PET MODIFICATION 2021 - Graft Polymer
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INTRODUCTION The properties of PET can be modified and enhanced to such an amount that it can then be used in durable products such as appliance housings, electronics, furniture, transportation, and building and construction. Such PET resins have superior mechanical, thermal, electrical, chemical, and environmental properties to conventional bottle-grade PET resins. Unmodified, bottle-grade PET resin begins to soften and become rubbery at 80◦C. This makes the direct use of unmodified PET in engineered applications not possible. For PET to be used in durable products it must be made highly crystalline and needs to be reinforced with glass fibers or mineral reinforcements. Modified PET with high crystallinity and low melt viscosity means that they are ideally suited for injection molding of complex parts that require high strength, good dimensional stability, and insulation properties. Modified PET resins with improved rheology and melt strength for applications such as foaming, extrusion blow molding, or simply for upgrading low-intrinsic-viscosity materials, can be produced through chain extension/branching reactions with di- or polyfunctional reagents such as chain extenders. But a variety of formulants can be added to PET resin to produce a formulated, engineering- grade thermoplastic. PET modification | 2021 2
GP PRODUCTS FOR PET MODIFICATION Chain Extenders Impact Modifiers HFFR additive Compatibilizers GRAFTALEN™ EB 15050 GRAFTABOND™ CE EV-MMA/GMA 00150 (Granules) GRAFTABOND™ GRAFTASYNT™ APP- EV-NCO 00130 TEAB GRAFTALEN™ 168 CE (Powder) (Powder) GRAFTABOND™ EV-UP /GMA 00150 GRAFTABOND™ EB-GMA 15020 CE GRAFTABOND™ (Granules) EB-GMA 00730 C PET modification | 2021 3
IMPACT MODIFIERS & COMPATIBILIZERS FOR PET GRAFTABOND EV-MMA/GMA 00150 - is a copolymer of ethylene, so it’s compatible with polyethylene and with most other ethylene copolymers. The vinyl acetate brings flexibility, softness and polarity to the material, and glycidyl methacrylate adds reactive groups. It is designed for impact modification, combatibilization for PET. Dosage 5 – 25%. GRAFTABOND EV-NCO 00130 - is a copolymer of ethylene grafted acrylate-isocyanate (NCO). It is designed for impact modification, combatibilization for PET. Dosage 5 – 25%. GRAFTABOND EV-UP/GMA 00150 - is a copolymer of ethylene grafted with unsaturated polyester (UP) and GMA. The vinyl acetate brings flexibility, softness and polarity to the material and glycidyl methacrylate adds reactive groups. It is designed for impact modification, combatibilization for PET. Dosage 5 – 25%. GRAFTABOND EB-GMA 00730 C - is a copolymer of ethylene and butyl acrylate, grafted with high amount of Glycidyl Methacrylate. It adds flexibility and good low temperature behavior to the base material. Is a great compatibilizer for polyolefin-polyester based compounds. Dosage 1 – 5% (in case of twin-screw extruder). PET modification | 2021 4
Chain extender for polycondensation scrap PET, PBT, PC, PLA Additives help revitalize recycled polycondensation polymer and increase its molecular weight to the same or even higher molecular weight than virgin: GRAFTALEN™ EB 15050 CE (Granules) GRAFTALEN™ 168 CE (Powder) Dosage 0.3-0.5 % Dosage 0.05-0.3 % r-PET + 0.1% r-PET + 0.3% r-PET + 0.5% GRAFTALEN™ EB GRAFTALEN™ EB GRAFTALEN™ EB r-PET + 0.05% r-PET + 0.15% r-PET + 0.25% 15050 CE 15050 CE 15050 CE GRAFTALEN™ 168 CE GRAFTALEN™ 168 CE GRAFTALEN™ 168 CE Recycling Presentation 5 2021
CHAIN EXTENDER FOR POLYESTERS AND POLYESTER BASED COMPOUNDS GRAFTABOND™ EB-GMA 15020 CE (Granules) It adds flexibility and good low temperature behavior to the base material. The high grafting degree adds additional functionality as a chain extender for polyesters and polyester based compounds. Dosage 1-5 % PET modification | 2021 6
GRAFTASYNT APP*-TEAB INTUMESCENT FLAME RETARDANT Performance flame-retardant powder additive, is a highly engineered COST-EFFECTIVE boron mix & modified APP. Designed to reduce flame propagation in plastics (PP, PE) and coating. APP* – modified Amino Polyphosphate TEAB – Triethanolamine borat (Boratrane) • Achieve V-0 rating at low loading levels from 25% • Dosage from 25% (Depends on the compound type and filler content) HFFR Presentation | 2021 7
WHAT MAKES GP UNIQUE Use proprietary co-agents and redox initiating system for grafting Use of Nitroxide Mediated Polymerization for controlled grafting reactions Co-continuous nano-morphology approach for creation polymeric alloys Interpenetrating Polymer Networks (IPN) Thermo-Reversible Crosslinking polymers and Vitrimers Smart Polymers Self-Healing polymers In-house synthesis of unique “nitroxide stable radicals” (TEMPO) for high-tech composite materials – proprietary process PET modification | 2021 8
BUSINESS MODEL: INNOVATIONS GRAFT / BLOCK POLYMERS INNOVATIVE TECHNOLOGIES • Flow induced crystallization • Solid Phase Grafting POLYMERIC NANO ALLOYS • Solution Grafting • Fillers Treatments CROSSLINKING • Powders Hybridization • Hot ozonolysis/plasma modification • Nitroxide Mediated Polymerization POROUS • Micro/Nano Porous polymer carries To support its unique modification technologies, GP SYNTHESIS has built the R&D center including Laboratory and Synthesis facilities PET modification | 2021 9
Contact information Anjeza Kuhar | Sales Manager Ekaterina Kulevskaia | Sales Manager English / Italian / Albanian English / Russian / Slovenian Phone: +386 40 380 668 Phone: :+386 31 399 366 anjeza.kuhar(at)graftpolymer.com ekaterina(at)graftpolymer.com Pavel Kobzev | English / Hebrew Business Development & Sales Director www.graftpolymer.com Phone: +386 40 867 937 Pavel(at)graftpolymer.com Info(at)graftpolymer.com PET modification | 2021 10
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