Quality and the environment
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Table of contents Page Introduction 3 Vision, quality and the environment 4 Quality and environmental strategy 6 Development of quality and environmental management at Festo 10 Quality and the environment at Festo – benefits for you 12 Focus on energy efficiency/certificates 14 2
Introduction “Innovation and quality are a And this is the basis upon which We have for some time now priority at Festo, for processes as company’s founding premise.” Festo’s quality philosophy rests: recognised quality as a strategic well as products. An integrated success factor. Our integrated energy concept ensures continu- This is one of the core state- “Fit and forget”. quality and environmental man- ous evaluation of the most up-to- ments of our corporate vision. agement system is an expression date environmental technologies. Innovations for maximising cus- The quality of our processes and of our comprehensive quality Each and every error, whether it tomer productivity, world-wide products as well as the expertise awareness. Quality is not only occurs at the customer’s facility presence and close partnerships of our employees must interact in limited to our products, we also or within the process chain, costs with our customers are Festo’s order to attain the required busi- strive to achieve the highest pos- time and money and necessitates trademarks. And fulfilling all ness results. This is the only way sible levels of corporate quality. corrective measures. We there- customer requirements is at in which we will be able to pro- This includes environmental fore focus on continuous the heart of our endeavours. vide secure jobs in the long-term. quality, because in light of lim- improvement throughout our We continuously seek out new Our commitment to this global ited resources and the limited entire organisation with the challenges with the objective of understanding of quality is part carrying capacity of the eco- objective of establishing zero- being the partner that our cus- of our quality management. And systems, we are fully aware of defect quality and making our tomers can rely on, and contrib- in so doing we shouldn’t forget the fact that long-term business company the best in its class in uting to their success with top that in a competitive market the success is based on conscien- the long run. quality, innovative solutions. goals for quality are specified by tious environmental conduct. our customers. They expect prod- Environmental protection and ucts which are free of defects. energy efficiency are given high Dr. Eberhard Veit Chairman of the Board of Directors 3
Vision, quality and the environment Our vision of quality and the Strive to Zero Defect Quality Maximum problem solution environment is an attainable authority image of a worthwhile future We are constantly reducing the and gives meaning to our error levels in all corporate areas. We have highest problem actions. This is one of the top objectives solution authority by means of of quality management at Festo. customer proximity, constant improvement and innovations Uncompromising fulfilment of in the product spectrum and we customer expectations stand on side to our customers as reliable partners. We fulfil the expectations which our customers place on our products. Our customers are the benchmark for the definition of quality requirements. This applies equally to catalogue and customer solution products. 4
Maximum problem-solving High level in economic and competence social performance We can offer maximum problem- For our products: solving competence, thanks to Environmental protection will our closeness to customers and be more important in the future the constant improvements and among other things due to inten- innovations in our product range, sified legal regulations signifi- and are able to provide our cance. We recognized that customers with support as a customer expectations from dependable partner. tomorrow lie also in ecological A vital prerequisite for high- product requirements. quality customer relations and optimum service provision in For our processes: all markets is a global presence, Our resources-careful processes delivered both internationally fulfil the requirements at a and locally. sustainable development and strengthen the competitive Absolute stability and quality of ability by environmental costs all processes at the same time. We achieve continuous and last- ing long-term improvements of our processes and do not focus on short-term optimisation. 5
Quality and environmental strategy Festo has created a concrete and Decentralised quality and envi- long-term quality and environ- ronmental performance – each mental strategy that provides a division assumes responsibility realistic framework for action for for its own activities all parties concerned. Each individual division has responsibility for all tasks related to quality assurance and the environment, both of which are not to be hypenated to opera- tional (value creating) processes. In order to achieve our goal, we place equal emphasis on systematic process optimisation, clear-cut goals based on the balanced scorecard, binding agreements on objectives with our employees and a strong zero- error culture that is followed by and involves everyone. 6
Quality and environmental Corporate culture necessitates awareness visible in everyone’s zero-defect culture actions Our zero-defect culture promotes The reinforcement of each divi- dealing with errors actively and sion’s responsibility for tasks openly in order to benefit from related to quality and the envi- potential improvements; it also ronment promotes a greater creates awareness of the conse- awareness of these issues. quences of defects, especially Quality and the environment repeat defects. have to become an integral part This is an essential prerequisite of the work of all employees for achieving our vision of zero- and suppliers so that a process defect quality. of continuous improvement can begin to emerge and a convinc- ing level of quality results can be attained. That is why worldwide we encourage our employees’ awareness of quality and envi- ronmental aspects through com- pany training and vocational education. 7
Quality and environmental strategy Made by Festo – Prevention is our greatest internationally standardised strength quality for products and services In order to ensure that quality risks are detected as early as “Made by Festo” is our strategy possible, we implement suitable for standardised quality of all preventive methods and conduct products and services globally, risk analyses. This, in combina- regardless of the location of the tion with consistent quality plan- production facility. This is based ning, prevents quality problems on a common management sys- right from the very start. An ef- tem which is expressed in terms ficient complaints management of a collective, company-wide system ensures quick and lasting certification. solutions to problems and pro- vides the basis for product optimisation. 8
Worldwide improvement of Process optimisation driven environmental performance by efficiency and the quality of results achieved We intend to improve our envi- ronmental performance within For us, process optimisation the framework of our interna- driven by efficiency means a tional environmental manage- reduction in the number of ment system. In order to do this, interfaces within the business we will use a system of environ- processes in order to free up mental goals based on perfor- potential capacity. Our busi mance figures that in turn will ness processes are organised determine the programme for so that they help to achieve implementing measures for the company goals, which are improvement. derived from the business strategy. Our company goals are defined within the framework of the bal- anced scorecard as part of a consistent system of objectives; this facilitates targeted control- ling and correspondingly effec- tive management procedures. 9
Development of quality and environmental management at Festo Quality and the environment EMAS I in 1996. We are aware it in 2002. Our integrated quality have since long enjoyed high of the fact that long-term eco- and environmental management priority at Festo. The fact that nomic success in a world of finite system in accordance with ISO we’re moving in the right direc- resources and limited carrying 9001 and ISO 14001, as well as tion with this approach is demon- capacity of ecosystems necessi- automotive industry standards strated by past developments. tates responsible interaction ISO/TS 16949 and VDA 6.4 – Festo was certified in accordance with the environment. aligned with the requirements of with ISO 9001 back in 1990 and our most de-manding industry was thus one of Europe’s (Ger- We therefore strive to reduce sector – have demonstrated our many’s) pioneering companies environmental pollution to an commitment since 1997. in this respect. The same was the absolute minimum. In 1991 case with regard to certification certification in accordance with Furthermore, the development of of our environmental man-age- ISO 14001 supplemented the quality as a business focus has ment system in accordance with EMAS I certification and replaced been significantly influenced, „Best of Class“ Process- ISO/TS orientation 16949 ISO 14001 Group Q-Initiative certification Compliance Social Integration VDA 6.1/6.4 Responsibility Q-S-U Business Process Management EMAS Strategic Planning Strategic Controlling ISO 9001 International QM/UM Risk Management Balanced Scorecard TQM Q2000 Q2002 QVP-6s 1990 1996 1997 1999 2002 2005 2008 2013 10
for example by the company’s our numerous locations around requirements in each individual TQM orientation and introduc- the world. The company-wide company location. tion of the balanced scorecard certification covers certification as a management instrument. of all locations in accordance Festo’s integrated management with ISO 9001 and ISO 14001 as system combines requirements With the expansion of our a minimum standard and thus from the areas of quality, envi- global R&D, production and underscores our “made by Festo” ronment and safety into a single logistics network, our interna- strategy. Certification in accord- uniform structure. Streamlined tional quality and environmental ance with other standards and efficient management, as management system was estab- (e.g. ISO/TS 16949) above and opposed to individual, separate lished in 2004. beyond the minimum require- management systems, is made Festo’s international quality and ment is possible as well as possible by taking advantage of environmental management sys- desirable depending on local synergies that result from the tem standardises procedures at circumstances and market bundling of resources. PC/TEC Berkheim GPC Biel Berkheim RSC Europe TEC Rohrbach TSC Moskau GPC Rohrbach TEC Czeska Lipa GPC Czeska Lipa REC Livermore TEC Biel TEC Simferpol GPC Biel GPC Simferpol TEC Aarau TEC REC NAFTA GPC Aarau TEC Sofia RSC NAFTA Budapest GPC Sofia TEC Hauppauge GPC RSC FAR EAST Budapest REC FAR EAST TEC Shanghai GFC Bangalore REC ASEAN RSC ASEAN CPC São Paolo TEC São Paolo REC MERCOSUR RSC MERCOSUR 11
Quality and the environment at Festo – benefits for you We recognise that quality is fundamental for the success of a company and that it plays an important role in all of our business processes without exception. Training quality Innovation quality Manufacturing quality Supplier quality Productivity begins with Innovations for catalogue prod- You’re interested in quality and Also means partnership and qualification ucts and customer solutions economy and that’s why we fairness • Number one training and • Lasting innovation place great importance on: • Defined quality standards for vocational education partner to management • Tight manufacturing toleran- our suppliers industry and colleges of further • 2900 patents with roughly ces – unchanging and precise • Sophisticated supplier rating education 100 new patent applications • Ultramodern manufacturing system • Technical training systems, each year processes, developed inhouse • Agreement upon goals with our hardware and software • 100 new products per year in consultation with our custo- most important suppliers • Seminars in 39 languages, • 3D supported engineering and mers and suppliers for the • Direct communications links 42,000 participants per year simulation continuity of your processes for just-in-time planning and • Holistic, didactic concepts for • More than 20 Technology • Core competence in manufac- shipment training and consulting Engineering Centres through- turing technology, modern out the world machines and equipment for • Structured, new product optimised products development process • Precise quality assurance • Consistent advance quality systems for stable processes planning to ensure safe which you can count on product characteristics • German Future Award 2012
Logistics quality Service quality Quality regarding product safety Environmental quality Naturally faster Service at the centre of attention Product safety for your New technologies, processes, • High speed logistics from order • For Festo, service means accom- safety, by: products and services enable us entry to receiving at the panying one’s partners along • Considering and adhering to to guarantee the sustainability customer’s facility the path to success – from initial relevant national and inter- of value creation processes and • Regional Service Centres in all planning to system operation. national, legal and industry- production systems regions throughout the world • Advice provided by more than specific standards • Consultation with our custom- • 2003 German Logistics Prize 1000 technical consultants and • Continuously training our ers regarding selection, use • Energy Efficency Award 2008 project engineers – worldwide employees in the area of and disposal of pour products • Umwelttechnikpreis 2009 • 24h hotlines industry standards • Ecological product evaluation • Call centre specialists for • Investing in in-house testing for determining the environ- components, modules, labs mental aspects of new product systems and industry sectors • Actively participating in ranges, from production and • Reliable maintenance and • standards committees packaging to disposal of end complaints service products • Replacement parts service • Changeover to RoHS compliant • Repair service materials • Easy assembly services • Festo will continue to promote • Compressed air consumption the replacement of materials analysis which are harmful to the • Energy saving service environment. 13
Focus on energy efficiency Monitoring and strategically Festo therefore pursues a Five core elements distinguish integrating all facets of energy holistic approach which encom- this approach, which Festo per- efficiency into our own activities passes innovative concepts for ceives as an ongoing mission: equally is an important part of the company’s own buildings sustainable and ecologically and manufacturing facilities, • Energy efficiency for products sensible management and one as well as its products and solu- and solutions, from R&D to that is never finished. tions which are optimised for reduced consumption of reduced energy consumption. compressed air and electrical Thus Festo supports its custom- power during operation ers in solving their automation • Energy efficient layout and tasks in an energy-efficient design of equipment and manner. systems • Energy efficiency live supports the operation of machines and systems at the customer’s facility by means of services such as energy monitoring • Research and development of technologies with which energy efficiency can be further improved • Increased energy efficiency at Festo’s own locations and production facilities 14
Certified management system for quality and environment The management system is divid- • ISO 9001 ed according to the individual • IS0 14001 business processes of Festo AG • VDA volume 6, part 4 & Co. KG and is described in a • ISO/TS 16949 handbook. The handbook serves as a basis for implementing, The management system thus maintain-ing and continuously provides a framework for ascer- improving the management taining and fulfilling relevant system for quality, safety and official and legal requirements, as environment. It describes in gen- well as special customer require- eral terms the implementation ments. These must be met by the of the various aspects covered company and its products in order by the underlying standards and to prevent any risks to human regulations: beings and the environment. CERTIFICATE CERTIFICATE CERTIFICATE CERTIFICATE The Certification Body The Certification Body of TÜV SÜD Management Service GmbH of TÜV SÜD Management Service GmbH The Certification Body The Certification Body certifies thatService GmbH of TÜV SÜD Management certifies thatService GmbH of TÜV SÜD Management certifies that certifies that Festo AG & Co. KG Festo AG & Co. KG Ruiter Straße 82 Ruiter Straße 82 Festo AG & Co. KG Festo AG & Co. KG 73734 Esslingen 73734 Esslingen Ruiter Straße 82 Ruiter Straße 82 Germany Germany 73734 Esslingen 73734 Esslingen Germany Germany has established and applies has established and applies an Environmental Management System for a Quality Management System for has established and applies has established and applies an Environmental Management System for a Quality Management System for Design, production and sale of Design, production and sale of pneumatic and electric components, pneumatic and electric components, Design, production and sale of Design, production and sale of systems and accessories for industrial automation systems and accessories for industrial automation pneumatic and electric components, pneumatic and electric components, and for close-by branches and applications. and for close-by branches and applications. systems and accessories for industrial automation systems and accessories for industrial automation and for close-by branches and applications. and for close-by branches and applications. including the sites and scope of application including the sites and scope of application see enclosure see enclosure including the sites and scope of application including the sites and scope of application see enclosure see enclosure An audit was performed, Report No. 707009106 An audit was performed, Report No. 707009106 Proof haswas been furnishedReport that the requirements Proof An haswas audit been furnishedReport performed, that the requirements No. 707009106 An audit performed, No. 707009106 according to according to Proof has been furnished that the requirements Proof has been furnished that the requirements according to according to ISO 14001:2004 ISO 9001:2008 ISOis valid 14001:2004 ISO are fulfilled. The certificate 9001:2008 is valid from 2013-05-14 until 2013-11-14. are fulfilled. The certificate from 2013-05-14 until 2014-12-17. are fulfilled.Certificate Registration The certificate from12 is valid No. 104 45543until 2013-05-14 TMS 2014-12-17. are fulfilled.Certificate Registration The certificate from12 is valid No. 100 45543until 2013-05-14 TMS 2013-11-14. Certificate Registration No. 12 100 45543 TMS Certificate Registration No. 12 104 45543 TMS Product Compliance Management 15 Product Compliance Management Munich, 2013-05-15 Munich, 2013-05-15 Product Compliance Management Product Compliance Management Munich, Page2013-05-15 1 of 4 Munich, Page2013-05-15 1 of 4 Page 1 of 4 Page 1 of 4
www.festo.com 53226 EN 10/2013
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