SS TRAZAR PELLET - Machines & Equipment
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
S TRAZAR PELLET About us Dear customers, STRAZAR PELLET s.r.o. company is a constantly developing family business delivering technological equipment in the field of agricultural and woodworking industry for many years. We are committed to designing and production of machines and equipment designated to process agricultural commodities and biomass. Designed and produced technologies delivered from our company are guaranteed to solve complex solutions in the given field and are characterized by quality and reliability. Our priority is your satisfaction. Sincerely Jaroslav Janak CEO www.strazarpellet.com
Machines & Equipment Commodities for Drum dryer SPB Drum dryers SPB are designed and designated for drying of biomass and agricultural commodities such as: Wood chips Wood sawdust Cereal grains Grass crops Corn Sunflower Alfalfa 2/3
S TRAZAR PELLET Pásová Drum sušárna dryers SPB AGRO Machines and equipment for processing biomass, agro material, agricultural commodities, cereals, hops, etc. Our company deals with the design, production, and sale of technological equipment to process biomass, agro material, wood waste, etc. Our company also designs and produces machines and equipment to prepare raw materials designated for further processing such as drying, granulation- pellets making, and briquetting. We produce and deliver belt and drum dryers of wood sawdust, wood chips, biomass, cereals, hops, hemp, plastic pulp for processing plastic waste, and other types of operation requiring drying of loose raw material. Another related production program of our company is production and delivery of augers, transport fans, material dispensers, cyclone separators of material. We participate in delivering small and large capacity pelleting and briquetting lines in cooperation with domestic and foreign partners. Our company is situated in our own administrative and production facility in which are these types of technological equipment designed, produced, and then shipped to customers. Technological equipment delivered by our company is produced by our employees and made of domestic and European material and components of high quality. www.strazarpellet.com
Machines & Equipment Pelletizing, granulating lines SPB Pelletizing, granulating line SPL20 Assembly with rolling up auger 4/5
S TRAZAR PELLET Parts and components of the pelletizing line Hot air boiler 300 kW – 1,5 MW Rolling auger Air and transport fans Filler of large-volume bags with scale 2,2 kW – 22 kW / 1200 – 18 500 m3 /hour Rotary separator, tourniquet Bucket Stationary mixer Auger conveyor conveyor Belt conveyor www.strazarpellet.com
Machines & Equipment Hot air boiler of drum dryers Description of hot air boiler 9 6 11 3 5 14 4 2 16 15 12 13 1 10 7 8 1. Furnace, fuel - wood chips, wood pellets, agro pellets 2. Combustion chamber 3. Mixing chamber 4. Finishing drying chamber 5. Emergency chimney flap 6. Sparks and dust separator 7. Primary air inlet under the grate (fan) 8. Secondary air inlet of the furnace and combustion chamber (fan) 9. Air inlet to the mixing chamber - regulated with servo drive 10. Air inlet for temperature control 11. Drying air outlet to the cylinder 122–662 °F (50–350 °C) 12. Discharge of dust and sparks 13. Thermocouple of temperature of furnace 2,192 °F (1,200 °C) 14. Thermocouple of temperature of combustion chamber 871 °F (1,600 °C) 15. Thermocouple for regulating the required drying temperature of 1,112 °F (600 °C) 16. Thermocouple of input drying temperature 1,112 °F (600 °C) 6/7
S TRAZAR PELLET Description of drum dryer SPB The technology of drum dryer, hot air boiler, and the The dryer is heated by a boiler of its construction piping connection is designed as one functional designed only for this purpose; it is fully automated. unit. The material in the drum is moved by rotation Wood chips, pellets, or sawdust can be used as fuel. and pushed towards a suction chamber with sliding The dryer can work in the manual mode with the vanes. Dry sawdust is then sucked from the cylinder assistance of operators or can be automatically into the separator with discharge fan and regulated by a control system. The operation of subsequently into the reservoir for dry material or the dryer is dependent on the type of dryer. It presser reservoir with auger conveyor. The solid consists of supervision over the proper run of particle separator – cyclone with the discharge fan individual devices, setting required input and output ensures exhaust of steam and dust from the drying temperature regulators, feeding material into the drum, and then steam is led through the air- fuel reservoir, monitoring the material level in technical pipeline from the separator out of the hoppers of the dryer, and basic maintenance. system. The dryer is equipped with electromotors with gearboxes to minimalize the demand for input The set of devices is equipped with safety energy, and thus the system works in a very energy- components such are, e.g., safety thermostat of saving mode. output temperature, the temperature sensor of fuel feeder, and sensor of cover closure of fuel hopper. Description of equipment The drying drum is equipped with a safety Hot air thermostat that switches off the boiler and fan if the Drying material temperature is exceeded. The whole system is Air discharge controlled by a touch panel where the technology is displayed clearly (see attached description). Intake of hot air from the hot-air boiler 80–350 °C Intake of drying material Rotary three - chamber cylinder www.strazarpellet.com
Machines & Equipment Drum dryer SPB30 AGRO The single-chamber cylinder system is designed to dry mainly vegetable origin material and dry up to 248 °F (120 °C). The material is poured into the cylinder by rotating the cylinder and moved by sliding vanes along the entire length of the cylinder. Drying air from the boiler is supplied to the drying cylinder using transport ventilators. Hot air is supplied by ventilators which are parts of the boiler and are regulated by the temperature and volume requirements for each zone separately through the central pipe. The temperature can be set separately for each zone. Excess air is then extracted from the cylinder by the exhaust ventilator to the centrifugal separator. The system is designed for drying material with input moisture of up to 90 % and a size of up to 1.97 in (50 mm) to output moisture of up to 0 %. It is possible to dry commodities such as alfalfa, hops, hemp, forage stalks, corn, and other cereals. With the modification of the boiler, the dryer is also suitable for drying wood chips. Hot air supply Material supply Air and moisture extraction Output of dried material 8/9
S TRAZAR PELLET Control system and safety of equipment The set of devices is equipped with safety components, for instance, a safety thermostat of output temperature, a temperature sensor in the drum, the temperature sensor of fuel feeder, a sensor of cover closure of the fuel hopper, temperature sensors in boiler chambers, and chimney flap for leading heat out of the system. The set of devices is connected to a pressure water supply if material burns in the drum. The drying drum is equipped with a safety thermostat that switches off the boiler and ventilator if the temperature is exceeded, closes the heat intake into the system, and the extinguishing process is started with the help of a servo valve and pressure water in the case of burning. The whole system is controlled by a touch panel where is clearly and graphically displayed the technology and a state of all components during drying with needed data. In the case of a defect, the operators are visually warned by red light and acoustic siren. Possible defects are then also described on display. www.strazarpellet.com
Machines & Equipment Technical data Model The amount of input The amount of output Heating power of hot Required electric material at the material at the air boiler (wood series power of the set moisture 35–45 % moisture 8–12 % sawdust 30 %) max. 1,102 lb/hr approx. 1,764 lb/hr 1,023,643 BTU/hr 22 A SPB5 (500 kg/hr) (800 kg/hr) (300 kW) (18 kW) max. 2,205 lb/hr approx. 3,527 lb/hr 2,729,714 BTU/hr 38 A SPB10 (1,000 kg/hr) (1,600 kg/hr) (800 kW) (32 kW) max. 3,968 lb/hr approx. 6,173 lb/hr 4,094,570 BTU/hr 53 A SPB20 (1,800 kg/hr) (2,800 kg/hr) (1.2 MW) (44 kW) max. 6,614 lb/hr approx. 9,921 lb/hr 5,118,213 BTU/hr 76 A SPB30 (3,000 kg/hr) (4,500 kg/hr) (1.5 MW) (63 kW) Technical data SPB30 Moisture of input material approx. 20–85 Moisture of output material approx. 0–20 % Size of drying material 1.97 × 1.18 × 1.18 in (50 × 30 × 30 mm) Input temperature of drying 300–680 °F (150–360 °C) Max. qty. of processed input at avg. moisture 45 % material 9,921 lb/hr (4,500 kg/hr) Max. qty. of dried material to the avg. required moisture of 10 % 6,945 lb/hr (3,150 kg/hr) Evaporative heat 3,269,969 BTU (3,450 MJ) Volume flow of air and gasses through the set of devices 25,113 yd³/hr (19,200 m³/hr) Diameter of drying cylinder 88.6 in (2,250 mm) Lenght of drying cylinder 295 in (7,500 mm) Maximum input power 42 A (35 kW) Voltage 480 V / 60 Hz (400 V/50 Hz) Number of operators 1 controlled by PLC, manually or Controlling automatically Type of equipment Hot air boiler SPB 1500 Rated boiler output 5,118,213 BTU/hr (1.5 MW) Maximum size of burnt material 1.97 × 1.18 × 1.18 in (50 × 30 × 30 mm) Moisture of fuel in order to reach rated output max. 35 % Volume of fuel reservoir 3.3 yd³ (2.5 m³) Volume flow of air through boiler 678,042 ft³/hr (19,200 m³/hr) Max. temperature in the fireplace 2,372 °F (1,300 °C) Control of air sucking automatically by servo motors Flue pipe diameter for chimney flap 7.87 in (200 mm) The total weight 13,558 lb (6,150 kg) Fuel consumption (woodchips at moisture wihin 30 %) 364 lb/hr (165 kg/hr) Voltage 3 × 480 V / 60 Hz (3 × 400 V / 50 Hz) Regulation of burning and combustion continuous according to PLC and requirement of drying cylinder 10/11
S TRAZAR PELLET Gallery www.strazarpellet.com
Machines & Equipment 12/13
S TRAZAR PELLET Notes www.strazarpellet.com
Machines & Equipment Production - Czech Republic 14/15
S TRAZAR PELLET Machines & Equipment STRAZAR PELLET USA, LLC 4462 Ernie Davis Circle, info@strazarusa.com Philadelphia, PA 19154, www.strazarpellet.com United States phone: +1 888 391 3995 fax: +1 267 703 6707 www.strazarpellet.com
You can also read