Processes4Planet: EU Cross-Sectorial R&I - SPIRE

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Processes4Planet: EU Cross-Sectorial R&I - SPIRE
Marke ts & Economy

Processes4Planet: EU Cross-Sectorial R&I
Ten Sectors of the European Process Industry Deliver Innovation for Society and the Planet

The European process industry is engaged in a deep transforma-                    Process Industry: Highly
tion to deliver the green industrial revolution. With climate change              Ambitious R&I Agenda
pushing the investment agenda, the urgency to drastically reduce                  A.SPIRE, representing the EU Process
CO2 ­
    emissions will drive process industry decisions in the years                  Industry, is the private partner of Pro-
                                                                                  cesses4Planet (P4Planet) R&I Part-
ahead. How can the process industry contribute to the very ambitious              nership formalized through a Memo-

                                                                                                                                                  © A.SPIRE

                                                                                                                                                                                  © A.SPIRE
targets set by the European Green Deal and the Paris Agreement?                   randum of Understanding (MoU) with
                                                                                  the European Commission. The MoU
                                                                                  constitutes an agreement to under-                                      Ludo Diels,                     Àngels Orduña,
                                                                                  take all efforts n ­ ecessary to jointly                                A.SPIRE                         A.SPIRE
Climate change is visible in every in-   cond Bretton Woods and he called for     develop and finally deliver the requi-
habited region in the world and the      the G20 Bali Summit 2022 to be such                                                                                   The process industry is key to
sense of urgency must permeate the       a historic breakthrough for humanity:                                                                            achieving this transition. Reaching a
actions of the entire socio-economic     the “Bali One” that can trigger a real    “No single technology can                                              net-zero scenario by 2050 and ­holding
system, according to the Sixth Assess-   global green economy.                                                                                            the increase of the earth’s tempera-
                                                                                    reach 100% greenhouse
ment Report 2021 of the Intergovern-        Besides climate change, feed-                                                                                 ture well below 2°C will require the
mental Panel on Climate Change           stock dependency and resilience             gases (GHG) emissions                                                delivery of climate neutral and cir-
(IPCC). Despite the need for wide and    will also dominate our future econo-        reduction on its own.”                                               cular solutions at an unpreceden-
deep action in the next two decades,     mic system. Given the limited time-                                                                              ted scale and pace. Improvements in
according to Jeffrey Sachs, the fi-      frame (only about two investment                                                                                 ­emissions reduction at materials pro-
nancial system and larger countries      cycles are left until 2050), for the     red solutions on climate neutrality,                                     cessing plants has a multiplying ef-
have so far failed to capitalize the     ten sectors engaged in the Associa-      circularity and competitiveness iden-                                    fect ­across differ­ent ­value chains (au-
hundreds of billions of dollars nee-
­                                        tion SPIRE (A.SPIRE), there is only      tified in the P4Planet Strategic Re-                                    tomotive, construction, digital devices
ded annually. On June 2021, at the Tri   one way: work together to find joint     search and Innovation Agenda 2050                                       et al.). The energy-intensive industries
Hita Karana (THK) Climate Forum,         cross-sectorial solutions to common      (SRIA), d­eveloped by the A.SPIRE                                       also have the capacity to reintroduce
Sachs pointed out that we need a se-     problems.                                community.                                                              bulk amounts of waste transformed
                                                                                                                                                          into new secondary resources to feed
                                                                                                                                                          industrial processes, avoiding land-
                                                                                                                                                          filling or incineration. The challenge
                                                                                                                                                          for this recycling is to do it with fewer
                                                                                                                                                          emissions and less cost compared to
                                                                                                                                                          the use of virgin materials to remain
                                                                                                                                                          globally competitive.
                                                                                                                                                               P4Planet’s Strategic Research and
                                                                                                                                                          Innovation Agenda (SRIA) sets three
                                                                                                                                                          high ambitions for 2050: 1) net-zero
                                                                                                                                                          greenhouse gas emissions; 2) near

                                                                                                                                                              Tab. 1: Processes4Planet
                                                                                                                                                              innovation areas
                                                                                                                                                               Innovation areas
                                                                                                                                                               Renewable energy integration
                                                                                                                                                               Heat reuse
                                                                                                                                                               Electrification of thermal processes
                                                                                                                                                               Electrically driven processes
                                                                                                                                                               Hydrogen integration
                                                                                                                                                               CO2 capture for utilization
                                                                                                                                                               CO2 & CO utilization in minerals
                                                                                                                                                               CO2 & CO utilization in
                                                                                                                                                               chemicals and fuels
                                                                                                                         ©Surasak - stock.adobe.com

                                                                                                                                                               Energy and resource efficiency
                                                                                                                                                               Circularity of materials
                                                                                                                                                               Industrial-Urban symbiosis
                                                                                                                                                               Circular regions
                                                                                                                                                               Digitalization
                                                                                                                                                               Non-technological aspects

4    CHEManager International | 3/2021
Processes4Planet: EU Cross-Sectorial R&I - SPIRE
Marke ts & Economy

zero landfilling and near zero water
discharge; and 3) a thriving EU pro-
cess industry with gross value added
(GVA) growing quicker than EU gross
domestic product (GDP). The SRIA
identifies 14 Innovation Areas and 36

                                                                                                                                                                                 © A.SPIRE
Innovation Programs to develop the
required solutions (see tab. 1).
   To achieve net-zero emissions,
P4Planet’s SRIA includes solutions
                                           Fig. 1: Processes4Planet transformation levers towards the ambitions

“Improvements in emissions                 alternative resources, reducing energy     aware­ness of the public sector on the       projects on these aspects will be key
 reduction at materials pro-               needs and other disruptive innova-         framework conditions for market up-          to raising the voice of A.SPIRE mem-
 cessing plants has a multi-               tions. To achieve the circularity ambi-    take will be key to creating a market        bers in discussions with the Euro-
                                           tion, we need to move from waste to        for climate neutral and circular so-         pean Commission, the European Par-
plying effect across different
                                           resources at scale, by keeping resour-     lutions. Manufacturing industry, un-         liament and EU Member States.
        value chains.”                     ces with the right quality in the indus-   der pressure from consumers, will
                                           trial loop as opposed to landfilling or    increasingly ask for materials that
                                           incineration. The eco-design of mate-      are safe, high-performance and with          Sustainable Investments
to move from fossil fuel emissions to      rials that are free of toxic elements is   ­lower carbon footprint. And competi-        for Impact
the electrification of the process in-     important so that, soon, n ­ early 100%     tiveness can only be achieved by ha-
dustry through an increased use of         of waste can be upcycled.                   ving the right talent at all levels of an   The transition to climate neutra-
renewable energy and the valoriza-
­                                              Since competitiveness is at stake,      enterprise (from the operational sites      lity and a new paradigm of green
tion of process emissions. This will in-   non-technological aspects are equally       in the plants to the blue-collar jobs
volve adapting processes to cope with      relevant. Identifying and raising           etc.). The learnings from P4Planet’s                          Continued Page 6 ▶

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                                                                                                                                   CHEManager International | 3/2021         5
Processes4Planet: EU Cross-Sectorial R&I - SPIRE
Marke ts & Economy

and circular economy will only be                                                                                                                        role in testing how to use the mix of
reached when these solutions are                      The Case of the Chemical industry                                                                  renewable energies more efficiently
rolled out. This is when impact hap-                  The chemical industry is one of the largest sectors of the process industries                      and flexibly, enabling such practices
pens. Two key initiatives are included                and one of the higher contributors to greenhouse gas emissions. The chemi-                         along the whole value chain.
                                                      cal sector’s involvement in P4Planet through A.SPIRE is strongly based on the
in P4Planet’s SRIA to reach this im-                                                                                                                        Digitalization will accelerate faster
                                                      cross-sectorial approach. Indeed, by developing together with other sectors,
pact phase. No single technology can                                                                                                                     development of novel solutions by the
                                                      new technologies, expertise and assets can be combined to reach a faster
reach 100% greenhouse gases (GHG)                     transition in, e.g., the electrification of crackers, furnaces, kilns etc. (all high               process industry. A holistic approach
emissions reduction on its own. They                  energy systems, currently fossil-fueled). Together with the refining industry                      is needed for a more intelligent ope-
need to be integrated in First-of-a-                  and the pulp and paper industry, the chemical sector can develop new value                         ration of installations and all busi-
Kind (FOAK) processing plants, and                    chains based on renewable or sustainable resources by using waste, resi-                           ness and industrial processes. It is
FOAK units within existing plants,                    dues, and biomass as feedstock to produce new molecules and materials in                           important for the process industries
that can completely transform the in-                 the future. Industrial symbiosis will combine sectors to use, for example, CO2                     to collaborate with key digital com-
dustrial processes. Such integration                  emissions from steel as chemical building blocks in the chemical industry.
                                                      This can only be realized via the establishment of H4Cs based on proximity
                                                      and so reducing the costs of logistics and assets. The chemical and refining
                                                      industries will also play a crucial role in industrial-urban symbiosis transfor-
                                                                                                                                                                “The EU process
        “Digitalization will                          ming domestic waste (and also wastewater) into feedstock for new materials                           industry estimates at least
    accelerate faster develop-                        via chemical and thermal recycling processes. To make the energy switch,                              €34.5 billion are needed
                                                      strong interaction with renewable energy providers and green hydrogen pro-
    ment of novel solutions by                        ducers (via, for example, hydrogen valleys) is required to reach the CO2 emis-                         to develop the required
      the process industry.”                          sion goals in time.                                                                                   innovations up to 2050.”

can deliver the next generation of                                                                                                                       panies that can target digital inno-
the energy intensive industries with                                                                                                                     vations (artificial intelligence, smart
a drastic reduction of GHG emissions.                                                                                                                    data, cyber­security, digital twins, etc.)
Hubs for Circularity (H4Cs) are the                                                                                                                      to the specific needs of process oper­
second initiative focusing on the ge-                                                                                                                    ations and the various value chains
neration of impact in specific indus­                                                                                                                    (including the full recycling, tracking,
trial sites or regions. The H4Cs aim to                                                                                                                  and tracing). It is also important to
scale up a new model of circular eco-                                                                                                                    attract digital talent to the process in-
nomy, enabled by the process indus-                                                                                                                      dustries to help them accelerate their
try (closing the circle), that ­makes the                                                                                                                transformation. A systemic perspec-
best use of all the resource streams                                                                                                                     tive will enable the achievement of a
(energy, materials, data etc.) from in-                                                                                                                  real circular economy paradigm and

                                                                                                                                             © A.SPIRE
dustry and from municipal waste.                                                                                                                         will require the involvement of the
    The EU process industry estima-                                                                                                                      full value chain.
tes at least €34.5 billion are n  ­ eeded          Fig. 2: Investment needs for P4Planet’s innovation pipeline. TLR=technology
to develop the required innova-                    readiness level
tions up to 2050; of which at least                                                                                                                      Conclusion
€19.8 billion need to be invested                  has allocated a €1.3 billion fund­             be regularly discussed with institu-
within the next decade to reach the                ing envelope within Horizon Eu-                tional funding and financing bodies                    The energy intensive industries are
EU Green Deal Targets. The P4Pla-                  rope (2021—2027), the current EU               to reach the deployment (impact)                       highly engaged to pledge for climate
net Partnership will play a key role               R&I program, to support projects               phase. The estimates for investment                    action. The challenges they face are
in providing funding and financing                 that will address the ambitions of             for roll-out point to the need for                     cross-sectorial and some solutions
support to de-risk the required in-                the partnership. Horizon Europe                hundreds of billions or even trillions                 are sector specific. Processes4Planet
novations to transform the process                 supports innovations at pre-compe-             of euros. A high sustainable private                   is an essential tool for A.SPIRE’s ten
         S Following the MoU with
industry.OU                                        titive level. Further support to the           leverage will be key to achieving the                  process industry sectors to maintain
              R
A.SPIRE, the CEuropean
                 IN  G
                            Commission             FOAKs and H4Cs at scale will also              level of investment required.                          a cross-sectorial dialogue and jointly
                                                                                                                                                         develop R&I solutions that can be
                                                                                                                                                         transferred from sector to sector to
                                                                                                  Enabling the Transition                                meet these pledges. The process in-

         SOURCING                                                                                 to a Green Economy                                     dustry, united, is stronger and can de-
                                                                                                                                                         liver higher targets.
                                                                                                  Electrifying the process indus-

              OGISTIC S
                                                                                                  try through renewable energy and                       References for this article can be re-
          L                                                                                       green hydrogen can enable the dras-                    quested from the authors.
                                                                                                  tic abatement of industrial CO2 emis-

                        UT   IO N                                                                 sions provided there is enough clean                   Ludo Diels, Chair of Advisory

          DI S   T R IB                                                                           energy available at an affordable
                                                                                                  price. The success of the energy sec-
                                                                                                                                                         Group, and Àngels Orduña,
                                                                                                                                                         Executive Director, A.SPIRE,
                                                                                                  tor can enable the process industry                    Brussels, Belgium

     SOURCING. HANDLING. DELIVERY.
                                                                                                  to achieve its climate ambition. In
                                                                                                  turn, electrification of the industrial
     BROUGHT TOGETHER BY ONE PARTNER.                                                             plants will imply a higher electri-
                                                                                                  city demand. This high demand from
     Over 20,000 customers worldwide trust us as their                                            the process industry can ­    enable a
     single-source partner for the safe and needs-based                                           competitive clean energy transition.
     distribution for all their chemical needs.
     Find out more at hugohaef fner.com                                                           Energy efficiency is also at stake.                    aor@spire2030.eu
                                                                                                  The process industry will play a key                   www.spire2030.eu/intro

6      CHEManager International | 3/2021
Processes4Planet: EU Cross-Sectorial R&I - SPIRE
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