Review of Technical Assessment and Role of Off-Cycle Credits

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Review of Technical Assessment and Role of Off-Cycle Credits
Midterm Evaluation of the 2022-2025 Light Duty GHG Standards
Review of Technical Assessment
and Role of Off-Cycle Credits
Kevin Bolon, Ph.D.
 National Vehicle and Fuel Emissions Laboratory
 Office of Transportation and Air Quality
 U.S. Environmental Protection Agency

ITB Advanced Thermal Management, Novi MI
April 27, 2017
Review of Technical Assessment and Role of Off-Cycle Credits
Overview

 How the EPA GHG Standards Work

 GHG Program Flexibilities

 Progress-to-Date and Contribution of Flexibilities

 What Might the 2025 Time-Frame Look Like
    – EPA assessment (thus far)

                    U.S. Environmental Protection Agency – OAR-OTAQ   2
Review of Technical Assessment and Role of Off-Cycle Credits
How the EPA standards work

                             3
Review of Technical Assessment and Role of Off-Cycle Credits
Footprint-based CO2 Target Curves for Trucks – “The Standards”
[separate footprint curve for Cars]

                                                                                              Chevy Silverado

                                                                                                                      Ford F-150

                                                Toyota Sienna

                            Nissan Murano

          Buick Encore

                                                                                                  With a shift from
                                                                                                   cars to SUVs &
                                                                                                 trucks, the OEM’s
                                                                                                 standard becomes
                                                                                                    less stringent

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Review of Technical Assessment and Role of Off-Cycle Credits
So What is the 2025 EPA Standard?
 Projections for Model Year 2025 Fleet CO2 Compliance Target
Fuel Prices/Fleet Mix Affect EPA’s PROJECTION of 2025 Standard
                           2012           Summer 2016                  Fall 2016
                         Projection        Projection                 Projection

       Fuel Price
                           $3.87                $2.95                    $2.97
        ($/gallon)
                                                                                           These are industry
      Car/truck mix       67/33%               52/48%                   53/47%             compliance values.
                                                                                         For consumers, the 2025
      2025 Fleet CO2                                                                    average real-world value is
     Compliance Level       163                   175                      173
       (g/mi, 2-cycle)
                                                                                              ~ 36 MPG

         MPG-e             54.5                  50.8                     51.4
         (2-cycle)

                                      U.S. Environmental Protection Agency – OAR-OTAQ                           5
Review of Technical Assessment and Role of Off-Cycle Credits
GHG Program Flexibilities

                            6
Review of Technical Assessment and Role of Off-Cycle Credits
Compliance Determination with Credit Banking and Trading

•   Assist manufacturer planning and phase-in
    of GHG-reducing technologies, consistent
    with typical redesign cycles

•   Unlimited credit transfer across car and
    truck fleets

•   Unlimited credit trading between
    manufacturers

•   5-year credit carry-forward, with one-time
    early credit carry forward of CO2 credits
     •   MY 2010 and later credits can be carried forward
         to MY 2021

•   3-year credit carry-back
                                     U.S. Environmental Protection Agency – OAR-OTAQ   7
Review of Technical Assessment and Role of Off-Cycle Credits
Off-cycle Credits

Overview
    • Technologies that achieve real-world GHG reductions, but are not captured on 2-cycle
       city/highway tests
    • List of a subset of technologies and pre-approved credit levels (e.g., active
       aerodynamics, high efficiency lighting, solar panels) beginning in MY 2014
    • Manufacturers may apply for more credits or other technologies based on sufficient
       data
Three-pathways for obtaining off-cycle credits
    • Defined Technology List
    • 5-cycle test comparison
    • Alternative demonstration method, requiring:
       – modeling, data collection, or other analytical or engineering method
       – verifiable demonstration with strong statistical significance
       – applicability over wide range of driving conditions and number of vehicles

                                     U.S. Environmental Protection Agency – OAR-OTAQ    8
Review of Technical Assessment and Role of Off-Cycle Credits
Off-Cycle Credit Defined Technology List

                                  Technology                                                Cars (g/mi)     Trucks (g/mi)
High Efficiency Exterior Lights (at 100 watt savings)                                            1.0               1.0
Waste Heat Recovery (at 100W)                                                                    0.7               0.7
Solar Panels (based on a 75 watt solar panel);
       Battery Charging Only                                                                     3.3               3.3
       Active Cabin Ventilation and Battery Charging                                             2.5               2.5
Active Aerodynamic Improvements (for a 3% aerodynamic drag or Cd reduction)                      0.6               1.0
Engine Idle Start-Stop;
       w/ heater circulation system                                                               2.5               4.4
       w/o heater circulation system                                                              1.5               2.9
Active Transmission Warm-Up                                                                       1.5               3.2
Active Engine Warm-up                                                                             1.5               3.2
Solar/Thermal Control                                                                         Up to 3.0          Up to 4.3
Total Theoretical Credits; Non-Hybrid Vehicles (Ignores synergistic effects)                     10.8              17.8
                           HEVs/PHEVs/EVs (Ignores synergistic effects)                          14.1              21.1
Credit Cap                                                                                  10 (fleet-wide car/truck average)

                                          U.S. Environmental Protection Agency – OAR-OTAQ                                9
Review of Technical Assessment and Role of Off-Cycle Credits
Off-Cycle Credit Defined Technology List:
Solar/Thermal Control Technology Credit Values

                                                        Credit for Cars              Credit for Light Trucks
         Technology

                                                               g/mi                           g/mi
                      Glass or Glazing                      Up to 2.9                      Up to 3.9
             Active Seat Ventilation                            1.0                           1.3
               Solar Reflective Paint                           0.4                           0.5
           Passive Cabin Ventilation                            1.7                           2.3
            Active Cabin Ventilation                            2.1                           2.8
           Total Theoretical Credits:                           8.1                           10.8
                          Credit Cap:                       Up to 3.0                      Up to 4.3

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Air Conditioning Improvement Credits

Low-Leak Components       (reduce HFCs)                     Improved System Efficiency (reduce CO2 &
                                                                   fuel consumption)

                         Low-permeation,
        Seal washers    barrier hose

                                                                  Variable compressor +            Improved blower
Alternative Refrigerants (reduce HFCs)                            reduced reheat                   motor controls

     R-744 (CO2)
     R-152a
     HFO-1234yf

                                                                                  2005
                                    U.S. Environmental Protection Agency – OAR-OTAQ      Audi A4                     11
Progress-to-Date and
Contribution of Flexibilities

                                12
Vehicle CO2 Emissions at Record Low –
                  every major vehicle category improving
                                     All values                                                                         All values
                                     Real world                                                                         Real world

   MY2015: 358 g/mi CO2 (24.8 mpg)
                                                                      Truck SUVs highest % improvement since 2004, up 33%
   MY 2016 Projected : 25.6 mpg
                                                                      Pickups improved most in past year, up 0.8 mpg to 18.8 mpg
                                              U.S. Environmental Protection Agency – OAR-OTAQ                                  13
Automakers Adopting a Wide Array of Technologies at Rapid Rates

GDI use on nearly half of all
 vehicles (up from 3% in MY2008),
 with Mazda at 100%, 6 more
 OEMs above 75%

 ~20% fleet use 7+
              speed
 transmissions, led by
 Mercedes, BMW, and Fiat-
 Chrysler

 >20% fleet use CVTs, led by
  Subaru, Nissan, and Honda
                                    U.S. Environmental Protection Agency – OAR-OTAQ   14
Early Years of Program Producing Positive Results
 Industry Outperforming Standards                    7 Years of Sales Increases Thru 2016
                                                            First Time in 100 Years

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What Happens to the Over Compliance?

GHG Program is a Multi-Year Program, multiple layers of flexibility for OEMs

•    No single year determines compliance.
•    Program includes emissions banking and trading
•    Credits last at least 5 model years, and early credits last longer.
•    Debits can be carried forward for 3 model years.
• Today, the bank is 280 Million Megagrams CO2
    o   What’s a Megagram?
    o   280M worth about 80 grams CO2/mile for the entire U.S. fleet
    o   Would allow the MY2015 fleet to comply with EPA standards through 2019, if all firms
        participated fully in credit trading
    o   Through MY2015, 12 OEMs involved in credit trading
                                    U.S. Environmental Protection Agency – OAR-OTAQ            16
MY2015 Credits: Off-cycle
Source: US EPA, “Manufacturer Performance Report for the 2015 Model Year” EPA-420-R-16-014, November 2016

                                                         U.S. Environmental Protection Agency – OAR-OTAQ    17
MY2015 Credits: A/C Leakage and Efficiency
Source: US EPA, “Manufacturer Performance Report for the 2015 Model Year” EPA-420-R-16-014, November 2016

                                                         U.S. Environmental Protection Agency – OAR-OTAQ    18
What might 2025 look like:
EPA technical assessment
         (thus far)

                             19
EPA’s Assessments are Informed by a Wide Range of Information

 Technical research performed by EPA
 o Benchmarking testing of 30 vehicles across wide range of powertrains & segments (with more to come)
 o Published more than 30 peer-reviewed papers and technical reports
  o Vehicle simulation modeling, cost teardown studies, mass reduction feasibility/cost studies, manufacturer
    “learning by doing” costs, research on consumer issues, economic inputs, others

 Extensive reviews of the literature
 o 100’s of reports/papers from the literature published since 2012, including major studies such
     as the 2015 National Academy of Sciences report

 Stakeholder outreach & collaboration
  o Hundreds of meetings with automakers, suppliers, NGOs, consumer groups, labor, states/local
    governments, others
  o Collaboration with NHTSA, CARB, DOE, Transport & Environment Canada

                                         U.S. Environmental Protection Agency – OAR-OTAQ                 20
EPA’s National Vehicle and
EPA technical information available to                                        Fuel Emissions Laboratory
                                                                                    Ann Arbor, MI
all stakeholders/public
Wide range of peer-
reviewed publications
and presentations:
• Technical papers,
  including SAE papers
  and EPA reports
• Conference
  presentations
• Modeling workshop

                                                                                        Modeling and
                                                                                         Simulation

                          + more …
                            U.S. Environmental Protection Agency – OAR-OTAQ                     21
EPA Most Recent Assessment of MY2025–
Standards can be Met Mostly with Advanced Gasoline Technologies
Cost estimate of $875/vehicle                              One possible pathway EPA modeled
      Advanced engines and transmissions
      Vehicle light-weighting
      Improved aerodynamics
      More efficient accessories
      Low rolling resistance tires
      Stop-start technology
      Mild hybrid (e.g., 48 volt systems)
      Small levels of strong HEV, EV, PHEV
      2.7 g/mi Off-cycle Credits
      21.4 g/mi A/C Credits
Fuel Savings Offsets Cost increase
    Net lifetime savings of $1,650
                                U.S. Environmental Protection Agency – OAR-OTAQ         22
EPA’s Reconsideration of the MTE Final Determination

March 15, 2017 - EPA Administrator Pruitt issued a Notice announcing he will
reconsider the EPA Final Determination published in January 2017:

    “ … EPA has concluded that it is appropriate to reconsider its Final
    Determination in order to allow additional consultation and coordination with
    NHTSA in support of a national harmonized program.”

    “In accord with the schedule set forth in EPA’s regulations, the EPA intends to
    make a new Final Determination regarding the appropriateness of the MY
    2022-2025 GHG standards no later than April 1, 2018.”

                                U.S. Environmental Protection Agency – OAR-OTAQ       23
EPA’s National Vehicle and
EPA Continues its In-depth Evaluation of                                                    Fuel Emissions Laboratory
                                                                                                  Ann Arbor, MI
Advanced Powertrains
Component benchmarking efficiency maps:
• MY2016 Mazda CX-9 2.5 liter GDI-turbo-charged w/ 6-speed AT
• MY2016 Honda Civic 1.5 liter GDI-turbo-charged 10.6:1 w/ CVT

Vehicle level benchmarking:
• MY2016 Acura ILX w/dual-clutch transmission with torque converter
• MY2017 Ford F150 w/10 speed AT
• MY2016 Chevy Malibu w/1.5 liter GDI-turbo-charged w/ 6-speed AT

Demonstration and Modeling:
• Demonstration of cooled EGR on a modified European Mazda 2.0 liter GDI-naturally­
  aspirated 14:1 CR engine
• GTPower modeling of a MY2012 PSA 1.6 liter GDI-turbo-charged engine with cooled EGR
  and an advanced turbo
• GTPower modeling of a MY2016 Honda Civic 1.5 liter GDI-turbo-charged 10.6:1 CR engine
                                                                                                       Modeling and
• ALPHA model comparison of several CVTs                                                                Simulation

• ALPHA modeling of all vehicles included in above component and vehicle benchmarking       Modeling and Simulation

                                          U.S. Environmental Protection Agency – OAR-OTAQ                         24
Additional EPA Work Underway in Many Areas
 Technology cost teardowns with FEV: modern GDI turbo-downsized engine, advanced diesel engine, CVT

 Updates to OMEGA cost-effectiveness optimization model and ALPHA full vehicle simulation model

 Ongoing work to evaluate the willingness to pay (WTP) for vehicle attributes (e.g., power, fuel economy, size, etc).
    o Our review of 50+ papers from the last 20 years found very wide variation in these WTP values.
      Ongoing work evaluates what factors may contribute to this variation.

 Ongoing evaluation of automotive reviews of MY2015 vehicle fuel efficient technologies
    o Building upon EPA’s study of MY2014 vehicles, we continue to find that positive evaluations for all technologies (70%)
      exceed negative evaluations of the technologies (18%)

 Ongoing work to evaluate the vehicle miles traveled (VMT) rebound effect

 Collaboration with Transport and Environment/Climate Change Canada on mass reduction and aerodynamics

 Continued evaluation of the vehicle fleet each year to assess technologies, emissions, and compliance
  – supporting EPA’s forth-coming MY2016 Manufacturer GHG Performance Report and
    2017 CO2/Fuel Economy Trends Report

                                              U.S. Environmental Protection Agency – OAR-OTAQ                            25
Appendix

           26
Global Passenger Car CO2 Standards

                                                                     Source: International
                                                                     Council for Clean
                                                                     Transportation.

                                                                     http://www.theicct.org/blogs/staf
                                                                     f/improving-conversions­
                                                                     between-passenger-vehicle­
                                                                     efficiency-standards

                   U.S. Environmental Protection Agency – OAR-OTAQ                               27
MY2015 Credits: A/C Leakage and Efficiency
Source: US EPA, “Manufacturer Performance Report for the 2015 Model Year” EPA-420-R-16-014, November 2016

                                                         U.S. Environmental Protection Agency – OAR-OTAQ    28
MY2015 Incentives: 0 g/mile Upstream Emissions
Source: US EPA, “Manufacturer Performance Report for the 2015 Model Year” EPA-420-R-16-014, November 2016

                                                         U.S. Environmental Protection Agency – OAR-OTAQ    29
2025 CO2 Standard is a Function of
Car & Truck Production Volume and Vehicle Footprint

Passenger Car Target (g/mi) = (3.26 x footprint) – 3.2
   •   for vehicle footprints >41 and < 56 square feet

Light-Truck Target (g/mi) = (3.58 x footprint) +12.5
   •   for vehicle footprints >41 and < 74 square feet

   For each individual company the Car & Truck standards are a
   function of the # vehicles produced & each vehicle’s footprint

                                U.S. Environmental Protection Agency – OAR-OTAQ   30
Advanced Technology Incentives

Incentives for full-size pickup trucks using hybrid or other clean technology
    Per-vehicle credit for hybrid full-size pick-up trucks produced at minimum penetration rates
       – Mild hybrid: 10 g/mi from 2017-2021 (minimum penetration is 20% of full-size pick-up sales in 2017, increases to
         80% by 2021)
       – Strong hybrid: 20 g/mi from 2017-2025 (minimum penetration is 10% of full-size pick-up sales)
    Performance-based incentive credit for exceeding target by 15-20%
Advanced technology vehicle multipliers
    Applies to electric, plug-in hybrid electric, fuel cell, and compressed natural gas vehicles
       – EVs/FCVs: 2.0 in MY2017 phasing down to 1.5 in MY2021
       – PHEVs/CNGs: 1.6 in MY2017 phasing down to 1.3 in MY2021
    Multiplier allows manufacturers to count vehicles more than once in CO2 fleet average calculation
    No multipliers for MY2022 and beyond
Upstream emissions for electric vehicles (EVs)
    For MYs 2017-2021: EVs/PHEVs/FCVs count as 0 g/mile in compliance calculation with no vehicle sales
       limits
    For MYs 2022-2025, 0 g/mile treatment allowed up to a per-company cumulative sales cap:
       – 600,000 for companies that sell 300,000 EV/PHEV/FCVs in 2019-2021
       – 200,000 for other companies
    Upstream emissions are fully counted in GHG impacts of the program
                                           U.S. Environmental Protection Agency – OAR-OTAQ                           31
Advanced Gasoline Vehicles can Take the Industry Much Further …
many vehicles already meet future targets
      Vehicle Production that Meets or Exceeds MY2020 CO2 Targets

                                                                            With fleet averaging,
                                                                            in any given model
                                                                            year, only about 50%
               In just                                                      of vehicles would
               4 years                                                      need to meet/exceed
                                                                            their target,
                                                                            depending on sales
                                                                            volumes.

                          U.S. Environmental Protection Agency – OAR-OTAQ                    32
Case Study: 2017 Honda CRV 1.5 liter AWD

                                                                              • Best-selling SUV in U.S.

                                                                              • AWD versions make up 2/3 of sales

                                                                              • Advanced Gasoline Technology:
                                                                                  o     Turbocharged GDI 1.5 liter I4 engine
                                                                                  o     Continuously variable transmission
                                                                                  o     No electrification

                                                                              • Could already meet* 2022 target
                                                                                  o     5 years ahead

                                                                               • Within 4 mpg of 2025 target
*Illustrative example only. EPA estimated real-world fuel economy targets from     With 8 years to go
CO2 compliance targets, assuming A/C credits and 5 g/mi off-cycle credits

                                                               U.S. Environmental Protection Agency – OAR-OTAQ                 33
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