THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem

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THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
THE ELECTRIC
VEHICLE
ECOSYSTEM
AND ASSOCIATED
VALUE CHAINS
The role the City of Cape Town can play
in the Electric Vehicle Ecosystem
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
GreenCape
GreenCape is a non-profit organisation that works at the interface of
business, government, and academia to identify and remove barriers
to economically viable green economy infrastructure solutions.
Working in developing countries, GreenCape catalyses the replication
and large-scale uptake of these solutions to enable each country and
its citizens to prosper.

Acknowledgements
We thank Wilberforce W. Chege for the time and effort that he has put
into compiling this report.

Disclaimer
While every attempt has been made to ensure that the information
published in this report is accurate, no responsibility is accepted for
any loss or damage to any person or entity relying on any of the
information contained in this report.

Copyright © GreenCape 2021

Cape Town, South Africa

Author:			            Wilberforce W. Chege
Editorial and review: Jack Radmore, Cilnette Pienaar,
			and Nicholas Fordyce
Layout and design:    Tamlin Lockhart

            The Electric Vehicle Ecosystem and associated Value Chains | 3
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
Contents
                                                                                                           5.3. Charging technologies                                                              81

                                                                                                         6. Energy supply and the electricity grid                                                 84
                   1. Executive Summary                                                              1
                                                                                                         7. Financing                                                                              90
                   2. Introduction                                                                   9
                                                                                                         8. Research & Development Network                                                         97
                   3. The local automotive manufacturing industry – Localising the EV value chain   19
                                                                                                           8.1. PAVE | PTRC-ZA project at the Salesian Institute – Cape Town, Western Cape        101
                     3.1. Automotive manufacturing value chain                                      21
                                                                                                           8.2. uYilo Electric Mobility Programme – Port Elizabeth, Eastern Cape                  103
                     3.2. Local automotive OEMs in South Africa                                     24
                                                                                                           8.3. Retail Motor Industry Organisation – Johannesburg, Gauteng                        105
                     3.3. South Africa’s vehicle export markets                                     27
                                                                                                         9. Electric vehicle consumer demand – the end-user                                       107
                     3.4. Existing local bus manufacturing for domestic and export markets          33
                     3.5. Ancillary services, automotive components, and other adjacent markets     34   10. Conclusion                                                                            111

                     3.6. EV use in construction, retail, and underground mining                    39   11. Recommendations for the City of Cape Town                                            115

                   4. Battery and cell manufacturing and the mining of battery minerals             40     11.1. Impact areas in automotive manufacturing                                          121

                     4.1. Battery energy storage system value chain                                 43     11.2. Impact areas in developing the local battery value chain –
                                                                                                                 battery manufacturing, recycling, and mining                                     123
                     4.2. Composition of the lithium-ion battery cell                               46
                                                                                                           11.3. Impact areas in standardisation                                                  124
                     4.3. Mineral demand from electric mobility                                     47
                                                                                                           11.4. Impact areas in the charging infrastructure landscape                            125
                     4.4. Battery demand from the renewable energy sector                           48
                                                                                                           11.5. Impact areas in energy provision and the electricity grid                        125
                     4.5. Geographical concentration of battery minerals                            50
                                                                                                           11.6. Impact areas in the local research and development network                       126
                     4.6. Mineral beneficiation in South Africa                                     52
                                                                                                           11.7. Impact areas in driving consumer demand for EVs                                  127
                     4.7. Lithium-ion battery and cell manufacturing                                54
                     4.8. Lithium-ion battery chemistries                                           55   12. References                                                                           129

                        4.8.1. Nickel-dominant chemistries                                          55   13. Appendix                                                                             135
                        4.8.2. Cobalt                                                               57
                        4.8.3. Lithium                                                              58
                        4.8.4. Copper                                                               60
                     4.9. Hydrogen fuel cell electric vehicles                                      62
                        4.9.1. Hydrogen (H2)                                                        63
                        4.9.2. Platinum                                                             64
                     4.10. Battery recycling and the circular economy                               67

                   5. Charging Infrastructure                                                       74
                     5.1. Charging infrastructure value chain                                       75
                     5.2. Business models in the local EV charging landscape                        77
                        5.2.1. Asset light model                                                    77
                        5.2.2. Asset heavy model                                                    80
                        5.2.3. Battery swapping as a service                                        80

i | The Electric Vehicle Ecosystem and associated Value Chains                                                                                             The Electric Vehicle Ecosystem and associated Value Chains | ii
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
List of figures                                                                                                 Figure 32: Jaguar’s charge point operated by GridCars at Ilanga Mall, Nelspruit           78

                                                                                                                Figure 33: CPO business model                                                             79

                                                                                                                Figure 34: The battery swap concept                                                       81

                   Figure 1: The Electric Vehicles Ecosystem                                               13   Figure 35: South Africa’s electricity shortage                                            87

                   Figure 2: Global increase and projections of EV sales                                   15   Figure 36: Main barriers for EV uptake among consumers.                                 109

                   Figure 3: South Africa’s total final consumption (TFC) of energy by sector, 1990-2018   17

                   Figure 4: Change in demand of each energy source between 2019 and 2020                  18

                   Figure 5: The automotive manufacturing value chain                                      21

                   Figure 6: The electric vehicles manufacturing value chain                               22
                                                                                                                List of tables
                                                                                                                Table 1: Total vehicle sales in South Africa between 2010 and 2019                        16
                   Figure 7: The main automotive manufacturing hubs in South Africa                        25
                                                                                                                Table 2: South Africa’s percentage share of global vehicle production (2013-2019)         23
                   Figure 8: The Battery Energy Storage System (BESS) value chain                          43
                                                                                                                Table 3: The main vehicle OEMs in South Africa                                           24
                   Figure 9: Total global storage demand per sector                                        45
                                                                                                                Table 4: Market share of the top automotive OEMs in South Africa                         26
                   Figure 10: Parts of a lithium-ion battery                                               46
                                                                                                                Table 5: Countries phasing out fossil fuel vehicles in the coming years.                  27
                   Figure 11: Minerals used in EVs and the conventional ICE vehicle.                       47
                                                                                                                Table 6: Major global OEMs that have announced exits from the ICE market                  28
                   Figure 12: Mineral use between ICE and EVs in kg per vehicle                            48
                                                                                                                Table 7: Summary of recent EV developments and medium-term plans                          28
                   Figure 13: The minerals used in select clean energy technologies.                       50
                                                                                                                Table 8: Vehicle components manufactured in South Africa in 2018                         35
                   Figure 14: Top 3 producing countries of select minerals and fossil fuels in 2019.       51
                                                                                                                Table 9: The impact of the transition from ICE to EV manufacturing on major
                   Figure 15: Projections of future major sources of battery minerals                      52
                                                                                                                automotive components                                                                    36
                   Figure 16: LIB price/kWh over time                                                      54
                                                                                                                Table 10: Breakdown of the size of the vehicle classes in South Africa as of 31 December
                   Figure 17: Lithium-ion battery chemistry types (percentage of lithium in each chemistry)55   2020, excluding non-self-propelled vehicles such as caravans and trailers.             37
                   Figure 18: Cathode-active materials in lithium-ion batteries                            56   Table 11: Breakdown of the size of vehicle classes in the Western Cape as of 31 December
                   Figure 19: Global cobalt reserves as of September 2020                                  57   2020, excluding non-self-propelled vehicles such as caravans and trailers.            38

                   Figure 20: Lithium-ion battery cell capacities by application                           58   Table 12: Lithium-ion battery applications                                               49

                   Figure 21: LIB supply chain rankings in 2025 and projections for 2025                   60   Table 13: Critical mineral requirements for different clean energy technologies,
                                                                                                                and their relative importance                                                            49
                   Figure 22: Electric vehicle copper demand forecasts                                     61
                                                                                                                Table 14: Availability of raw materials in the region for LIB production                 53
                   Figure 23: The hydrogen fuel cell                                                       63
                                                                                                                Table 15: Top lithium producing countries (2019)                                         59
                   Figure 24: The hydrogen extraction processes                                            64
                                                                                                                Table 16: Copper content of different vehicle types                                       61
                   Figure 25: The circular economy                                                         67
                                                                                                                Table 17: The top highest-grade open-pit copper mining operations                        62
                   Figure 26: The recycling process for batteries                                          67
                                                                                                                Table 18: Comparison of the various electric bus options on a set of parameters          66
                   Figure 27: Average GHG intensity to produce select minerals.                            69
                                                                                                                Table 19: Mining companies’ net CO2 emission reductions pledges (%)                      69
                   Figure 28: The end-of-life recycling rates for select minerals.                         70
                                                                                                                Table 20: OEMs, industry and distributors’ DC charging technology                         82
                   Figure 29: The existing and announced LIB recycling capacity coming online
                   by 2021 per region.                                                                     71   Table 21: Renewable energy value chain in South Africa                                   85

                   Figure 30: The charging infrastructure value chain                                      75   Table 22: Electricity capacity in 2020                                                   86

                   Figure 31: Publicly available charging infrastructure stations in South Africa          76   Table 23: Solar PV energy value chain in South Africa                                    88

iii | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                 The Electric Vehicle Ecosystem and associated Value Chains | iv
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
Table 24: Wind energy value chain in South Africa                              89    DMRE         Department of Mineral Resources and Energy
                   Table 25: The cost of importing a Tesla Model X from the United Kingdom to           DoE          Department of Energy
                   South Africa in 2021                                                           93    DoT          Department of Transport
                                                                                                        DRC          Democratic Republic of Congo
                   Table 26: The funding landscape in South Africa                                94    DST          Department of Science and Technology
                   Table 27: The local battery research and development network                   100   DTI          Department of Trade and Industry
                                                                                                        DTIC         Department of Trade, Industry and Competition
                   Table 28: Local skills development stakeholders                                100
                                                                                                        E-buses      Electric buses
                   Table 29: List of uYilo’s national awareness, capacity, and testing projects   104   EC           Eastern Cape
                                                                                                        EG           Embedded Generation
                   Table 30: How much EV consumers are willing to spend in purchasing an EV       110
                                                                                                        E-mobility   Electric mobility
                   Table 31: Opportunity rating matrix                                            117   eNaTIS       Electronic national administration traffic information system
                                                                                                        EPR          Extended Producer Responsibility
                   Table 32: Summary: Intervention breakdown                                      118
                                                                                                        ES           Energy storage
                                                                                                        ESG          Environmental, social, and governance
List of abbreviations and acronyms                                                                      EU           European Union
                                                                                                        EV           Electric vehicle
                                                                                                        EVSE         Electric Vehicle Charging Service Equipment
                   AASA               Automobile Association of South Africa                            FCEV         Fuel Cell Electric Vehicle
                   AC                 Alternating current                                               FDI          Foreign Direct Investment
                   AEM                Automotive Export Manual                                          GERPISA      Le Réseau International de l’Automobile (International
                   AfCFTA             African Continental Free Trade Area                                            Automobile Network)
                   AIS                Automotive Investment Scheme                                      GDP          Gross domestic product
                   Al                 Aluminium                                                         GHG          Greenhouse gases
                   APDP               Automotive Production and Development Programme                   G20          Group of Twenty
                   ARA                Automotive Remanufacturers’ Association                           GMA          Gautrain Management Agency
                   AU                 African Union                                                     GP           Gauteng Province
                   AV                 Autonomous vehicles                                               GTS          Green Transport Strategy
                   BEV                Battery electric vehicle                                          GW           Gigawatts
                   BFP                Basic fuel price                                                  H2           Hydrogen
                   BMS                Battery management system                                         HCV          Heavy commercial vehicles
                   BnB                Bed and Breakfast                                                 HEV          Hybrid electric vehicle
                   BRT                Bus Rapid Transit System                                          HFCEV        Hydrogen Fuel Cell Electric Vehicle
                   C                  Carbon                                                            HVAC         Heating, ventilation, and air conditioning
                   CaF2               Calcium Fluoride                                                  ICA          International Copper Association
                   CBT                Carbon Tax                                                        ICCU         Integrated Charging Control Unit
                   CCA                Customs controlled area                                           ICE          Internal combustion engine
                   CCS                Combined Charging System                                          IDC          Industrial Development Corporation
                   CO2                Carbon dioxide                                                    IDZ          Industrial Development Zone
                   CoCT/CCT           City of Cape Town                                                 IEA          International Energy Agency
                   CPD                Continuous Professional Development                               IFC          international Finance Corporation
                   CPO                Charge point operator                                             IGO          Inter-governmental Organisation
                   CPUT               Cape Peninsula University of Technology                           IPP          Independent Power Producer
                   CSIR               Council for Scientific and Industrial Research                    ITAC         International Trade Administration Commission
                   CSP                Concentrating Solar Power                                         Km/a         Kilometres per annum
                   Cu                 Copper                                                            KWh          Kilowatt-hour
                   DC                 Direct current                                                    KZN          KwaZulu-Natal
                   DEFF               Department of Environment, Forestry and Fisheries                 LCO          Lithium cobalt oxide
                   DG                 Distributed Generation                                            LCV          Light commercial vehicles
                   DMEA               Department of Mineral and Energy Affairs                          LFP          Lithium iron phosphate

v | The Electric Vehicle Ecosystem and associated Value Chains                                                                                    The Electric Vehicle Ecosystem and associated Value Chains | vi
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
Li                  Lithium                                                            SAMBRA           South African Motor Body Repairers Association
                   LIB                 Lithium-ion battery                                                SAPRA            South African Petroleum Retailers Association
                   LMO                 Lithium Manganese Oxide                                            SAVABA           South African Vehicle and bodybuilders’ Association
                   LTO                 Lithium Titanate                                                   SEZ              Special Economic Zone
                   MaaS                Mobility-as-a-Service                                              SISR             SADC Industrialisation Strategy and Roadmap
                   MBT                 Minibus taxi                                                       SOV              Single occupancy vehicle
                   MERSETA             Manufacturing, Engineering and Related Services Sector             SSA              Sub-Saharan Africa
                                       Education and Training Authority                                   SSEG             Small scale embedded generation
                   MCV                 Medium commercial vehicles                                         STRAPSA          Shifting the Transport Paradigm for South Africa
                   MHEV                Mild hybrid EV                                                     TBC              To be confirmed
                   MIR                 Market Intelligence Report                                         TEPA             Tyre, Equipment, Parts Association
                   MIWA                Motor Industry Workshop Association                                Ti               Titanium
                   Mn                  Manganese                                                          TIA              Technology Innovation Agency
                   NAAMSA              National Association of Automobile Manufacturers of South Africa   UCT              University of Cape Town
                   NADA                National Automobile Dealers’ Association                           UNIDO            United Nations Industrial Development Organization
                   NCA                 Lithium nickel cobalt aluminium oxide                              US/USA           United States of America
                   NEC                 Nippon Electric Company                                            USGS             United States Geological Survey
                   NEV                 New energy vehicle                                                 UWC              University of the Western Cape
                   NHTS                National Household Transport Survey                                V2G              Vehicle to Grid
                   NMBLP               Nelson Mandela Bay Logistics Park                                  V2H              Vehicle to Home
                   NMC                 Nickel manganese cobalt oxide                                      V2L              Vehicle to Load
                   NPI                 Nickel pig iron                                                    V2X              Vehicle-to-everything
                   OCGT                Open Cycle Gas Turbine                                             VAA              Vehicle assembly allowance
                   OEM                 Original equipment manufacturer                                    VALA             Volume assembly localisation allowance
                   OPEC                Organization of the Petroleum Exporting Countries                  VTA              Vehicle Testing Association
                   PAYD                Pay as You Drive                                                   WC               Western Cape
                   PAYS                Pay as You Save                                                    XHCV             Extra-heavy Commercial Vehicle
                   PGM                 Platinum Group Metal
                   PHEV                Plug-in hybrid electric vehicle
                   PI                  Production incentives
                   PJ/a                Petajoules per annum                                               Exchange rate conversion
                   PM                  Particulate matter
                   PPA                 Power purchase agreement                                           An exchange rate of 1 USD = R15 was used
                   PPP                 Public Private Partnership
                   PPPFA               Preferential Procurement Policy Framework Act
                   PRCC                Production Rebate Credit Certificate
                   PTRC                Porsche Training and Recruitment Centre
                   PV                  Photovoltaic
                   RAF                 Road Accident Fund
                   R&D                 Research and development
                   RE                  Renewable energy
                   REE                 Rare earth elements
                   RII                 Regulations, Infrastructure, and Innovation
                   REIPPP              Renewable Energy Independent Power Producer Procurement
                   RMI                 Retail Motor Industry Organisation
                   RMPPP               Risk Mitigation Power Procurement Programme
                   SA / ZA             South Africa
                   SAAM                South African Automotive Masterplan
                   SABS                South African Bureau of Standards
                   SADC                Southern African Development Community

vii | The Electric Vehicle Ecosystem and associated Value Chains                                                                                      The Electric Vehicle Ecosystem and associated Value Chains | viii
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
1                  EXECUTIVE
                   SUMMARY
                   The South African electric vehicle ecosystem includes
                   a network of organisations – suppliers, distributors,
                   customers, competitors, government agencies, NGOs,
                   IGOs, academia, research, and training institutions –
                   involved through both competition and cooperation. A
                   variety of key players are competing to shape the nascent
                   South African EV market, drawn from both the public and
                   private sectors. The private actors are, however, currently
                   more active, and dominant in the making of the ecosystem
                   and its operation in its current form. The exact dynamics
                   of the industry are still emerging, and the timing of key
                   tipping points remain largely unknown.

                                                                                                                                       ©Pxhere

1 | The Electric Vehicle Ecosystem and associated Value Chains                   The Electric Vehicle Ecosystem and associated Value Chains | 2
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
The electric vehicle ecosystem has been        be a significant increase in the demand        has until now been driving the roll-out of    have emerged in this landscape. The
                   segmented into the following categories;       for minerals. The EV battery market is         charging infrastructure in the country with   mineral needs however vary among the
                                                                  currently highly geographically                limited support from the government, and      different clean energy technologies; with
                   a) Automotive manufacturing                    concentrated and is dominated by Asian         there are now about 280 publicly              the transition to renewables, there would
                                                                  countries and companies, with China,           accessible charging stations, and 350         be a significant increase in the demand
                   The automotive manufacturing sector            Japan and South Korea providing for up         connectors since some of the charge           for minerals.
                   is a key player in the country’s economic      to 97% of the current global LIB demand,       points have two connectors. Only 11 of
                   landscape, contributing 6.4% of the gross      however, this dominance is expected to         these have the CHAdeMO connector type         e) Financing
                   domestic product (GDP), R201,7 billion in      reduce in the coming years as other            and are meant to provide charging to the
                   export revenues, and 27.6% of                  players invest in this market.                 91 Nissan Leaf EVs, which are the only EVs    There are currently no specially tailored
                   manufacturing output in 2019. Total                                                           in South Africa that utilise the CHAdeMO      EV financing schemes in the South African
                   revenue from this sector was more than         The uptake of EVs and the growth of the        connector standard. The rest are              market, with banks and other financial
                   R500 billion (US$35.6 billion) in 2019, with   distributed generation market are              Combined Charging System (CCS)                institutions not yet providing vehicle
                   the industry employing up to 900 000           projected to drive battery growth in the       connector type stations. There is however     financing to EVs. All the EV models
                   people directly and indirectly – including     coming years, and they have already            limited geographical coverage of charging     currently available in the South African
                   downstream in wholesale, retail trade, and     surpassed portable electronics as the          stations in the country, with strategic       market however cost more than R450 000,
                   maintenance. Because of South Africa’s         main source of battery demand. However,        placement on the major inter-city/inter-      which is out of reach of most vehicle
                   competitiveness in automotive production,      because of the limited EV uptake in the        provincial highways and national roads.       buyers in the country. Several local banks,
                   which is mostly due to the relatively low      country presently, the LIB industry has yet                                                  including ABSA, Nedbank Group, FirstRand
                   labour costs, the country already has an       to take off. South Africa currently has no     Three business models have emerged in         Limited, and First National Bank (FNB)
                   existing vehicle export market where up to     local commercial production of battery         this space:                                   have recently announced new policies to
                   64% of the vehicles produced locally are       cells and relies on assembling imported                                                      suspend financing of future fossil fuel and
                   exported to the European Union, Japan,         cells. This is likely to continue being the    i. Asset light model                          carbon-intensive projects to improve their
                   Australia, the United States, and 131 other    case until significant scale is reached,       ii. Asset heavy model                         environmental, social, and governance
                   destinations. Several international vehicle    providing demand and a business case           iii. Battery swapping as a Service mode       (ESG) credentials. This could be the
                   original equipment manufacturers (OEMs)        for LIBs. An increase in EV demand and                                                       watershed moment for the financing of
                   operate in the country, serving both the       uptake would improve the business case         d) Energy supply and the                      e-mobility in the country.
                   domestic and export markets. These             for local battery manufacturing because        electricity grid
                   vehicle OEMs are now looking to pivot          of the inter-dependency and symbiosis                                                        f) Research & Development
                   from primarily manufacturing internal          between the two industries.                    A prime challenge to the EV ecosystem,        Network
                   combustion engine vehicles to electric                                                        from the mining of lithium-ion battery
                   vehicle manufacturing, as they work to         With circularity in mind, there is a need      minerals to the charging infrastructure       The EV value chain needs a specialised
                   future-proof themselves, increase              to investigate ways in which to reduce         value chain, is the availability of           skills set of personnel available once
                   competitiveness, and build resilience.         metal usage in battery chemistries as well     electricity. By the end of 2020, South        production comes online for it to invest in
                                                                  as new chemistries and use cases such          Africa had 51.6 GW of wholesale/public        new production capacity and supply
                   b) Battery and cell                            as second-life use in EVs and                  nominal capacity, according to the CSIR.      chains. Due to the chronic skills gap in the
                   manufacturing and the                          micromobility. Extracting the various          In the same year, load shedding occurred      country, many of the OEMs and content
                   mining of battery minerals                     mineral components of a battery has            for 859 hours of the year (9.8%) with an      suppliers are experiencing labour
                                                                  proven difficult and costly in the past, and   upper limit of 1 798 GWh relative to an       shortages, which is a problem likely to get
                   Batteries are the key component of an EV,      recent research is focussing on ways to        achieved energy shed of 1 269 GWh – the       worse as the country tries to capture some
                   making up about 40%-50% of the battery-        reuse cathodes and other battery parts         worst the country has experienced.            of the jobs that decarbonisation will bring.
                   electric vehicle’s value, and the supply of    mineral usage. Recycling would have the
                   battery minerals remains the largest           added benefit of reducing the demand           With the recent changes in regulations        The shortage of technical skills remains a
                   limiting factor to electric vehicle            for new mines.                                 allowing for the procurement of energy        major concern. This is an area in which the
                   production globally – primarily copper,                                                       from Independent Power Producers (IPPs)       public sector and academic and training
                   nickel, cobalt, and lithium. EVs require       c) Charging infrastructure                     and the desire to increase procurement of     institutes could play a role to develop the
                   significantly more mineral resources,                                                         renewable energy as expressed in the          necessary training materials and courses
                   about six times as much as the                 The EV charging infrastructure market is       Renewable Energy Independent Power            and provide funding for the related
                   conventional ICE vehicle, and with the         projected to grow in tandem with the           Producer Procurement (REIPPPP) Bid            technical courses such as engineering.
                   transition to renewables, there would          growth in EVs. Locally, the private sector     Window 5 programme, several players

3 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                   The Electric Vehicle Ecosystem and associated Value Chains | 4
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
What is evident however is that the          driven one, and 68% would want to own one        Summary: Intervention breakdown
                      adoption of new EV value chains is not       in future. Most of the respondents, i.e., 86%
                      only dependent on the engineering and        would be open to using an EV as their primary     Intervention type      Intervention description                                                        Responsible
                      manufacturing side but also on               vehicle, rather than as a second vehicle.                                                                                                                stakeholder
                      understanding the new needs and
                                                                                                                     Incentives –           Incentives and subsidies to reduce the upfront capital cost of                  National government
                      demands of the customer.                     The unavailability of public and home             Subsidies and          purchasing an EV and allow EVs to compete favourably with ICE vehicles.         (DTIC)
                                                                   charging infrastructure (61%), charging           support                These could include;
                      g) Electric vehicle consumer                 times (59.6%), and cost (55%), were cited by                             • customs control providing duty and VAT advantages, i.e., suspension or        City of Cape Town
                      demand – the end-user                        the respondents as the biggest barriers to                                 complete elimination;                                                         – Enterprise &
                                                                                                                                                                                                                            Investment
                                                                   EV ownership in South Africa, which is not                               • access to “Free Ports” and other duty-free areas adjacent to ports
                                                                                                                                              of entry where imported goods may be unloaded for value-adding
                      A 2020 national EV perception survey         surprising considering the cheapest EV                                                                                                                   Atlantis Special
                                                                                                                                              activities, storage, repackaging and processing;
                      conducted over 12 months on more than        available in the country costs over R 450,000,                                                                                                           Development Zone
                                                                                                                                            • access to “Free Trade Zones” and other duty-free areas offering               (ASEZ)
                      3 000 car buyers found that 1.8% of the      and there are only 280 publicly accessible                                 storage and distribution facilities for value-adding activities for
                      respondents have owned an EV, 13% have       charging stations in the country.                                          subsequent export;
                                                                                                                                            • provision of land and properties for lease, with additional tax reliefs and
                                                                                                                                              building allowances;
Opportunity rating matrix                                                                                                                   • reduced electricity tariffs for manufacturers;
                                                                                                                                            • access to worker recruitment and training services, with additional
                                                                                                                                              employment tax incentives;
 Opportunity                   Economic & job creation    Relevance for CCT (1-10)   Opportunity rating (1-10)
                               potential (1-10)                                                                                             • preferential Corporate Tax rates;
                                                                                                                                            • security and other services in enclosed and fenced off areas;
 Automotive                    9                          9                          9                                                      • logistical and telecommunication solutions facilitating increased
 and component                                                                                                                                accessibility to the market (major population centres);
 manufacturing and                                                                                                                          • access to export markets via ports and international airports;
 assembly
                                                                                                                                            • enhanced access to municipal services; and
                                                                                                                                            • investor support and access to incentives available from the national,
 Battery and cell              6                          5                          5.5
                                                                                                                                              provincial, and local governments.
 manufacturing and
 assembly
                                                                                                                     Tax incentives         Import/export credit for EVs and incentivisation for increased levels of        National Government
                                                                                                                                            localisation (for domestic production).                                         (DTIC)
 Mining (of battery            4                          0                          2                               and rebates
 minerals)
                                                                                                                     Reduced EV             Favourable electricity tariffs for off-peak charging.                           City of Cape Town –
                                                                                                                     charging electricity                                                                                   Electricity Generation
 Charging infrastructure       3                          4                          3.5
                                                                                                                                                                                                                            and Distribution
 provision                                                                                                           tariff

 Energy provision and          5                          9                          7
 electricity supply
 (renewable energy and
 grid services)

 Innovative financing          2                          1                          1.5

 Research and                  1                          2                          1.5
 development

 Skills development and        9                          9                          9
 training

 Consumer demand               3                          7                          5

5 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                              The Electric Vehicle Ecosystem and associated Value Chains | 6
THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
Intervention type      Intervention description                                                       Responsible              Intervention type   Intervention description                                                      Responsible
                                                                                                       stakeholder                                                                                                                stakeholder

 Access to              • Initiate, through enabling regulations, a customer-focused response          City of Cape Town –      Standardisation     Components such as connectors, safety systems, and power rating, which        South African Bureau
 electricity              at scale driven by small-scale embedded generation (residential),            Electricity Generation                       are at advanced stages, can be standardised to create standards and           of Standards (SABS)
                          embedded generation (commercial/agricultural), Embedded Generation           and Distribution                             technical norms e.g., ensure vehicles can conveniently be connected to the
                          (EG) / Distributed Generation (DG) (industrial/mining), and storage.                                                      grid to recharge and allow for interoperability.
                        • Address remaining capacity/energy gaps through an accelerated DMRE           National Government
                          RMPPP (Risk Mitigation Power Purchase Programme) process to ensure           (DMRE)                                       The goal should however be global standards to avoid technological
                          sufficient capacity is available and online when required.                                                                islands, and this standardisation should exclude the technologies that are
                                                                                                       Eskom                                        still innovating and are at a nascent stage of development - to allow the
                        • Explore the need to upgrade the electricity grid, particularly in
                                                                                                                                                    market to evolve freely.
                          implementing smart grid, grid management, and smart charging to
                          account for the increased electricity demand.
                                                                                                                                Charging            • Policy interventions such as updating the building codes to require         City of Cape Town –
                        • Explore the feasibility of vehicle-to-grid (V2G), vehicle-to-home (V2H),                              infrastructure        provisions for workplace charging or home charging.                         Sustainable Energy
                          inductive charging, and wireless charging for electric vehicles.                                                                                                                                        Markets
                                                                                                                                                    • Technology standards to require interoperability in public charging.
                        • Support the implementation of IRP 2019 as an immediate focus to ensure
                          sufficient lead-time for procurement processes and technology-specific
                                                                                                                                Advocacy            Support in creating demand for EVs and the scale required to aid in the       City of Cape Town
                          construction lead times.
                                                                                                                                                    creation of a vibrant EV industry – i.e., automotive manufacturing, battery   – Enterprise &
                        • Invest in a diversified source of new energy supply, i.e., from renewables                                                and component manufacturing, recycling, etc.                                  Investment
                          such as wind and solar.
                        • Promote research and technology innovation at all segments along                                                          Raising awareness of the benefits of EVs and a low-carbon future. The         City of Cape Town
                          the value chain for more efficient use of materials, facilitate material                                                  communication process should ideally focus on educating the consumer          – Transport
                          substitution, and foster resilience along the supply chains by conducting                                                 about electric vehicle ownership and viability compared to their existing
                          regular assessments of potential vulnerabilities and the potential                                                        ICE vehicle, and not just the environmental benefits.
                          collective responses.
                        • Create policy frameworks to promote ESG (environmental, social, and
                          governance) standards and incentivise recycling and strategically
                          targeted R&D into new recycling and second-life usage applications and
                          technologies.
                        • Provide reliable and transparent data and promote knowledge transfer
                          and capacity building to support SMMEs and grow the EV ecosystem.

 Procurement of EVs     Procurement of EVs for future City of Cape Town (CCT) vehicle fleets.          City of Cape Town –
                                                                                                       Procurement/Supply
                                                                                                       Chain Management

 R&D funding            A readily available pool of local technical and fundamental                    City of Cape Town
                        capacity, through skilled workers. Investment into training, academia,         – Enterprise &
                        and skills development.                                                        Investment

 Access to capital      Through concessional funding, private and venture capital, loans, and          City of Cape Town
                        grants, and non-financial investment promotion, partnerships, and              – Enterprise &
                        vertical integration.                                                          Investment

                        The city’s role could include offering credit guarantees for EV loans
                        and working with OEMs, dealerships, and commercial banks to develop
                        innovative vehicle ownership models, such as Mobility-as-a-Service
                        (MaaS), vehicle leasing rather than ownership models, and/or enabling
                        finance terms specifically tailored for EVs. This could also include
                        detaching batteries from the financing of the vehicle; thus, the batteries
                        could be financed separately over a longer time, thereby reducing the
                        monthly cost.

7 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                                     The Electric Vehicle Ecosystem and associated Value Chains | 8
2
The South
contributor
customers,
greenhouse
involved
            INTRODUCTION
             African
     transport

transportthrough
variety
the
South
         of key
    climate
automotive
              targets
        African
              sector
                       electric
                  sector
a network oftoorganisations
                           has been
                  global greenhouse
because of competitors,
              its reliance on
IGOs, academia,
                                   vehicle

                                government
                    research, and
                gas emissions,
                      both competition
            sector. There
                 players that
                 EV market,
                              is now a global
                            arehave
                        by 2030,
                                 competing
                                 drawn
                                             ecosystem
                                        identified
                                   — suppliers,
                                            gas (GHG)
                                  fossil fuels. agencies,
                                    15%training
                                              andconsensus
                                       been set,
                                    cannotfrom
                                                          includes
                                                    as a key
                                                   distributors,
                                                         emissions
                                                Of global NGOs,
                                         can be institutions
                                                  attributed to—the
                                                   cooperation.
                                               toparticularly
                                              beboth
                                                              thatA
                                                  shape the nascent
                                                               for the
                                                      the public
                                                 met without   EVsand
privateincorporated
being    sectors. The intoprivate
                               theactors    are, system.
                                     transport   however,   currently
                                                          Internal
more   active, engine
combustion      and dominant       in the makingalone
                          (ICE) improvements         of theare
                                                            ecosystem
and its operation
insufficient          in its these
              to achieve     current    form. The exact dynamics
                                      targets.
of the industry are still emerging, and the timing of key
tipping points remain largely unknown.

                                                                         ©City of Cape Town
Electric vehicles globally are projected to    key and relevant actors and stakeholders
                   experience steady growth, largely due to:      in the different clusters through direct
                                                                  stakeholder engagement and desktop
                   • a favourable confluence of factors,          research. This report will identify the key
                     including the national emission              role-player clusters that allow this industry
                     reduction commitments stemming from          to function and grow in the future,
                     the Paris Agreement on climate change;       including the original equipment
                                                                  manufacturers (OEMs), electricity utility
                   • growing concerns about urban air             and independent power producers (IPPs),
                     pollution due to increasing motorisation     EV charging providers, EV owners (private),
                     and pollution in cities;                     vehicle and project financiers and
                                                                  developers, EV fleet owners (Mobility
                   • continued crude oil price volatility;        as a Service, MaaS), the research and
                                                                  development network, customers, key
                   • a substantial decline in electric            suppliers, and the respective channels.
                     vehicle (EV) costs led by falling battery
                     prices; and                                  A high-level description of the business
                                                                  models currently being implemented is
                   • favourable policies leading to greater       also presented, as well as a case study
                     uptake of electric mobility.                 of a local Cape Town-based company
                                                                  transitioning to an EV fleet, and the
                   This report aims to increase the               benefits accrued to them from this
                   understanding of the role that the City of     transition. A discussion of where there
                   Cape Town (CCT) can play in the electric       are ‘niches’ in the ecosystem and
                   vehicle space, with guidance on the key        associated value chains for CCT to
                   ‘entry points’ where high impact can be        intervene to drive impact and develop
                   achieved. This work is in line with CCT’s      and grow the EV ecosystem and
                   vision for net-zero carbon emissions by        value chain is also presented as
                   2050; and will provide support to CCT’s        recommendations at the tail-end of this
                   transition into a lower carbon mobility        report. It is, however, beyond the scope
                   future. The analysis in this report has been   of this project to recommend corrective
                   done by mapping the clusters/categories        measures to overcome identified
                   in the EV ecosystem and identifying the        and mapped challenges.

                                                                                                                                                             ©District Watch Group

11 | The Electric Vehicle Ecosystem and associated Value Chains                                                   The Electric Vehicle Ecosystem and associated Value Chains | 12
Figure 1: The Electric Vehicles Ecosystem

                                                                                                                                                                  Retail

                                                                                                                                                               Marketing,
                                                                                                                                                              distribution &
                                                                                                                                           Manufacturing       dealership
                                                                                                                                             & tooling                            Independent
                                                   Automotive
                                                                                                                                                                                   aftermarket
                                                  Manufacturing                                                                                                 Parts &
                                                    Industry                                                                                   OEM              services
                                                                                                      Electric Vehicles      Basic                                                Replacement
                                                                                                                           materials,                                                parts &
                         End User                                 Battery and Cell                                                                             Transport &
                                                                                                                            parts &            OES                                 accessories
                                                                  Manufacturing                                                                                  logistics
                                                                                                                          components
                                                                      Industry
                                                                                                                           Tier 1, 2 & 3       Auto                               Second hand
                                                                                                                                                                  I&F                sales
                                                                                                                            suppliers       assemblers

                                                                                                          Charging          Parts &        Manufacturing        Retail and
                                                                                                                                                                                     O&M
                                                                                                       infrastructure     components        & assembly            billing
      Retail Network                                                                     Mining

                                                                                                        Lithium Ion                                            Battery pack                            Battery            Battery
                                                                                                                          Raw materials      Processing                                Retail
                                                                                                          Battery                                                 inputs                             second life         recycling

                                                                                                                           Manganese          Cathode               BMS

                                                                                                            Cobalt           Nickel            Anode               Packs
                                                                                                                                                                                                                     Sustainable
       Policy and                                                                       Charging                              CaF2           Electrolyte          Cooling                                           Energy sector
       Regulation                                                                    Infrastructure
                                                                                                               Li
                                                                                                                                              Current
                                                                                                                                Ti
                                                                                                                                             collectors
                                                                                                           Graphite                                                                 Ability                         Limited
                                                                                                                            Al, Cu, Fe      Cell casings                                         Bottleneck
                                                                                                                                                                                    exists                         supply in
                                                                                                                                                                                                   in SA
                                                                                                                                                                                    in SA                             SA

                       Research and                                Renewable
                       Development                                 Energy and                                                                      Funding (public and private)
                                                                  Grid Services

                                                    Financing

13 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                            The Electric Vehicle Ecosystem and associated Value Chains | 14
Figure 2 illustrates the global increase     It is projected that by 2030, 40% of all     Table 1: Total vehicle sales in South Africa between 2010 and 2019
                          in EV sales over the past five years.        new car sales in the European Union will
                          These figures are projected to increase      be electric, and this is to grow to 80% by     Year         2010       2011       2012       2013           2014    2015      2016      2017        2018    2019
                          at a near-exponential rate over              2040 (European Commission, 2020).
                          the current and next decade.                                                                         %          %          %          %              %          %         %         %           %       %

                                                                                                                     ICE       99.87      99.84      99.83      99.88          99.85      99.88     99.87     99.90       99.94   99.89
                                                                                                                     Total
Figure 2: Global increase and projections of EV sales
Source: (BloombergNEF)                                                                                               Petrol    85.53      85.78      84.38      82.26          82.04      82.68     82.22     82.10       82.80   84.25

                                                                                                                     Diesel    14.34      14.06      15.44      17.62          17.81      17.19     17.65     17.80       17.14   15.63

        60M Evs
        per year

                                                                                                                     EV        0.13       0.16       0.17       0.12           0.15       0.12      0.13      0.10        0.06    0.11
          50                                                                                                         Total

                                                                                                                     PHEV      -          -          -          -              -          0.03      0.05      0.03        0.02    0.02
          40

                                                                                                                     BEV       -          -          -          0.01           0.00       0.03      0.03      0.02        0.02    0.04
          30
                                                                                                                     HEV       0.13       0.16       0.17       0.11           0.15       0.06      0.06      0.05        0.02    0.05

          20

          10                                                                                                        The transport sector is also the second-               primarily from the combustion of fossil fuel
                                                                                                                    largest source of GHG emissions, at about              and the fuel quality in South Africa that is
           0                                                                                                        10.8%., It is the fastest-growing source of            at a Euro 2 level.
                   2015                 2020            2025           2030              2035              2040     GHG emissions in the country, accounting
                                                                                                                    for 91.2% of the increases over the past               The Department of Transport (DoT)
                                                                                                                    decade (NAAMSA, 2020). South Africa                    contends that fossil fuels, at 92%, are the
            EUROPE               U.S.          CHINA    JAPAN        SOUTH KOREA        REST OF WORLD
                                                                                                                    contributes about 1.1% of overall global               largest source of primary energy in South
                                                                                                                    emissions, according to the Department of              Africa (DoT, 2018); the highest in the Group
                                                                                                                    Transport’s Green Transport strategy.                  of Twenty (G20). Emission intensity, on the
                                                                                                                    Road transport accounts for 91% of direct              other hand, is almost double the average
                      Locally, most of the automotive original         to future-proof their businesses. Some       emissions across the transport sector,                 of the other G20 countries (DoT, 2018).
                      equipment manufacturers (OEMs) are               examples of these activities will be
                      making investments into EVs as they              outlined later in this report.
                      realise the disruption and transition
                      happening in the automotive industry.            The number of EVs sold to date in South
                      These companies are engaging in new              Africa as a proportion of overall vehicle
                      supply chain partnerships and investing          sales since 2010 has been small (< 1%) as
                      in strategically targeted R&D, skills            shown in Table 1.
                      development, and training as they seek

15 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                             The Electric Vehicle Ecosystem and associated Value Chains | 16
Figure 3: South Africa’s total final consumption (TFC) of energy by sector, 1990-2018                                     Figure 4: Change in demand of each energy source between 2019 and 2020
       Source: (IEA, 2020)                                                                                                       Data sourced from the International Energy Agency

       30 000

        25 000
                                                                                                                                                 Modern             Nuclear          Gas            Coal             Oil             Total
       20 000                                                                                                                                  renewables
                                                                                                                                      2%
ktoe

        15 000

                                                                                                                                      0%
        10 000

         5 000                                                                                                                        -2%

            0
                                                                                                                                     -4%
                 1990   1992     1994    1996   1998   2000    2002   2004      2006   2008   2010   2012   2014   2016   2018

                                                                                                                                     -6%

        INDUSTRY                   TRANSPORT                  RESIDENTIAL                     COMMERCIAL AND PUBLIC SERVICES
                                                                                                                                     -8%
        NON-SPECIFIED              NON-ENERGY USE             AGRICULTURE/FORESTRY

                                                                                                                                     -10%

                               For the City of Cape Town (CCT), the               Accounting for upstream emissions,
                               emergence of an EV industry is                     however, EVs are only as green as the
                               necessitated by a need to achieve CCT’s            energy source used to power them.
                               environmental and climate commitments              Powering EVs using electricity from coal
                               and targets such as carbon-neutrality by           sources is counterproductive. Renewable
                               2050, since the transport sector is the            energy sources like wind and solar are
                               second-largest source of greenhouse gas            increasingly being seen as more ideal
                               (GHG) emissions in Cape Town. The climate          options, in line with the global clean and
                               targets already set for the automotive             just energy and urban transition. As
                               sector cannot be met without electric              illustrated in Figure 4 below, renewable
                               vehicles (and other electric automobiles           energy is the only energy source that
                               such as electric bikes, electric scooters, and     grew in 2020 (IEA, 2021).
                               micro-mobility) in the vehicle modal mix as
                               ICE improvements alone are insufficient to
                               make a significant impact.

       17 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                               The Electric Vehicle Ecosystem and associated Value Chains | 18
3
The local automotive
manufacturing
industry – Localising
the EV value chain

                        ©GreenCape
3.1.
                                                                                                                   Figure 6: The electric vehicles manufacturing value chain

                                                                                                                                                                       Component                    Component                    System
                                                                                                                                              Materials
                                                                                                                                                                       production                    assembly                   assembly
Automotive manufacturing value chain

                                                                                                                                        •   Steel                 • Catalytic                   •   Vehicle Chassis         • Electric Vehicle
                   The figures below summarise the automotive value chain for electric vehicles, and how                                •   Aluminum                converters                  •   Drive train
                   the different segments and components fit together to produce a vehicle as the output.                               •   Copper                • Shock absorbers             •   Tyres
                                                                                                                                        •   Glass                 • Clutches/shaft              •   Propulsion system

                                                                                                                     Electric Vehicle
                                                                                                                                        •   Rubber                  couplings
                                                                                                                                        •   Special fibers        • Axles & filters
Figure 5: The automotive manufacturing value chain                                                                                      •   Plastics              • Auto tooling
                                                                                                                                        •   Lead                  • Brake pads
                                                                                                                                        •   Titanium              • Engines
                                                                                                                                        •   Magnesium             • Ignition/starters
                                                                                                                                                                  • Gaskets
                                                                              Retail                                                                              • Gear boxes
                                                                                                                                                                  • Radiators
                                                                                                                                                                  • Tyres & glass
                                                                         Marketing,
                                                                        distribution &                                                  •   Silicon & glass       • Cells                       • Modules                   • Solar PV System
                                                 Manufacturing           dealership                                                     •   Cement & concrete     • Aluminum Frames             • Inverters
                                                   & tooling                                   Independent                              •   Iron & steel          • Super-substrate             • Mounting
                                                                                                aftermarket                             •   Polymers & plastics     (glass)                       structures &
                                                                             Parts &                                                    •   Aluminium & alloys    • Backing sheet                 trackers
                                                      OEM                    services                                                   •   Copper and Alloys     • Ethylene Vinyl              • Cabling
 Electric Vehicles            Basic                                                            Replacement
                                                                                                                                        •   Other metals &          Acetate (EVA)
                            materials,                                                            parts &                                   minerals              • Copper wiring
                                                                            Transport &
                             parts &                   OES                                      accessories                                 (e.g., cadmium)       • Junction box
                                                                              logistics

                                                                                                                     Solar PV
                           components                                                                                                                             • Magnetics
                                                                                                                                                                  • Transformers
                            Tier 1, 2 & 3            Auto                                      Second hand                                                        • Circuit boards
                                                                               I&F                sales
                             suppliers            assemblers                                                                                                      • Electronics
                                                                                                                                                                  • Enclosures
                                                                                                                                                                  • Steel profiles
                                                                                                                                                                  • Aluminium profiles
                                                                  Ability                                                                                         • Clamps
                                                                                  Bottleneck       Limited                                                        • Nuts & bolts.
                                                                  exists
                                                                                    in SA        supply in SA                                                     • Conductors
                                                                  in SA
                                                                                                                                                                  • Insulation
                                                                                                                                                                  • Armour

                                                                                                                                        •   Cobalt                •   Cathode                   • Battery pack              • Energy Storage
                   South Africa has a strong existing world-        year preceding the Covid-19 pandemic                                •   Graphite              •   Anode                     • Battery manage-             System
                                                                                                                                        •   Lithium               •   Electrolyte                 ment system

                                                                                                                 (e.g.,lithium-ion)
                                                                                                                 Battery Storage
                   class automotive industry and a market           and disruptions from the lockdowns),                                •   Manganese             •   Separator                 • Cooling system
                   for the assembly of internal combustion          predominantly destined for the export                               •   Nickel                •   Current collectors        • (Inverter)
                   engine (ICE) vehicles. The automotive            market, with the automotive sector                                  •   Titanium              •   Cell casings
                   sector is the largest manufacturing sector       gaining R10.8 billion in foreign direct                             •   Phosphate             •   Electronics
                                                                                                                                        •   Aluminium
                   in the economy and a priority industry           investment (FDI) (Naamsa, 2020).                                    •   Copper
                   under the Industrial Policy Action Plan,         Technically, however, South Africa                                  •   Iron
                   and thus receives strong government              assembles rather than manufactures                                  •   Polymers &
                                                                                                                                            plastics
                   support. The country is also classified as a     vehicles, because some of the components
                   second-tier market and net exporter of           are imported and not made locally. This is
                   vehicles. In fact, more than 600 000 ICE         a key reason for the low local content in
                   vehicles were manufactured in 2019 (the          the automotive industry

21 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                                    The Electric Vehicle Ecosystem and associated Value Chains | 22
The automotive manufacturing sector is a
                    key player in the country’s economic
                    landscape, contributing 6.4% of the gross
                    domestic product (GDP), R201,7 billion in
                    export revenues, and 27.6% of
                                                                      has in recent years sought to further
                                                                      support the growth of this industry by
                                                                      pushing for increasing local content – the
                                                                      percentage of locally produced parts on a
                                                                      vehicle by volume – through enhanced
                                                                                                                      3.2.
                                                                                                                      Local automotive OEMs in South Africa
                    manufacturing output in 2019. This                local production of drivetrain components,
                    decreased to R175,7 billion in export             such as engines and gearboxes.
                    revenues and 18,7% of manufacturing                                                               Several vehicle original equipment manufacturers (OEMs) operate in the country, serving
                    output in 2020 because of the Covid-19            The first locally produced vehicles were        both the domestic and export markets. Table 3 provides a summary of the main vehicle
                    pandemic. Total revenue from this sector          exported in 1995, and as of 2020, 4.7 million   OEMs in the country and importers and distributors of vehicle parts and components.
                    was more than R500 billion (US$35.6               vehicles have been exported cumulatively.
                    billion) in 2019, with the industry employing     Table 2 below summarises South Africa’s
                    up to 900 000 people directly and                 percentage share of global vehicle              Table 3: The main vehicle OEMs in South Africa
                    indirectly – including downstream in              production in the previous seven years,
                    wholesale, retail trade, and maintenance.         excluding 2020 when the Covid-19
                                                                                                                       Original equipment manufacturers (OEMs)                   Importers and distributors
                    Exports of automotive products reached a          pandemic halted manufacturing output
                    record of R178.8 billion in 2019, shipped to      and exports for several months. The              BMW South Africa (Pty) Ltd                                Audi (VW Group)
                    155 export destinations, up from 149 in 2018      country’s market share of global vehicle
                    (Cision, 2019). The government, through           production peaked in 2019, at 0.69% of           Ford Motor Company of Southern Africa (Pty) Ltd           European Automotive Imports South Africa (EAISA) (Pty) Ltd
                    the South African Automotive Masterplan           total global vehicle production.                                                                           (Maserati)

                    (SAAM) coming into effect from July 2021,
                                                                                                                       Mercedes-Benz SA Ltd                                      FCA South Africa (Pty) Ltd (Fiat Chrysler Automobiles Group)

                                                                                                                       Volkswagen Group South Africa (Pty) Ltd                   Jaguar Land Rover
Table 2: South Africa’s percentage share of global vehicle production (2013-2019)
                                                                                                                       Nissan South Africa (Pty) Ltd                             Mini South Africa

 Year                      2013         2014        2015            2016       2017         2018        2019           Toyota South Africa Motors (Pty) Ltd                      Porsche

 South African market                                                                                                  Isuzu South Africa (Pty) Ltd                              Volvo Car South Africa
 share of global vehicle   0.63         0.63        0.68          0.63         0.62         0.64        0.69
 production (%)                                                                                                                                                                  Honda

                                                                                                                                                                                 Mahindra and Mahindra South Africa (Pty) Ltd

                                                                                                                                                                                 Mazda Southern Africa (Pty) Ltd

                                                                                                                                                                                 Mitsubishi Motors South Africa (MMSA)

                                                                                                                                                                                 Peugeot SA (Pty) Ltd

                                                                                                                                                                                 Renault South Africa (Pty) Ltd

                                                                                                                                                                                 Subaru

                                                                                                                                                                                 Suzuki Auto South Africa

                                                                                                                                                                                 Hyundai Auto South Africa Pty Ltd (MOTUS Group)

                                                                                                                                                                                 KIA Motors South Africa (Pty) Ltd

                                                                                                                                                                                 HAVAL Motors South Africa (Pty) Ltd (HMSA)

                                                                                                                                                                                 TATA Motors South Africa

23 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                          The Electric Vehicle Ecosystem and associated Value Chains | 24
Figure 7: The main automotive manufacturing hubs in South Africa                                                                    The Coega IDZ provides the following            • enhanced access to municipal services;
                                                                                                                                    incentives to automotive manufacturers:         • investor support and access to
                                                                                               GAUTENG                                                                                  incentives available from national,
                                                                  OEM                              Commercial vehicles              • location in a customs-controlled area             provincial, and local government,
                                                                                                   & bus companies                      (CCA) offering duty and VAT suspension;         as well as linkage with interfacing the
                                                                  BMW (South Africa (Pty) Ltd
                                                                  Nissan South Africa (Pty) Ltd    Babcock, Eicher Trucks, Fiat     • shared 24-hour security and other                 Eastern Cape Automotive Industry
                                                                  Ford Motor Company of Southern
                                                                  Africa (Pty) Ltd
                                                                                                   Group, Ford, Hyundai, Iveco,         services in an enclosed and fenced              Forum and the Eastern Cape Tooling
                                                                                                   JMC, MAN Truck & Bus,
                                                                                                   MarcoPolo, Peugeot Citroen,          off area;                                       Initiative; and
                                                                                                   Powerstar SA, Scania, Tata
                                                                                                   Trucks, VDL Bus & Coach and
                                                                                                                                    •   land and buildings for lease;               •   access to worker recruitment and
                                                                                                   Volvo Group Southern Africa      •   logistical solutions providing easy             training services.
                                                                                                                                        access to the national freeway                  (Coega, 2021)
                                                                                                                                        connecting all major cities in the
                                                                                                                                        Eastern Cape and other SA provinces;        In terms of production volumes, Toyota
                                                                                         KWAZULU-NATAL
                                                                                                                                    •   access to export markets via South          and Volkswagen produce the most
                                                                  OEM                              Commercial vehicles                  Africa’s newest deep-water Port of          vehicles in the country, holding 24% and
                                                                                                   & bus companies                      Ngqura, the existing port of Port           16% of the local production, respectively.
                                                                  Toyota South Africa Motors
                                                                  (Pty) Ltd                        Bell Equipment, MAN Truck &          Elizabeth; and an international airport;    The other OEMs each holds less than 10%
                                                                                                   Bus and Toyota (Hino)
                                                                                                                                    •   shared telecommunication networks;          market share, as illustrated in Table 4.

                                                                                           EASTERN CAPE
                                                                                                                                    Table 4: Market share of the top automotive OEMs in South Africa
                                                                  OEM                              Commercial vehicles              Source: (NAAMSA, 2020)
                                                                                                   & bus companies
                                                                  Volkswagen Group South
                                                                  Africa (Pty) Ltd                 FAW Trucks, Isuzu Truck,
                                                                  Mercedes-Benz SA Ltd
                                                                  Isuzu South Africa
                                                                                                   Mercedes-Benz SA (Freightliner       Top OEMs in South Africa            Production volumes in 2019 (%)         Location (province)
                                                                                                   and Fuso) and Volkswagen
                                                                                                   Group SA
                                                                                                                                        Toyota SA                           24                                     KwaZulu-Natal

                                                                                                                                        Volkswagen AG                       16                                     Eastern Cape

                   Figure 7 shows that South Africa’s main            (IDZs), and the Nelson Mandela Bay
                                                                                                                                        Ford Motor Co of SA                 9                                      Gauteng / Eastern Cape
                   automotive manufacturing hubs are                  Logistics Park (NMBLP), which provide
                   centred on the Eastern Cape (EC),                  infrastructure and services mainly to the                         Nissan                              9                                      Gauteng
                   KwaZulu-Natal (KZN), and Gauteng (GP)              automotive manufacturing industry.
                   provinces. The Eastern Cape in particular                                                                            Hyundai SA                          6                                      Gauteng

                   has been an attractive manufacturing               The three transport hubs have in common
                                                                                                                                        Renault                             5                                      Gauteng
                   destination for years, despite not having          that they all harbour private, public,
                   as high commuter patterns as either the            and industrial transport manufacturing                            Mercedes Benz SA                    4                                      Eastern Cape
                   Western Cape (WC), KZN, or GP. OEMs yet            industries, as well as component
                   still set up in the EC because of the              companies (dealers and suppliers)                                 Isuzu Motors SA                     4                                      Eastern Cape
                   incentives provided by the East London             that support them.
                   and Coega Industrial Development Zones                                                                               BMW SA                              3                                      Gauteng

                                                                                                                                        Other                               20                                     –

25 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                                         The Electric Vehicle Ecosystem and associated Value Chains | 26
3.3.
                                                                                                                    Country                Start Year             Status                     Scope                    Details

                                                                                                                    Japan                  2035                   –                          Diesel, petrol           New vehicle sales

                                                                                                                    Netherlands            2030                   Coalition agreement        Diesel, petrol           All cars

South Africa’s vehicle export markets                                                                               Norway                 2025                   Tax and usage              Diesel, petrol           All cars
                                                                                                                                                                  incentives

                   Because of South Africa’s competitiveness       emerged in recent years is that most of          Singapore              2040                   Incentives on electric     Diesel, petrol           All vehicles
                                                                                                                                                                  vehicles
                   in automotive production, which is mostly       these automotive export markets have
                   due to the relatively low labour costs, the     announced impending bans on future               Slovenia               2030                   Emission limit of 50       Diesel, petrol           New car sales
                   country already has an existing vehicle         importation of internal combustion engine                                                      g/km
                   export market where up to 64% of the            (ICE) vehicles from as early as 2025.
                   vehicles produced in South Africa are           Table 5 summarises the status of export          Spain                  2040                   –                          ICE                      New vehicle sales

                   exported to the European Union, Japan,          markets phasing out ICE vehicles in the
                                                                                                                    Sri Lanka              2040                   –                          Diesel, petrol           All vehicles
                   Australia, the United States, and 131 other     short to medium term.
                   destinations. An opportunity that has                                                            Sweden                 2030                   Coalition agreement        Diesel, petrol           New car sales

                                                                                                                    Taiwan                 2040                   –                          Diesel, petrol           All bus use (2030),
                                                                                                                                                                                                                      all motorcycle sales
Table 5: Countries phasing out fossil fuel vehicles in the coming years.
                                                                                                                                                                                                                      (2035), all car sales
                                                                                                                                                                                                                      (2040)
 Country                Start Year            Status                Scope                Details
                                                                                                                    United Kingdom         2030, 2035 (plug-in    –                          Non-electric             New car sales
 Austria                2027                  Government plan       Non-electric         Newly registered                                  hybrid)
                                                                                         taxis, car shares and
                                                                                         hire cars                  United States          2030                   EV Spree                   Emitting, Non-electric   All government
                                                                                                                                                                                                                      vehicles (2030)
 Belgium                2026                  –                     Diesel, petrol       New company cars

 Canada                 2040                  Climate plan          Emitting             New vehicle sales

                                                                                                                   This global transition to electric mobility        The new South African Automotive
 China                                        Researching a         Diesel, petrol       New car sales
                                              timetable
                                                                                                                   necessitates the country shifting from             Masterplan (SAAM) coming into effect
                                                                                                                   ICE to EV manufacturing if SA is to retain         from 1 July 2021 up to 2035, replaces the
 Costa Rica             2050                  –                     Diesel, petrol       New car sales             preferential trade access with some of             Automotive Production and Development
                                                                                                                   its major trading partners, and its global         Programme (APDP) and addresses some
 Denmark                2030–35               –                     Diesel, petrol       New vehicle sales
                                                                                                                   competitiveness. The local OEMs have               of the policy shortcomings of the latter. Its
                                                                                         (2030), all vehicle use
                                                                                         (2035).                   consequently already started to adapt              primary objectives are as follows:
                                                                                                                   and have gone from barely registering
 Egypt                  2040                  –                     ICE                  New vehicle sales         the possibilities of electric vehicles, just       • Growing South Africa’s vehicle production
                                                                                                                   a few years ago, to fully embracing them.              to 1% of global production by 2035;
 France                 2040                  Climate plan          Diesel, petrol       New car sales
                                                                                                                   Every major OEM in the country has                 • Improving the automotive industry’s
                                                                                                                   an EV strategy, and the shift is                       competitiveness to be at par with that
 Germany                2030                  Bundesrat decision    Emitting             New car sales
                                                                                                                   accelerating rapidly, as they work                     of global competitors;
 Iceland                2030                  Climate plan          Diesel, petrol       New car sales             to future-proof themselves.                        •   Increasing local content in locally
                                                                                                                                                                          manufactured vehicles from the current
 India                  2030                  Government target     Non-electric         All vehicles                                                                     38% to at least 60% (by using local
                                                                                                                                                                          materials in line with local content
 Ireland                2030                  Government bill,      Diesel, petrol       New car sales
                                              plan dropped from
                                                                                                                                                                          requirements);
                                              Climate Bill                                                                                                            •   Doubling the current employment
                                                                                                                                                                          levels in the automotive industry and
 Israel                 2030                  –                     Diesel, petrol       New imported vehicles                                                            supply chain.

27 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                           The Electric Vehicle Ecosystem and associated Value Chains | 28
Local Original Equipment Manufacturers                      future-proof themselves, increase                  Key role player     Recent EV developments and near-future plans
                   (OEMs) are thereby looking to pivot from                    competitiveness, and build resilience.
                   primarily manufacturing internal                            Table 6 and Table 7 below summarises               BMW SA              • Launching an electric Mini Cooper in Jan 2021. The Mini SE will be the most affordable battery electric
                   combustion engine vehicles to electric                      some recent local developments in                                        vehicle (BEV) in the local market, with pricing starting at R642 000, moving up to R722 000 for the top-
                                                                                                                                                        spec model. It will be available for sale in South Africa from the first quarter of 2021.
                   vehicle manufacturing, as they work to                      this regard.
                                                                                                                                                      • The electric Mini (Mini Cooper SE) Sharing service pilot was launched in Sandton, Johannesburg in early
                                                                                                                                                        2021. The pilot will make five Mini Cooper SE electric vehicles available to anyone in need of a vehicle for
                                                                                                                                                        a day by downloading the Mini Sharing app (available on Android and iOS) and booking some time with
Table 6: Major global OEMs that have announced exits from the ICE market                                                                                one of the five EVs. Costs are set on both a per-hour and per-kilometre basis: R36 per hour and R6 per
                                                                                                                                                        km of use.
                                                                                                                                                      • The BMW battery-powered iX crossover – iX Sport Activity Vehicle – has been announced to arrive in
                    2020-2025              2025-2030               2030-2035               2035-2040              2040-2045                             the South African market in 2022. The vehicle will have a 100 kWh high-voltage battery allowing for a
                                                                                                                                                        range of more than 600 km between charges – powered by two electric motors producing a combined
 Sales Ban          Tesla                  Jaguar                  Volvo                   General Motors         Toyota                                output of 370 kW, which is sufficient to accelerate from 0-100 km/h in less than five seconds. The battery
                                                                                                                                                        could be charged from 10% – 80% in under 40 minutes when plugged into a DC fast charger. When
                                           BAIC                    Ford                    PSA                    Hyundai                               plugged into a normal wall box, it will take less than 11 hours to charge from 0% to 100% capacity.
                                                                                                                                                      • BMW is working on a new fifth-generation electric drivetrain, due in 2021, that does not require any rare
                                                                   Fiat                                           Subaru
                                                                                                                                                        earth metals, and plans to double the energy density of its battery cells for an increased range.

                                                                   Changan                                        Honda
                                                                                                                                  Daimler /           • Already offers two plug-in hybrid models in South Africa.
                                                                   Automobile
                                                                                                                                  Mercedes            • Unveiled South African-made C-Class plug-in hybrid electric vehicle. The vehicle will be produced at
                                                                                                                                  Benz SA               their facility in East London.
 50% Target         Nissan                 –                       Daimler Mobility        –                      –
                                                                   (Mercedes Benz)                                                                    • Mercedes EQC to be launched in South Africa in 2021.
                                                                                                                                                      • Daimler will bring electric trucks to the South African market when the local infrastructure can
                                                                   BMW                                                                                  accommodate the new technology. They anticipate this happening within the next five years.

 Stop ICE           Volkswagen             –                       –                       –                      –               Volkswagen SA       • Launching an electric VW Golf pilot in Gauteng in late 2020
 development                                                                                                                                          • Six fully electric vehicles to be tested by motoring and lifestyle media.
                    PSA
                                                                                                                                                      • The second phase will be expanded to include a fleet of fully electric Volkswagen ID.3 vehicles from 2021.
                                                                                                                                                      • The third and last phase will see the first fully-electric Volkswagen EVs available for sale to customers in
                                                                                                                                                        South Africa from 2022.
                                                                                                                                                      • The newly announced ID.4 electric SUV will also be available for sale in South Africa in 2022.
Table 7: Summary of recent EV developments and medium-term plans
                                                                                                                                  Shell SA            Launching the first EV charging stations in their retail network in 2020

 Key role player    Recent EV developments and near-future plans                                                                  Gautrain            The Gautrain network will include electric buses powered by micro-grids. The Gautrain Management
                                                                                                                                                      Agency’s (GMA) Urban Mobility Programme is considering buses with a range of 270 km since currently,
 Toyota SA          • Producing their first hybrid vehicle in 2021 at the KZN SEZ (Special Economic Zone)                                             Gautrain buses run an average of 200 km per day.
                    • Toyota SA will produce the all-new hybrid Toyota Corolla Cross SUV- sport utility vehicle later in
                      2021, which will be sold locally and exported to 43 countries in Africa. This R4.28-billion investment is   Scania SA           Scania South Africa has partnered with the Limpopo Economic Development Agency (LEDA) and the
                      projected to generate about R2.85 bn in additional component purchases and create 1 500 new jobs                                Thulamela municipality to develop the R15-million Scania Thohoyandou auto-workshop. This is in line with
                      – about 500 of these at Toyota’s prospection plant in Durban, and 1 000 in the wider supply chain.                              Scania’s global goal to drive the shift towards a sustainable transport system for business and society.

                    • As of 2019, 36% of Lexus vehicles sold in South Africa are hybrids.
                                                                                                                                  Nissan SA           The new 40 kWh Nissan Leaf and 62 kWh Nissan Leaf e+ to be launched in 2020/1
                    • New full hybrid electric Toyota Prius coming to the South African Market. Toyota has announced
                      its 2021 Prius model for South Africa, which starts at R566,400. The Prius EV will come with a 1.8-litre
                                                                                                                                  Volvo SA            • Volvo launched its first EV in the South African market, the Volvo XC40 P8 Recharge, in May 2021.
                      Hybrid powertrain that combines an electric motor with Toyota’s 4-cylinder Atkinson cycle engine
                                                                                                                                                        Just four days after it went on sale in South Africa in mid-May at a price tag of R1,2 million, the initial
                      for a total system output of 90kW. A dedicated EV mode enables the vehicle to operate under full-
                                                                                                                                                        allocation for the country was sold out. The vehicle has a range of over 400 km and can be charged
                      electric power.
                                                                                                                                                        from 0% to 80% in 40 minutes using a DC fast charger. The twin electric motors deliver 304 kW (408 hp)
                    • Sasol and Toyota SA have partnered to develop a hydrogen mobility corridor. The project involves                                  of power and 660 Nm of torque, allowing it to go from 0-100 km/h in 4.9 seconds.
                      developing infrastructure to support hydrogen fuel cell electric vehicles, as Sasol has partnered with
                                                                                                                                                      • Volvo South Africa is also rolling out a network of charging stations at its dealerships and will launch
                      Toyota SA to develop a “proof of concept demonstration” for a green hydrogen mobility ecosystem.
                                                                                                                                                        four additional models over the next five years. The company plans to produce electric vehicles
                      The corridor will be tested along the N3 - between Johannesburg and Durban - as it is one of the
                                                                                                                                                        exclusively only from 2030 (no hybrids either).
                      main freight corridors.
                    • Toyota also has three fuel cell electric vehicles it plans to pilot in South Africa - targeted at the
                                                                                                                                  Hydrogen fuel       South Africa’s first homegrown hydrogen fuel cell electric bus is to be piloted later in 2020. The bus has
                      passenger market, the bus and heavy-duty truck market.
                                                                                                                                  cell electric bus   been developed by Busmark, several universities, government departments, the Council for Scientific and
                                                                                                                                  pilot in 2020       Industrial Research (CSIR) and Hydrogen South Africa (HySA), which is an initiative of the Department of
                                                                                                                                                      Science and Technology.

29 | The Electric Vehicle Ecosystem and associated Value Chains                                                                                                                          The Electric Vehicle Ecosystem and associated Value Chains | 30
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