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MAGAZINE 1/2020 SPOTLIGHT PRODUCT AND PROCESS SECURITY Get yourself up-to-date at ACHEMA 2021 p. 8 APPLICATION ALWAYS ON THE MIND THE ACHEMA DIGITAL HUB GETTING RID OF Submit your paper to the ACHEMA 2021 Gathering point for digital experts and GREENHOUSE GASES congress enthusiasts 2050 could mark a turning point p. 20 p. 22 p. 26
ACHEMA MAGAZINE // 1/2020 CONTENT CONTENT APPLICATION ALWAYS ON THE MIND THE ACHEMA DIGITAL HUB 20 22 TRENDS SPOTLIGHT THE SHOW 4 Wanted: Innovators, creators, 8 Better secure than sorry 18 100 years of ACHEMA doers Product and process security Enjoy a century’s worth The ACHEMA 2021 Start-up is a focal topic at ACHEMA 2021 of trade show memories Award 12 New ways to finance 20 Application always 6 The global start-up landscape the process industry on the mind ISC3 promotes sustainable The blockchain makes it Submit your paper to the chemistry solutions worldwide possible to pay for chemicals ACHEMA 2021 congress per use 22 The ACHEMA Digital Hub INSTAGRAM 14 E-money revolutionises Gathering point for digital @ACHEMAofficial the blockchain experts and enthusiasts Photos: José Poblete / DECHEMA TWITTER No bitcoin needed, @ACHEMAworldwide you can pay in euros 23 Wake-up call for LINKEDIN Russia’s process industry www.achema.de/linkedin 16 Penetration tests make The Tatarstan Ecological FACEBOOK products secure Forum premieres this www.achema.de/facebook A simulated hacker attack September NEWSLETTER helps you to cope with real www.achema.de/subscribe threats 2
CONTENT ACHEMA MAGAZINE // 1/2020 EDITORIAL GETTING RID OF GREENHOUSE GASES 26 Dear readers, ACHEMA turns 100 this year - yay! As the organisers, we are a little proud of course, and why wouldn’t we be? Events that have been around as long as ACHEMA are few and far between. That’s no reason, however, to rest on our laurels. We do reminisce a bit on pages 18 and 19, where you can travel with us through 100 years of trade show history. Enjoy even more pictures and foot- age from 1920 until today on our Instagram account @ACHEMAofficial. And why not post your very own memories of bygone times with the hashtag #100YearsOfACHEMA? Browse through your archives and share the bounty with the community! Apart from that, we are working diligently on making the next ACHEMA as fresh and PEOPLE RESEARCH MEETS PRACTICE exciting as if it were the first of its kind, while keeping the spirit of our founding 24 What’s your job, 26 Getting rid of greenhouse father, Max Buchner. At his time, chemistry Mrs Holthaus? gases and engineering were strictly separate The technical director The German chemical fields; consulting each other was simply of ACHEMA explains industry aims to become not done. Buchner’s concern was to en- what she does GHG-neutral by 2050 courage chemists and engineers to collab- orate. A hundred years on, his idea is as 29 Understanding and relevant as it was in 1920, with a wider avoiding corrosion scope, of course. In its 101st year, ACHEMA The experts at the DECHEMA 2021 will continue to bring people together Corrosion Center are to explore, advance and share new ideas at your service across industry boundaries. Photos: idambeer / Adobe Stock 30 Food for thought Pull yourself together, Yours, rabbit heart! 31 Meet the community 31 Imprint 2 Content Marlene Etschmann 3 Editorial Editor-in-Chief 3
ACHEMA MAGAZINE // 1/2020 TRENDS WANTED: INNOVATORS, CREATORS, DOERS Entrepreneurial scientists, young founders and owners of start-ups can now apply for the 2021 ACHEMA Start-up Award. For the first time, participation is also possible for international founders. H ave you ever thought about found- Particularly in the early phases, appli- ing your own company? If you are a cants have the opportunity from the outset BUSINESS process engineer or chemist, to discuss their concepts with high-rank- PLANS chances are you have not – and it is even ing mentors with specialist expertise less probable that you actually went ahead and, on this basis, to obtain support and became an entrepreneur. for the preparation of their business That’s all the more regrettable since plans. Already in this early phase, the chemical industry is a driver of innova- applicants as well as young start- tion for numerous other industries. Innova- ups founded or in the process of until 30 November 2020 tions in chemistry, process engineering being founded after 1 July 2018 and biotechnology can fundamentally can be brought into contact improve technologies and products on a with potential investors in CONCEPTS broad scale. However, the number of order to discuss the possibili- new companies being founded in these ties of financing. Irrespective areas is low. of the time of entry into the The reasons are manifold: a lack of in- competition, all business Illustration: Dzianis Rakhuba / Adobe Stock; ibrandify, Paulius B., Adrien Coquet, LAFS / Noun Project spiring role models, little economic educa- plans submitted by 30 tion, the alternative of well-paid and safe November 2020 will com- corporate jobs, the high investment and pete for the places in the time to market for chemical processes final round. • until 31 July 2020 are all factors that stand in the way of a thriving chemical start-up landscape. People with good ideas as well as young companies need support in order to bring IDEAS innovations to the market and open up new business fields. This requires access to experienced mentors, a strong network and financial resources. Therefore, DECHEMA, the Business Angels FrankfurtRheinMain and High-Tech Gründerfonds are awarding the ACHEMA Start-up Award. For the third time, they are until 31 March 2020 looking for ideas, concepts and business plans in the fields of chemistry, process engineering and biotechnology. Idea providers and company founders can apply now: THE COMPETITION The competition has three phases–ideas — KATHRIN RÜBBERDT HAS THREE PHASES – can be submitted until 31 March 2020, kathrin.ruebberdt@dechema.de +49 69-7564-277 IDEAS CAN BE SUBMITTED concepts until 31 July 2020 and business plans until 30 November 2020. — A CHEMA.DE/START-UP_AWARD 4
TRENDS ACHEMA MAGAZINE // 1/2020 START-UPS AT ACHEMA 2021 ACHEMA 2021 will include a first-class Start-up area at a prime location of the exhibition group “Research and Innovation” featuring __innovation pitches __an investor’s lounge 10,000 10,000 10,000 __matchmaking possibilities € € € and last but not least __the casual “Start-up Night” which brings the networking possibilities to a new dimension. The ACHEMA start-up area will not only be an exhibition and showcase area–it will also be a gathering place for pioneers, groundbreakers and super minds of tomorrow’s process industries where they meet with investors, experts and decision- WHAT’S IN THE POT? makers up to today’s C-suite. The ACHEMA participants are well Up to ten promising start-ups or start-up The ACHEMA Start-up Award is presented by ideas will be given the chance to present DECHEMA Gesellschaft für Chemische Technik und known for their high expertise and Biotechnologie e.V., DECHEMA Ausstellungs-GmbH, their offerings at the ACHEMA Start-up being sticklers for details. They will Business Angels FrankfurtRheinMain e.V. and High- Award stand and within a special pitch Tech Gründerfonds. The ACHEMA Start-up Prize dive in deep with the start-ups, giving and networking session – a unique oppor- is also supported by the German Chemical Society those young enterprises priceless tunity to gain visibility with a huge inter- (GDCh), the Association of German Engineers (VDI), the German Chemical Industry Association (VCI) opportunities to earn their trust and national expert audience and forge new and the German F ederation of Industrial Research business contacts. On top, three overall build strong relationships for projects Associations (AiF) as well as the Business winners will receive a prize money of Angels Network Germany and the Forum Start-up and business to come. 10,000 euros each. Chemie. 5
ACHEMA MAGAZINE // 1/2020 TRENDS THE GLOBAL START-UP LANDSCAPE The International Sustainable Chemistry Collaborative Centre (ISC3) is an independent, international institution promoting and developing sustainable chemistry solutions worldwide. MOBIUS, USA has developed a family of naturally degradable and compostable polymers made from lignin, a by product of the paper and biofuel industries, that offer a sustainable alternative to single-use and petroleum-based plastics. ANDES BIOENERGY, ECUADOR has developed a process to produce biochar from agribusiness biomass wastes which can improve tropical soils as well as provide renewable thermal LE QARA, PERU energy employing the P-SMART uses biotech, engineering expertise and (Pyrolysis Small microorganisms to create high-quality vegan and Modular Auger leather that is biodegradable and toxin-free. Reactor). A specific consor- tium of micro organisms which is fed with plants and fruit residues produces a leather-like S biomaterial. tart-ups are an important cornerstone in ISC3’s activities as they are seen as a unique source of knowledge and innovation that can contribute to a more sustainable future. ISC3 supports them via competitions and the Illustration: agrus / Adobe Stock Global Start-up Service, the world’s first programme providing holistic support to sustainable chemistry innovators globally. Since September 2019, the ISC3 also awards the title of “Start-up of the month”. The list of featured start-up companies shows the tremendous creativity and innovation power of founders and entrepreneurs all over the world. • 6
TRENDS ACHEMA MAGAZINE // 1/2020 INDRESMAT, THE NETHERLANDS develops polyurethane resins that are versatile, durable, recyclable and sourced from renewable raw materials, mainly vegetable oils and lignin. Currently, they are brought to market in sustainable building materials, such as frames for windows and doors and insulating foam coatings. BANYAN NATION, INDIA works with local waste collectors to produce near-virgin grade plastic granules that it sells to leading manufacturers in a variety of sectors. The business rests on two pillars: a data intelli- gence system that traces plastics recycling activities in major Indian cities and a proprietary process to clean the collected plastic, customis- ing it for the specific thermal and mechanical needs of brands on a large scale. INNOVERDA, FRANCE works together with chemical and pharmaceutical producers, testing if traditional processes can be improved by their electrochemical approach. Electrosynthesis can significantly reduce the inputs of energy, toxic and corrosive substances, non-renewable raw materials, and high pressures and temperatures. — KATHRIN RÜBBERDT kathrin.ruebberdt@dechema.de — ISC3.ORG 7
ACHEMA MAGAZINE // 1/2020 SPOTLIGHT BETTER SAFE SECURE THAN SORRY Product and process security is one of the focal topics at ACHEMA 2021, as the Internet of Things calls for an intensified approach to secure the inter action between the physical and the virtual worlds. 8
ACHEMA MAGAZINE // 1/2020 SPOTLIGHT HAS YOUR COMPANY ALREADY BEEN HACKED? If not, you should expect the attack. According to IT experts, there are only these two states and all you can do is to prepare well. T his may seem like a gloomy attitude, with ransomware. In this case, it was s potlight on these challenges. Moreover, but it is backed by impressive directed at office communication systems, the Digital Hub in hall 12 welcomes key numbers. The latest World Economic but IoT devices are increasingly becoming players in software and digitalisation Forum report on global risks lists cyber part of operation and production and to the ACHEMA family. You haven’t seen attacks and data fraud as two of the top five need special attention to keep processes them at the show before, but we are sure risks companies are most likely to face. and products secure. With every valve that you wouldn’t want to miss this valuable While safety systems are well established has an IT interface and with every “intelli- addition. Read more on that on page 18. and the number of accidents with personal gent” pump sending data into the cloud, injury is decreasing steadily, cyberattacks IT and cyber security rise to the top of the NO MAN IS AN ISLAND, NOR IS A COMPANY are becoming all the more prevalent – in list of things to be concerned about. In Working with an air gap that physically the process industry, too. Lanxess, BASF, times of IoT, each supplier, each automation disconnects a system from the internet Siemens and Henkel are known to have component and each person represents a is one way to keep assailants at bay. been infected with Winnti malware in 2019, potential risk. Therefore, the responsibility However, the global economy is intercon- and even German safety and security lies with every player along the supply nected and many businesses depend on specialist Pilz couldn’t evade an attack chain. ACHEMA 2021 is now putting a complex supply chains. Business partners and suppliers need to trust each other as well as their cybersecurity practices. If you can’t be sure that your supplier patches known system vulnerabilities with due diligence, a business friend can quickly COST OF CYBERCRIME become a “frenemy”, threatening your own operations. Average annual cost of cybercrime by country 2018 in million US$ When trust is an issue, distributed ledger technologies such as the blockchain are often quoted as the solution. Managing data in a decentralised way is supposed to make them immune against falsification. Blockchain expert Prof Philipp Sandner and colleagues elaborate on page 12 on use cases in the chemical and pharmaceu- US Japan Germany UK France Spain Italy tical industries. Blockchain practitioner Dr Silvio Stephan presents a real-life appli- 27.4 13.6 13.1 11.5 9.7 8.1 8.0 cation in the chemical industry on page 14 Source: www.accenture.com and claims that it has the power to change the whole process industry. 10
SPOTLIGHT ACHEMA MAGAZINE // 1/2020 MAJORITY OF GERMAN COMPANIES ARE AFFECTED BY CYBERCRIME Bitkom asked 1000+ companies: “What types of data theft, industrial espionage or sabotage has affected or is likely to have affected your company in the last two years?” 32 16 Theft of IT or 21 20 Theft of sensitive 16 21 Analogue theft of GOOD TO KNOW telecommunica- digital data or documents, records, tions information samples, machines, equipment components Security: prevents malicious activi- ties by people. 22 24 17 25 15 25 Safety: prevents accidents; people Analogue social Digital Digital social Engineering sabotage engineering may or may not be involved, but in any case the action is not intentional. Affected % Likely affected % Source: www.bitkom.org Cybersecurity: the practice of protecting systems, networks, and programs from digital attacks. t argeting greed – a basic human trait. Social e ngineering comes in many flavours, Malware: software to cause damage “A business friend and it doesn’t need to be digital. It can be as basic as the unknown person joining to a computer or computer network including viruses, worms, Trojan that ignores cyber the group of smokers discussing business in front of the office building and walking horses, ransomware. security practices away with useful information about the Ransomware: malicious software can quickly become company. cybercriminals use to hold data hostage until a ransom is paid. If the a ‘frenemy’.” ONLY AUTHENTIC DRUGS SAVE LIVES When it comes to pharmaceuticals, product demands are not met, the encrypted data remains unavailable or may Photo p. 8: baranozdemir / iStockphoto; Illustraion: Thitichaya, 4luck / Adobe Stock security can become a matter of life and be deleted. death quickly. Maintaining the cold chain REMEMBER THE HUMAN FACTOR is vital for drugs such as insulin. Drug Denial of service (DoS): flooding the Identifying, assessing and addressing the counterfeiting is a growing problem around targeted server with superfluous vulnerabilities of your business is the first the globe, thus legislators took action. requests, causing an overload that step towards secure products and processes. China was a frontrunner in implementing prevents legitimate requests from Technical aspects, such as data backups serialisation regulations. In the European being fulfilled. and patching software vulnerabilities come Union, it has been a year now that every to mind first. On page 16, you can look over single box of prescription drugs needs to Phishing: social engineering attack the shoulder of Moritz Lottermann, specialist be clearly identifiable and bear a tamper- to obtain sensitive information such in penetration testing. “Contract hacker” evident label. The example of serialisation as usernames, passwords and credit by trade, he evaluates possibilities to shows particularly clearly the importance card details by disguising oneself break into his clients’ systems, just as a of secure production processes in pharma- as a trustworthy entity in an electronic malevolent hacker would do. ceutical technology. Previously, the drug communication. Technical considerations aside, human packaging was protecting the contents error is the one factor that the majority and a brand carrier for the manufacturer, Pentest: short for penetration test: of hackers use to breach networks. Haven’t now it has developed into a data carrier and authorised simulated cyberattack on we all received e-mails from the Nigerian certificate of authenticity. • a computer system to evaluate the connection, asking to pay money before security of the system. you get the huge payoff (that never — MARLENE ETSCHMANN actually arrives)? That’s social engineering, marlene.etschmann@dechema.de 11
ACHEMA MAGAZINE // 1/2020 NEW WAYS TO FINANCE THE PROCESS INDUSTRY The blockchain is catching on in the process industry by way of the financial department. It contributes to drastically reduce the cash conversion cycle and enables the supplier to access c onsumption-based financing is the next liquidity earlier. step to release capital tied up in the supply chain and thus reducing capital and trans- action costs. In fact, in today’s production economy, the terms of payment only cover B parts of the time where the capital is tied uyers of chemical products rely on ments can now be controlled and executed up in current assets. In addition, there are the continuous availability of their as needed to ensure that the flow of goods production and transport times or consign- raw materials. In order to guarantee meets the customer’s requirements. ment stocks. The time span between constant availability and quality of supplies, from leaving the producer’s warehouse, to a high focus is put on monitoring, auto ACTIVATING ASSETS IN THE BALANCE delivery and storage at the customer’s mating and digitising entire supply chains In addition to consumption-based provi- warehouse, to reimbursement can there- through measurement technologies and sioning through methods such as vendor- fore easily cover several months. By apply- sensors along the path. Therefore, ship- managed inventory (VMI), automated ing innovative approaches like factoring, 12
ACHEMA MAGAZINE // 1/2020 HOW DOES THE BLOCKCHAIN WORK? 1 2 3 A wants to send The transaction is represented The block is broadcast to money to B online as a block every party on the network 4 5 6 The network approves The block is added to the existing The transaction the transaction blockchain in a transparent and is complete unalterable way these unproductive periods can be short- existence is only provided with the INCREASING TRUST BY DISTRIBUTING ened. This is only possible with considerable respective shipping notice being delivered. LEDGERS administrative efforts (or not at all), despite Often, orders display too small ticket Innovative technologies, like blockchain the potential financing volume of hundreds sizes for banks to propose attractive financ- and distributed ledger technology (DLT) in of billions of euros of global capital tied ing solutions and have to be processed general, will play a major role in enabling up in the supply chain. While buyers benefit manually. autonomous payments in the industry. from long payment periods and consign- ment agreements, sellers have to bear the costs in the form of financing current Illustration: iuriimotov, elenabsl / Adobe Stock assets. Issuing the invoice and the correspond- ing payment (or even financing from a partner institution) as soon as a product is ordered or consumed, e.g. from a consign- “Autonomous payments will ment stock, would significantly increase transform supply chains in the chemical industry.” the cash-to-cash cycle and reduce the pressure on the supplier. However, in most cases, insufficient data quality does not P H I L I P P SA N D N E R allow any action to be implemented in a fully automated way since a legal proof-of 13
ACHEMA MAGAZINE // 1/2020 SPOTLIGHT E-MONEY REVOLUTIONISES THE BLOCKCHAIN The autonomous handling of supply chain finance processes is bound to have a profound impact on the process _ Filling level industry. Orbit Logistics GmbH and s ensor signals trigger AZHOS AG are testing the concept smart contracts together with well-known chemical on the blockchain companies. I nstalling sensors on silos and tank REAL MONEY INSTEAD OF the electronic delivery note, “proof facilities and linking them with CRYPTO CURRENCY of delivery”, it represents a sufficient blockchain technology makes it The greatest challenge was to create and binding basis for the following possible to process payments autono- system and legal compatibility. This was autonomous payments. If the customer mously–in contrast to the traditional achieved by forgoing crypto currencies withdraws goods, the changed invento- sequential supply chain processes. The such as stable coins that are tied to ry triggers a transaction. The smart sensor signals then trigger smart con- stable assets. Instead, payments are contract determines the amount of the tracts: specific program codes on the made with E-money, meaning “real transaction by calculating the value blockchain that guarantee, for example, money”, on the blockchain. This is an from quantities consumed and price. the execution of financial transactions, absolute innovation in industry and a This type of autonomous settlement is provided that predefined conditions are worldwide precedent, which should also known as “pay per consumption” met. Thus the flow of goods and financ- make it possible to scale this use case or “pay per use”. es could be synchronised in the future. quickly. This is a big step for the use In the future, such applications with of blockchain technology in an industrial euro on ledger will be able to shorten environment, especially for the auto payment cycles, improve cash flow, nomous processing of payment trans eliminate costly posting processes and actions. There is practically no effort release capital tied up in the supply for the companies, since the transactions chain in a sustainable way. • take place on the blockchain, but the bookings are made in the IBAN accounts by linking them to wallet addresses on the blockchain. An important advan- DR SILVIO STEPHAN tage of this solution is the creation of programmable cash; in the case described it’s “euro on ledger”. is CEO at Orbit Logistics AG, a leading inter national provider of WITHDRAWAL OF GOODS inventory manage- TRIGGERS PAYMENT ment solutions and The industrial sensors in the silos supply chain auto measure the fill levels and store the in- mation. ventory data on the blockchain in an Photos: Orbit Logistics unchangeable, forgery-proof and thus — D R ING SILVIO STEPHAN audit-proof manner. “Proof of existence” stephan@orbitlog.com _ Filling sensor installed on a silo. is bindingly documented. Together with — ORBITLOG.COM 14
SPOTLIGHT ACHEMA MAGAZINE // 1/2020 Blockchain technology can increase the information on the blockchain can PROF DR PHILIPP SANDNER trust, transparency and privacy of business directly trigger a corresponding payment processes by providing a shared, decen- process. Each time a consumption is tralised distributed ledger for information measured and recorded on the blockchain, is head of the Frankfurt used in business processes by different an invoice is created and the payment School Blockchain players at the same time. A blockchain from the customer is validated. This process Center (FSBC) at the system can therefore be used to store data drastically reduces the cash-to-cash cycle Frankfurt School of collected from Internet of Things (IoT) and enables earlier access to liquidity for Finance & Management devices, like sensors or machines. It enables the supplier. Since most customers are not and was ranked one of the “Top 30” economists harmonised and standardised data stand- interested in shortened terms of payment, by the Frankfurter ards between multiple parties. accordingly, a financing institution can Allgemeine Zeitung be integrated providing instant liquidity in (FAZ) in 2018. CONSENSUS IS KEY IN THE BLOCKCHAIN terms of supply chain financing for each If data is collected on a blockchain, the consumption. data is also protected from manipulation as long as not every party involved consents. TURNING SILOS INTO PROFIT CENTRES As soon as a blockchain is used in combi- Besides the sole advantage of having nation with inventory measuring sensors, access to cheap liquidity, the system allows JONAS GROSS the creation of a certain proof of existence each silo or warehouse system to act as a for inventory is enabled, stating which single profit centre from an accounting amount of a good was stored at which perspective. This adds transparency, enables is a project manager and research assistant point in time at a certain location. Informa- activity-based costing approaches and makes at the Frankfurt School tion processed and stored immutably on the underlying assets accessible for insti- Blockchain Center a blockchain serves as a perfect basis tutional investors as well as securitisable (FSBC), specialising in Illustration: your123 / Adobe Stock; Photos: Azhos, Frankfurt School for autonomous processes since further tokenisation. Furthermore, when directly cryptocurrencies and inventory checks are made redundant. connected to the respective legacy systems, central bank digital currencies. all manual steps regarding the ordering and PAYING CHEMICALS BY USE invoicing process can be made obsolete. If If applied on a consignment structure with set up properly, all the mentioned processes a monthly inventory cycle, for example, would autonomously run for months sensors can be used to continuously meas- without any human interaction required. • ure the inventory levels in each silo and TONY OEHM record this information on a blockchain set up between the supplier and the customer. Due to the data quality ensured by the — P ROF DR PHILIPP SANDNER p.sandner@fs.de is COO of AZHOS AG, blockchain, every inventory level measure- which provides supply — JONAS GROSS ment equals a proof of existence for the Jonas.gross@fs-blockchain.de chain finance and material. Therefore, every inventory move- management solutions — TONY OEHM ment is a proof of consumption by the oehm@azhos.io for the chemical and oil industry using customer or of a new delivery. Instead of — FS-BLOCKCHAIN.DE blockchain technology. paying the consumed inventory monthly, — AZHOS.IO 15
ACHEMA MAGAZINE // 1/2020 SPOTLIGHT PENETRATION TESTS MAKE PRODUCTS SECURE The buzzword Industry 4.0 embraces production facilities becoming increasingly digital and smart. As a consequence, companies are confronted with the issue of IT security due to the networked production. The effects of a hacker attack are particularly noticeable in the production process. In order to ensure product security, penetration tests against such systems or their components are becoming increasingly popular. A 67 penetration test is a simulated At the end of every pentest, there is a hacker attack. The penetration report with detailed explanations about tester uses the same techniques the vulnerabilities found. In order to be that a criminal hacker would use. Different able to fix them, they should be described experts are involved depending on the test in a way that the customer can reproduce object. If industrial devices with cloud con- them independently. Of course, the com- nections are examined, experts for embed- pany carrying out the test should be PERCENT ded systems, web applications and cloud available for questions about weak points infrastructure collaborate. or their elimination. • After the planning, in the preparation of ransomware attacks are caused phase, the client creates the necessary by phishing e-mails MORITZ LOTTERMANN framework conditions. If, for example, indi- Source: Datto’s ransomware report 2019 vidual components of a production line are to be tested, the penetration tester needs allow direct access to the system. Occa- has been conducting these components in multiple versions. sionally, these interfaces are not removed penetration tests at SySS While the pentest is conducted, a con- or disabled in the final production. If there GmbH for 2.5 years. As a tact person should always be available for is a back-end component for the device, member of the hardware questions. It can happen that a device it is recommended to test it, too. focus team, he analyses products from the Internet does not work correctly after an attack and Just as a hacker would do, a penetration of Things (IoT) environment. then a close contact between pentester tester is interested here, among other and client is beneficial in order to fix errors things, in the authentication and authori- quickly. sation concepts as well as in the possi — MORITZ LOTTERMANN bilities of escalating their privileges and moritz.lottermann@syss.de PENTESTING IS FOR HARDWARE, TOO reading out external customer data. — SYSS.DE When testing the hardware of an industrial device, first the accessible interfaces, such _ It takes a holistic as network connections or proprietary approach to protect plugs, are checked. Often the housing is a company from Photos: zapp2photo / Adobe Stock, SySS GmbH opened as well to examine its contents, as cyberattacks. the security of the memory devices is often neglected during development. If a cyber- criminal can procure identically construct- ed operating system memory, they can draw conclusions about the encryption, extract and manipulate the operating system memory of the device and thus compromise the entire device. Embedded tests also focus on what are known as debug interfaces. These are re- quired during hardware development and 16
SPOTLIGHT ACHEMA MAGAZINE // 1/2020 FACTS AND FIGURES TOP 10 RISKS BY LIKELIHOOD AVERAGE ANNUAL COST OF CYBER- 1 2 3 4 5 CRIME TYPE Extrem weather events Failure of climate-change mitigation and Natural disasters Data fraud or theft Cyber- attacks OF ATTACK 2018 adaptation in US$ 6 Man-made 7 Large-scale 8 Biodiversity 9 Water 10 Asset bubbles environmental involuntary loss and crises in a major disasters migration ecosystem economy 2.62 million collapse Source: WEF Global Risks Report 2019 Malware DEMAND FOR STATES WITH CYBER- RANSOM IN 2018: CRIME LEGISLATION per region Europe CIS 2.27 million Web-based attacks Asia-Pacific Arab States Americas Africa 0 10 20 30 40 10 Illustration: Anthony Bossard / Noun Project; sharpnose / Adobe Stock Yes / No Source: ITU-D Telecommunication development sector Median demand 1.72 million US$ 10,000 CYBERCRIME LEGIS- Denial of service per incident LATION GLOBALLY in percent Highest demand US$ 8.5 million NO 9% YES 91 % 1.62 million Malicious insider Source: www.beazley.com Source: ITU-D Telecommunication development sector Source: www.accenture.com 17
ACHEMA MAGAZINE // 1/2020 THE SHOW 100 YEARS OF One man – one idea – one trade show. Max Buchner was a chemist by trade and his ambition was “to bring chemists and engineers together for fruitful cooperation”. Take a tour through 100 years of ACHEMA history from 1920 till today and see how Buchner’s dream became a reality. 1918 1920 The humble beginnings: Max Buchner 75 companies cover is the mastermind 560 m² of exhibition behind ACHEMA. space in 1920. 1997 1982 1976 The newly developing field of biotechnology The first rover sends data from uses much the same apparatus as the chemi- Analytics are Mars in 1997 and a copy lands cal industry. Bioreactors with process control becoming increasingly at an exhibition booth. units have been a staple at ACHEMA since 1982. mobile in 1976. Photos: DECHEMA 2006 2015 Interactive discussions, high-level High tech meets cuteness: speakers and a well-known a MRT system for guinea pigs congress have always been an at ACHEMA 2006. inherent part of ACHEMA. 18
THE SHOW ACHEMA MAGAZINE // 1/2020 F ACHEMA 1937 1950 1955 The first ACHEMA after World Socialising has always been part War II takes place in 1950 in of the show. In the 1950s this Size already Frankfurt/Main, which has means a festive banquet with matters in 1937. been its home base ever since. interludes featuring dancers. 1973 1961 Attending the ladies’ programme is not for these professionals who prefer Automation on the shop to inspect the latest in floor and in the lab is a laboratory glassware in 1973. focal topic in 1961. 2018 2021 — MARLENE ETSCHMANN A chemist and an engineer marlene.etschmann@dechema.de discussing hot topics for sustaina- Get ready for the ble chemistry innovation in 2018 unexpected at INSTAGRAM – Max Buchner would be pleased. ACHEMA 2021! @ACHEMAofficial #100YearsOfACHEMA 19
ACHEMA MAGAZINE // 1/2020 THE SHOW APPLICATION ALWAYS HIGHLIGHT SESSIONS: INDUSTRY ON THE MIND VISIONARIES ON STAGE Why go to a conference session when the exhibition is enticing you with all its sensual attractions? Because the Each day, a Highlight Session will Photos: José Poblete / DECHEMA; Chattapat Kunlapatpisit, Kiran Shastry / Noun Project be dedicated to topics that move and ACHEMA congress is where innovation is born. shake the industry. What do visio W naries expect, and what is the here do all the innovative tech- interlinking guarantees the practical rele- answer of industrial players? Join nologies, the gleaming stain- vance of the presentations that also pick the discussion on less steel devices and the new up on everyday challenges encountered processes the exhibitors are providing in industry, providing new solutions from __Hydrogen as a gamechanger equipment for originate from? From sci- the lab. within the process industries ence and applied research! This is why the congress is and always has been an inte- GAMECHANGING TRENDS __Recruiting cells for chemical gral part of ACHEMA – as the cradle of in- Based on the unique expertise and net- roduction: novel biological p novation. work of DECHEMA, the ACHEMA congress production systems Just as exhibitors and buyers from all covers topics that are highly relevant to over the world meet in the exhibition halls, researchers and industry alike. Trends that __Closing the loop with chemical researchers, developers and users get to- have the potential to change the whole recycling: potentials and gether in the congress to discuss what’s industry such as challenges needed, what’s possible and what will be the next big thing in the process indus- __the boost of integrating renewable __Artificial intelligence: data tries. Application is always on the mind of energy in chemical processes for advanced processes and speakers and audience – no wonder with product development the thriving exhibition next door. The close __the strive for a circular economy 20
THE SHOW ACHEMA MAGAZINE // 1/2020 SUBMIT YOUR PAPER AND SHOWCASE YOUR EXPERTISE AT THE ACHEMA 2021 CONGRESS Papers can be submitted to all of the following topics: __Future production: modular, __Renewing the chemical connected & smart & pharma supply chain __Industrial intelligence & sensor- __Materials & material processing based process control __Additive manufacturing __Plant design & maintenance __Innovative product design in __Pumps, compressors, valves & mechanical process engineering f ittings: state of the art in fluid __The digital lab: laboratory & handling analytical techniques __Innovative mixing & separation __Raw materials solutions __Water technologies __Bioprocessing: bioreactors, process __Future energy use in process development & control industries __Pharma meets production __Product & process security __Safety first! To accommodate the preferences of different stakeholder groups, the congress programme offers two d istinct formats. Congress sessions PRAXISforums __the ongoing digitalisation in research Congress sessions cover application- PRAXISforums are meeting points for and production oriented research up to the threshold technology seekers and solution pro- of market entry and showcase current viders that focus on upcoming or exist- __the integration of lab and production trends in process technologies ing solutions and are located close to by integrated process design the corresponding exhibition groups. and many more are covered in highlight Submissions will be aligned according to their fit with either the congress or sessions, presentations and discussions. PRAXISforum profile. The overarching trends account for the breadth of the programme. But they are also broken down to explore in depth their impact on different disciplines and to classical Q&A to sessions where members discuss what different fields of research of the audience are encouraged to get can contribute. actively involved. True to the spirit of To enable a lively discussion and ACHEMA, scientists, renowned researchers — KATHRIN RÜBBERDT promote the forging of new contacts, the and industry experts will be invited to kathrin.ruebberdt@dechema.de congress will consist of formats with take the stage as well as students, founders +49 69-7564-277 different degrees of interactivity, from the and innovative thinkers. • — ACHEMA.DE/CONGRESS 21
ACHEMA MAGAZINE // 1/2020 THE SHOW THE ACHEMA DIGITAL HUB Digitalisation has established itself as one of the top items on the process industry agenda and has become an ever-stronger topic in the ACHEMA community – high time to close the ranks with the digital ecosystem at ACHEMA 2021! D igitalisation and the ensuing digital transformation has staked its claim way beyond the traditional realms of IT departments and arrived at the core of the ACHEMA community, sometimes with deliver what they promise. And, more im- brute force. Expectations to leverage portantly: fit well into the often brownfield efficiencies and create new opportunities context and integrate effortlessly with each FOCAL TOPICS keep rising in sync with the breadth and speed of technologies becoming available other and legacy systems already in place. High time to close the ranks, we thought, HIGHLIGHT to the industry. Technology, of course, is and initiated the ACHEMA Digital Hub. DIGITALISATION necessary but not sufficient for long-term ACROSS ACHEMA success: People development and transfor- THE DIGITAL HUB IDEA IN A NUTSHELL mational leadership are just as important. The Digital Hub will be the central gathering Our ACHEMA 2021 focal topics will Many exhibitors have begun to partner place for digital experts and enthusiasts highlight some of the most pressing with the digital ecosystem, and digital play- at ACHEMA 2021. It will be the platform for issues: ers, on the other hand, sport some impres- exhibitors from the digital ecosystem sive industry-specific use cases by now. But: showcasing highly relevant technologies A lot of work remains to be done. The im- and use cases that do not fit into the plementation in the process industry’s ACHEMA exhibition group categories. It will delicate processes is all but easy, and many serve as an exhibition and meeting space MODULAR AND CONNECTED in our ACHEMA community are looking as well as a learning and networking hub. PRODUCTION hard to find viable solutions that work and A central stage and smaller break-out areas will provide the latest expert insights and allow for fruitful discussions with leaders and experts alike. As a hub, it will also provide compre- THE DIGITAL LAB hensive linkages to other digital showcases Illustration: DECHEMA / Liebchen und Liebchen “The ACHEMA Digital across ACHEMA. After all, the Digital Hub Hub will showcase is just one piece of the puzzle. Visitors will find a lot more digital digital technologies solutions and use cases at the 3,700+ exhibitors or the ACHEMA Congress and PRODUCT AND PROCESS SECURITY and applications for PRAXISforums all across ACHEMA. process industries.” The Digital Hub concept was developed in close cooperation with leading protago- — ANDREAS KONERT nists from the digital ecosystem. We are andreas.konert@dechema.de A N D R E A S KO N E RT +49 69-7564-159 currently crafting the agenda and recruiting exhibitors. Care to join? • — ACHEMA.DE/DIGITALHUB 22
THE SHOW ACHEMA MAGAZINE // 1/2020 WAKE-UP CALL FOR RUSSIA’S PROCESS INDUSTRY The Tatarstan Ecological Forum premieres 2–4 September 2020 in Kazan alongside the established Tatarstan Petrochemical Forum – and you can be part of it. T he times one could associate Republi co Russia’s industry, particularly TATARS f TAN Russia’s petrochemical sector, with Capital: all kinds of environmental wrongdoing and SWEDEN KAZAN ecological ignorance are definitely over. FINLAND RUSSIA By now authorities and industry players alike have understood the necessity to Kazan provide appropriate framework conditions BELARUS to safeguard a healthy environment and to POLAND UKRAINE KAZAKHSTAN MONGOLIA minimise the ecological impact of industrial growth. This is the overriding motive to ROMANIA UZBEKISTAN NORTH KOREA hold the first Tatarstan Ecological Forum in SOUTH KOREA Kazan coming September. At the same TURKEY TURKMENISTAN CHINA time, this is also the motive for DECHEMA IRAN JAPAN to support this initiative of the Ministry for Ecology and Natural Resources of Tatarstan, QUICK FACTS TATARSTAN some kind of pioneering approach will Russia’s petrochemical hub. be needed here … but it is obvious this 3.9 m Tatarstan is a semi-independent re implies the chance to leave a footprint public which stayed under the political in less contested territory with vast devel- administration of Russia after the disinte- opment potential. Total population (2.4 m of working age) 30 bn euros gration of the Soviet Union. It is also the As official co-organisers, DECHEMA epicenter of the country’s process industry. will contribute to the event by organising a Thanks to abundant fossil resources, conference session of its own. • the Republic of Tatarstan gained economic GDP 50 % self-determination but remained under Moscow’s umbrella in terms of laws, currency or foreign politics. BE PART OF KAZAN ECOFORUM AND of all Russian citizens live within 1,000 km of Kazan As far as Russia’s process industry is 1st concerned, there is no way around Tatarstan. No other Russian region offers a similarly PRESENT YOUR immediate access to fossil resources, KNOW-HOW together with well-established industrial in the national ranking of business climates in Russia sites, special economic zones and Submit a paper for any of the forum efficient logistics. topics by sending a brief abstract via Illustration: ALF photo, sateda / Adobe Stock Hence the Ecological Forum being held e-mail. Please note that speaking this September is not only a clear vote for __circular economy slots are limited and will be assigned improving environmental standards – it is __sustainable economic development on a first-come, first-served basis. also a direct call to action for the country’s petrochemical sector. The forum will be a meeting point for experts — MS EKATERINA SHERSTOBITOVA and decision makers from various sectors ekaterina.sherstobitova@russia. Topics of particular focus are of the Russian industry, with explicit focus messefrankfurt.com +7-4956498775-103 __clean water on the petrochemical sector. So the event __industrial water cycles — D R THOMAS SCHEURING could very well be groundbreaking in a scheuring@dechema.de __industrial safety market which only recently has accepted +49-69-7564 336 __energy efficiency the ecological challenge. Sure enough, 23
ACHEMA MAGAZINE // 1/2020 PEOPLE PORTRAIT WHAT’S YOUR JOB, MRS HOLTHAUS? Every employee of DECHEMA Exhibitions knows the question “what do you actually do when there is no trade show?” Ulrike Holthaus, Technical Director of ACHEMA, answers. I Photo: DECHEMA / Marlene Etschmann have been the technical manager since running, we are already preparing the Now, the year before ACHEMA, my team 1995; before that I allocated stands, conditions of participation and the and I are busy setting up the ordering portal and before that I was involved in the technical guidelines for the next ACHEMA. and selecting service providers, such as catalogue production. My current job is the From afar, those documents always look stand construction companies. Exhibitors most fun of all. the same, but it is not just a matter of copy who don’t want to take care of stand con- We are not only active in Frankfurt, but and paste. We have to work through them struction themselves can book it with us. also in China. For us, therefore, ACHEMA is diligently and check whether any legal The service provider then builds the stand followed by AchemAsia, which takes place regulations have changed in the last three and when the exhibitor arrives at the the following year. While AchemAsia is still years. venue, the final stand is already there. 24
PEOPLE ACHEMA MAGAZINE // 1/2020 THE TIDAL WAVE HITS IN MARCH There is always a certain day when ACHEMA really takes off, but you don’t know in advance which one it will be. Usually it is “When the ACHEMA gets sometime in March of the ACHEMA year, and it hits you like a tidal wave. A wave going I often think ‘I have of calls, of e-mails, of emotions, of the best job in the world’. ” everything. Orders come flooding in and heaps of stand plans need to be approved. U L R I K E H O LT H AU S At that point, ACHEMA is omnipresent, it feels like being immersed in an ACHEMA swimming pool. It’s chop-chop from then on. You have to be able to make decisions quickly, otherwise you can’t do this job. It’s all about not going crazy. During this time in particular, I often think I have the greatest job in the world. We take over the exhibition grounds twelve days before ACHEMA opens. First thing, we check all the halls and find out about any existing damage. Just as you do On the evening of ACHEMA Monday, I tling. I always watch the convoy of vehicles when you take over an apartment as a can take a breath for the first time. When entering the fairgrounds. On the one hand, private person: Are the walls stained, are “Meet your friends” has begun, I know that because it is a real spectacle how this there holes in the floor, or are glass doors the set-up went well as did the opening infinitely long queue of vehicles rolls in, on broken? Then we discuss with the venue ceremony, and it leaves me with a strong the other hand, because I need to know owner, Messe Frankfurt, what needs to be energy boost – so far I have danced at whether everything is working smoothly. repaired before the show. every exhibitor evening. On Friday night, I leave around 10 Exhibitors have seven days to set up During ACHEMA, my daily business is to o’clock. At two o’clock next morning, their booths. Two days before the doors take care of some events taking place in “empties night” begins, and an army of open, the fairgrounds are packed, there’s addition to the trade show and the congress forklifts swarms out to deliver the stored a hustle and bustle of unpacking boxes, programme. The jobs range from checking packing crates from the storage rooms construction work and decorating. On the whether a flower arrangement is in the to the stands. last day, the biggest task is to have thou- right place to conjuring up 50 more chairs, Dismantling lasts until Wednesday after sands of boxes removed from the halls on and I am always on my feet. On an average the fair. On Wednesday afternoon, the time so that the aisle carpet fitting can day at the show, I clock over 20,000 steps construction supervisors and I will check start. Many people’s nerves are shattered on my pedometer. Shoes that are as whether everything has gone from the halls by that time. Conflicts can sometimes arise comfortable as sneakers but don’t look like and no stand was forgotten. When we between stand neighbors when someone them are essential for me. I admire women leave the fairgrounds and everything has feels treated unfairly or one has actually walking around the fairgrounds in high gone well in terms of safety without any built beyond the edge of the other’s stand. heels. serious accidents, ACHEMA is over for me It is my job to settle these disputes, and I and I can breathe a sigh of relief. know what exhibitors say about me: PLANNING DEPARTURES ON THURSDAY I go on holiday when invoices have “When she comes, there’s trouble ahead.” ACHEMA Thursday is dominated by inquir- been settled with the service providers and But I can live with that. ies about dismantling on Friday. The usual the venue owner, usually four to six weeks scenario is: “My train is running, my plane after the event. My favourite place is A SIGH OF RELIEF ON MONDAY NIGHT is flying and I just want to get off the fair- Southern Crete, where there are no stimuli When ACHEMA starts, I am also responsi- grounds as quickly as possible, how can I at all and the most pressing task is to ble for safety. At the daily morning briefing manage that?” Friday is all about keeping count how many ants there are scuttling with Messe Frankfurt, the fire brigade, the the exhibitors calm and ending ACHEMA in under the breakfast table. • police and technical services, we discuss a civilised manner. When the aisles carpets safety-relevant issues of all kinds, even the are going to be removed, it is important weather. If it is hot and humid, the air that there are no crates standing around conditioning systems are running on maxi- obstructing the workers. As soon as the mum, and in heavy rain, supply ducts have carpets have been picked up, cars and — MARLENE ETSCHMANN even been under water. vans are allowed on the site for disman- marlene.etschmann@dechema.de 25
ACHEMA MAGAZINE // 1/2020 RESEARCH MEETS PRACTICE GETTING RID OF GREENHOUSE GASES The German chemical industry is – in terms of revenue – the fourth largest in the world and a backbone of the German economy. Accordingly, national and international attention was enormous when DECHEMA published a study in October commissioned by the VCI (Association of the German Chemical Industry) stating that the German chemical industry could become GHG-neutral by 2050. ₂: vi ng CO 8.4 m t Sa /a CO₂: 13.9 m v in g t/ a PLASTICS RECYCLING BY Sa TECHNOLOGICAL PYROLYSIS OR GASIFICATION OLEFINS AND AROMA MILESTONES The technologies for breaking down plastics to hydrocarbon mixtures (pyrolysis) TICS FROM ELECTRICALLY HEATED CRACKERS or synthesis gas are well advanced. The goal of ongoing development efforts is In accordance with the general strategy to to retrofit existing crackers with electrical source energy only from renewable sources, heating. The current challenge is that a the plants would have to be electrified. large amount of energy has to be supplied to Introduction: 2030 a small space. CO₂ savings depend on the ₂ g CO : 51.1 m emission factor of the electricity mix. vi n t /a Introduction: 2035 Sa SYNTHETIC NAPHTHA FROM BIOMASS Biomass and other carbon-containing waste streams can be converted into synthesis gas directly without need for additional hydrogen. Application of the ₂ g CO : 1.56 m t Fischer-Tropsch process again results in synthetic naphtha as cracker feed. in S av /a Introduction: 2025 METHANOL FROM BIOMASS The generation of synthesis gas from biomass is the first step in this process, followed by conventional catalytic methanol synthesis. In principle, this technology is already available and has been demonstrated on a 300 t/a scale. All greenhouse gas emis- sions are electricity-related, but the process requires significant amounts of biomass. Introduction: 2035 TRL=9 2025 2030 2035
RESEARCH MEETS PRACTICE ACHEMA MAGAZINE // 1/2020 T he chemical industry has already logical Readiness Level (“TRL”, a TRL=9 made tremendous progress over the meaning ready for industrial implementa- O ₂ : 5 1. 1 m vi ng C t/ last decades and at least partially tion on a large scale), different technolo- Sa a decoupled growth and GHG emissions. But gies have been assessed for their time to “GHG-neutral”? That seems ambitious, to market, their effect on CO₂ emissions and SYNTHETIC NAPHTHA FROM say the least. their cost competitiveness. From this, a CO2 AND HYDROGEN FROM ELECTROLYSIS The greenhouse-gas-neutral pathway is timeline for their introduction has been the most interesting scenario– of course, developed. Hydrogen and CO₂ can be converted into synthesis gas. The synthesis gas in turn can be as it is the most ambitious, but also due to The processes considered are those for processed, e.g. by the well-known Fischer- the profound technological analysis it is the production of the highest-volume Tropsch synthesis, resulting in long-chain alkanes, among them so-called synthetic naph- based on. Based on their current Techno- chemicals chlorine, ammonia, urea, meth- tha that can be fed into the cracker, producing anol, ethylene, propylene and butadiene olefins and aromatics. as well as BTX. They are the basis for most Introduction: 2040 CO₂: 7.9 m vi n g t/a of the overall product portfolio of the Sa chemical industry, and their production AMMONIA FROM HYDROGEN today accounts for 75 % of greenhouse BY ELECTROLYSIS gas emissions. In this process, the hydrogen derived from steam While some production processes such reforming of natural gas is replaced with hydrogen from water electrolysis. This requires the provision of as the current chlorine-alkaline process pure nitrogen and according investments in air separa- are not be expected to be replaced by tion components. TRL 9 or industrial applicability is ex- pected to be reached in 2031. However, production capaci- disruptive technologies, other chemical ties of these plants are expected to be significantly lower products may in the future rely on a than those of today’s plants due to size restrictions of completely new feedstock base, in which CO₂: 2.23 m the electrolysis plants. CO₂ savings depend on the v ing t/ a emission factor of grid electricity. For Germany, biomass, hydrogen and CO₂ via carbon Sa introduction of the technology in 2040 is expect- capture and utilisation (CCU) play a domi- ed for the greenhouse-gas neutral pathway. METHANOL FROM HY nant role. • DROGEN BY ELECTROLYSIS Introduction: 2040 AND CO₂ This technology is already at a demo stage. CO₂ can be supplied from industrial process- es or biomass – in this case, greenhouse gas emission are fully dependent on the specific ₂ emissions of the electricity. Investment in g CO : 7.75 m costs are high, with the electrolysis plant av t/a accounting for about 80 %. S AMMONIA FROM Introduction: 2038 METHANE PYROLYSIS Hydrogen in this process comes from the pyrolysis of methane. The required investment is similar to that for ammoni- ₂ g CO : 2.1 8 m um from hydrogen by electrolysis, electric- in t/a ity demand is lower, but methane – fossil S av or preferably biobased – is required, resulting in higher economic hurdles. METHANOL FROM METHANE PYROLYSIS Introduction: 2045 Similar to ammonia, hydrogen for methanol synthesis can also be pro- duced by methane pyrolysis. Emissions of this process are even today lower than in conventional processes, while investment is about 65 % higher. Introduction: 2040 2040 2045 2050
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