architect liked what we in Vancouver, British Columbia, marks
straightforward for our experienced were doing by not making design deci- the culmination of a massive four-phase,
crew. It was a slower process working sions on our own,” McKinley said. “Some 22-year renovation plan. The Cathedral—
with the tiles because we wanted to make jobs you know what to do, but on this built originally in 1894—was the first
sure the lines were straight, level and one we wanted to make sure the architect church in Vancouver and began with
square. The details were custom so we liked it. We figured out details to make a cedar shake roof. Through the years,
took a little longer to make sure we mea- it work for integrity and water intrusion, various additions and modifications
sured correctly and got it looking right.” but also to give the architect the look he were undertaken, but none contributed
All metal work on the building was wanted. We figured out the details on significantly to the historic structure’s
performed by McKinley’s team. “This our own because those typically aren’t long-term sustainability.
job was large in scope mainly because specified.” Edge metal was fabricated by A formal plan was undertaken to make
The final stage of the extensive reno-
vation—replacement of the roof—
became somewhat of a modern
marvel in Vancouver.
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Circle Reader Service #316SUPPLIER NEWS
the cathedral structurally sound and to “I’m an old school guy and everything more than a century ago were not nearly
meet seismic stabilization requirements. we do is traditional,” said TEK’s presi- as exact as those used today.
Aesthetic and acoustical upgrades, along dent Terry Kellogg. “The RHEINZINK “We were surprised at how bad the
with basic functional improvements, also panels are literally all hand formed. No structure was when we opened the build-
were included in the multi-phase plan. machines were involved other than our ing up,” said Ian Birtwell, a parishioner
The final stage of the extensive reno- breaks.” and volunteer project manager who
vation—replacement of the roof— The TEK crew ranged from 10 to 20 functioned as liaison with the church.
became somewhat of a modern marvel individuals depending on the work being “The connections to walls were very
in Vancouver. The entire building was done. Kellogg worked alongside his crew poor—basically gravity connections.
completely enclosed in a massive scaf- for much of the job. “I spent nearly two That’s the way they built in those days.
fold with a giant tarpaulin covering the months on the tools working with the And the roof ridgeline dipped 6 inches.
structure to protect the church from the boys,” Kellogg said. “It was quite enjoy- We used a laser system to create a com-
weather as the existing roof was removed. able.” TEK Roofing specializes in the puterized 3-D model that revealed the
The scaffolding reached 100 feet high to fabrication and installation of natural high spots and low spots so that we could
allow the use of a traveling gantry crane metals. get a totally flat roof.”
for moving materials to all areas of the A major issue that had to be resolved Installer Terry Kellogg was quick to
roof. before the new zinc roof could be give credit to another company that was
Approximately 12,000 square feet of installed was achieving a level and true involved in leveling the structure, Pacific
prePATINA blue-grey RHEINZINK was substrate. During the many years since Building Envelope Maintenance Ltd.
installed using a traditional batten seam it was originally built, the structure had (PBEM). “PBEM based out of Vancouver
profile. Installation of the panels was settled and shifted considerably—fur- did a lot of the framing working under
done by TEK Roofing Ltd. of Vancouver. ther, the construction methods employed the supervision of our superintendent.
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Circle Reader Service #341
26 the idea book 2019 – from Metal Roofing MagazineSNA
The Complementary Solution
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352LV\RXUVROXWLRQ
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Circle Reader Service #472SUPPLIER NEWS
PBEM was very instrumental in getting provided by Proscenium Architecture & respectful of original materials,” accord-
us a level roof. It was a tough, tough job. Interiors, Inc. of Vancouver. Renovation ing to Proscenium’s principal Hugh
They added a huge amount of structural of the historic building was deemed a Cochlin. “We gravitated to zinc pretty
steel. We couldn’t have done it without Heritage project and had to meet certain early in the process. We wanted a dura-
them,” Kellogg said. guidelines for approval. “Good Heritage ble material that would last forever. We
Architectural design for the project was practice requires that the renovation be expect to get 100 years or more from the
RHEINZINK. Plus it looks contempo-
rary, but is respectful of good Heritage
practice. The Heritage Commission
G
quickly approved our use of it.”
IN Kellogg concurs regarding the lifespan
H P
of the zinc. “With the pitch of the roof,
A EM
R
E
it’s easily a 100-year roof,” he said.
T
The traditional prePATINA blue-grey
D
color was also another reason for select-
H
ing RHEINZINK. “Everyone likes the
S IG
F
way the blue-grey RHEINZINK comple-
H
L
ments the natural stone on the building,”
E
Cochlin said. “We absolutely love the
product.”
Another interesting attribute of zinc
that influenced its selection for the
project is its ability to repel moss. “The
Cathedral is in somewhat of a concrete
canyon with high-rises all around and
thus gets very little sun,” Birtwell said.
“The previous roof was really moss-cov-
ered. We sometimes joked that the moss
was the only thing holding the old build-
ing together.”
MAX TEMP 250ºF The detailing on the job was com-
plex with multiple interfacing. “We had
NON-SLIP SURFACE complicated transitions,” Kellogg said.
Ultra HT Wind & Water Seal™ is the premium high “There was no caulking, no screws—all
temperature underlayment designed to keep you traditional methods. There were lots of
cool in the most extreme conditions. Discover all the
pitch changes and elevation changes that
advantages that Ultra HT offers on your next project.
made the installation time-intensive. It
> Tough, durable cross-laminated top was definitely a labor of love.”
film surface According to Cochlin, all of the details
> Maximum protection against extreme heat, rain or ice dams were drawn by hand. “That’s definitely
> Non-slip polymer surface for excellent foot traction
old school,” he said, “but particularly
appropriate for a Heritage project. We
> Self-adhering and self-sealing for a complete waterproof bond
worked closely with TEK Roofing and
> ICC-ES ESR-1737, Florida Building Code FL#11842, Miami- Dade
had many on-site meetings. There was
County Approved and CCMC 14048-L
definitely more collaboration with the
installer than is the norm today.”
Visit mfmbp.com for FREE Samples and Downloads today. The drainage system used the tradi-
tional 6-inch RHEINZINK half-round
gutters with RHEINZINK hangers, out-
(800) 882-7663
lets and expansion joints. “It’s a beautiful
system and complements the scale of the
roof,” Kellogg said. On several small dor-
Circle Reader Service #412 mers, 5-inch gutters were used.
28 the idea book 2019 – from Metal Roofing Magazine$'9(57,6(0(17
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DISEASE. ALL DOCTORS MENTIONED ARE REMUNERATED FOR THEIR SERVICES. ALL CLINICAL STUDIES ON ALOECURE’S ACTIVE INGREDIENT WERE INDEPENDENTLY CONDUCTED AND
WERE NOT SPONSORED BY THE AMERICAN GLOBAL HEALTH GROUP.SUPPLIER NEWS
Another major aspect of the final- tributor was Alesther Metal Distributors, honorees, representing more than 700
phase renovation was the addition of a Ltd., also in Burnaby. high school career technical education
highly-anticipated bell spire set atop the programs, technical schools, union Joint
existing elevator core. The open glass Malco Products, SBC, Apprenticeship Training Committees
and steel structure housing four custom- Opens Program Submissions and industry association programs
cast bronze bells was the last significant Malco Products, SBC, has opened sub- across the United States and Canada.
architectural addition to the project. The missions for its annual Head of the Class “We love recognizing the hard-work-
bells were cast in France and the bell Student Recognition Program for trade ing students pursuing a trade career,”
spire glass features a design by Canadian education students. said Malco president and CEO Mardon
artist Sarah Hall. Through the no-cost, year-round Quandt. “In 2018, we received a record
The bells ring at the beginning and Head of the Class Student Recognition number of nominations for Head of the
end of the workday, on Sundays, for wed- Program, educators can nominate an Class, and hope to engage even more stu-
dings and funerals, and to mark special outstanding graduating student in the dents and educators this year.”
celebrations in Vancouver’s civic, inter- HVAC/sheet metal, building construc- As a strong supporter and advocate
faith and multicultural community. tion and autobody repair fields to receive of careers in the trades, Malco donates
“Completion of the project protects the their choice of a significant Malco tool significant quantities of in-kind prod-
heritage of this historic and much-loved gift with an average value of $150. The ucts and apparel annually to a variety of
church,” said Peter Elliott, dean and rec- entire graduating class also receives skilled trade education programs, com-
tor of Christ Church Cathedral. Malco caps. petitions and events across the country,
The general contractor on the project Since 2005, the Head of the Class pro- including high school, post-secondary
was Scott Construction Group, Burnaby, gram has reached more than 55,000 stu- technical and apprenticeship programs,
British Columbia. The RHEINZINK dis- dents, including 3,000 “Head of the Class” regional apprenticeship contests and
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Circle Reader Service #421
30 the idea book 2019 – from Metal Roofing MagazineUPCOMING ISSUES
ROLLFORMING
MAGAZINE
From the publishers of Rural Builder, Metal Roofing
Magazine and Frame Building News.
The only publication specifically for roll formers
in the construction industry.
TO SUBSCRIBE, VISIT:
www.constructionmagnet.com/subscribe
2019 ISSUES:
Spring 2019
• Mails May 2019 • After-Market Accessories and Software for Your Roll
• Roll More than Roof and Wall Panels Former
• Pack and Ship Your Panels • Product Profile: Tools and Machines
(snips, shears and seamers)
Summer 2019
• Issue Mails July 2019 • Adapting Roll Formers to Unique Situations
• Rolling Long Panels • The Newest Colors and Finishes for Coil
• Steel Pricing, Imports and Raw Material Costs • Product Profile: Sealants, Closures, Ventilation and
Moisture Control
Fall 2019
• Issue Mails October 2019 • Minimizing Growing Pains
• Year in Review • Product Profile: Components
• Hot Panel Profiles (clips, clamps, fasteners and accessories)
Winter 2019
• Issue Mails December 2019 • Steel Imports, Tariffs and Pricing
• Financing and Insuring Capital Equipment • Roll-Forming Industry Data and Market Survey Results
• What After Market Controls Offer • Product Profiles: Roll Formers, Brakes, Benders and Decoilers
For more information contact: Gary Reichert at gary.reichert@fwmedia.com
715-350-7080 • Cell 715-252-6360SUPPLIER NEWS
SkillsUSA state and national conferenc- Class program can nominate on a rolling EXCEPTIONAL Metals
es. Total donated products and apparel basis throughout the year at www.malco- Launches Updated Website
through the 2018 Head of the Class pro- products.com/educators-resources. EXCEPTIONAL Metals is pleased
gram alone amounted to nearly $100,000. For more information about Malco to announce the launch of their newly
Educators looking to nominate an Products, SBC, visit www.malcoprod- updated website, accessible at www.
outstanding student for the Head of the ucts.com. exceptionalmetals.com. The complete
overhaul features a variety of design
and organizational updates that aim to
enhance overall user experience and effi-
ciency.
The homepage features easy-to-find
links to product pages, featured con-
tractors and award winners, company
announcements and more. Product
pages include detailed descriptions
and quick access to technical resources,
and the overall site navigation has been
reorganized with user needs in mind.
The new site also features a download-
able library of technical documents and
specifications, an interactive color visu-
alizer to preview and customize product
selections, as well as marketing literature,
ordering forms and a media gallery.
“The entire team at EXCEPTIONAL
Metals is excited to officially launch
our new website,” said general manager
Mike Gwizdala. “It was important to us
that visitors were able to find what they
were looking for easily and that informa-
tion was organized effectively. We look
forward to the continued development
of the site with features to enhance the
customer experience.”
Metal Roof Adds
Performance To Home
Architect Nate Kipnis, FAIA, and his
Evanston, Illinois-based firm, Kipnis
Architecture + Planning, has earned
a national reputation for sustainable
design. Underscoring its commitment
to energy-efficient performance, the
firm was among the first to join the
American Institute of Architects’ 2030
Commitment, a pledge to work toward
designing only net-zero energy projects
by 2030. Kipnis currently is national
co-chair of the AIA’s 2030 Commitment
Working Group. A recently completed
Chicago residence illustrates the creativi-
ty that goes into such efforts, and a Snap-
Circle Reader Service #585 Clad metal roof from Petersen plays a
32 the idea book 2019 – from Metal Roofing MagazineONE WEBSITE
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FROM THE PUBLISHERS OF
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