THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS - The role the City of Cape Town can play in the Electric Vehicle Ecosystem
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THE ELECTRIC VEHICLE ECOSYSTEM AND ASSOCIATED VALUE CHAINS The role the City of Cape Town can play in the Electric Vehicle Ecosystem
GreenCape GreenCape is a non-profit organisation that works at the interface of business, government, and academia to identify and remove barriers to economically viable green economy infrastructure solutions. Working in developing countries, GreenCape catalyses the replication and large-scale uptake of these solutions to enable each country and its citizens to prosper. Acknowledgements We thank Wilberforce W. Chege for the time and effort that he has put into compiling this report. Disclaimer While every attempt has been made to ensure that the information published in this report is accurate, no responsibility is accepted for any loss or damage to any person or entity relying on any of the information contained in this report. Copyright © GreenCape 2021 Cape Town, South Africa Author: Wilberforce W. Chege Editorial and review: Jack Radmore, Cilnette Pienaar, and Nicholas Fordyce Layout and design: Tamlin Lockhart The Electric Vehicle Ecosystem and associated Value Chains | 3
Contents 5.3. Charging technologies 81 6. Energy supply and the electricity grid 84 1. Executive Summary 1 7. Financing 90 2. Introduction 9 8. Research & Development Network 97 3. The local automotive manufacturing industry – Localising the EV value chain 19 8.1. PAVE | PTRC-ZA project at the Salesian Institute – Cape Town, Western Cape 101 3.1. Automotive manufacturing value chain 21 8.2. uYilo Electric Mobility Programme – Port Elizabeth, Eastern Cape 103 3.2. Local automotive OEMs in South Africa 24 8.3. Retail Motor Industry Organisation – Johannesburg, Gauteng 105 3.3. South Africa’s vehicle export markets 27 9. Electric vehicle consumer demand – the end-user 107 3.4. Existing local bus manufacturing for domestic and export markets 33 3.5. Ancillary services, automotive components, and other adjacent markets 34 10. Conclusion 111 3.6. EV use in construction, retail, and underground mining 39 11. Recommendations for the City of Cape Town 115 4. Battery and cell manufacturing and the mining of battery minerals 40 11.1. Impact areas in automotive manufacturing 121 4.1. Battery energy storage system value chain 43 11.2. Impact areas in developing the local battery value chain – battery manufacturing, recycling, and mining 123 4.2. Composition of the lithium-ion battery cell 46 11.3. Impact areas in standardisation 124 4.3. Mineral demand from electric mobility 47 11.4. Impact areas in the charging infrastructure landscape 125 4.4. Battery demand from the renewable energy sector 48 11.5. Impact areas in energy provision and the electricity grid 125 4.5. Geographical concentration of battery minerals 50 11.6. Impact areas in the local research and development network 126 4.6. Mineral beneficiation in South Africa 52 11.7. Impact areas in driving consumer demand for EVs 127 4.7. Lithium-ion battery and cell manufacturing 54 4.8. Lithium-ion battery chemistries 55 12. References 129 4.8.1. Nickel-dominant chemistries 55 13. Appendix 135 4.8.2. Cobalt 57 4.8.3. Lithium 58 4.8.4. Copper 60 4.9. Hydrogen fuel cell electric vehicles 62 4.9.1. Hydrogen (H2) 63 4.9.2. Platinum 64 4.10. Battery recycling and the circular economy 67 5. Charging Infrastructure 74 5.1. Charging infrastructure value chain 75 5.2. Business models in the local EV charging landscape 77 5.2.1. Asset light model 77 5.2.2. Asset heavy model 80 5.2.3. Battery swapping as a service 80 i | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | ii
List of figures Figure 32: Jaguar’s charge point operated by GridCars at Ilanga Mall, Nelspruit 78 Figure 33: CPO business model 79 Figure 34: The battery swap concept 81 Figure 1: The Electric Vehicles Ecosystem 13 Figure 35: South Africa’s electricity shortage 87 Figure 2: Global increase and projections of EV sales 15 Figure 36: Main barriers for EV uptake among consumers. 109 Figure 3: South Africa’s total final consumption (TFC) of energy by sector, 1990-2018 17 Figure 4: Change in demand of each energy source between 2019 and 2020 18 Figure 5: The automotive manufacturing value chain 21 Figure 6: The electric vehicles manufacturing value chain 22 List of tables Table 1: Total vehicle sales in South Africa between 2010 and 2019 16 Figure 7: The main automotive manufacturing hubs in South Africa 25 Table 2: South Africa’s percentage share of global vehicle production (2013-2019) 23 Figure 8: The Battery Energy Storage System (BESS) value chain 43 Table 3: The main vehicle OEMs in South Africa 24 Figure 9: Total global storage demand per sector 45 Table 4: Market share of the top automotive OEMs in South Africa 26 Figure 10: Parts of a lithium-ion battery 46 Table 5: Countries phasing out fossil fuel vehicles in the coming years. 27 Figure 11: Minerals used in EVs and the conventional ICE vehicle. 47 Table 6: Major global OEMs that have announced exits from the ICE market 28 Figure 12: Mineral use between ICE and EVs in kg per vehicle 48 Table 7: Summary of recent EV developments and medium-term plans 28 Figure 13: The minerals used in select clean energy technologies. 50 Table 8: Vehicle components manufactured in South Africa in 2018 35 Figure 14: Top 3 producing countries of select minerals and fossil fuels in 2019. 51 Table 9: The impact of the transition from ICE to EV manufacturing on major Figure 15: Projections of future major sources of battery minerals 52 automotive components 36 Figure 16: LIB price/kWh over time 54 Table 10: Breakdown of the size of the vehicle classes in South Africa as of 31 December Figure 17: Lithium-ion battery chemistry types (percentage of lithium in each chemistry)55 2020, excluding non-self-propelled vehicles such as caravans and trailers. 37 Figure 18: Cathode-active materials in lithium-ion batteries 56 Table 11: Breakdown of the size of vehicle classes in the Western Cape as of 31 December Figure 19: Global cobalt reserves as of September 2020 57 2020, excluding non-self-propelled vehicles such as caravans and trailers. 38 Figure 20: Lithium-ion battery cell capacities by application 58 Table 12: Lithium-ion battery applications 49 Figure 21: LIB supply chain rankings in 2025 and projections for 2025 60 Table 13: Critical mineral requirements for different clean energy technologies, and their relative importance 49 Figure 22: Electric vehicle copper demand forecasts 61 Table 14: Availability of raw materials in the region for LIB production 53 Figure 23: The hydrogen fuel cell 63 Table 15: Top lithium producing countries (2019) 59 Figure 24: The hydrogen extraction processes 64 Table 16: Copper content of different vehicle types 61 Figure 25: The circular economy 67 Table 17: The top highest-grade open-pit copper mining operations 62 Figure 26: The recycling process for batteries 67 Table 18: Comparison of the various electric bus options on a set of parameters 66 Figure 27: Average GHG intensity to produce select minerals. 69 Table 19: Mining companies’ net CO2 emission reductions pledges (%) 69 Figure 28: The end-of-life recycling rates for select minerals. 70 Table 20: OEMs, industry and distributors’ DC charging technology 82 Figure 29: The existing and announced LIB recycling capacity coming online by 2021 per region. 71 Table 21: Renewable energy value chain in South Africa 85 Figure 30: The charging infrastructure value chain 75 Table 22: Electricity capacity in 2020 86 Figure 31: Publicly available charging infrastructure stations in South Africa 76 Table 23: Solar PV energy value chain in South Africa 88 iii | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | iv
Table 24: Wind energy value chain in South Africa 89 DMRE Department of Mineral Resources and Energy Table 25: The cost of importing a Tesla Model X from the United Kingdom to DoE Department of Energy South Africa in 2021 93 DoT Department of Transport DRC Democratic Republic of Congo Table 26: The funding landscape in South Africa 94 DST Department of Science and Technology Table 27: The local battery research and development network 100 DTI Department of Trade and Industry DTIC Department of Trade, Industry and Competition Table 28: Local skills development stakeholders 100 E-buses Electric buses Table 29: List of uYilo’s national awareness, capacity, and testing projects 104 EC Eastern Cape EG Embedded Generation Table 30: How much EV consumers are willing to spend in purchasing an EV 110 E-mobility Electric mobility Table 31: Opportunity rating matrix 117 eNaTIS Electronic national administration traffic information system EPR Extended Producer Responsibility Table 32: Summary: Intervention breakdown 118 ES Energy storage ESG Environmental, social, and governance List of abbreviations and acronyms EU European Union EV Electric vehicle EVSE Electric Vehicle Charging Service Equipment AASA Automobile Association of South Africa FCEV Fuel Cell Electric Vehicle AC Alternating current FDI Foreign Direct Investment AEM Automotive Export Manual GERPISA Le Réseau International de l’Automobile (International AfCFTA African Continental Free Trade Area Automobile Network) AIS Automotive Investment Scheme GDP Gross domestic product Al Aluminium GHG Greenhouse gases APDP Automotive Production and Development Programme G20 Group of Twenty ARA Automotive Remanufacturers’ Association GMA Gautrain Management Agency AU African Union GP Gauteng Province AV Autonomous vehicles GTS Green Transport Strategy BEV Battery electric vehicle GW Gigawatts BFP Basic fuel price H2 Hydrogen BMS Battery management system HCV Heavy commercial vehicles BnB Bed and Breakfast HEV Hybrid electric vehicle BRT Bus Rapid Transit System HFCEV Hydrogen Fuel Cell Electric Vehicle C Carbon HVAC Heating, ventilation, and air conditioning CaF2 Calcium Fluoride ICA International Copper Association CBT Carbon Tax ICCU Integrated Charging Control Unit CCA Customs controlled area ICE Internal combustion engine CCS Combined Charging System IDC Industrial Development Corporation CO2 Carbon dioxide IDZ Industrial Development Zone CoCT/CCT City of Cape Town IEA International Energy Agency CPD Continuous Professional Development IFC international Finance Corporation CPO Charge point operator IGO Inter-governmental Organisation CPUT Cape Peninsula University of Technology IPP Independent Power Producer CSIR Council for Scientific and Industrial Research ITAC International Trade Administration Commission CSP Concentrating Solar Power Km/a Kilometres per annum Cu Copper KWh Kilowatt-hour DC Direct current KZN KwaZulu-Natal DEFF Department of Environment, Forestry and Fisheries LCO Lithium cobalt oxide DG Distributed Generation LCV Light commercial vehicles DMEA Department of Mineral and Energy Affairs LFP Lithium iron phosphate v | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | vi
Li Lithium SAMBRA South African Motor Body Repairers Association LIB Lithium-ion battery SAPRA South African Petroleum Retailers Association LMO Lithium Manganese Oxide SAVABA South African Vehicle and bodybuilders’ Association LTO Lithium Titanate SEZ Special Economic Zone MaaS Mobility-as-a-Service SISR SADC Industrialisation Strategy and Roadmap MBT Minibus taxi SOV Single occupancy vehicle MERSETA Manufacturing, Engineering and Related Services Sector SSA Sub-Saharan Africa Education and Training Authority SSEG Small scale embedded generation MCV Medium commercial vehicles STRAPSA Shifting the Transport Paradigm for South Africa MHEV Mild hybrid EV TBC To be confirmed MIR Market Intelligence Report TEPA Tyre, Equipment, Parts Association MIWA Motor Industry Workshop Association Ti Titanium Mn Manganese TIA Technology Innovation Agency NAAMSA National Association of Automobile Manufacturers of South Africa UCT University of Cape Town NADA National Automobile Dealers’ Association UNIDO United Nations Industrial Development Organization NCA Lithium nickel cobalt aluminium oxide US/USA United States of America NEC Nippon Electric Company USGS United States Geological Survey NEV New energy vehicle UWC University of the Western Cape NHTS National Household Transport Survey V2G Vehicle to Grid NMBLP Nelson Mandela Bay Logistics Park V2H Vehicle to Home NMC Nickel manganese cobalt oxide V2L Vehicle to Load NPI Nickel pig iron V2X Vehicle-to-everything OCGT Open Cycle Gas Turbine VAA Vehicle assembly allowance OEM Original equipment manufacturer VALA Volume assembly localisation allowance OPEC Organization of the Petroleum Exporting Countries VTA Vehicle Testing Association PAYD Pay as You Drive WC Western Cape PAYS Pay as You Save XHCV Extra-heavy Commercial Vehicle PGM Platinum Group Metal PHEV Plug-in hybrid electric vehicle PI Production incentives PJ/a Petajoules per annum Exchange rate conversion PM Particulate matter PPA Power purchase agreement An exchange rate of 1 USD = R15 was used PPP Public Private Partnership PPPFA Preferential Procurement Policy Framework Act PRCC Production Rebate Credit Certificate PTRC Porsche Training and Recruitment Centre PV Photovoltaic RAF Road Accident Fund R&D Research and development RE Renewable energy REE Rare earth elements RII Regulations, Infrastructure, and Innovation REIPPP Renewable Energy Independent Power Producer Procurement RMI Retail Motor Industry Organisation RMPPP Risk Mitigation Power Procurement Programme SA / ZA South Africa SAAM South African Automotive Masterplan SABS South African Bureau of Standards SADC Southern African Development Community vii | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | viii
1 EXECUTIVE SUMMARY The South African electric vehicle ecosystem includes a network of organisations – suppliers, distributors, customers, competitors, government agencies, NGOs, IGOs, academia, research, and training institutions – involved through both competition and cooperation. A variety of key players are competing to shape the nascent South African EV market, drawn from both the public and private sectors. The private actors are, however, currently more active, and dominant in the making of the ecosystem and its operation in its current form. The exact dynamics of the industry are still emerging, and the timing of key tipping points remain largely unknown. ©Pxhere 1 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 2
The electric vehicle ecosystem has been be a significant increase in the demand has until now been driving the roll-out of have emerged in this landscape. The segmented into the following categories; for minerals. The EV battery market is charging infrastructure in the country with mineral needs however vary among the currently highly geographically limited support from the government, and different clean energy technologies; with a) Automotive manufacturing concentrated and is dominated by Asian there are now about 280 publicly the transition to renewables, there would countries and companies, with China, accessible charging stations, and 350 be a significant increase in the demand The automotive manufacturing sector Japan and South Korea providing for up connectors since some of the charge for minerals. is a key player in the country’s economic to 97% of the current global LIB demand, points have two connectors. Only 11 of landscape, contributing 6.4% of the gross however, this dominance is expected to these have the CHAdeMO connector type e) Financing domestic product (GDP), R201,7 billion in reduce in the coming years as other and are meant to provide charging to the export revenues, and 27.6% of players invest in this market. 91 Nissan Leaf EVs, which are the only EVs There are currently no specially tailored manufacturing output in 2019. Total in South Africa that utilise the CHAdeMO EV financing schemes in the South African revenue from this sector was more than The uptake of EVs and the growth of the connector standard. The rest are market, with banks and other financial R500 billion (US$35.6 billion) in 2019, with distributed generation market are Combined Charging System (CCS) institutions not yet providing vehicle the industry employing up to 900 000 projected to drive battery growth in the connector type stations. There is however financing to EVs. All the EV models people directly and indirectly – including coming years, and they have already limited geographical coverage of charging currently available in the South African downstream in wholesale, retail trade, and surpassed portable electronics as the stations in the country, with strategic market however cost more than R450 000, maintenance. Because of South Africa’s main source of battery demand. However, placement on the major inter-city/inter- which is out of reach of most vehicle competitiveness in automotive production, because of the limited EV uptake in the provincial highways and national roads. buyers in the country. Several local banks, which is mostly due to the relatively low country presently, the LIB industry has yet including ABSA, Nedbank Group, FirstRand labour costs, the country already has an to take off. South Africa currently has no Three business models have emerged in Limited, and First National Bank (FNB) existing vehicle export market where up to local commercial production of battery this space: have recently announced new policies to 64% of the vehicles produced locally are cells and relies on assembling imported suspend financing of future fossil fuel and exported to the European Union, Japan, cells. This is likely to continue being the i. Asset light model carbon-intensive projects to improve their Australia, the United States, and 131 other case until significant scale is reached, ii. Asset heavy model environmental, social, and governance destinations. Several international vehicle providing demand and a business case iii. Battery swapping as a Service mode (ESG) credentials. This could be the original equipment manufacturers (OEMs) for LIBs. An increase in EV demand and watershed moment for the financing of operate in the country, serving both the uptake would improve the business case d) Energy supply and the e-mobility in the country. domestic and export markets. These for local battery manufacturing because electricity grid vehicle OEMs are now looking to pivot of the inter-dependency and symbiosis f) Research & Development from primarily manufacturing internal between the two industries. A prime challenge to the EV ecosystem, Network combustion engine vehicles to electric from the mining of lithium-ion battery vehicle manufacturing, as they work to With circularity in mind, there is a need minerals to the charging infrastructure The EV value chain needs a specialised future-proof themselves, increase to investigate ways in which to reduce value chain, is the availability of skills set of personnel available once competitiveness, and build resilience. metal usage in battery chemistries as well electricity. By the end of 2020, South production comes online for it to invest in as new chemistries and use cases such Africa had 51.6 GW of wholesale/public new production capacity and supply b) Battery and cell as second-life use in EVs and nominal capacity, according to the CSIR. chains. Due to the chronic skills gap in the manufacturing and the micromobility. Extracting the various In the same year, load shedding occurred country, many of the OEMs and content mining of battery minerals mineral components of a battery has for 859 hours of the year (9.8%) with an suppliers are experiencing labour proven difficult and costly in the past, and upper limit of 1 798 GWh relative to an shortages, which is a problem likely to get Batteries are the key component of an EV, recent research is focussing on ways to achieved energy shed of 1 269 GWh – the worse as the country tries to capture some making up about 40%-50% of the battery- reuse cathodes and other battery parts worst the country has experienced. of the jobs that decarbonisation will bring. electric vehicle’s value, and the supply of mineral usage. Recycling would have the battery minerals remains the largest added benefit of reducing the demand With the recent changes in regulations The shortage of technical skills remains a limiting factor to electric vehicle for new mines. allowing for the procurement of energy major concern. This is an area in which the production globally – primarily copper, from Independent Power Producers (IPPs) public sector and academic and training nickel, cobalt, and lithium. EVs require c) Charging infrastructure and the desire to increase procurement of institutes could play a role to develop the significantly more mineral resources, renewable energy as expressed in the necessary training materials and courses about six times as much as the The EV charging infrastructure market is Renewable Energy Independent Power and provide funding for the related conventional ICE vehicle, and with the projected to grow in tandem with the Producer Procurement (REIPPPP) Bid technical courses such as engineering. transition to renewables, there would growth in EVs. Locally, the private sector Window 5 programme, several players 3 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 4
What is evident however is that the driven one, and 68% would want to own one Summary: Intervention breakdown adoption of new EV value chains is not in future. Most of the respondents, i.e., 86% only dependent on the engineering and would be open to using an EV as their primary Intervention type Intervention description Responsible manufacturing side but also on vehicle, rather than as a second vehicle. stakeholder understanding the new needs and Incentives – Incentives and subsidies to reduce the upfront capital cost of National government demands of the customer. The unavailability of public and home Subsidies and purchasing an EV and allow EVs to compete favourably with ICE vehicles. (DTIC) charging infrastructure (61%), charging support These could include; g) Electric vehicle consumer times (59.6%), and cost (55%), were cited by • customs control providing duty and VAT advantages, i.e., suspension or City of Cape Town demand – the end-user the respondents as the biggest barriers to complete elimination; – Enterprise & Investment EV ownership in South Africa, which is not • access to “Free Ports” and other duty-free areas adjacent to ports of entry where imported goods may be unloaded for value-adding A 2020 national EV perception survey surprising considering the cheapest EV Atlantis Special activities, storage, repackaging and processing; conducted over 12 months on more than available in the country costs over R 450,000, Development Zone • access to “Free Trade Zones” and other duty-free areas offering (ASEZ) 3 000 car buyers found that 1.8% of the and there are only 280 publicly accessible storage and distribution facilities for value-adding activities for respondents have owned an EV, 13% have charging stations in the country. subsequent export; • provision of land and properties for lease, with additional tax reliefs and building allowances; Opportunity rating matrix • reduced electricity tariffs for manufacturers; • access to worker recruitment and training services, with additional employment tax incentives; Opportunity Economic & job creation Relevance for CCT (1-10) Opportunity rating (1-10) potential (1-10) • preferential Corporate Tax rates; • security and other services in enclosed and fenced off areas; Automotive 9 9 9 • logistical and telecommunication solutions facilitating increased and component accessibility to the market (major population centres); manufacturing and • access to export markets via ports and international airports; assembly • enhanced access to municipal services; and • investor support and access to incentives available from the national, Battery and cell 6 5 5.5 provincial, and local governments. manufacturing and assembly Tax incentives Import/export credit for EVs and incentivisation for increased levels of National Government localisation (for domestic production). (DTIC) Mining (of battery 4 0 2 and rebates minerals) Reduced EV Favourable electricity tariffs for off-peak charging. City of Cape Town – charging electricity Electricity Generation Charging infrastructure 3 4 3.5 and Distribution provision tariff Energy provision and 5 9 7 electricity supply (renewable energy and grid services) Innovative financing 2 1 1.5 Research and 1 2 1.5 development Skills development and 9 9 9 training Consumer demand 3 7 5 5 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 6
Intervention type Intervention description Responsible Intervention type Intervention description Responsible stakeholder stakeholder Access to • Initiate, through enabling regulations, a customer-focused response City of Cape Town – Standardisation Components such as connectors, safety systems, and power rating, which South African Bureau electricity at scale driven by small-scale embedded generation (residential), Electricity Generation are at advanced stages, can be standardised to create standards and of Standards (SABS) embedded generation (commercial/agricultural), Embedded Generation and Distribution technical norms e.g., ensure vehicles can conveniently be connected to the (EG) / Distributed Generation (DG) (industrial/mining), and storage. grid to recharge and allow for interoperability. • Address remaining capacity/energy gaps through an accelerated DMRE National Government RMPPP (Risk Mitigation Power Purchase Programme) process to ensure (DMRE) The goal should however be global standards to avoid technological sufficient capacity is available and online when required. islands, and this standardisation should exclude the technologies that are Eskom still innovating and are at a nascent stage of development - to allow the • Explore the need to upgrade the electricity grid, particularly in market to evolve freely. implementing smart grid, grid management, and smart charging to account for the increased electricity demand. Charging • Policy interventions such as updating the building codes to require City of Cape Town – • Explore the feasibility of vehicle-to-grid (V2G), vehicle-to-home (V2H), infrastructure provisions for workplace charging or home charging. Sustainable Energy inductive charging, and wireless charging for electric vehicles. Markets • Technology standards to require interoperability in public charging. • Support the implementation of IRP 2019 as an immediate focus to ensure sufficient lead-time for procurement processes and technology-specific Advocacy Support in creating demand for EVs and the scale required to aid in the City of Cape Town construction lead times. creation of a vibrant EV industry – i.e., automotive manufacturing, battery – Enterprise & • Invest in a diversified source of new energy supply, i.e., from renewables and component manufacturing, recycling, etc. Investment such as wind and solar. • Promote research and technology innovation at all segments along Raising awareness of the benefits of EVs and a low-carbon future. The City of Cape Town the value chain for more efficient use of materials, facilitate material communication process should ideally focus on educating the consumer – Transport substitution, and foster resilience along the supply chains by conducting about electric vehicle ownership and viability compared to their existing regular assessments of potential vulnerabilities and the potential ICE vehicle, and not just the environmental benefits. collective responses. • Create policy frameworks to promote ESG (environmental, social, and governance) standards and incentivise recycling and strategically targeted R&D into new recycling and second-life usage applications and technologies. • Provide reliable and transparent data and promote knowledge transfer and capacity building to support SMMEs and grow the EV ecosystem. Procurement of EVs Procurement of EVs for future City of Cape Town (CCT) vehicle fleets. City of Cape Town – Procurement/Supply Chain Management R&D funding A readily available pool of local technical and fundamental City of Cape Town capacity, through skilled workers. Investment into training, academia, – Enterprise & and skills development. Investment Access to capital Through concessional funding, private and venture capital, loans, and City of Cape Town grants, and non-financial investment promotion, partnerships, and – Enterprise & vertical integration. Investment The city’s role could include offering credit guarantees for EV loans and working with OEMs, dealerships, and commercial banks to develop innovative vehicle ownership models, such as Mobility-as-a-Service (MaaS), vehicle leasing rather than ownership models, and/or enabling finance terms specifically tailored for EVs. This could also include detaching batteries from the financing of the vehicle; thus, the batteries could be financed separately over a longer time, thereby reducing the monthly cost. 7 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 8
2 The South contributor customers, greenhouse involved INTRODUCTION African transport transportthrough variety the South of key climate automotive targets African sector electric sector a network oftoorganisations has been global greenhouse because of competitors, its reliance on IGOs, academia, vehicle government research, and gas emissions, both competition sector. There players that EV market, is now a global arehave by 2030, competing drawn ecosystem identified — suppliers, gas (GHG) fossil fuels. agencies, 15%training andconsensus been set, cannotfrom includes as a key distributors, emissions Of global NGOs, can be institutions attributed to—the cooperation. toparticularly beboth thatA shape the nascent for the the public met without EVsand privateincorporated being sectors. The intoprivate theactors are, system. transport however, currently Internal more active, engine combustion and dominant in the makingalone (ICE) improvements of theare ecosystem and its operation insufficient in its these to achieve current form. The exact dynamics targets. of the industry are still emerging, and the timing of key tipping points remain largely unknown. ©City of Cape Town
Electric vehicles globally are projected to key and relevant actors and stakeholders experience steady growth, largely due to: in the different clusters through direct stakeholder engagement and desktop • a favourable confluence of factors, research. This report will identify the key including the national emission role-player clusters that allow this industry reduction commitments stemming from to function and grow in the future, the Paris Agreement on climate change; including the original equipment manufacturers (OEMs), electricity utility • growing concerns about urban air and independent power producers (IPPs), pollution due to increasing motorisation EV charging providers, EV owners (private), and pollution in cities; vehicle and project financiers and developers, EV fleet owners (Mobility • continued crude oil price volatility; as a Service, MaaS), the research and development network, customers, key • a substantial decline in electric suppliers, and the respective channels. vehicle (EV) costs led by falling battery prices; and A high-level description of the business models currently being implemented is • favourable policies leading to greater also presented, as well as a case study uptake of electric mobility. of a local Cape Town-based company transitioning to an EV fleet, and the This report aims to increase the benefits accrued to them from this understanding of the role that the City of transition. A discussion of where there Cape Town (CCT) can play in the electric are ‘niches’ in the ecosystem and vehicle space, with guidance on the key associated value chains for CCT to ‘entry points’ where high impact can be intervene to drive impact and develop achieved. This work is in line with CCT’s and grow the EV ecosystem and vision for net-zero carbon emissions by value chain is also presented as 2050; and will provide support to CCT’s recommendations at the tail-end of this transition into a lower carbon mobility report. It is, however, beyond the scope future. The analysis in this report has been of this project to recommend corrective done by mapping the clusters/categories measures to overcome identified in the EV ecosystem and identifying the and mapped challenges. ©District Watch Group 11 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 12
Figure 1: The Electric Vehicles Ecosystem Retail Marketing, distribution & Manufacturing dealership & tooling Independent Automotive aftermarket Manufacturing Parts & Industry OEM services Electric Vehicles Basic Replacement materials, parts & End User Battery and Cell Transport & parts & OES accessories Manufacturing logistics components Industry Tier 1, 2 & 3 Auto Second hand I&F sales suppliers assemblers Charging Parts & Manufacturing Retail and O&M infrastructure components & assembly billing Retail Network Mining Lithium Ion Battery pack Battery Battery Raw materials Processing Retail Battery inputs second life recycling Manganese Cathode BMS Cobalt Nickel Anode Packs Sustainable Policy and Charging CaF2 Electrolyte Cooling Energy sector Regulation Infrastructure Li Current Ti collectors Graphite Ability Limited Al, Cu, Fe Cell casings Bottleneck exists supply in in SA in SA SA Research and Renewable Development Energy and Funding (public and private) Grid Services Financing 13 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 14
Figure 2 illustrates the global increase It is projected that by 2030, 40% of all Table 1: Total vehicle sales in South Africa between 2010 and 2019 in EV sales over the past five years. new car sales in the European Union will These figures are projected to increase be electric, and this is to grow to 80% by Year 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 at a near-exponential rate over 2040 (European Commission, 2020). the current and next decade. % % % % % % % % % % ICE 99.87 99.84 99.83 99.88 99.85 99.88 99.87 99.90 99.94 99.89 Total Figure 2: Global increase and projections of EV sales Source: (BloombergNEF) Petrol 85.53 85.78 84.38 82.26 82.04 82.68 82.22 82.10 82.80 84.25 Diesel 14.34 14.06 15.44 17.62 17.81 17.19 17.65 17.80 17.14 15.63 60M Evs per year EV 0.13 0.16 0.17 0.12 0.15 0.12 0.13 0.10 0.06 0.11 50 Total PHEV - - - - - 0.03 0.05 0.03 0.02 0.02 40 BEV - - - 0.01 0.00 0.03 0.03 0.02 0.02 0.04 30 HEV 0.13 0.16 0.17 0.11 0.15 0.06 0.06 0.05 0.02 0.05 20 10 The transport sector is also the second- primarily from the combustion of fossil fuel largest source of GHG emissions, at about and the fuel quality in South Africa that is 0 10.8%., It is the fastest-growing source of at a Euro 2 level. 2015 2020 2025 2030 2035 2040 GHG emissions in the country, accounting for 91.2% of the increases over the past The Department of Transport (DoT) decade (NAAMSA, 2020). South Africa contends that fossil fuels, at 92%, are the EUROPE U.S. CHINA JAPAN SOUTH KOREA REST OF WORLD contributes about 1.1% of overall global largest source of primary energy in South emissions, according to the Department of Africa (DoT, 2018); the highest in the Group Transport’s Green Transport strategy. of Twenty (G20). Emission intensity, on the Road transport accounts for 91% of direct other hand, is almost double the average Locally, most of the automotive original to future-proof their businesses. Some emissions across the transport sector, of the other G20 countries (DoT, 2018). equipment manufacturers (OEMs) are examples of these activities will be making investments into EVs as they outlined later in this report. realise the disruption and transition happening in the automotive industry. The number of EVs sold to date in South These companies are engaging in new Africa as a proportion of overall vehicle supply chain partnerships and investing sales since 2010 has been small (< 1%) as in strategically targeted R&D, skills shown in Table 1. development, and training as they seek 15 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 16
Figure 3: South Africa’s total final consumption (TFC) of energy by sector, 1990-2018 Figure 4: Change in demand of each energy source between 2019 and 2020 Source: (IEA, 2020) Data sourced from the International Energy Agency 30 000 25 000 Modern Nuclear Gas Coal Oil Total 20 000 renewables 2% ktoe 15 000 0% 10 000 5 000 -2% 0 -4% 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 -6% INDUSTRY TRANSPORT RESIDENTIAL COMMERCIAL AND PUBLIC SERVICES -8% NON-SPECIFIED NON-ENERGY USE AGRICULTURE/FORESTRY -10% For the City of Cape Town (CCT), the Accounting for upstream emissions, emergence of an EV industry is however, EVs are only as green as the necessitated by a need to achieve CCT’s energy source used to power them. environmental and climate commitments Powering EVs using electricity from coal and targets such as carbon-neutrality by sources is counterproductive. Renewable 2050, since the transport sector is the energy sources like wind and solar are second-largest source of greenhouse gas increasingly being seen as more ideal (GHG) emissions in Cape Town. The climate options, in line with the global clean and targets already set for the automotive just energy and urban transition. As sector cannot be met without electric illustrated in Figure 4 below, renewable vehicles (and other electric automobiles energy is the only energy source that such as electric bikes, electric scooters, and grew in 2020 (IEA, 2021). micro-mobility) in the vehicle modal mix as ICE improvements alone are insufficient to make a significant impact. 17 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 18
3 The local automotive manufacturing industry – Localising the EV value chain ©GreenCape
3.1. Figure 6: The electric vehicles manufacturing value chain Component Component System Materials production assembly assembly Automotive manufacturing value chain • Steel • Catalytic • Vehicle Chassis • Electric Vehicle The figures below summarise the automotive value chain for electric vehicles, and how • Aluminum converters • Drive train the different segments and components fit together to produce a vehicle as the output. • Copper • Shock absorbers • Tyres • Glass • Clutches/shaft • Propulsion system Electric Vehicle • Rubber couplings • Special fibers • Axles & filters Figure 5: The automotive manufacturing value chain • Plastics • Auto tooling • Lead • Brake pads • Titanium • Engines • Magnesium • Ignition/starters • Gaskets Retail • Gear boxes • Radiators • Tyres & glass Marketing, distribution & • Silicon & glass • Cells • Modules • Solar PV System Manufacturing dealership • Cement & concrete • Aluminum Frames • Inverters & tooling Independent • Iron & steel • Super-substrate • Mounting aftermarket • Polymers & plastics (glass) structures & Parts & • Aluminium & alloys • Backing sheet trackers OEM services • Copper and Alloys • Ethylene Vinyl • Cabling Electric Vehicles Basic Replacement • Other metals & Acetate (EVA) materials, parts & minerals • Copper wiring Transport & parts & OES accessories (e.g., cadmium) • Junction box logistics Solar PV components • Magnetics • Transformers Tier 1, 2 & 3 Auto Second hand • Circuit boards I&F sales suppliers assemblers • Electronics • Enclosures • Steel profiles • Aluminium profiles Ability • Clamps Bottleneck Limited • Nuts & bolts. exists in SA supply in SA • Conductors in SA • Insulation • Armour • Cobalt • Cathode • Battery pack • Energy Storage South Africa has a strong existing world- year preceding the Covid-19 pandemic • Graphite • Anode • Battery manage- System • Lithium • Electrolyte ment system (e.g.,lithium-ion) Battery Storage class automotive industry and a market and disruptions from the lockdowns), • Manganese • Separator • Cooling system for the assembly of internal combustion predominantly destined for the export • Nickel • Current collectors • (Inverter) engine (ICE) vehicles. The automotive market, with the automotive sector • Titanium • Cell casings sector is the largest manufacturing sector gaining R10.8 billion in foreign direct • Phosphate • Electronics • Aluminium in the economy and a priority industry investment (FDI) (Naamsa, 2020). • Copper under the Industrial Policy Action Plan, Technically, however, South Africa • Iron and thus receives strong government assembles rather than manufactures • Polymers & plastics support. The country is also classified as a vehicles, because some of the components second-tier market and net exporter of are imported and not made locally. This is vehicles. In fact, more than 600 000 ICE a key reason for the low local content in vehicles were manufactured in 2019 (the the automotive industry 21 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 22
The automotive manufacturing sector is a key player in the country’s economic landscape, contributing 6.4% of the gross domestic product (GDP), R201,7 billion in export revenues, and 27.6% of has in recent years sought to further support the growth of this industry by pushing for increasing local content – the percentage of locally produced parts on a vehicle by volume – through enhanced 3.2. Local automotive OEMs in South Africa manufacturing output in 2019. This local production of drivetrain components, decreased to R175,7 billion in export such as engines and gearboxes. revenues and 18,7% of manufacturing Several vehicle original equipment manufacturers (OEMs) operate in the country, serving output in 2020 because of the Covid-19 The first locally produced vehicles were both the domestic and export markets. Table 3 provides a summary of the main vehicle pandemic. Total revenue from this sector exported in 1995, and as of 2020, 4.7 million OEMs in the country and importers and distributors of vehicle parts and components. was more than R500 billion (US$35.6 vehicles have been exported cumulatively. billion) in 2019, with the industry employing Table 2 below summarises South Africa’s up to 900 000 people directly and percentage share of global vehicle Table 3: The main vehicle OEMs in South Africa indirectly – including downstream in production in the previous seven years, wholesale, retail trade, and maintenance. excluding 2020 when the Covid-19 Original equipment manufacturers (OEMs) Importers and distributors Exports of automotive products reached a pandemic halted manufacturing output record of R178.8 billion in 2019, shipped to and exports for several months. The BMW South Africa (Pty) Ltd Audi (VW Group) 155 export destinations, up from 149 in 2018 country’s market share of global vehicle (Cision, 2019). The government, through production peaked in 2019, at 0.69% of Ford Motor Company of Southern Africa (Pty) Ltd European Automotive Imports South Africa (EAISA) (Pty) Ltd the South African Automotive Masterplan total global vehicle production. (Maserati) (SAAM) coming into effect from July 2021, Mercedes-Benz SA Ltd FCA South Africa (Pty) Ltd (Fiat Chrysler Automobiles Group) Volkswagen Group South Africa (Pty) Ltd Jaguar Land Rover Table 2: South Africa’s percentage share of global vehicle production (2013-2019) Nissan South Africa (Pty) Ltd Mini South Africa Year 2013 2014 2015 2016 2017 2018 2019 Toyota South Africa Motors (Pty) Ltd Porsche South African market Isuzu South Africa (Pty) Ltd Volvo Car South Africa share of global vehicle 0.63 0.63 0.68 0.63 0.62 0.64 0.69 production (%) Honda Mahindra and Mahindra South Africa (Pty) Ltd Mazda Southern Africa (Pty) Ltd Mitsubishi Motors South Africa (MMSA) Peugeot SA (Pty) Ltd Renault South Africa (Pty) Ltd Subaru Suzuki Auto South Africa Hyundai Auto South Africa Pty Ltd (MOTUS Group) KIA Motors South Africa (Pty) Ltd HAVAL Motors South Africa (Pty) Ltd (HMSA) TATA Motors South Africa 23 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 24
Figure 7: The main automotive manufacturing hubs in South Africa The Coega IDZ provides the following • enhanced access to municipal services; incentives to automotive manufacturers: • investor support and access to GAUTENG incentives available from national, OEM Commercial vehicles • location in a customs-controlled area provincial, and local government, & bus companies (CCA) offering duty and VAT suspension; as well as linkage with interfacing the BMW (South Africa (Pty) Ltd Nissan South Africa (Pty) Ltd Babcock, Eicher Trucks, Fiat • shared 24-hour security and other Eastern Cape Automotive Industry Ford Motor Company of Southern Africa (Pty) Ltd Group, Ford, Hyundai, Iveco, services in an enclosed and fenced Forum and the Eastern Cape Tooling JMC, MAN Truck & Bus, MarcoPolo, Peugeot Citroen, off area; Initiative; and Powerstar SA, Scania, Tata Trucks, VDL Bus & Coach and • land and buildings for lease; • access to worker recruitment and Volvo Group Southern Africa • logistical solutions providing easy training services. access to the national freeway (Coega, 2021) connecting all major cities in the Eastern Cape and other SA provinces; In terms of production volumes, Toyota KWAZULU-NATAL • access to export markets via South and Volkswagen produce the most OEM Commercial vehicles Africa’s newest deep-water Port of vehicles in the country, holding 24% and & bus companies Ngqura, the existing port of Port 16% of the local production, respectively. Toyota South Africa Motors (Pty) Ltd Bell Equipment, MAN Truck & Elizabeth; and an international airport; The other OEMs each holds less than 10% Bus and Toyota (Hino) • shared telecommunication networks; market share, as illustrated in Table 4. EASTERN CAPE Table 4: Market share of the top automotive OEMs in South Africa OEM Commercial vehicles Source: (NAAMSA, 2020) & bus companies Volkswagen Group South Africa (Pty) Ltd FAW Trucks, Isuzu Truck, Mercedes-Benz SA Ltd Isuzu South Africa Mercedes-Benz SA (Freightliner Top OEMs in South Africa Production volumes in 2019 (%) Location (province) and Fuso) and Volkswagen Group SA Toyota SA 24 KwaZulu-Natal Volkswagen AG 16 Eastern Cape Figure 7 shows that South Africa’s main (IDZs), and the Nelson Mandela Bay Ford Motor Co of SA 9 Gauteng / Eastern Cape automotive manufacturing hubs are Logistics Park (NMBLP), which provide centred on the Eastern Cape (EC), infrastructure and services mainly to the Nissan 9 Gauteng KwaZulu-Natal (KZN), and Gauteng (GP) automotive manufacturing industry. provinces. The Eastern Cape in particular Hyundai SA 6 Gauteng has been an attractive manufacturing The three transport hubs have in common Renault 5 Gauteng destination for years, despite not having that they all harbour private, public, as high commuter patterns as either the and industrial transport manufacturing Mercedes Benz SA 4 Eastern Cape Western Cape (WC), KZN, or GP. OEMs yet industries, as well as component still set up in the EC because of the companies (dealers and suppliers) Isuzu Motors SA 4 Eastern Cape incentives provided by the East London that support them. and Coega Industrial Development Zones BMW SA 3 Gauteng Other 20 – 25 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 26
3.3. Country Start Year Status Scope Details Japan 2035 – Diesel, petrol New vehicle sales Netherlands 2030 Coalition agreement Diesel, petrol All cars South Africa’s vehicle export markets Norway 2025 Tax and usage Diesel, petrol All cars incentives Because of South Africa’s competitiveness emerged in recent years is that most of Singapore 2040 Incentives on electric Diesel, petrol All vehicles vehicles in automotive production, which is mostly these automotive export markets have due to the relatively low labour costs, the announced impending bans on future Slovenia 2030 Emission limit of 50 Diesel, petrol New car sales country already has an existing vehicle importation of internal combustion engine g/km export market where up to 64% of the (ICE) vehicles from as early as 2025. vehicles produced in South Africa are Table 5 summarises the status of export Spain 2040 – ICE New vehicle sales exported to the European Union, Japan, markets phasing out ICE vehicles in the Sri Lanka 2040 – Diesel, petrol All vehicles Australia, the United States, and 131 other short to medium term. destinations. An opportunity that has Sweden 2030 Coalition agreement Diesel, petrol New car sales Taiwan 2040 – Diesel, petrol All bus use (2030), all motorcycle sales Table 5: Countries phasing out fossil fuel vehicles in the coming years. (2035), all car sales (2040) Country Start Year Status Scope Details United Kingdom 2030, 2035 (plug-in – Non-electric New car sales Austria 2027 Government plan Non-electric Newly registered hybrid) taxis, car shares and hire cars United States 2030 EV Spree Emitting, Non-electric All government vehicles (2030) Belgium 2026 – Diesel, petrol New company cars Canada 2040 Climate plan Emitting New vehicle sales This global transition to electric mobility The new South African Automotive China Researching a Diesel, petrol New car sales timetable necessitates the country shifting from Masterplan (SAAM) coming into effect ICE to EV manufacturing if SA is to retain from 1 July 2021 up to 2035, replaces the Costa Rica 2050 – Diesel, petrol New car sales preferential trade access with some of Automotive Production and Development its major trading partners, and its global Programme (APDP) and addresses some Denmark 2030–35 – Diesel, petrol New vehicle sales competitiveness. The local OEMs have of the policy shortcomings of the latter. Its (2030), all vehicle use (2035). consequently already started to adapt primary objectives are as follows: and have gone from barely registering Egypt 2040 – ICE New vehicle sales the possibilities of electric vehicles, just • Growing South Africa’s vehicle production a few years ago, to fully embracing them. to 1% of global production by 2035; France 2040 Climate plan Diesel, petrol New car sales Every major OEM in the country has • Improving the automotive industry’s an EV strategy, and the shift is competitiveness to be at par with that Germany 2030 Bundesrat decision Emitting New car sales accelerating rapidly, as they work of global competitors; Iceland 2030 Climate plan Diesel, petrol New car sales to future-proof themselves. • Increasing local content in locally manufactured vehicles from the current India 2030 Government target Non-electric All vehicles 38% to at least 60% (by using local materials in line with local content Ireland 2030 Government bill, Diesel, petrol New car sales plan dropped from requirements); Climate Bill • Doubling the current employment levels in the automotive industry and Israel 2030 – Diesel, petrol New imported vehicles supply chain. 27 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 28
Local Original Equipment Manufacturers future-proof themselves, increase Key role player Recent EV developments and near-future plans (OEMs) are thereby looking to pivot from competitiveness, and build resilience. primarily manufacturing internal Table 6 and Table 7 below summarises BMW SA • Launching an electric Mini Cooper in Jan 2021. The Mini SE will be the most affordable battery electric combustion engine vehicles to electric some recent local developments in vehicle (BEV) in the local market, with pricing starting at R642 000, moving up to R722 000 for the top- spec model. It will be available for sale in South Africa from the first quarter of 2021. vehicle manufacturing, as they work to this regard. • The electric Mini (Mini Cooper SE) Sharing service pilot was launched in Sandton, Johannesburg in early 2021. The pilot will make five Mini Cooper SE electric vehicles available to anyone in need of a vehicle for a day by downloading the Mini Sharing app (available on Android and iOS) and booking some time with Table 6: Major global OEMs that have announced exits from the ICE market one of the five EVs. Costs are set on both a per-hour and per-kilometre basis: R36 per hour and R6 per km of use. • The BMW battery-powered iX crossover – iX Sport Activity Vehicle – has been announced to arrive in 2020-2025 2025-2030 2030-2035 2035-2040 2040-2045 the South African market in 2022. The vehicle will have a 100 kWh high-voltage battery allowing for a range of more than 600 km between charges – powered by two electric motors producing a combined Sales Ban Tesla Jaguar Volvo General Motors Toyota output of 370 kW, which is sufficient to accelerate from 0-100 km/h in less than five seconds. The battery could be charged from 10% – 80% in under 40 minutes when plugged into a DC fast charger. When BAIC Ford PSA Hyundai plugged into a normal wall box, it will take less than 11 hours to charge from 0% to 100% capacity. • BMW is working on a new fifth-generation electric drivetrain, due in 2021, that does not require any rare Fiat Subaru earth metals, and plans to double the energy density of its battery cells for an increased range. Changan Honda Daimler / • Already offers two plug-in hybrid models in South Africa. Automobile Mercedes • Unveiled South African-made C-Class plug-in hybrid electric vehicle. The vehicle will be produced at Benz SA their facility in East London. 50% Target Nissan – Daimler Mobility – – (Mercedes Benz) • Mercedes EQC to be launched in South Africa in 2021. • Daimler will bring electric trucks to the South African market when the local infrastructure can BMW accommodate the new technology. They anticipate this happening within the next five years. Stop ICE Volkswagen – – – – Volkswagen SA • Launching an electric VW Golf pilot in Gauteng in late 2020 development • Six fully electric vehicles to be tested by motoring and lifestyle media. PSA • The second phase will be expanded to include a fleet of fully electric Volkswagen ID.3 vehicles from 2021. • The third and last phase will see the first fully-electric Volkswagen EVs available for sale to customers in South Africa from 2022. • The newly announced ID.4 electric SUV will also be available for sale in South Africa in 2022. Table 7: Summary of recent EV developments and medium-term plans Shell SA Launching the first EV charging stations in their retail network in 2020 Key role player Recent EV developments and near-future plans Gautrain The Gautrain network will include electric buses powered by micro-grids. The Gautrain Management Agency’s (GMA) Urban Mobility Programme is considering buses with a range of 270 km since currently, Toyota SA • Producing their first hybrid vehicle in 2021 at the KZN SEZ (Special Economic Zone) Gautrain buses run an average of 200 km per day. • Toyota SA will produce the all-new hybrid Toyota Corolla Cross SUV- sport utility vehicle later in 2021, which will be sold locally and exported to 43 countries in Africa. This R4.28-billion investment is Scania SA Scania South Africa has partnered with the Limpopo Economic Development Agency (LEDA) and the projected to generate about R2.85 bn in additional component purchases and create 1 500 new jobs Thulamela municipality to develop the R15-million Scania Thohoyandou auto-workshop. This is in line with – about 500 of these at Toyota’s prospection plant in Durban, and 1 000 in the wider supply chain. Scania’s global goal to drive the shift towards a sustainable transport system for business and society. • As of 2019, 36% of Lexus vehicles sold in South Africa are hybrids. Nissan SA The new 40 kWh Nissan Leaf and 62 kWh Nissan Leaf e+ to be launched in 2020/1 • New full hybrid electric Toyota Prius coming to the South African Market. Toyota has announced its 2021 Prius model for South Africa, which starts at R566,400. The Prius EV will come with a 1.8-litre Volvo SA • Volvo launched its first EV in the South African market, the Volvo XC40 P8 Recharge, in May 2021. Hybrid powertrain that combines an electric motor with Toyota’s 4-cylinder Atkinson cycle engine Just four days after it went on sale in South Africa in mid-May at a price tag of R1,2 million, the initial for a total system output of 90kW. A dedicated EV mode enables the vehicle to operate under full- allocation for the country was sold out. The vehicle has a range of over 400 km and can be charged electric power. from 0% to 80% in 40 minutes using a DC fast charger. The twin electric motors deliver 304 kW (408 hp) • Sasol and Toyota SA have partnered to develop a hydrogen mobility corridor. The project involves of power and 660 Nm of torque, allowing it to go from 0-100 km/h in 4.9 seconds. developing infrastructure to support hydrogen fuel cell electric vehicles, as Sasol has partnered with • Volvo South Africa is also rolling out a network of charging stations at its dealerships and will launch Toyota SA to develop a “proof of concept demonstration” for a green hydrogen mobility ecosystem. four additional models over the next five years. The company plans to produce electric vehicles The corridor will be tested along the N3 - between Johannesburg and Durban - as it is one of the exclusively only from 2030 (no hybrids either). main freight corridors. • Toyota also has three fuel cell electric vehicles it plans to pilot in South Africa - targeted at the Hydrogen fuel South Africa’s first homegrown hydrogen fuel cell electric bus is to be piloted later in 2020. The bus has passenger market, the bus and heavy-duty truck market. cell electric bus been developed by Busmark, several universities, government departments, the Council for Scientific and pilot in 2020 Industrial Research (CSIR) and Hydrogen South Africa (HySA), which is an initiative of the Department of Science and Technology. 29 | The Electric Vehicle Ecosystem and associated Value Chains The Electric Vehicle Ecosystem and associated Value Chains | 30
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