Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific

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Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
JANUARY/FEBRUARY 2020
                                                                                       Volume 16 Number 1

                                                                Start-ups Galore in Singapore

                                                                Bespoke Microbiota Management

                                                                Marine Fish Hatchery Segment In Bali

                                                                A Progressive Shrimp Industry In The Philippines
MCI (P) 010/10/2019 PPS1699/08/2013(022974)   ISBN 1793 -0561

                 Shrimp:
         Supply Exceeds Demand

    www.aquaasiapac.com
Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
Contents                1
                                         Volume 16, Number 1 January/February 2020 MCI (P) 010/10/2019 ISBN 1793 -056

                                         From the editor
                                          2 2020 – The wish list

                                         News
                                          4 Shaping the future of responsible aquaculture production and sourcing

                                         Hatchery and Nursery
Shrimp farm in Quang Ninh, Vietnam.
Photo credit: Soraphat Panakorn.
                                          8 The road to hatchery success in north Bali

                                          Fulfilling domestic and regional demand, mainly for hybrid groupers and milkfish.
                                              By Zuridah Merican

Editor/Publisher                         15 A fifth facility in Asia
Zuridah Merican, PhD                     		 Set to revolutionise hatchery operations in Vietnam with supplies of fresh Artemia
Tel: +60122053130
Email: zuridah@aquaasiapac.com

Editorial Coordination                   Shrimp Culture
Corporate Media Services P L
Tel: +65 6327 8825/6327 8824             18 A practical experience at a shrimp nursery system in Vietnam
Fax: +65 6223 7314
                                          As the nursery fever reigns in Vietnam, the three-phase BIOSIPEC system reduces risk of
Email: irene@corpmediapl.com                  crop failures. By Marcell Boaventura, Georges Hetzel, Cuong Huynh Tran, Sjoerd Bakker
Web: www.corpmediapl.com                      and Marc Campet

Design and Layout
Words Worth Media
Management Pte Ltd                       Industry Review
Email: sales@wordsworth.com.sg
Web: www.wordsworth.com.sg               21 Marine Shrimp in Asia in 2019: Supply exceeds demand
AQUA Culture Asia Pacific is
                                         24 Spotlight on India’s shrimp farming industry
published bimonthly by                   26 Philippines shrimp: working together for a progressive shrimp industry
                                         Feed Technology
                                         29 Latest F3 challenge prize focuses on carnivores. By Kevin Fitzsimmons
Aqua Research Pte Ltd
3 Pickering Street,                      30 Fishmeal substitution with a protein concentrate for the whiteleg shrimp Litopenaeus
#02-36 Nankin Row,                            vannamei
China Square Central,                    		 Best growth performance was obtained in shrimp fed with 50% fishmeal replacement.
Singapore 048660                            By Nguyen Van Nguyen, Danny Van Mullem, Le Hoang, Tran Van Khanh, Nguyen Thanh Trung and
Web: www.aquaasiapac.com
                                            Paula Sole-Jimenez.
Tel: +65 9151 2420
Fax: +65 6223 7314
                                         33   Diseases and health management at TARS 2019
                                         		 Different strategies towards quality feeding/Maximising benefits with feed additives/Bespoke
Printed in Singapore by
Print & Print Pte Ltd                       microbiota management in fish and shrimp
3011 Bedok Industrial Park E,
#03-2000
                                         39 Fish immunology for beginners: The five defense lines of the immune system in fish
Singapore 489977                         		 Serge Corneillie explains what pathogens need to overcome before they can multiply in the fish
                                              organs and ultimately kill the fish.
Subscriptions
Subscribe via the website at             41   Committing to sustainable and profitable aquaculture
www.aquaasiapac.com                      		 At DSM’s 2019 aquaculture conference Asia Pacific
Subscriptions can begin at any time.
Subscriptions rate/year
(6 issues): Asia SGD 70,
Other zones: SGD 100                     Developments
Email: subscribe@aquaasiapac.com
Tel: +65 9151 2420
                                         47 Revisiting global shrimp production and trade at the INFOFISH World Shrimp
Fax: +65 6223 7314                            Conference (Shrimp 2019)

Copyright© 2019 Aqua Re-                 50 An orbit view on shrimp farms
search Pte Ltd.
All rights reserved. No part of
                                         52 Mentoring aquaculture start-ups in Singapore
this publication may be reproduced,
stored in a retrieval system or trans-
                                         54 A PL counter starts off innovation to automate shrimp hatcheries
mitted, in any form or by
any means, electronic, mechanical,
photocopying or otherwise, without       Show Review
the prior permission of the copyright
owners.                                  56 Our future: Growing from Water at AE2019

                                         60 Company News and Events
       Aqua Culture
     Asia Pacific Online
     View E-magazine
    Download past issues
                                                                                                              January/February 2020 AQUA Culture Asia Pacific
Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
2       From the editor

                                                    2020 – The Wish List
                                                  trap. Today, there is a clear winner with the       will be high until there is economies of
                                                  Asian seabass or barramundi as genetic              scale. Should farmers bear the burden of
                                                  selection has developed faster growing              this cost alone? Perhaps the downstream
                                                  strains.                                            segments of the supply chain could help
                                                                                                      by offering to pay a premium for seafood
                                                  3. The problem continues as the species
                                                                                                      raised on sustainable products? Surveys
                                                     is protogynous when fish are female in
                                                                                                      show that consumers are willing to pay
                                                     early life and become males at 4 years
                                                                                                      6% premium price for traceable and
                                                     old. For each generation, it takes at least
                                                                                                      sustainable seafood. This will lighten
                                                     4 – 5 years for breeding and genetic
                                                                                                      the cost burden shared between the
                               Zuridah Merican       selection. Could we induce a male
                                                                                                      feed companies, farmers and processing
                                                     population faster? Alain Henry Michel
                                                                                                      plants.
                                                     who has worked with several generations
  Happy New Year! It’s time to plan for 2020         of barramundi has seen animals of both         9. Functional feeds still face heavy
  and here is The Wish List.                         sexes at 2 years of age when kept in              resistance in Asia from farmers who
  The shrimp sector is beset by diseases             captivity, and at higher temperatures. He         prefer top dressing. One reason given
  and yet supply is higher than demand,              wonders why this is not taken up.                 is that farmers want immediate therapy
  negatively impacting margins. If we stick                                                            which feed companies are unable to
                                                  4. Most marine fish hatcheries today feed
  to the intensive model, the industry must                                                            supply such special feeds on an urgent
                                                     juveniles on formulated feed but when
  improve on survival rates.                                                                           basis. Prevention is still the best route
                                                     stocked in cages, farmers interchange
                                                                                                       to disease mitigation and perhaps feed
  1. When we look at the supply chain and            between trash fish and formulated feeds.
                                                                                                       companies could advise farmers on the
     apply the HACCP system, the weakest             Cost is the driver, but trash fish is both a
                                                                                                       right timing to introduce such functional
     point seems to be vulnerable PL 10. Our         pollutant and a vector of disease.
                                                                                                       feeds to minimise the feed cost per kg of
     current model advocates for moving SPF       5. Integration still has a low barrier to entry      shrimp or fish produced.
     PL10 from a sterile hatchery environment        today but the sector must look further
     into a pond habitat with fluctuating water                                                     We accept that Asian aquaculture is a high-
                                                     than the live fish market.
     quality parameters, containing perhaps                                                         risk business. We can mitigate risks with
     every known pathogen. There is a need        Both our freshwater fish, tilapia and             data analysis and determining ‘cause and
     to focus on early healthcare and build       pangasius face image issues.                      effect’.
     stronger juveniles of PL 30-40 days          6. The pangasius is an export earner for          10. Asian aquaculture has accumulated
     with a developed nursery phase and              Vietnam but the sector has not responded         data but there has been little analyses
     corresponding nutrition.                        to negative publicity in social media.           to link it to the causative factors and
  2. Today, with the emergence of new                The entire sector has to work together           trigger points. In a disease outbreak,
     diseases, genetic selection should focus        along the supply chain to initiate generic       farmers look for therapy (rightly so)
     less on growth and more on robustness           marketing for the species and impose             but survive the disaster without any
     with the ultimate goal of a SPR trait with      self-regulation as we all know it only           learning on how to prevent this in future.
     SPF status.                                     takes ‘one bad apple to spoil the whole          Fortunately, there are startups today with
                                                     cart’.                                           technological innovations to help, with
  The marine fish sector has been slow to                                                             real time monitoring, big data analytics
  integrate, and is lost in the multispecies      7. Tilapia has hit a saturation point in            and artificial intelligence but they need
                                                     demand in the US but has a poor entry            farmers help to test out their algorithms.
                                                     into the EU. British supermarkets will not
                                                     touch tilapia due to the use of hormones       Since starting modern aquaculture in Asia
       OUR MISSION                                   to create an all-male fast-growing             in 1980s, the second generation of farmers
                                                     population. Is it not time to adopt an         are taking over from their parents. We
       We strive to be the beacon for the            alternative route to all male populations      cannot pass on the industry to the third
       regional aquaculture industry.                                                               generation with the same problems and
                                                     such as RNA interference? Will this be
       We will be the window to the                  better received by supermarket chains          zero learning process.
       world for Asia-Pacific aquaculture            and the consumer?
       producers and a door to the market
                                                  In the segment of feeds:
       for international suppliers.
       We strive to be the forum for the          8. Alternative protein meals and oils
       development of self-regulation in             capable of replacing fishmeal and fish oil
       the Industry.                                 are available today. But like all startups,
                                                     the initial take-up will be low and prices

                                                  See updates at www.tarsaquaculture.com

January/February 2020 AQUA Culture Asia Pacific
Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
4       News

  GOAL 2019
  Shaping the future of responsible aquaculture production and sourcing

  T  he trademark of the Global Outlook Aquaculture Leaders
     (GOAL) conference since its inception in 2001 is to
  discuss shared responsibilities and goals in a pre-competitive
                                                                                                                           Global farmed shrimp and finfish
                                                                                                                           production and trade trends
  environment. Over 3 days in Chennai, India from October 22-24,                                                           Yearly, global aquaculture and seafood stakeholders wait in
  GOAL 2019 organised by the Global Aquaculture Alliance (GAA)                                                             anticipation for the global farmed shrimp and farmed finfish
  drew 475 attendees, a 25% increase from 2018. There were 60                                                              production data as well as the challenges faced by the shrimp
  speakers from 16 countries providing insights on the trends                                                              aquaculture industry. At GOAL 2019, these were presented during
  shaping the future of responsible aquaculture production and                                                             the session “Aquaculture Production Forecast and the Seafood
  sourcing.                                                                                                                Trade Landscape”. For the 13th consecutive year, GOAL stalwarts
                                                                                                                           James L. Anderson, University of Florida and Ragnar Tveteras,
  Panel discussions covered current concerns such as antibiotic use                                                        University of Stavanger, respectively presented data and trends
  in aquaculture and disease management. Breakout sessions were                                                            from shrimp and finfish production surveys, administered annually
  on several areas, such as accelerating aquaculture technology                                                            by GAA’s Darryl Jory, with contributions from Ragnar Nystoyl of
  uptake, charting a future for monodon shrimp farming and casting                                                         Kontali Analyse. Gorjan Nikolik, Rabobank then addressed factors
  spotlight on India’s shrimp production, among others. At the                                                             potentially reshaping global seafood trade in the years ahead.
  marketplace roundtables, influencers and representatives from
  leading seafood retailers and food service trade were handpicked                                                         “The FAO statistics on total shrimp production in 2017 showed a
  for their opinions on selected issues.                                                                                   steady increase of 8% since 2016 to 5.5 million tonnes. In contrast,
                                                                                                                           in recent years, GOAL’s data have diverged greatly from FAO’s
  For the first time in its history, there was a live telecast of the first                                                data, where data from the survey were only 4.5 million tonnes for
  day and opening session. The US Soybean Export Council (USSEC)                                                           2017,” said Andersen. The high production data by FAO in 2017
  partnered GOAL and gathered groups of industry stakeholders in                                                           was explained by the discrepancies in information emanating
  the Philippines (30), Indonesia
  (37), Myanmar (35), Malaysia
  (40) and Thailand (30) to
  present this live telecast.
  Similarly, the Society of                     Shrimp Aquaculture by                                                              Major Producing Regions: 2013 - 2021
  Aquaculture        Professionals
  (SAP) with sponsor Avanti                          2.0

  Feeds Ltd organised a live                         1.8

  telecast of the “Farmers’ Day”                     1.6

  to around 200 farm managers,                       1.4

  technicians, hatchery and                          1.2
                                                            Million Tons

                                                     1.0
  processing plant operators, in
  four locations ─ Vijayawada,                       0.8

                                                     0.6
  Balasore, Pondicherry and
                                                     0.4
  Surat.       Santana Krishna,
                                                     0.2
  Maritech       moderated       the
                                                     0.0
  session (see p24).                                      Southeast Asia    China                                                          India           Americas             Middle East /    Other
                                                                                                                                                                               Northern Africa
                                                                                                                    2013    2014    2015     2016   2017   2018    2019    2020       2021
  K.S.      Srinivas,    Chairman
                                                  Sources: GOAL (2014-2018) for 2013-2017; GOAL (2019) for 2018-2021.
  MPEDA-Marine Products Export                    Southeast Asia includes Thailand, Vietnam, Indonesia, Bangladesh, Malaysia, Philippines, Myanmar and Taiwan.
                                                  Species included are L. vannamei, P. monodon and Other. M. rosenbergii is excluded.
  Development Authority opened
  the conference and highlighted
  some targets. The current seafood
  trade of USD7 billion with 1.4
  million tonnes, is projected to
  rise to USD15 billion in the next
  5 years through diversification of                   Issues and Challenges in Shrimp Aquaculture
  cultured species, including gift
                                                       GOAL 2019 Survey – All Countries
  tilapia and pompano; revival of
  black tiger shrimp production;                                                                         Diseases
  promotion of inland aquaculture                                          ***Production costs - Feed/Fishmeal
                                                                                 ***International trade barriers
  activities; introduction of new                                            Access to disease-free broodstock
                                                                                 ***International market prices
  culture technologies, including                                                        Production costs - Fuel
  recirculation aquaculture systems                                             Seed stock quality & availability
                                                                                   Environmental management
  (RAS) and adoption of global                                                         Production costs - Others
  standards. He encouraged                                                    Banned chemicals / antibiotic use
                                                                                                 Access to Credit
  investments in aquaculture, such                                                  Feed quality and availability

  as venturing into hatcheries for                                                         Market coordination
                                                                                         Product quality control
  the GIFT tilapia. A 100% FDI will                                                                Infrastructure
                                                                                      Conflicts with other users
  be given through an automatic                                                   Public Relations Management
  route. MPEDA will also launch its                                                                            Not Important                                      Moderately                             Extremely
  own certification scheme.                                                                                                                                       Important                              Important

                                                    Asterisks indicate a Top 3 issue in GOAL 2007 Survey

January/February 2020 AQUA Culture Asia Pacific
Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
News             5
from China. This year, the reporting was much better.
Highlights on production data are detailed below and in
the top graph:
• Global shrimp production from aquaculture totalled
  3.47 million tonnes in 2019. From 2015-2021, the
  projected CAGR is 4.9%. Volume in 2021 is expected
  to rise 11% over that in 2018 to 5 million tonnes.
• In 2019, China and India were leading in shrimp
  aquaculture production with 1.4 million tonnes and
  0.58 million tonnes, respectively. Southeast Asia
  increased production to 1.69 million tonnes, mainly
  in Vietnam which increased production by 4% since
  2018 to 0.7 million tonnes. There was slow growth in
  Indonesia and Thailand.                                                         At the lighting the lamp ceremony, from left: K.S. Srinivas,
                                                                                  Chairman MPEDA; Andrew Mallison, CEO, GAA and George
• Ecuador led production from the Americas with                                   Chamberlain, President, GAA.
  more than 0.6 million tonnes in 2019. Ecuador has
  experienced strong growth in the last few years;
  expectations through 2021 are positive as well (CAGR
  = 13% during 2013-2021).
• The vannamei shrimp accounted for 79% of global
  farmed shrimp production and 73% of Asia’s
  production.

With regards to the supply situation, in 2019,
aquaculture accounted for 55% of the global shrimp
supply and vannamei accounted for 44% of this supply.
US imports rose 39% between 2013-2019, and EU
imports were down 6% in the 2015-2019 period.
Japan’s imports have decreased 23% from 2011 to
2019. However, China’s imports increased by 150%                          At GOAL 2019, three Q&A marketplace round tables connected influential
bringing the import volumes close to that of the US                       buyers and suppliers to address the major challenges and opportunities
markets. China imports mainly shrimp from India and Ecuador. In           facing aquaculture. Steve Hart, GAA (left), moderated this Market
terms of shrimp sizes, Andersen said that in the last 2 years, the        Place Roundtable Asia with from left: Tommy Sekiguchi, Fishery Project
proportion of small-sized shrimp has declined, an indication of           Department and Food Business Unit, Mitsui & Co Ltd, Japan; Joe Qiao,
                                                                          Qingdao Meichu Food Co Ltd, China; Frank Huang, HemaFresh, Alibaba
decreasing issues with diseases. The product forms favoured in
                                                                          and Li Zhong, Zhanjiang Guolian Aquatic Products Co. Ltd., China.
the Americas are raw shrimp, whereas in Asia, it is more towards
value-added products.
                                                                       • Salmon production increased 7% to 2.6 million tonnes and prices
Issues and challenges                                                    were high during the first half of 2019.
Stakeholders also looked forward to the list of issues and
challenges in shrimp aquaculture for all countries in 2019 as          • In 2019, global cobia production reached 53,000 tonnes in
shown in the bottom graph. The top challenge for all countries           2019, and is expected to increase by 5% in 2020. Bluefin tuna
was diseases, followed by prices and production costs, feeds and         production was 72,349 tonnes and is expected to increase by 8%
fishmeal, and international trade barriers. While producers in Asia      in 2020. Various grouper production was 174,000 tonnes in 2019
considered the first two as critical for them, their third challenge     and will go up by 6% in 2020.
was access to disease-free broodstock. For Latin American
producers, the main issue in 2019 was international market prices      Tveteras shared some trends and issues. These are technological
followed by production costs (including fuel costs), and feeds         or institutional innovations; land-based and closed production
and fishmeal. As a reference, in 2018, the survey gave disease as      systems as well as exposed/offshore production systems. In
top in the list followed by banned chemicals and antibiotics, and      plans/visions for land-based salmon farming, the expected
international market prices.                                           production may reach 800,000 tonnes (kontali.com). Working on
                                                                       institutional innovations, Tveteras noted that problems include
Andersen concluded that real shrimp prices were at historic lows       external biological/environmental effects, and there is a need for
in 30 years; the increase in production volumes rose 1% in 2019        regional collaboration models. Certification schemes can play an
versus 2018. Over the period 2018 to 2021, production increase         important role.
is expected at 3.5% per year and production in 2021 will be 11%
above that in 2018. Uncertainties will continue because of disease     Trade dynamics
and trade issues. “The global market should be able to absorb          In his discussion on trade dynamics in key aquaculture industries,
these modest increases without further price declines, but there       covering that for the salmon, shrimp and tilapia and pangasius,
are disease uncertainties, a serious trade war, and global economic    Nikolik said that the salmon trade sector is maturing. Main buyers
expectations, especially for China, are difficult to assess”.          of salmon are in the EU. There is increasing demand but supply
                                                                       cannot respond to it. Some 700,000 tonnes are expected from RAS
Finfish production outlook                                             systems, in regions physically far from traditional producers, but
Some highlights of the survey, presented by Tveteras were:             maybe only 10% of this target will become a reality. Global trade
                                                                       can be impacted by RAS and by offshore supply, especially in
• Tilapia production was estimated at 6.3 million tonnes, up 4%        the US, China and Japan. Together, Iceland and Russia, both can
  since 2018, despite some 300,000 tonnes of losses in Asia.           potentially supply 100,000 tonnes in the future. The weakness is
• Pangasius production was reported for Myanmar, China,                the intercontinental delivery of fresh salmon.
  Bangladesh, Indonesia, India and Vietnam. In Vietnam,
  pangasius production increased 4% since 2018 to 1.5 million          While in 2012, the major exports were seen with Thai shrimp
  tonnes in 2019 and a 3% increase is expected in 2020. Prices         going to the US; in 2018, it was shrimp from Ecuador and India
  were better in 2019; USD4.3 in the US but lower in the EU at         going to China. There is clear evidence of India emerging and
  USD3.3. The total production of the pangasius and other catfish      substituting Thailand and driving growth. India has taken over
  reached more than 5.0 million tonnes in 2019.

                                                                                                           January/February 2020 AQUA Culture Asia Pacific
Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
6       News

                                                                                                       The panel on antibiotic use and AMR on
                                                                                                       humans was moderated by Ian Shone,
                                                                                                       GAA (left) and panellists were (from right),
                                                                                                       Ramanan Laxminarayan, Centre for Disease
                                                                                                       Dynamics, Economics and Policy, USA; Ruth
                                                                                                       Hoban, New England Seafood International,
                                                                                                       USA; Will Rash, Big Prawn Co UK; Flavio
                                                                                                       Corsin, IDH, the Sustainable Trade Initiative
                                                                                                       and Ramraj Dhamodar, India Hatcheries
                                                                                                       Associations (AISHA).

  Thailand’s position in the US market. In 2018, value was down but             vulnificus was documented to cause serious infections in persons
  consumption was high in the US, indicating that focus needs to be             handling live tilapia in Israel. In Japan, Vibrio parahaemolyticus
  placed on marketing rather than production.                                   infections have been linked to consumption of farmed fish.
                                                                                Antibiotic-resistant bacteria have been isolated from the
  Major markets for the shrimp have changed. In 2013, EU, Japan and             carcasses of catfish.
  US were the leading markets. In 2018, it was China overtaking the
  EU, with the volume 3 times that of the volume of Japan’s market.             Global antimicrobial consumption by aquaculture in 2017
  Ecuador is doing extremely well with 38% of global markets at                 was estimated at 10,259 tonnes and from this baseline, the
  low prices which no other nation can match. China is the largest              antimicrobial consumption is projected to rise 33% to 13,600
  importer, taking up 28% of the global shrimp trade estimated at 2.7           tonnes by 2030. His message was that it is important to recognise
  million tonnes.                                                               that aquaculture’s actions have global consequences for humans
                                                                                and animals.
  In the freshwater whitefish market (tilapia and pangasius), China
  and Vietnam lead with exports. US and EU lead with imports, a                 A related panel discussed antibiotic use in aquaculture
  situation unchanged since the 1990s. China is becoming the                    and implications at the retailer and consumer level. Legal
  second largest importer of whitefish; in the period July 2018-June            requirements on antibiotic-free farming do not exist, but it is clear
  2019, Vietnamese pangasius production increased but exports                   that producers should not use antibiotics as growth promoters
  declined 55% as compared to the same period in 2017-2018 due                  nor as prophylactics. On control, it is all down to the supply
  to tariffs in the US markets. “African swine fever (ASF) could be             base as processors can only advise. Antibiotic-free practices
  the best thing for freshwater whitefish,” said Nikolik. As prices of          and thus labelling products are gaining traction as seen at the
  pork increase, there is a refocus on tilapia for domestic markets.            last Seafood Expo Global in Brussels. It may be difficult for the
  Together, the US-China trade war and ASF can convert China from               market to recognise “antibiotic-free” products, but in the case
  being a leading exporter to that of a net tilapia importer.                   of shrimp with majority small scale farms, it is important for
                                                                                governments to educate these farmers on its use. Antibiotics are
                                                                                available for purchase in stores in Asia and a change in mindset
  Antibiotic use in aquaculture                                                 is urgently needed. India was in the spotlight with 50% testing of
  Keynote speaker Ramanan Laxminarayan, Centre for Disease                      products entering markets and alternatives to antibiotics, such as
  Dynamics, Economics and Policy, USA brought home the point                    bacteriophages, probiotics are being tested for their effectiveness
  on the global problem of antibiotic resistance. Aquaculture is                in disease prevention.
  central in the action on antimicrobial resistance (AMR). Some
  two thirds of the tonnage of antibiotics are used in livestock and            Innovations in shrimp farming, disease
  aquaculture where antibiotics have been used as a substitute for
  hygiene and nutrition. Antibiotics for human use are also used for
                                                                                management and marketing
                                                                                Dr Loc Tran, ShrimpVet Laboratory, Vietnam presented on lessons
  treatment of bacterial infections in salmon, catfish, trout and other         learnt from the emergence of acute hepatopancreatic necrosis
  commercially-raised fish. The USFDA has approved certain drugs                disease–(AHPND), Enterocytozoon hepatopenaei (EHP) and White
  for use in aquaculture as long as the seafood contains less than a            Faeces Disease (WFD). To control outbreaks, the goal is to disrupt
  mandated maximum residue limit.                                               nutrients needed for Vibrio proliferation. One example given was
                                                                                the use of feeds with fermented soybean meal for Early Mortality
  Ramanan described some examples of how resistant bacteria                     Syndrome (EMS) and WFD intervention. Shrimp haemocyte
  have been transmitted to humans through handling of fish.                     iridescent virus (SHIV), which has been isolated from polychaete
  Streptococcus iniae was reported to cause invasive infections                 worms and farmed shrimp, presents a challenge. Robins
  in persons handling farmed tilapia, and a new biotype of Vibrio               McIntosh, Charoen Pokphand Public Foods, Thailand presented
                                                                                on the amazing advances in sustainable intensification. Control is
                                                                                essential to produce more from less. His message was not to worry
                                                                                on prices which farmers have no control over, but they should worry
                                                                                on things that they can control such as the costs of production.

                                                                                Sreeram Ravi, Eruvaka Technologies is developing intelligent
                                                                                solutions for shrimp farming. Aside from the importance of real
                                                                                time monitoring to give insights on pond conditions, Ravi said
                                                                                that the biomass of a particular pond should be assessed. For the
                                                                                processor, biomass data and images of shrimp size distribution
                                                                                help with sourcing operations. In marketing, Travis Larkin
                                                                                discussed the shrimp marketing initiative, launched at GOAL 2018
                                                                                saying that new ideas and actions are needed to increase shrimp
At the “Not so novel: Bridging the gap between innovation and market            consumption in the US market. Social media is important.
acceptance in the feed sector” panel, GAA’s Dan Lee (right) discussed the
road to bring novel feed ingredient to market. Participants were, from right;
                                                                                GOAL 2020 conference will be held in Tokyo, Japan. Dates and venue
Karim Kumaly, Veramaris; Darian McBain, Thai Union Group; Chris Haacke,
Corbion; Allan LeBlanc, Calysta; and Chloé Phan Van Phi, Innovafeed.            will be announced soon.

January/February 2020 AQUA Culture Asia Pacific
Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
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Shrimp: Supply Exceeds Demand - Aqua Culture Asia Pacific
8       Hatchery and Nursery

 The road to hatchery success in north Bali
 Large and medium size hatcheries in north Bali fulfill domestic and regional demand, mainly for
 hybrid groupers and milkfish

  I n 1998, the Gondol Research Institute for Mariculture (GRIM)
    was successful in the mass production of fry and fingerlings of
  the humpback grouper Cromileptes altivelis, and the tiger grouper
                                                                                       Although it could be said that the hatcheries are crowded in a small
                                                                                       area, water quality is not an issue. For them, the major challenge
                                                                                       is fluctuations in the water temperature, which is usually at 30°C
  Epinephelus fuscoguttatus in 2000. Researchers said that their basic                 but can go down by 2°C during the winter months such as during
  research in breeding of the milkfish Chanos chanos helped them to                    August. In general, guidance on the broodstock rearing, breeding
  achieve the above goals for the groupers. They then catalysed the                    and larval rearing protocols is provided by the researchers at the
  setup in north Bali of hatcheries, mainly, backyard, close to the                    Gondol Institute, including the use of yellow painted tanks where
  institute. In the beginning, GRIM helped the small hatcheries with                   research demonstrated that fry and fingerlings can see the rotifers
  the supply of eggs.                                                                  better when feeding.

  Today, many of these hatcheries have grown larger and are self-                      Domestic and regional demand
  sustaining, with their own broodstock and fry and juvenile rearing                   These hatcheries in Bali as well others in Lampung, Sumatra and
  facilities. The current interest is to produce the popular grouper                   on Java Island, supply grouper juveniles to local farmers for grow-
  (kerapu in the Indonesian language) hybrids. These hybrids include:                  out in cages and also in ponds. Usually larger fingerlings are sold
  kerapu cantik derived from hybridising the tiger (kerapu macan)                      to local farmers (10cm) and smaller (6-7cm) are exported to
  and camouflage (kerapu batik) groupers (female E. fuscoguttatus                      Vietnam and Thailand. “Exports to Malaysian farms require health
  X male Epinephelus polyphekadion), and the hybrid of the tiger                       certificates,” said Apri who sells 3cm grouper fingerlings locally at
  and giant (kerapu kertang) groupers (female E. fuscoguttatus X                       IDR600/cm (USD0.04/cm). Lucas exports 5-10cm fingerlings to
  male Epinephelus lanceolatus), called kerapu cantang. Meanwhile,                     Vietnam and Malaysia. Local demand for hybrid grouper depends
  since 2017, the functions at the institute, now called the Institute                 on ex-farm prices of marketable fish. In August 2019, ex-farm
  for Mariculture Research and Fisheries Extension have changed                        prices were IDR110,000/kg (USD7.9/kg) for the cantang and
  to research and extension in marine aquaculture and fisheries.                       IDR125,000/kg (USD 8.9/kg) for the cantik. The only downside
  However, the location close to the hatcheries makes it the referral                  for these hatcheries is the lower demand from local cage farms
  centre for hatchery production problems including diseases,                          for grouper fingerlings after the government imposed a regulation
  breeding and larval growing, water quality as well as for any                        banning the sale of live groupers direct from the cage farms to
  farming challenges.                                                                  well-boats.

  Sustainable businesses                                                               The production of the milkfish fry is to supply local farmers for grow-
  There are many multispecies hatcheries located in Desa                               out in brackishwater ponds. This is a popular fish in the domestic
  Penyambangan, Kecamatan Gerokgak, Kabupaten Buleleng in                              market and demand is rising. In 2018, Indonesia produced 778,520
  north Bali. Most of the hatcheries produce fry and fingerlings of                    tonnes of milkfish (Rokhmin Dahuri, 2019). Indonesia is a leader in
  the Asian seabass or barramundi Lates calcarifer, milkfish and                       the production of milkfish fry. The largest milkfish hatchery in Bali,
  various groupers. Apri, owner of Apri Hatchery Buleleng, has been                    CV Dewata Laut produces 5-10 million fry annually. It has 15kg/
  in this hatchery business for the past 15 years. His neighbours,                     fish broodstocks. Daily, 1cm fry are packed into bags at a density of
  are Lucas and Nyoman Suwitra who started CV Dewata Laut in                           1,500 fry/bag and exported to Bulacan in the Philippines.
  1998. Apri produces fingerlings of the hybrid groupers (cantik and
  cantang) and seabass, milkfish fry, and two ornamental fish, one                     Apri sells 3cm milkfish fry at IDR12/fingerling (USD0.85/1000).
  of them being the clown fish Amphiprion ocellaris. He also produces                  Lucas does not have any milkfish broodstock in his hatchery. He
  fingerlings of the kerapu batik E. polyphekadion where the eggs                      buys the eggs, hatch and grows them to 1cm fry. While waiting for
  come from the Gondol Institute and the coral trout Plectropomus                      milkfish egg supplies, Lucas grows vannamei shrimp in his tanks.
  leopardus or kerapu sunu using his own broodstock.                                   Growth of the shrimp is much slower in his tanks as compared to
                                                                                       culturing in ponds, but Lucas is convinced that the flesh is firmer
                                                                                       and tastier. In 4 months, he gets size 30-40/kg shrimp.

            Hatchery operators in North Bali, from the left; At Apri Hatchery Buleleng, Apri has been in this hatchery business
            for the past 15 years; Krishnan (left in middle picture) manages the multispecies PT Bali Barramundi hatchery
            and Lucas produces fingerlings of the hybrid groupers and milkfish

January/February 2020 AQUA Culture Asia Pacific
10 Hatchery and Nursery

                                                             At CV Dewata Laut, there are 15kg milkfish broodstocks, export of 1 cm milkfish fry.

  Fulfilling demand for
  fingerlings of grouper hybrids
  In the production of fry and fingerlings for cantik,
  Apri has 24 broodstocks of male E. polyphekadion
  and gets female E. fuscgottaus broodstock from
  the wild. “Suitable broodstocks are usually
  between 4-8kg and for both species, the first,
  4 years they are female (protogynous) and after
  8 years they change to males,” said Apri. The
  whole cycle from hatching to final fingerling size
  (3cm) for sale will be 45 days for the cantang and
  cantik. There is poor demand for tiger grouper
  fingerlings. Although the fish has an attractive       Packing 1cm milkfish fry for
  price at IDR180,000/kg (USD12.9/kg) the                export at CV Dewata Laut
  demand for fingerlings is poor as the survival rate
  in grow-out net-cage farms can be rather low.

  A distance away in Sanggit village at the PT Bali
  Baramundi hatchery, Krishnan, a recent graduate
  and hatchery manager since a year ago, said that
  each hatchery cycle for the cantang grouper will

January/February 2020 AQUA Culture Asia Pacific
12 Hatchery and Nursery

 take 45 days and his target is a production
 of 300,000/month of 1cm fingerlings.

 “It is costly to produce grouper fingerlings,”
 said Apri. In a field report on trials to
 produce the cantik hybrid (Andrian, 2018)
 the hatching rate was 54%. “From around
 3 million eggs to the production of 3cm
 fingerlings, the survival rate is 10% and
 then from 3cm to 6cm, survival is 80%. In
 contrast, for the milkfish, the hatching rate
 is 50% and the survival rate to 1cm is at 80-
 90%,” added Apri.

 Feeds will account for 30-40% of
 production cost at most for growing from
 1.2cm to 10cm fingerlings. Fortunately there
 is a wide choice of feeds, both local and
 imported microfeeds. In the production of
 the grouper, Apri starts by feeding fry with
 Nannochloropsis throughout the rearing
 period from DAH2 (days after hatching)
 to the end of the rearing period (DAH45).
 Rotifers are used from DAH2 to DAH38 and
 feeding with microfeeds start at DAH14 to
 DAH45. Artemia feed is used from DAH17
 to DAH45. “We have a choice of feeds
 for the different stages of growth. For the      Groupers and fingerlings of hybrids, clockwise from top; camouflage
 early stages, we have Artemia pellets,           grouper Epinephelus polyphekadion broodstock, 100g cantik
 INVE’s Ocean Star Artemia nauplii and for        fingerling and 6cm cantang fingerlings at Apri Hatchery Buleleng
 the larvae, Otohime feeds from Japan. At
 5cm, we can feed them with the locally
 produced extruded feed (Megami brand).
 With regards to disease, the issue is always
 with the grouper. Diseases are detected
 with a PCR and detection of 10% deformity
 is usual due to nutrition – presumably due to
 the lack of omega-3 fatty acids,” said Apri.

 “In the case of the coral trout, the cycle is
 45-50 days. At DAH20, fry will start eating
 Artemia. At DAH8-10, we start to feed them
 with microfeeds. They will continue to feed
 on Nannochloropsis and rotifers from DAH2                                Cantang grouper fingerlings in cages and
                                                                          tanks at PT Bali Barramundi hatchery.
 to DAH28 and at DAH3 we also feed them
 copepod nauplii.”

January/February 2020 AQUA Culture Asia Pacific
14 Hatchery and Nursery

       Current research at Gondol
       At the institute, work on the breeding of
                                                                  Abalone farming
       the yellow-fin tuna initiated together with
       JICA back in 2003 is continuing. There are
       land based facilities and offshore large 20m
       diameter cages for the tuna broodstocks,
       an expensive venture as broodstocks are
       fed fresh fish daily. This is the second such
       facility for tuna research in the world. With
       regards to other species for aquaculture,
       as the local community
       commercialises their research
       output, researchers will move
       on to the next target species.
       To date, the success has been
       in the breeding and grow-out
       of seven marine species from
       the milkfish to the lobster
       Panulirus sp. In the case of
       breeding application, it has
       covered 14 species which
       included 5 grouper species,
       cobia, 2 crab species and the
       yellow fin tuna. The current
       target species for research is
       the abalone.

                 Feeding yellowfin tuna in
                 large 48m diameter cages.

  Integrated operations
  At the 5,000m2 PT Bali Barramundi hatchery and nursery,
  Krishnan said that they produce fingerlings of cobia                                                                   PL
  Rachycentron canadum, barramundi, hybrid grouper and
  pompano Trachinotus blotchii. Each cycle for the cantang
  grouper will take 45 days.

  PT Bali Barramundi is integrated with cages to farm mainly the
  barramundi and since 2016, started to farm groupers and other
  species. The production is to supply its restaurants in Denpasar
  and to meet the high demand for barramundi from Bali’s
  tourism industry. It has an ocean farm off Gerokgak, around
  800m from the beach. Marketable sizes for the groupers range
  from 1.7kg to less than 2kg which will take more than a year to
  reach. It takes 1.5 years for the barramundi to reach 3kg-size.
  (www.iambeu.com)

  The process at the cage farm is to stock 10m2-12m2 floating
  net cages with juveniles of 12cm until 50cm. These are then
  transferred into 6m, 10m and 20m diameter cages. The farm has
  more than 30 of such cages to farm barramundi and groupers.
  Fish are fed locally produced extruded feeds but at times, they           Perfection in micro
  are fed trash fish. The use of trash fish is a question of costs
  rather than growth of fish. Harvesting is done according to the           nutrition
  demand from its restaurant in Denpasar.
                                                                            PL is our high quality shrimp starter diet designed
  All in all, the hatcheries will continue to produce fish fry; the
                                                                            to offer advanced nutrition to shrimp hatcheries.
  species produced will depend on the demand by the grow-
  out farmers. Over the years of experience gained, there is no
  problem in the production of fry and fingerlings.

                                                                            www.skretting.com

January/February 2020 AQUA Culture Asia Pacific
Hatchery and Nursery                       15

A fifth facility in Asia
In Phan Rang, Ninh Thuan province, daily
supplies of Artemia are set to revolutionise
hatchery operations

I n 2013, Frank Indigne and Luk Van Nieuwenhove, co-founders
  of I&V BIO, established a pilot Artemia Nauplii Center in
Thailand. Since then, they have expanded with operational centers
in Thailand, India, Indonesia, Vietnam and Ecuador. In October
2019, the group opened a brand-new state of the art facility in
Phan Rang, in the province of Ninh Thuan, Vietnam. By the end of
2019, it will have five Nauplii Centers and the center in Bangladesh
will be ready at the beginning of 2020.

Most of these facilities will have a production capacity of 700-800
trays of 800g pure instar1 Artemia per day. A tray is equivalent
to one can of 70% hatchability Artemia. “I&V Bio's key to success
is our guarantee to supply our customers with fresh, clean and
disinfected (Vibrio-free) products, daily," said Indigne. "We
further focus on Instar 1, as these animals contain the most and
best nutrition. By cooling down the nauplii until 4°C development
is halted and thus the energy level maintained. The nauplii are
further de-watered before they are packed in trays and we set the
standard at 75.000 nauplii per gram. By doing so we simplify the
feeding calculations for hatcheries.

"When the team started this project to supply hatcheries daily with
instar 1 Artemia, they worked on the premise that hatching Artemia
is a challenging task for fish and shrimp hatcheries. Firstly, they
will need to buy sufficient Artemia cyst stocks, which is a drain on
cash for the hatchery. There are more than 100 different Artemia
brands available and selecting the best in terms of value for money
is a difficult choice. Quality in terms of hatching percentage as
guaranteed on the packaging is seldom achieved,” said Indigne.

                                                                         January/February 2020 AQUA Culture Asia Pacific
16 Hatchery and Nursery

                    I&V BIO opened its fifth Artemia Nauplii
                   Center in October 2019, in Phan Rang,
                   Ninh Thuan province, the hub of post
                   larvae production in Vietnam.

  He added that during the culture process itself,
  hatching conditions such as light, temperature
  and aeration are difficult to control. The
  result is often a daily oversupply or shortage
  of Artemia nauplii. A major challenge is the
  separation of swimming nauplii from the non-
  hatched cysts and empty shells. The worst
  situation is when there are bacteria blooms
  occurring very quickly during hatching. This
  is very difficult to control, often resulting in
  heavily contaminated Artemia which negatively
  affect the health of the shrimp and quality of
  the shrimp tank water.

  Fulfilling a demand in Vietnam
  Ninh Thuan Province is the hub of post larvae production in Vietnam
  and the region can contribute 60-70% of the total post larvae
  production. The Ministry of Agriculture and Rural Development of
  Vietnam has planned to set up the National High-Quality Shrimp
  Seed Production and Testing Center in Ninh Thuan province.

                                                                             Artemia cysts in often sub-optimal conditions. To further strengthen
                                                                             the health of shrimp post larvae, the company also offers INSTART
                                                                             E (Enriched Artemia nauplii) to hatcheries, nurseries and grow-out
                                                                             facilities. This is produced in a 3-step enrichment: enrichment with
                                                                             high quality docosahexaenoic acid (DHA) emulsion followed by
                       The production capacity is 700-800 of trays of 800g   enrichment with algal extracts high in amino acids and carotenoids
                       pure instar1 Artemia per day.                         and finally enrichment with ELVAN a blend of herb extracts, proven
                                                                             for its powerful anti-Vibrio effect and its prebiotic properties.
                                                                             There is also decapsulated cysts (M-BRYO) in a paste form similar
                                                                             to INSTART1 in trays of 800g and full-range of high-quality diets.
  Solutions for hatcheries                                                   With the new production technology, I&V Bio also provides quality
  “With our separation technology, the process of disinfecting               diets for its customers to feed to shrimp larvae.
  and packaging the Artemia is as equally important to produce a
  consistent quality and quantity of our product. In combination our         A patented technology
  customised programs and our trained staff ensure efficient timed           While there are some companies trying to copy our concept, our
  deliveries 365 days per year. All our facilities are equipped with         INSTART 1 remains unique. Keeping the Artemia nauplii undamaged,
  ozone water treatment and ultra-filtration (0.01 micron) system.           Vibrio free and alive, requires more than just a few hatching tanks.
  This guarantees zero possibility of EHP spore contamination. We            Timing the harvest to ensure that 90% of all harvested nauplii are
  also invested in a real time PCR which analyses all our produced           instar1, requires skilled people and custom-made software. The
  batches daily for EHP and acute hepatopancreatic necrosis                  patented separation and hatching technology was developed
  disease/early mortality syndrome (AHPND/EMS). Besides this we              by Luk Van Nieuwenhove. “Hatcheries have to depend on our
  also perform daily Vibrio analysis, Artemia count per tray, Instar 1       daily deliveries, in which we provide a back-up system to ensure
  check, and survival check etc.”                                            consistency and supply. In our opinion, our services are much more
                                                                             valuable than the product itself,” said Indigne.
  Today, I&V Bio offers several products. There is the pure instar1
  Artemia nauplii (INSTART 1), with a guarantee of no impurities,            The goal of I&V Bio is to be the preferred supplier of high-tech
  no damaged animals, and no Vibrio. The product is offered in a             consistent products, which are both easy to use and with daily
  consistent live-paste (800g per tray) setting a new standard in            delivery directly to the end-user. Indigne said “We want to be
  the shrimp industry. This product allows hatcheries to follow strict       present in all the main shrimp and fish markets world-wide through
  biosecurity protocols relieving them from the burden of hatching           the establishment of local facilities with local partners.”

January/February 2020 AQUA Culture Asia Pacific
Asia’s premier aquaculture event returns for the 10th consecutive year!

        Asia’s shrimp production continues to be plagued by
        diseases, bringing down survival rates and increasing costs
        of production. Conversely, market prices have dropped
        due to higher supply from new production areas in Asia
        and from Latin America, placing considerable pressure on
        margins.
        TARS 2020 will look at how Asia’s shrimp aquaculture
        industry is preparing for the future, and how it can navigate
        through this perfect storm with market-led production
        and innovative technologies to increase efficiency.

                  TARS 2020 features a vibrant speaker program and
                networking opportunities with industry experts and key
                      stakeholders! www.tarsaquaculture.com

           PLENARY SESSIONS                                         HARD TALK on building
           • Understanding demand and supply                        alliances along the supply chain
           • Productivity and costs of production                   to improve productivity
             (Asian vs Latin American models)
           • Where is the weakest link?
           • Data analyses, AI and innovations                      Share and Learn at the
           • Investing for the future
                                                                    INTERACTIVE
                                                                    ROUNDTABLE
                                                                    BREAKOUT
                                                                    SESSIONS

Organised by:                      Sponsors:

                                                                               For more information, email:
                                                                         conference@tarsaquaculture.com
                                                                         or visit www.tarsaquaculture.com
                                                                                     Follow us on |
18 Shrimp Culture

 A practical experience at a shrimp nursery
 system in Vietnam
 As the nursery fever reigns, in Vietnam, the three-phase BIOSIPEC system comprising high-
 density nursery and pre grow- out phases isolates each phase with its own unique biosecurity
 protocol and reduces risk of crop failures.
 By Marcell Boaventura, Georges Hetzel, Cuong Huynh Tran, Sjoerd Bakker and Marc Campet

  W     orldwide, the effects of disease outbreaks remain the most
        serious restraint for the growth of the shrimp industry.
  Disease-led crop failures have been prompting producers
                                                                                 Management
                                                                                 In intensive semi-biofloc nursery systems, strict control must be
                                                                                 given to the following: biosecurity, post larvae quality, stocking
  to investigate new sustainable technologies for increased                      density, feed quality and feeding ration, dissolved oxygen,
  consistency of output. The implementation of modular intensive                 suspended solids, free carbon dioxide, pH, alkalinity and light
  farming systems is challenging, but highly rewarding in terms                  penetration. The biofloc system passes through a maturation
  of infrastructure utilisation, shrimp growth and survival as well              process. In the early days while the system is still immature,
  as feeding management along with higher and more consistent                    heterotrophic bacteria are responsible for the recycling of all
  output. The nursery phase is an intermediate step between the                  nutrients. At this stage, continuous addition of a carbon source
  hatchery and grow-out stages and is responsible for substantial                is required. In the secondary stage, chemo-autotrophic bacteria
  improvements in performance and the efficient use of resources.                communities are also established; the feed along with alkalinity
  This article describes the main principles and advantages of the               management becomes the main sources of carbon.
  nursery system and displays the achievement of consistent results
  of BIOSIPEC, a three-phase modular system, which combines                      In the early days, excess microalgae can delay the achievement of
  applied science and technology with the needs and realities of                 the optimum balance of microorganisms mainly to the fluctuations
  commercial production.                                                         of pH and dissolved oxygen levels. These systems work well at low
                                                                                 levels of microalgae. Shading the culture or maintaining it indoors
  Incoming water is the main path for the introduction of pathogens              represents a major advantage to achieve the consistent equilibrium
  in the rearing system. Operating systems under strict biosecurity              of the microbiota communities.
  control require the full disinfection of incoming water. Effective
  water disinfection systems are expensive, hence reducing water                 Post larvae quality is fundamental to achieving good results. While
  requirements with closed systems and semi-biofloc and biofloc,                 specific pathogen tolerant (SPT) and specific pathogen resistant
  help to maintain the efficacy of filtration at a low operation cost            (SPR) animals are desirable, working with specific pathogen free
  for successful and sustainable intensification of production. In the           (SPF) stock is usually sufficient, given that the system aims for the
  past, intensive systems required high water exchange to maintain               complete isolation of the animals from the external environment,
  the water quality.                                                             throughout most of the cycle. Nevertheless, continuous application
                                                                                 of commercial probiotics and health surveillance are required
  Figure 1 below shows the development of farming areas in                       for the early detection of potential breaches in the biosecurity
  India and reminds us that pristine water is no longer available in             system. The continuous maintenance of an integrated farming
  most farming areas given the growth of aquaculture in the last                 system, which focuses on the optimum operation practices as
  decade. A number of publications document the reduction in                     demonstrated in Figure 2 is also important. Not to forget, record
  water requirements and discharge of nursery systems (Cohen et                  keeping and traceability are of the highest importance. Accurate
  al., 2005; Khanjani et al., 2016) and this is a crucial factor for the         information of each supplies including detailed information on post
  sustainable development of the shrimp industry.                                larvae must be available and diligently recorded.

              Figure 1. Shrimp farming in the Dumas region, India; in 2009 (left) and 2018 (right, Manoj Sharma, 2019).
              Picture credit to Dr Manoj Sharma and Google Earth

January/February 2020 AQUA Culture Asia Pacific
Shrimp Culture                    19
                                                             Disease
                             Disease                                                        Disease

      Disease                                                                                                         Disease
                                                 Decrease viral load and prevent it
                                                      from entering the farm
                                                         BIOSECURITY
                         Quarantine                                                        Sanitary
                                                                                           dry-outs

              Sanitary                                   Decrease Stress
                                                                                                        Geomembrane
          barriers: domes,
           green-houses
                              Control of water parameters,                     Organic matter
                                   Temp, pH, salinity

                                                               Geo
                                                                                 treatment                         Water
                                                                                                                 filtration
           SPF                                        Increasing Resistance
          animals             Good                                                       Aeration and
                                                                                                                Water
                             Practices                                                       O2
                                                                        SPR animals                          disinfection
        People and
        equipment                                                                                                 Closed
        disinfection     Probiotics                                                         Nutrition            Systems
                                                                                                                                   Figure 2. The three levels in an
                                           Immune-stimulants
                                                                                                                                   integrated shrimp farming system.

Semi-biofloc as a tool to reduce water                                                     nutrient requirements are required in adequate levels. The supply
                                                                                           of highly digestible protein with the proper amino acid profile is key
exchange                                                                                   in reaching the potential of the new shrimp genetic lineage but also
The effluents of intensive nursery systems are rich in nutrients                           reduce pollution of the rearing water. A recent study conducted at
such as nitrogen and phosphorus, along with suspended organics                             the Institute of Marine Sciences - Labomar, in Brazil, demonstrated
and high biochemical oxygen demand (BOD, McIntosh et al.,                                  a 12% gain in survival, 8% reduction in FCR along with a reduction of
2001). With adequate management and control of carbonaceous                                size variability by half when using BernAqua’s MeM (a cold micro-
substrate, microorganisms can uptake these metabolites,                                    extruded diet), in comparison to a regular crumble, during a 56-
maintaining the water quality, reducing nutrient release and                               day nursery process.
recycling the waste into nutritious biofloc, which is a natural food
for detritivores such as shrimp. In a study comparing efficiency of a                      2.5 years of experience on nursery and
biofloc system using low and high protein content, no detrimental
effects to water quality could be linked to the use of a high protein                      biosecure intensive shrimp farming
diet (Brito, 2018)                                                                         Running since September 2017, BIOSIPEC is the Bio-Secure
                                                                                           Intensive Shrimp Production pilot of ADM in Vietnam. The
                                                                                           production cycle in this system is divided into three phases: a
                                                                                           nursery, a pre grow-out and a grow-out phase. Having the
        “ Having the production cycle divided                                              production cycle divided into three phases will allow for five cycles
                                                                                           per year, adjustment of energy consumption for each phase and a
     into three phases will allow for five cycles                                          better control of the environment. (Table 1 and Figure 3)
      per year, adjustment of energy and feed
      consumption for each phase and a better
                                                                                                                                Nursery         Pre grow-out          Grow-out
            control of the environment.
                                                                 ”                              Duration (days)                   28                  42                  42

                                                                                                Shrimp initial size
                                                                                                                                 0.003                0.3                  6
In an intensive biofloc system, up to 40% of shrimp biomass can be                                    (g)
obtained from the biofloc produced and consumed in the system                                   Shrimp final size
(Burford et al., 2004; Cardona et al., 2015). The direct benefits are                                                             0.3                  6                  18
                                                                                                      (g)
a reduction in feed demand and feed conversion ratio (FCR) along
with an increase in efficiency. These days, the availability of post                              Final density
                                                                                                                                  2.8                  3                   3
                                                                                                    (kg/m3)
larvae from strong family selection systems is a reality. Fast growth
is one the main traits targeted by the global shrimp breeding                                         Survival                   80%                 90%                 90%
centres, but only gives a “potential” of what the shrimp can achieve
in terms of growth. To reach that potential, protein along with other                      Table 1. Typical key performance indicators of the three-phase system.

                                                                                                                                              Nursery 2 on BIOSIPEC

                                                                                                                                          January/February 2020 AQUA Culture Asia Pacific
20 Shrimp Culture

                       NURSERY FEEDING AND GROWTH RATES
    Feeding rate                                                                           Average weight
        (%)                                                                                      (g)

       35.0%                                                                                        0.45
                                                          Feeding Rate
                                                          Average Weigt                             0.40
       30.0%
                                                                                                    0.35
       25.0%
                                                                                                    0.30

       20.0%                                                                                        0.25

       15.0%                                                                                        0.20

                                                                                                    0.15
       10.0%
                                                                                                    0.10
        5.0%
                                                                                                    0.05

        0.0%                                                                                        0.00
                1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

                                               Days of Culture

    Initial shrimp number               251,000        Final shrimp number                  214,000
    Initial Average Weight (mg)               3.1      Final Average Weight (mg)                   388
    Initial Biomass (kg)                      0.8      Harvested Biomass (kg)                       83
    Initial Density (PL/l)                      8      Final Density (kg/m3)                        2.8
                                                                                                                      Figure 3. BIOSIPEC nursery raceway with specific design
    Produced Biomass (kg)                   82.3       Feed Consumption (kg)                       77.2               to improve aeration and water movement
    Survival                                85%        FCR                                         0.94

  Nursery performance
  In this nursery system, there is a 30m3 raceway located in a                                       Having a BIOSIPEC demo-farm has allowed ADM to develop
  greenhouse and thus protected from the rain, light and external                                    its own expertise in innovative and intensive shrimp production.
  contamination. The cycle starts with post larvae (PL10) and runs                                   Currently, the demo-farm serves as a training site for customers
  for 4 weeks with a density ranging from 8 to 10 PL/L to reach a                                    and technical teams to be acquainted with products and protocols
  survival of over 80% and FCR around 0.95. From the beginning, the                                  adapted to the requirements of a high-density nursery.
  animals are fed with formulated feed to avoid any contamination.
  The PL10 are fed with MeM 200-300 (BernAqua) at 30% of the
                                                                                                     References
  biomass, before slowly decreasing the feeding rate to finish at 6%
  to 8% biomass with a specific extruded nursery feed, Vana Nano                                     Cohen, J., Samocha, T.M., Fox, J.M., Gandy, R.L., Lawrence, A.L.,2005.
  feed (Ocialis). At the end of 4 weeks, the shrimp reach 300mg                                      Characterization of water quality factors during intensive raceway production of
                                                                                                     juvenile L. vannamei using limited discharge and biosecure management tools.
  on average, which may seem low when compared to the results                                        Aquacult. Eng. 32 (3–4),425–442.
  in lower density cultures, such as at one PL/L, but higher density
                                                                                                     Manoj Sharma. 2019. The good, the bad and the ugly side of shrimp farming. Aqua
  culture saves space and energy. Water consumption is around                                        Culture Asia Pacific, Volume 15, March/April 2019, pp 8-13.
  300m3 for the nursery cycle, which represents around 3.6m3/kg of
                                                                                                     McIntosh, D., Samocha, T.M., Jones, E.R., Lawrence, A.L., Horowitz, S., Horowitz,
  biomass produced. This represents a reduction in cost as well as a                                 A 2001. Effects of two commercially available low-protein diets (21% and 31%) on
  minimising risks with introduction of pathogens.                                                   water and sediment quality, and on the production of Litopenaeus vannamei in an
                                                                                                     outdoor tank system with limited water discharge. Aquaculture. Eng. 25, 69–82.
  Low water consumption also allows the regulation of the mineral
  balance of the water. Indeed, during the nursery phase, shrimp
  can undergo 10 to 15 moulting during which it is crucial to have
  the perfect mineral balance. In cases of low salinity, successful
  artificial salinity and mineral balancing have been performed at
  BIOSIPEC.

  A few steps ahead of the development of
  shrimp nursery
  The last few years have seen the concept of nursery spreading
  across all shrimp production regions such as Vietnam, India and                                          Cuong Huynh Tran is Regional Technical Manager Aquaculture,
                                                                                                           based in Vietnam. (cuonghuynh.tran@adm.com)
  the Philippines. Farmers quickly calculated the advantage of a
  nursery phase compared to direct stocking. However, the current                                          Georges Hetzel is Aquaculture Engineer, based in Vietnam.
  trend is to run low-density nurseries (1PL-2PL/L), which barely                                          (georges.hetzel.contractor@adm.com)
  compensates for the investment costs. BIOSIPEC is two steps                                              Marcell Boaventura is Sales Manager APAC BernAqua based in
  ahead of this trend and adopts the following features:                                                   Australia. (marcell.boaventura@adm.com)
                                                                                                           Sjoerd Bakker (sjoerd.bakker@adm.com) is Aquaculture Export
  • More cycles per year, higher density, with optimisation of the                                         and Project Manager and Marc Campet (marc.campet@adm.
    surface and energy consumption,                                                                        com) is Asia Aquaculture Commercial Developer, based in
  • Partitioning the usual farming cycle into three phases and                                             Vietnam.
    isolating each phase, which allows the implementation of a                                             All authors are with ADM Animal Nutrition.
    specific biosecurity protocol for each phase and reduce the risk
    of crop failures.

January/February 2020 AQUA Culture Asia Pacific
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