Technology development of Nissan's Electric Vehicle and future vision - Nissan Motor Co., Ltd Fellow Haruyoshi KUMURA

 
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Technology development of
 Nissan's Electric Vehicle
    and future vision

             2010.3.4
        Nissan Motor Co., Ltd
     Fellow Haruyoshi KUMURA
                                                                              1
                   (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
1. Background on the Electric Powertrain

2. Development of Nissan’s EV

3. Preparation for Widespread EV
  Adoption

4. Approach to Future Mobility

                                                                                2
                     (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Century of Energy Transformation
                      „ Oil production has reached its peak.
                      „ A hundred years have passed since the Ford Model T was
                        first produced. Now is an era of new energy for
                        automobiles.
                      40000
Consumption (M bbl)

                                                                                                 Oil Consumption

                      30000

                                                                                                        Oil Production
                      20000

                                                                                                        Oil Consumption
                      10000                                                                             for Vehicles

                           1850                  1900                 1950                    2000                   2050
                                 1859                1908
                         First Modern Oil Well   Ford Model T

                      *Calculated based on BP figures, WBCSD SMP reports, IEA WEO, and JPDA sources                                  3
                                                                          (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Oil:Changes in oil prices
                                  „ Price hike in fossil fuel
                                  „ No major changes in the price of electricity
                                 200
Oil price (Dollars per Barrel)

                                                                                               High scenario
                                 150

                                                                                                                                    (Cents per Kilowatthour)
                                                                                                                                    US price of electricity
                                 100
                                                                                          Average scenario

                                   50              Oil                                                                         20
                                                                                                Electricity
                                                   History                                 Projections
                                   0                                                                                           0
                                   1980           1990           2000            2010                2020                 2030

                                                                                                                                                          4
                                 *EIA:Petroleum “International Data” & IEO2009
                                                                                 (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Nissan’s scenario for CO2 reduction
                          „ Need 90% reduction by 2050 to remain at 450ppm
                                                      (from the 2000 level)

                                                                                                                   Reduction by Future Powertrain (%)
                    100                                                                                     100
New car’s Well To Wheel

                                                                                                                       Well to Wheel CO2 Emission
  CO2 emissions (%)

                          80                                                                                 80
                                           450ppm
                                           450ppm
                          60                                                                                 60

                          40                                                                                 40

                          20                                                                                 20
                                       90% Reduction

                          0                                                                                    0
                           2000 2010   2020 2030 2040 2050     ICE       HEV           EV       FCV
                                                                                Zero
                                                                                Zero emission
                                                                                     emission vehicle
                                                                                              vehicle

                                                                                                                                                 5
                                                             (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Energy : Electricity for powertrains
„ Dependence on fossil fuel to energy
  diversification.
„ A major part of energy is used as electricity.

         Oil

      Biomass
        Coal
     Natural gas

       Nuclear                            Electricity

    hydroelectric,
     wind, solar
 Zero-emission energy
                                                                                     6
                          (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
1. Background on the Electric Powertrain

2. Development of Nissan’s EV

 2-1.LEAF, newly Developed EV

 2-2.Core Technologies for Competitive EV

3. Preparation for Widespread EV Adoption

4. Approach to Future Mobility

                                                                                 7
                      (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
LEAF unveiled in August 2009
„ Launch JPN, US, EUR in FY10
„ Expand globally in 2012

                                                                                   8
                        (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
LEAF overview

  „   Seating capacity: 4-5 adults
  „   Cruising range : over 160km (US LA4)
  „   Motor : 80kW, 280Nm
  „   Battery : 24kWh Li-ion (produced by AESC)

                                                                                    9
                         (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
LEAF overview

       „ EV dedicated IT support system

                                                                                10
                      (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Change Attraction of Vehicles
 „ EV creates new driving pleasure.

                                                              トルク [Nm]
                                                            Torque
                                                                           90%

                                                                                 95%

                                                                         Motorモータ回転数
                                                                              Rotation [rpm]

    Charged
     Charged at
             at home
Filled-up
                home       Zero-emission            High Energy Efficiency
Filled-up every
          every morning
                 morning                            Inexpensive Fuel Price

     Quietness
     Quietness w/o
               w/o                                Exhilarating Acceleration
      engine
      engine noise
             noise                                   Feel Smooth Start

                                                                                               11
                                   (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
LEAF acceleration
 „ Quick acceleration with equal performance to
   3L gasoline vehicle
    Acceleration[G]

                                             3L gasoline vehicle
                      LEAF

                                                                   Time [sec]
                              10m                 20m                           30m

Hypermini                    3.7 sec

         LEAF                      3.7 sec

     FUGA                              3.7 sec

                                                                                                       12
                                             (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Cruising range sufficient for daily use
„ Cruising range for a fully charged Nissan EV is
  over 160km (US LA4)
„ Covers daily commute for most major cities in
  urban areas
                100
      Percentage (%)

                       80

                       60

                       40

                       20

                       0
                            0    50     100    150    200
                            Average range (km) per day
                                                                                                     13
                                           (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
24 hours IT EV charging support
„ IT supports charging for both on-board and
  off-board

 Off-board support                     On-board support                  Off-board support

   Before driving                            Driving                          After driving

            充電
                       ON OFF
            Charging Start !
            Charging Level 80%

            0      1/2       Full
            Autonomy Range
                     123km
                         ※Estimatio
                         n

 Fully charged notice                      Driving range                       Trip review

 Pre-cooling system                   Nearby charging stations               Charging timer

                                                                                                              14
                                                    (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
1. Background on Electric Powertrain

2. Development of Nissan’s EV

 2-1. LEAF, newly Developed EV

 2-2.Core Technologies for Competitive EV

3. Preparation for Widespread EV Adoption

4. Approach to Future Mobility

                                                                                15
                      (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Change Structure of Vehicles
 „ Electronic components are main constituent,
   and highly possible to reduce cost.
 „ Modularization will make progress.

Gasoline Vehicle     Electric Vehicle                  <Power Module>
                                                        Motor,Inverter
         Electronics Others
         30%                  Over 70%
Others
                        Electronics

                                                  <Battery Module>
                                                Laminated Li-ion Battery

                                                                                                16
                                      (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Battery evolution
       „ In this 15 years, performance of automotive battery
         significantly improved, enabling EV introduction to
         the market.
          1900- Lead-acid battery    1992 Ni-MH battery     1997 Li-ion battery          2003 Li-ion battery
                                                                (Cylinder type)             (Laminated type)

           3
 Power performance

                                                            Li-ion battery
            2

           1                        Lead-acid
                                    battery                                             Ni-MH battery
kW/kg

           0
                     ‘80                 ‘90                                    ‘00
                                                                                                                    17
                                                          (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Performance of laminated Li-ion battery
„ Nissan is the first to believe in the potential of Li-ion
  batteries for automotive applications and has begun
  development since 1992
„ Nissan has developed a commercially viable automotive
  battery with high performance and reliability
                                                                              Halved size and
Twice the power                      Twice the energy                        flexible packaging
         > 2.5kW/kg*                          140Wh/kg*
                                                                                             ½ the Size

 Cylindrical   Laminated              Cylindrical Laminated
  (2000)                               (2000)                               Cylindrical         Laminated
           * after durability test              * after durability test

                                     High reliability
                                                                                          Charge

        Stable crystal structure material      Discharge

Higher cooling efficiency by laminated structure
                                                                                                                 18
                                                       (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Evolution of vehicle
 „ Advanced battery installed under vehicle
   floor, which results in improved cabin space
  1600L
                          eg)
                          eg) Capacity
                              Capacity for
                                       for storing
                                           storing 20kwh
                                                   20kwh of
                                                         of energy
                                                            energy

   200L

      Lead-acid battery                     Li-ion battery

Mounting
image

     Motor Inverter Battery      Year 2000                         Current

                                                                                              19
                                    (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Electric parts on EV
„ All major components of EV are electric,
  including powertrain, power steering and
  air-conditioner
                  Electric power
                  steering
                                         Electric air-
                                         conditioner
   Charger

   Inverter

     Motor
                                                Battery packs
LED headlights            Regeneration braking

                                                                                    20
                          (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
1. Background on Electric Powertrain

2. Development of Nissan’s EV

 2-1.LEAF, newly Developed EV

 2-2.Core Technologies for Competitive EV

3. Preparation for Widespread EV Adoption

4. Approach to Future Mobility

                                                                                21
                      (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
EV Market:Potential demand of 100M units
                             in urban areas
     „ Initial customers are users in urban areas,
       with a daily commutes within the charging
       station network                                                                                               5000k -
     „ Approximately 100 million units or 15 %                                                                      3000k -
       of the global automobile market is in                                                                        2000k -
       urban areas
                                                                                                                    1000k -
Manchester                                                                                                Detroit
     London
                                                               Seoul
                                                                                                   米国Chicago
Paris                       Moscow              Beijing                          Seattle
                  ドイツ                                                                                                     New York
                                             中国                 Tokyo          Portland
                                                                       San
Lisbon                                                                 Francisco
                                                                                                                       Philadelphia
Madrid                                           Shanghai      Yokohama Los Angeles

                                                                                   San Diego        Dallas             Atlanta
                                                   Singapore
                                                                                        Phoenix
                                                                                                             Houston

                                                                                                                         Sao Paulo

   *Number of automobiles counts only the city holds over 1 million units of passenger vehicle (CY2006)                           22
                                                                        (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Basic concept of charging infrastructure
„ Charging network
              Home                            Charging network
              charge           Charge at destination                 Charge on the road
            Short distance   Short / middle distance                 Long distance
                                                                                 Charger
   EV                        Charger                   Charger
  uses
                                                                               Charger

 Charging    Ordinary         Choose ordinary or quick charge
 methods                        depending on how long stay               Quick charging
              charge

„ Charging type
            Type                       Power source                        Charging time
 Ordinary                         Single-phase
                                      100V
                                                          ~15A                       16h
 charge
                                  Single-phase
                                      200V
                                                          ~20A                        8h
 Quick
 charging                           Three-phase 200V                              30min
                                                                                                           23
                                                 (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Ex:Infrastructure in Kanagawa Pref.
 „ Nissan is developing a network of charging
   points with multiple partners
As of March 2009
                                               Number of public charging
 Kanagawa prefecture                           facilities in Kanagawa pref.

                                                                                2010
                                                              Today
                                                                               Target
                                                Quick            23              100
                                               charger        (current)
                                               Ordinar
                                                  y             160            1000
                                                              (planned)       (~2014)
                              Yokohama         charger

                                                   Urban area
              10 km

                                                Quick charger
                      10 km                     Potential sites for ordinary
                                                charging station
                                                                                            24
                                  (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Charging infrastructure:Easy to install
    home chargers in detached houses
„ Houses with 200V power panelboards are now common
  due to the increase in electronics, IH heater and air
  conditioner. Once increased capacity is completed,
  supplying power to the EV for these homes will be easy.
„ Over 80% of detached homes are equipped with
  outside wall plugs.                     outside wall plug
                                              100%                    unequipped
                                                80%                   :16%

              200V home electronic              60%

                                                40%
                                                                      equipped
      200V                                      20%                   :84%
                                                     0
     power panelboard

                           outside wall plug                                             25
                               (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
1. Background on Electric Powertrain

2. Development of Nissan’s EV

 2-1.LEAF, newly Developed EV

 2-2.Core Technologies for Competitive EV

3. Preparation for Widespread EV Adoption

4. Approach to Future Mobility

                                                                                26
                      (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Change Surrounding Industries
 „ EV creates new business opportunities.

Management of electricity           Charging infrastructure
• Expansion of natural energy use   • Amplification of charging stations
• “Smart House”                     • Synergy with service industry
• Secondary use of battery

Business related to EV parts        New mobility business
• Expansion of power electronics    • Car sharing
 components                         • Cooperation with public
• Equipment related to                transportation facilities
 infrastructure

                                                                                              27
                                    (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Effective utilization of clean energy:Smart House
 „ Resulting in ultimate energy savings for the
   household, possible to deliver more clean energy
   through solar power and EV battery

                                                solar battery
 Smart house                                        panel
                converter
                              DC
                              AC

               Selling

                      switchboard
               Storag                AC
               e                     DC
      nighttime
      electricity           V2H      H2V

                    storage battery (Li-ion Batt.)

                                                                                                    28
                                          (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Introduction scenario for smart grid
  „ Evolution to smart house, smart community
    and smart grid

   smart house             smart community                            smart grid
 Increase facilities and      Power sharing                     Connection with clean
houses with high energy     among facilities and                  power basement
   self-sufficient rate         network

                                                             mega solar                    wind

                                                                                                   29
                                         (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Solar electric charging station demonstration
                                                                             (started 2009)
 „ Created battery storage facility through EV
   located on parking area
 „ Integrated solar electric generation for
   emergency power and quick charging station

                                  solar battery panel

             selling

                  switchboard        general load

        storage

                       charge

      battery storage           168kWh
      (EV on parking area)                       quick charge
                                                       DC/DC

                                                       50kW                                     30
                                      (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
For the most suitable mobility:
YOKOHAMA mobility “Project ZERO”
„ Began examination that aims for a model low carbon city
„ Divided areas in order to provide suitable mobility and
  reduce the city’s overall CO2 levels

                           Low
                           Low Carbon
                               Carbon
          Spread
          Spread of
                 of eco-driving
                    eco-driving          Improvement
                                         Improvement of of
                                             traffic
                                             traffic jam
                                                     jam

                          Zero
                          Zero Carbon
                               Carbon
                        Popularization
                        Popularization of
                                       of EV
                                          EV

                                                                                               31
                                     (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Global partnership for EV popularization
   „ Approximately 30 partnerships worldwide

                                                                                   Partnership

       UK

   Ireland    France(2011)                                                  U.S.A(2010)
                Switzerland(2011)
Portugal                                                  Washington               Tennessee
 (2011)                             China(2011)
                                                              Oregon

                                                              California                     North. Carolina
       Monaco
       (2011)        Israël(2011)          Japan(2010)                                  Arizona

                                                  Australia
                           Singapore

                                                                                (EV introduction year)

   *) As of the end of August, 2009                                                                               32
                                                        (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
Thank you

                                                                33
      (C) Copyright NISSAN MOTOR CO., LTD. 2010 All rights reserved.
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