The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter

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The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
The Heat Storage

                           UKERC Conference

 How do UK heat industry market players fit into a sustainable future?

                             15th May 2018

Santokh Gataora
Technical Director
M: +44 (0)7795 171 248                                 info@sunamp.co.uk
O: +44 (0)1875 610 001                                     @sunampltd
sandy.gataora@Sunamp.com
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
The Heat Opportunity
              World energy consumption
                                            x2.5
                                                           Heat 46%
                Electricity 17.5%                                       •   Space Heat
                                                                        •   Hot Water
                                                                        •   Process Heat
                                                                        •   Cooling

                                                                 Heating without
                                                                 global warming,
              Transport 27.5%                                    IEA, 2014.

                                Others 9%

              Electrical storage:             Heat storage:
              ✗ Over invested                 ✓ Has not changed in centuries
              ✗ Overcrowded                   ✓ Ripe for improvement
              ✗ High entry barriers           ✓ More heat storage needed
              ✗ Materials questions           ✓ Low cost, sustainable materials
Source: IEA
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
Specific Focus on Heat Storage: Residential Example
      Need to time-shift from when energy is available to when it is needed
      CHP

                                                energy
      Solar Thermal
      Solar PV
      Heat Pumps
      Biomass              Intermittent input                 time
      Waste Heat
      Off-peak Elec.
      …..
                                   Heat storage

               Controlled output
                     hot water
      energy

                                   heating

                                   time                                       3
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
The Basic Idea
  High Energy Density
  Melting and freezing a PCM (Phase Change Material)
  stores 3-4 times as much energy as heating and
  cooling hot water
                                High Power
                                High power heat exchanger inside,
                                so heat can be rapidly charged into
                                the heat battery and equally quickly
  Hand warmer (melts at 58°C)   extracted – high rate discharge

                                Modular
                                Cuboid and able to stack like Lego®

                                Cost-Effective
                                Comparable price to Hot Water Tanks
                                Lower Total Cost of Ownership
                                                                       4
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
Sunamp heat storage material
High Energy Density
•Sunamp PCMs (Phase Change
 Materials) are safe and reliable
 hydrated salts;
•Melting and freezing a PCM stores             Hand warmer
 3-4 times as much energy as                  (melts at 58°C)
 heating water
•The classis hand warmer is unstable
 and fails in less than 100 cycles.
 Sunamp needed a >10,000 cycles
 reliability
                                                                       Key materials & HB team:
Sunamp & University of Edinburgh Collaboration: Technical
Innovations
Overcame instability of original material 35,000 cycles (so far)
Wouldn’t always solidify (no heat)
• SU58 always solidifies and releases heat
Slow heat transfer (no showers!)
• Heat exchanger inside = high flow rate hot water
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
Proven via cycle testing – latest results

                                                                                                              Previously undetectable
                                                                                                              degradation rate just
          July 2015                                                                                           becoming apparent after
                                                                                     January 2018             ~2.5 years and ~35,000
                                                                                                              cycles.

                                                                                                              Peak rate 120 cycles/day
                                                                                                              (5 minute charge, 7 minute
                                                                                                              discharge & repeat)

                                                                                                              Average lowered to ~35
                                                                                                              cycles/day due to periods
                                                                                                              when cycle rig was inactive
                                                                                                              (e.g. Moving premises).

                                                                                                              Further testing expected to
                                                                                                              confirm trendline.

Courtesy of Dr David Oliver (Edinburgh), Materials Scientist & Dr Kate Fisher (Edinburgh), Composite Materials Scientist at Sunamp
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
Wide Range of Storage Temperatures
           Sunamp Heat and Cool Batteries can be filled with different PCMs to optimise each application
                                Freezing         Cold storage                             Waste heat recovery                                                                   Industrial process heat
Accelerated Commercialisation

                                                                                                                                    Hot water
                                                 Air conditioning                         Hot water pre-heat                        Space heating                               Steam generation

                                {    -18
                                      (0)
                                               -14
                                                 (7)
                                                         -5
                                                         (23)
                                                                        5
                                                                       (42)
                                                                                 11
                                                                                (52)
                                                                                                    32
                                                                                                    (90)
                                                                                                                                   58
                                                                                                                                  (136)
                                                                                                                                                 73
                                                                                                                                                (163)
                                                                                                                                                               81
                                                                                                                                                              (178)
                                                                                                                                                                                    118
                                                                                                                                                                                    (244)
                                                                                                                                                                                               Waste Heat,
                                                                                                                                                                                               Thermal
                                                                                                                                                                                               Buffering

                                                                                                                                                                                                          T, °C
                   -26 -25 -21                -15 -10            0               15           28            34       43                                          83       88                188 253         (°F)
                   (-15)(-13) (-6)            (5) (14)          (32)             (59)        (82)           (93) (109)                                         (181) (190)                  (370) (487)
                                                 Chiller                                Low temp heat pump                         High temp heat pump
                                                                                        Solar thermal                              Boilers/Furnaces (biomass,
                                                                                                                                   gas, propane, oil)                            Electricity & Heat Co-Storage
                                                                                                                                   CHP/Co-Gen                                    Thermoelectric, CAES,
                                            Sunamp PCMs are internally developed, and generally inorganic, non-flammable materials. Values indicate phase change temperature.    Organic Rankine Cycle, Steam
                                            Operating temperature range typically 40 … >100 °C (90 … >200 °F) around phase change temperature - consult Sunamp.
                                                                                                                                                                                 Turbines
                                    Current commercial products (Space Heat & Hot Water)                           Near-term introduction (Q2 … Q4 2018)
                           Note: PCMs at different level of development and not all commercially available today
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
From material to system – in production Today
                         High Energy Density
                         Retains PCM compactness when scaling to heat
                         battery size (non-trivial).
                        High Power                                                Gen 2
                                                                                  Heat
                        High power heat exchanger inside, so heat can be
                                                                                 Battery
                        rapidly charged into the heat battery and equally
                        quickly extracted – high rate discharge.
                        This means can deliver 20+ litres per minute hot water
                        for showers
                        This means can rapidly warm a heating system (comfort
                        & energy efficiency points)

                        Modular
                        Cuboid and able to stack like Lego®

                        Cost-Effective
                        Comparable price to Hot Water Tanks
                        Lower Total Cost of Ownership
                        Much lower cost than electric batteries
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
Gen 1 - Proven by long duration trial (2013 to date)
• Trial in seven homes funded by DECC
• Off-peak Economy 10 electricity
• Air source heat pump (2.5-3x COP efficiency)
• Heat Battery compact storage provides time-shift: run heat pump when its cheap, use heat/HW at any time
• Easy retrofit installation
• In service for 5 winters (some still with Gen 1 heat batteries, some upgraded to Gem 2)

                                                                                   Central Heating

                                Heat Pump

                                                          SunampStack                Hot Water
The Heat Storage How do UK heat industry market players fit into a sustainable future? - Geography@Exeter
Gen 1 - Trial Results
Results and Benefits:                                                                             Spec
• typical running costs savings range from 45% to 57%                                             40 kWh Sunamp heat store
                                                                                                  Air Source Heat Pump (Daikin)
• carbon emission reductions range from 17% to 36%                                                Works to -25C

      CASE A – From Electric           CASE B – From ETS and             CASE C – From Electric                CASE D – From Gas
         Heat and Water                  Electric Hot Water                 Heat and Water                    Heating & Hot Water

                                      This is a 3 bedroomed            This is a one-bedroom house,
    This is a 2-bedroomed house
                                      house lived in by a young        semi detached bungalow.
    with 2 working occupants.
                                      working couple, their heat       The occupier is an retired         This is a 5-bedroomed
    They are heavy hot water
                                      and hot water usage is           man who looks after his            house with 2 working
    users having 2 deep baths in
                                      normal. This household           grandchildren in the early         occupants, 1 teenager and 1
    the morning and 2 deep
                                      had night storage heater.        evening so the house must be       visiting    young     adult.
    baths in the evenings
                                      Comfort has improved.            warm - Achieved                    Previously mains gas heated
     Annual Savings on Heat and       Annual Savings on Heat and       Annual Savings on Heat and Hot    Annual Savings on Heat and Hot
             Hot Water                        Hot Water                            Water                             Water
       kWh                    CO2       kWh                    CO2        kWh         Bill     CO2         kWh                   CO2
               Bill saving                      Bill saving                                                        Bill saving
      saving                 Saving    saving                 Saving     saving     saving    Saving      saving                Saving
                                                                                           Not
       59%        56%        29.1%      40%        45%         36%        49%        57%
                                                                                           Available        77%       50%       46%
                             1259                             1596        3,291                Not         28,476              3645
    8,404 KWh £602.17                 4,921KWh £414.78                             £325.91                          £926.77
                             KgCO2                            KgCO2       KWh               Available       KWh                KgCO2
Gen 2 - Proven via large scale trial (hot water focused)

                                                                                                           Products
                                                                                                           developed and
                                                                                                           manufactured
                                                                                                           by Sunamp
                                                                                                           near Edinburgh

                              Over 1000 tenants positively impacted with 20%+ bill and energy savings
                             766 Gen 2 Heat Battery Products installed in over 600 homes by Q1 ‘2016
           In daily service for two years with high reliability providing hot water to circa 2000 people
                                                4.4 MWh total storage in 2028 Heat Battery 'Red Cells'
Gen-3 (‘UniQ’) – A modular and scalable product
                                                                                                       UniQ 60
    Examples of UniQ architecture:
                                                               UniQ 9
                                                 UniQ 6
                UniQ 3

*height for models including stand-by electric heaters

  • Complete portfolio includes these capacities: 2, 3, 6, 9, 12kWh (residential), 30, 60kWh (C&I)
  • Multiple modules can be easily integrated to each other to achieve the required storage capacity and functionality
    (thermally or electrically charged, or both)
  • All residential products (UniQ 3 to 12) have the same footprint (370x575mm) and different heights, depending on capacity
    and functionality (thermally or electrically charged, or both)
  • Cubic form factor ensures best utilisation of space
  • Depending on installation requirements, 9kWh can be achieved by 1x UniQ 9 or by combining a 1x UniQ 6 + 1x UniQ 3
  • Hydraulic connections to source / sink can be placed on each major surface, e.g. front / back / side
Gen-3 (‘UniQ’)
A mature and cost effective product demand side ready from the beginning
Sunamp Heat Batteries demand side ready from the beginning.                       Natural Heat    Fossil Fuel or Biomass       Solar Energy
                                               Grid Electricity
 Third Party HVAC Compatibility
 Boiler (Gas, Combi, Oil, Biomass, …)
 Heat Pump (Air, Ground, Water, …)
                                                                                                                                   PV or
 Controllers (Nest, Honeywell, …)                                                  Heat Pump             Boiler
                                                                                                                                    ST
 Solar Panels (PV or Solar Thermal)
 PV AC Controller (Power Diverter, Solic 200, …)

  Sunamp Controllers
  UniQ System Controller                  Launched Q1                      Mains AC                                 Thermal
                                               2018                        Electricity
  UniQ PV DC Controller
  UniQ PV AC Controller                    Full volume            DSM / ToU controller [1]
                                                                                                                             PV DC
                                                                                                                           Electricity
  SunampOS (DSM)                          production by
                                            end of Q2                      PV AC Electricity

  Heat Battery Options
  Capacity (2, 3, 6, 9, 12, 30, 60 kWh)                                      PV AC Controller                                     Inverter
  AC or DC elements (various kW)
                                                       [1] forthcoming functionality under
                                                                                                  Hot Water
                                                               the Sunamp OS brand
                                                                                                 and/or Heat
Also at C&I scale
                 3
     1   2   4

                             ← Palletised
                             • Up to 80 kWh in
Application of Cold Batteries with Heat Batteries
Demand peak shaving and Energy Efficiency                                    Mains water

                                                                             Hot Water

                                                           SU58
                                                           (58°C)

                                                                            Small-scale concept illustrated. Scales up
                                                                            well to provide cooling and hot water for
                                                                            leisure complex, hotel, district cooling, etc

                                                                              Air Con loop

• Renewable electricity: Can be directly driven from solar PV       SU8
  or wind                                                           (8°C)
• Peak shaving: Avoid peak-time loads on electricity grid by
  storing cool at off-peak time
• Energy Efficient: 1 MWh electricity can provide both 4 MWh
 hot water and 3 MWh cooling
 One single storage appliance can prepare air-conditioning, cold water and hot water
Electric Battery vs. Heat Battery
 BYD Lithium-ion battery                                                                          Sunamp Heat Battery
                                                    30.7dm3                  26.5dm3

         38kg                 130mm                 2.5kWh                   2.5kWh
                                                    2.5kW                    35kW

                                                    6,000 cycle life         >37,000 cycle life
                                                    (to 70% capacity)        (to >95% capacity)

 16% final household energy
 consumption is electricity                                             Cooking 3%
 Appliances 12%                                                                            81% final household energy
 Lights 4%                                                                                        consumption is heat
                                                                                                         Space heating 62%
                                                                                                            Hot water 19%

          % household final energy consumption in UK                                                             16
          United Kingdom housing energy fact file, 2012
Sunamp OS connects aggregators to small devices
Tuned for Sunamp Heat Batteries to make them aggregator agile

                                                             Utilities
   Electricity Grid

                                        Transmission                            Distribution               SunampOS
                                      System Operators                       System Operators              • Runs in its own processor with memory,
                                            (TSO)                                  (DSO)                     security and communications
                                                                                                           • Links via API to the Heat Battery controller
                                                                                                             for state of charge, state of health and to
                      ‘large’ loads
   Aggregators

                                                                                                             issue commands (e.g. “Charge now at 7kW“)
                        (100kW+)

                                       Aggregator (e.g.         Aggregator (e.g.        Aggregator (e.g.
                                       Aggregator 1            Aggregator 2             Aggregator 3
                                        Open Energi)             Open Utility)          Vcharge/OVO))
                                                                                                           • Aggregators can plug in their own Apps via
                                                                                                             an API to offer their services (the world
                                                                                                             doesn’t need another aggregator) and
                                                                                                             aggregate up hundreds of small units
                      The GAP

                                                                                                             securely to their larger aggregation scale
                                                          Micro Aggregator                                 • Control monitoring and provisioning platform
                                                                                                           • Sunamp are inviting partnerships around this
                                                                                                             needed piece with other vendors including
                      ‘small’ loads

                                                                                                             aggregators and energy storage companies
                       (< 100kW)

                                                                                                             e.g. Electric batteries

                                                Typically, Sunamp Heat Batteries
System / IP Layers

              Housing +                  Electronics +
             input/output                  Firmware                   API + OS

     PCM                Heat Battery (cells)             TES System              Grid flexibility platform   Service business(1)

Note: TES = thermal energy storage
1)   Possible (currently unfunded) business models                                                                            18
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