ORCA AERO BLUE PAPER OMX 2022 - Orbea
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TECHNICAL MANUAL
EN 0 1 | ES 2 9
BLUE PAPER
ORCA AERO
OMX 2022
2 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 3
EN
INDEX
0 1 KEY TO SYMBOLS 4
0 2 ORBEA WARRANTY 6
0 3 M A INT E NA N C E 8
Maintenance schedule of the components 09
Replacement parts 11
After a crash or an impact 11
0 4 USE WARNINGS. ORCA AERO 12
Maximum tire width 12
Minimum seatpost insertion 12
Maximum number of headset spacers 12
Headset spacers above the stem 13
Intended use 13
0 5 ORCA AERO OMX 2022 14
Geometry and sizing 16
6GEJPKECNURGEKƂECVKQPU
Assembly, use and spares 22
Headset 22
Axles and rear derailleur hanger 25
.QYGTHTCOGURCTGU
Seatpost 29
Stem 32
Handlebar 40
Storage. OC Aero bottle and Toolbox 43
Frame protectors 46
Cable routing 47
Electronic groupsets cable routing 50
Powermeters 52
Cutting the fork steerer tube 53
0 6 D E C LA RAT ION O F C O N F O RM ITY 54
0 7 A D D IT IO NA L IN F O RM ATIO N 55
4 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 5
EN
01 KEY TO SYMBOLS
This technical manual contains important information about your bicycle, its Throughout this technical manual, various symbols are used that indicate
use, maintenance and replacement parts. Please read it carefully. instructions and warnings for use, maintenance and assembly. Pay attention
to these symbols to avoid hazardous situations and ensure the correct use
This document is a supplement to the General User’s Manual for Orbea bicycles and assembly of all components.
and components, which describes in a more detailed manner their appropriate
use and the adjustment of the general components of the bicycles for safe The meaning of these symbols is explained below. In this manual, the symbol
riding and operation. You can see and download the User’s Manual and the rest may appear accompanied only by the relevant instruction for the component
of the technical manuals for Orbea products from our website: described. Read the following information carefully in order to understand
their meanings.
www.orbea.com/gb-en/support/manuals/
You can consult the information on the use, maintenance and characteristics SAFETY INSTRUCTIONS TOOLS AND TIGHTENING TORQUES
of the components of other manufacturers that are assembled on our bicycles,
such as wheels, handlebars, pedaling assistance systems, suspension forks, DANGER: Immediately hazardous situation. SPANNER TORX KEY
etc, on the manufacturer’s website or through their dealer in your country. If not avoided, serious injury or even death
will occur.
ALLEN KEY PHILLIPS
SCREWDRIVER
WARNING: Potentially hazardous situation.
If not avoided, serious injury or even death The key number is indicated
may occur.
6 inside the symbol. 6
10 N.m
CAUTION: Potentially hazardous situation.
If notavoided, minor or moderate injury
may occur.
ASSEMBLY COMPOUNDS
Not related to injury. Property situation
hazard. OIL: Light lubrication of elements like chains
and cables.
GREASE GREASE: High quality assembly grease to
avoid creaking and seizing.
The symbols DANGER and WARNING inform about a
dangerous situation that, if not avoided, may cause an CARBON PASTE: %CTDQPƂDGTCUUGODN[
accident. An accident while riding a bicycle always poses FIBER CARBON GRIP
compound to increase friction between
risk of serious injury or even death. In this manual, the ECTDQPƂDGTEQORQPGPVU
risk of death may therefore not always be mentioned when
these symbols appear, since the risk is explained here. LOCTITE SERIES 600: Fixing cylindrical
surfaces.
LOCTITE SERIES 200: Threadlock. Medium
resistance.
LOCTITE SERIES 400: Instant adhesive.
6 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 7
EN
02 ORBEA WARRANTY
Our continuous daily effort to provide maximum quality
of our bicycles allows us to offer the following warranty
This warranty extends the original period of coverage
against paint, varnish or corrosion defects on the frames
02. REGISTER YOUR BARCODE
WARRANTY C LAIM PROC ESS
and coverage conditions: and rigid forks for one additional year after the end of the
All warranty claims must be processed through an au-
legal warranty period.
thorized Orbea dealer, who will perform the initial diag-
LEGAL WARRANTY Orbea’s lifetime commercial warranty only covers frames
nosis and send Orbea or the affected component manu-
facturer all the necessary documentation for a complete
and rigid forks, but not OC components.
Orbea offers the original owner of the Orbea bicycle, rigid diagnosis of the claim in question. The dealer will inform
fork or OC component a legal warranty of 3 years from the the owner about the status of the process and the deci-
For a full description of the warranty conditions for the
date of purchase of the items, or the period stipulated as sion made on the warranty claim by Orbea or the compo-
lifetime warranty, please visit:
the legal warranty in the country of purchase. nent manufacturer.
www.orbea.com/gb-en/warranty/#orbea-lifetime-warranty
This warranty covers all Orbea products against manufac- We recommend that you always visit the dealer where you
turing defects and/or lack of compliance and guarantees purchased your bicycle to process a warranty claim, or the
the repair or replacement of the defective product at no dealer you chose during the process of purchasing a bicy-
cost to the affected customer. Likewise, this warranty also R E GI ST E R YOU R BICYCLE cle that was delivered directly to your home. If you cannot
visit the original dealer, you can check the list of author-
covers paint, varnish and corrosion defects on all frames
and rigid forks assembled on our bicycles during the pe- +P QTFGT VQ DGPGƂV HTQO VJG 1TDGC NKHGVKOG YCTTCPV[ GZ- 03. WHERE TO FIND YOUR BARCODE ized dealers on our website or contact Orbea directly so
TKQFURGEKƂGFKPVJGRTGXKQWURCTCITCRJQHVJKUYCTTCPV[ tension, you must register your bicycle within 30 days of we can indicate the dealer you should visit.
its purchase at:
This warranty does not cover in any case damage derived www.orbea.com/gb-en/distribuidores/?country
from inappropriate use, falls or accidents or the lack of https://www.orbea.com/gb-en/acceso-registro?from=reg-
maintenance, as well as the normal wear and tear of con- ister-plate/ www.orbea.com/gb-en/contacto/
sumable parts, such as, by way of example, but without
limitation: seals, bearings, handlebar tape, spokes, tires, 01. REGISTER YOUR ACCOUNT
saddles, etc.
For a full description of the coverage conditions and the
legal warranty, please visit:
www.orbea.com/gb-en/warranty/
ORBEA LIFETIME WARRANTY
As a supplement to the legal warranty, Orbea offers the orig-
inal buyer of the bicycle the Orbea lifetime commercial war-
ranty, as long as they have registered their product on the
Orbea website within 30 days of its purchase. This lifetime
warranty covers the frames and rigid forks that we mount
on our bicycles against manufacturing defects and material
conformity issues with no time limitation.
8 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 9
EN
03 MAINTENANCE
Orbea products are carefully designed to be long-lasting,
GHƂEKGPVCPFGCU[VQOCKPVCKP6JGECTDQPCPFCNWOKPWO
INSPECT YOUR BICYCLE BEFORE EVERY RIDE BEARINGS: The bearings (bottom bracket, linkage pivot
points, headset, wheels, etc.) are elements subject to wear M AINTENANC E SC H EDULE
frames and forks are extremely corrosion-resistant. Do a quick check before each ride to make sure that your
bicycle is in optimal operating conditions. You might dis-
that must be inspected on a regular basis to ensure that
they operate correctly. Bearings in poor condition can da-
OF TH E C OM PONENTS
However, your bicycle needs regular maintenance of its cover small problems that could turn into major issues mage the components in which they are installed. Adverse Maintenance periods for the components
components in order to ensure that it works properly and during the ride. weather conditions speed up bearing wear. Bearings that indicated below are general guidelines and
safely, and to ensure its longevity. have excessive play or that do not turn smoothly must be largely depend on factors such as weather
FRAME: Inspect the frame and the fork, looking for cracks replaced immediately. In the case of any doubt, consult conditions in which your bicycle is ridden
KEEP YOUR BICYCLE CLEAN or other damage. No strange noises should be heard. In your authorized dealer. (adverse conditions considerably reduce the
the event of any damage to the frame, avoid using the life of the components and increase mainte-
Clean your bicycle with mild soap and water on a regular bicycle and contact your authorized dealer for inspection. Damage to components like the frame, bi- nance frequency), the cleanliness of your bi-
basis to keep it working like new, and check the condition cycle wheels, etc. associated with the lack cycle and its components (components with
of the frame and its components. Do not use pressurized CHAIN: Ensure it’s clean and lubricated. The drivetrain of maintenance and the replacement of the accumulated dirt wear more quickly), and
water, since it could damage components like bearings or should not make any abnormal noises. bearings are not covered by the warranty. use (more demanding use of the bicycle will
the tubes of the frame. require more frequent maintenance periods).
BRAKES: Check that the brakes operate properly and in Failure to follow the recommendations out-
Citrus-based degreasers are biodegradable and very effec- a safe manner. Check the tightening torques of the com- lined in this manual and riding a bicycle that For components from other brands mount-
tive in removing grease from drivetrain components and ponents. shows signs of the symptoms described above ed on Orbea bicycles, you can check the
the chain. may cause accidents and serious injuries. recommended or mandatory maintenance
TIRES: Check for worn tires and look for cuts on the tread periods on the manufacturer’s website or
Accumulated dirt can complicate the visual or sides. If you spot damage, replace the tire. Make sure TIGHTENING TORQUES. Always check the by contacting the distributor of that brand
inspection of the components and hide dam- that the tire pressure is adequate. tightening torques and install the compo- in your country.
age that could potentially cause malfunctions nents described in this manual according
or accidents. WHEELS: Check that the wheels turn smoothly and show VQVJGVKIJVGPKPIVQTSWGURGEKƂECVKQPU(QN- Damage to components as a result of failing
no signs of lateral deviations. Turn the wheel slightly from NQYVJGVKIJVGPKPIVQTSWGURGEKƂECVKQPUHQT to follow the recommended maintenance
Built-up dirt causes the premature wear side to side to check that there is no lateral play in the bea- components from other manufacturers in- periods could result in damage that is not
of components and can even damage the rings. Make sure that there are no broken or loose spokes. stalled on your Orbea bicycle. The failure to covered by the warranty conditions of Or-
bicycle frame in areas such as the bearing Check that the axles or quick-release levers are securely HQNNQYVJGUGURGEKƂECVKQPUOC[NGCFVQVJG bea or the component manufacturer.
housings and moving parts. Damage due to tightened with the correct tightening torque. malfunction of the components, accidents
the lack of cleaning and maintenance is not and even death. The failure to comply with maintenance pe-
covered by the warranty. HEADSET: Activate the front brake and move the front part riods could result in damage to the compo-
of the bicycle back and forth, applying pressure on the nents and lead to malfunctions and accidents.
KEEP YOUR DRIVETRAIN LUBRICATED handlebars with the rear wheel on the ground. Check for
strange noises or movement of the headset, which could
Once you have cleaned your bicycle, lubricate the driv- indicate that the bearings are worn or the headset has not HEADSET:
GVTCKP URGEKƂECNN[ VJG EJCKP 7UG VJG OKPKOWO COQWPV been correctly tightened. Once the headset is correctly · Inspection of its operation before each ride..
necessary to lubricate the links, removing any excess adjusted, check that it turns smoothly. · Disassembly and manual inspection of the bearings
amounts to prevent them from attracting dirt, causing the once every 6 months of use.
drivetrain to not work properly and the premature wear of LINKAGE PIVOT POINTS: On full suspension bicycles,
the components. check that all the linkage pivot points rotate smoothly and BOTTOM BRACKET:
show no signs of play in the bearings. Pull the linkages · Inspection of its operation before each ride
Avoid the use of aerosol lubricants to pre- from side to side on the bicycle and pay attention to any · Disassembly and manual inspection of the bearings
vent them from adhering to the brake sur- noise or play at the pivot points. If the linkages do not ope- once every 6 months of use.
faces. Always check the brakes after lubri- rate smoothly or show signs of play, it could be a sign that
cating the drivetrain. the tightening torques are incorrect or that the bearings
are worn or damaged.
10 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 11
EN
DRIVETRAIN:
· Inspection of its operation before each ride.
BRAKES:
· Inspection of the operation and wear of the brake pads REP LACEMEN T PARTS The materials used on carbon frames and
· Regular inspection of chain wear every 500 km. A chain or shoes before each ride. forks are rigid and strong, but if overloaded
that is worn beyond the manufacturer’s recommenda- · Check the wear on disc brakes and the cables or hy- Always use original Orbea replacement parts or those from QTKHVJG[UWHHGTCPKORCEVVJGƂDGTUFQPQV
tions must be replaced to prevent damage to the rest draulic lines every 6 months to 1 year depending on the component manufacturer in question. bend, and they will break. A strong enough
of the drivetrain components. The failure to observe the conditions in which the bicycle is used. Flush the impact to this material could cause damage
the manufacturer’s recommendations in terms of wear hydraulic lines once a year. The use of non-original replacement parts may VJCV YJKNG PQV XKUKDNG CV ƂTUV INCPEG EQWNF
could necessitate the replacement of the rest of the cause damage that results in malfunctions cause the materials to fail in the future. In the
parts of the drivetrain. Some of these checks and maintenance and accidents with serious consequences. case of any doubt about the consequences of
needs go beyond the mechanical knowledge a fall or accident, contact your Orbea dealer
WHEELS: of most bicycle users. If you are not quali- The installation of some of the replacement for a correct diagnosis of the materials.
· Inspection of its operation before each ride. ƂGFVQRGTHQTOVJGPGEGUUCT[OCKPVGPCPEG parts in this technical manual are beyond
· Disassembly and manual inspection of the bearings and always visit an Orbea dealer for maintenance the mechanical knowledge of most bicycle
all components once every 6 months. on your bicycle and its components. The WUGTU+H[QWCTGPQVSWCNKƂGFVQKPUVCNNVJGUG Check the drivetrain and the wheels to make sure that the
failure to perform proper maintenance can replacement parts, always visit an Orbea components operate correctly. If you discover any damage
SHOCKS AND SUSPENSION FORKS: result in malfunctions and accidents with se- dealer for maintenance on your bicycle and to the components, stop using the bicycle immediately.
· Inspection of its operation before each ride. rious consequences. its components. The failure to properly install
· Inspection and full maintenance every 125 hours or replacement parts can result in malfunctions, Even if you do not observe any damage, pay close atten-
QPEGC[GCT YJKEJGXGTQEEWTUƂTUV D[VJGOCPWHCEVW- Incorrectly performed maintenance can accidents and serious injuries. tion to the sound of your bicycle when you ride it again.
rer’s authorized dealer. damage the components, which are not cov- Damage and other problems can cause unusual noises.
ered by the warranty conditions. The installation of non-original replacement If you notice any unusual noise, stop using your bicycle
DROPPER SEAT POSTS: parts can damage your bicycle and is not immediately and contact your Orbea dealer for a correct
· Inspection of its operation before each ride covered by the warranty conditions. diagnosis of the problem.
· Inspection and full maintenance every 125 hours or
QPEGC[GCT YJKEJGXGTQEEWTUƂTUV D[VJGOCPWHCEVW- TAKE YOUR ORBEA BICYCLE TO AN AUTHORIZED
DEALER FOR A PROFESSIONAL INSPECTION
rer’s authorized dealer.
AFTER A CRASH OR AN IMPACT
PIVOT POINTS ON FULL SUSPENSION FRAMES: Some of the consequences of a fall or accident can only be
· Inspection of its operation before each ride. Falling off your bike is part of cycling. If you have an acci- detected by completely disassembling the bicycle to check
· Disassembly of the frame and the manual inspection dent on your Orbea bicycle, be sure that you’re okay and for the presence of damage or other signs of deterioration.
of all the bearings every 125 hours of use or once a seek medical care, if necessary. If you are uninjured, you
[GCT YJKEJGXGTQEEWTUƂTUV 6JGUGVKOGUOC[DGUJQT- should check the condition of your bicycle before contin- A collision or impact can cause serious dam-
ter depending on the conditions in which the bicycle uing to ride. age to your bicycle and its components,
is ridden. More demanding use of the bicycle or use causing them to malfunction or wear out
in adverse weather conditions or in mud requires the INSPECT THE FRAME AND THE BICYCLE COMPO- prematurely. Malfunctions can occur sud-
disassembly and inspection of the frame once every 75 NENTS TO SEE IF THEY HAVE BEEN DAMAGED IN denly and without notice, causing you to lose
hours of use or once every 6 months (whichever comes ANY WAY control of your bicycle and suffer serious in-
ƂTUV +HCDGCTKPIFQGUPQVVWTPUOQQVJN[QTJCUGZEGU- juries, or even death.
sive play, it must be replaced immediately. If you detect any problem, do not continue to ride the bicycle.
GEAR CABLES AND HOUSING: POINTS TO CHECK
· Inspection of its operation before each ride.
· Replacement of gear cables every 6 months to 1 year Inspect the frame and the fork to identify whether either of
depending on the conditions in which the bicycle these components have been broken or bent. If you detect
is used. any damage or cracks, you must stop using the bicycle im-
mediately. On carbon frames, look for cracks or soft spots
in the carbon. If you detect any of these symptoms, you
must stop using the bicycle immediately.
12 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 13
EN
04 USE WARNINGS.
ORCA AERO
M AXI MUM TY R E W I DT H MINIMUM SEATPOST P OS ITION OF TH E STAR NUT INSIDE INTENDED USE
6JKUVGEJPKECNOCPWCNURGEKƂGUVJGOCZKOWOUK\GQHVJG
I N S E RT I O N THE STEERER TUBE. HEADSET The intended use of all models is ASTM Condition 1, for
tyres that can be mounted on the frame. Always follow
#NYC[U HQNNQY VJG URGEKƂECVKQPU TGICTFKPI
SPACERS ABOVE THE STEM use on a regular paved surface where the tyres are intend-
these guidelines when installing tyres on your bicycle. ed to maintain ground contact.
the minimum insertion depth of the seatpost
or the frame on road bicycles with exclusive
However, the real measurements of the tyre circumference For information about all ASTM categories, consult the
Orbea seatposts. The failure to follow these
and width may change from one manufacturer to another. General User Manual.
instructions can cause stresses on the ma-
When installing a tyre other than that originally mounted
terials beyond the conditions for which they
on your Orbea bicycle, check that there is at least 6mm of
clearance between the top and the sides of the tyre and
were designed and cause damage not cov- O.K. O.K.
ered by the warranty conditions, as well as
any part of the frame.
accidents that can result in serious injuries.
Orca Aero 2022 is compatible with ETRTO 622mm wheels
(700C). Consult the maximum tyre width allowed in the MAXIMUM NUMBER OF HEADSET
VGEJPKECNURGEKƂECVKQPUVCDNGQHVJKUOCPWCN SPACERS
The actual external width measurements can vary inde- Never use more headset spacers below the NOT O.K. NOT O.K.
pendently from what is announced by the manufacturer. UVGO VJCP VJQUG URGEKƂGF HQT VJG HTCOG
The radial clearance (between the outermost part of the %QPUWNVVJGURGEKƂECVKQPUVCDNGUVQƂPFQWV
tyre and the lower part of the fork crown or the seat tube) the maximum number of headset spacers
must be, at least, 4 mm. The lateral clearance (between that are acceptable for use on an Orbea Never install headset spacers above the
the outermost part of the tyre and the inner fork lowers or frame. Installing more spacers than those stem. Placing spacers above the stem, espe-
the inner parts of the chainstays) must be at least 5 mm. permitted can stress the materials beyond cially on forks with a carbon steerer tube, can
the use for which they were designed, which cause the expander inside the fork tube to be
Consult also the maximum and minimum tyre width that can cause accidents and serious injuries. positioned above the lower limit of the steer-
can be installed and a given rim depending on its internal er tube, which can stress the materials be-
width. Read the OC wheels compatibility table on our web- yond the use for which they were designed,
site or the rim manufacturer's documentation. possibly causing accidents and serious
The length of the fork steerer tube must al-
Damage to the frame or components due to ways be appropriate for the position of the
the use of a tyre that does not comply with stem in the fork. The stem must always be in-
these measurements is not covered by the stalled in the steerer tube of the fork so that
warranty conditions. both fastening bolts on the back of the stem
are positioned above the surface of the steer-
er tube of the fork. Never mount the stem
so that the top fastening bolt of the stem re-
mains above the top edge of the fork steerer
tube. This will stress the materials beyond
the use for which they were designed, pos-
sibly causing accidents and serious injuries.
14 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 15
EN
05 ORCA AERO
OMX 202216 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 17
EN
GEOMETRY AND SIZING
ORCA AERO
SIZES 47 49 51 53 55 57 60
1 - Seat Tube (C-T) 459 474 499 524 544 564
2 - Top Tube (EFF) 507.6 532.9 545.5 557.5 573.1
3 - Head Tube 93.1 117.2 134.9 15.2 173.2 200.4
4 - Chainstay
5 - BB Height 260 260 260 262 262 262 262
6 - BB Drop 76 76 76 74 74 74 74
7 - Wheelbase 966.2 971 976.1 996.9
8 - Head Angle 71 71.5º 72.2º 73º 73.2º 73.2º
9 - Seat Angle 74.5º 74º 73.7º 73.5º 73.5º 73.2º 73.2º
10 - Standover 717 750.1 775 794
11 - Reach 370 376 391 404
12 - Stack 496 505 523 542 562 606
13 - Fork Length 370 370 370 370 370 370 370
HE I GHT (CM) HEIG HT (IN) S IZE
155-160 61.1”-63.0” 47
160-166 63.0”-65.4” 49
167-172 65.7”-67.7” 51
173-179 qq 53
qq 55
73.2”-75.2” 57
192-207 qq 60
* *The measurements in the sizing table are orientative. The best way to know the correct frame size for you is to try a
bike at one of our authorized dealers.18 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 19
EN
TECHNICAL SPECIFICATIONS
ORCA AERO OMX
MATERIAL BOTTOM BRACKET SHELL DIAMETER 46 mm
Frame Orbea OMX carbon FRONT HUB STANDARD 12x100mm Speed Release (Thru-axle)
Fork Orbea OMX carbon (steerer tube and blades) FRONT AXLE MEASUREMENTS 12x119mm
INTENDED USE Road Aero. ASTM Condition 1 FRONT AXLE THREAD PITCH Double lead Speed Release 2P1.0
AVAILABLE SIZES 47, 49, 51, 53, 55, 57, 60 FRONT AXLE THREAD LENGHT 13mm
OC ICR01 R2 stem: Internal cabling in stem and headset REAR HUB STANDARD 12x142mm Speed Release (Thru-axle)
STEM
Compatible with standard stems with the use of the HS01 adapter REAR AXLE MEASUREMENTS 12x165mm
5K\GU 4CMGOO REAR AXLE THREAD PITCH Double lead Speed Release 2P1.0
FORK RAKE
Sizes 53, 55, 57, 60: Rake 43 mm
REAR AXLE THREAD LENGHT 15mm
MAXIMUM NUMBER OF HEADSET
40 mm
SPACERS %CTDQPCGTQ1TEC#GTQURGEKƂE
SEATPOST Sizes 47, 49, 51: 290 mm
6CRGTGF Sizes 53, 55, 57, 60: 330 mm
FORK STEERER TUBE
Integrated fork crown race
SEATPOST CLAMP +PVGITCVGFYGFIG1TEC#GTQURGEKƂE
FORK LENGHT
370 mm
(AXLE-TO-CROWN) Seatpost 290 mm: 100 mm minimum insertion
SEATPOST MINIMUM INSERTION
7RRGT YKVJVQCFCRVGTHQTKPVGTPCNECDNKPI Seatpost 330 mm: 100 mm minimum insertion
HEADSET BEARINGS
Lower 1" 1/2 FRONT DERAILLEUR Down-Pull. Braze-On. Removable hanger
WHEEL SIZE 700C FRONT DERAILLEUR ANGLE 63º
ETRTO: 30-622 55T Sram 2x11 and Shimano 2x11-2x12
MAXIMUM BIG CHAINRING SIZE (2X)
54T Sram 2x12
Tyre maximum external diameter: 691 mm
65TCOZCPF5JKOCPQZZ
MINIMUM BIG CHAINRING SIZE (2X)
MAXIMUM TYRE WIDTH Tyre maximum real external width: 32mm 46T Sram 2x12
Minimum tyre-frame/fork radial clearance: 4 mm MAXIMUM BIG OVAL
56T
CHAINRING SIZE (2X)
Minimum tyre-frame/fork radial clearance: 5 mm
MAXIMUM SMALL OVAL
42T
BOTTOM BRACKET 24'55(+6$$'81 CHAINRING SIZE (2X)
BOTTOM BRACKET SHELL WIDTH OO MINIMUM SMALL CHAINRING SIZE (2X) 34T20 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 21
EN
TECHNICAL SPECIFICATIONS
ORCA AERO OMX
MAXIMUM SMALL CHAINRING SIZE (2X) 42T 2. All sizes.
BOTTLE HOLDER
Compatible with Orbea 500ml Aero bottle
MAXIMUM ROUND
53T
CHAINRING SIZE (1X) Di2: Yes. BT-DN110 and BT-DN300 batteries
DI2 AND EPS COMPATIBLE
EPS: No
MAXIMUM OVAL CHAINRING SIZE (1X) 52T
MUDGUARDS COMPATIBLE No
TRIPLE CHAINRING COMPATIBLE NO
REAR RACK COMPATIBLE No
Depends on drivetrain used.
CHAINLINE
Consult drivetrain compatibility section. CHILD SEAT COMPATIBLE No
MINIMUM Q-FACTOR 145.5 mm TRAILER COMPATIBLE No
MAXIMUM CRACKARM LENGTH 175 mm Shimano: Yes
REAR DERAILLEUR Standard derailleurs (no Direct Mount) Stages: Check with manufacturer. https://stagescycling.com/us/factory-install/
Shimano Road: 11S, 12S (Mechanical and Di2 11S and 12S -internal battery-) Rotor InSpider BCD 110 V3: ;GU9KVJ$$CFCRVGT OOURCEGT
DRIVETRAIN COMPATIBILITY Sram Road: 11S, 12S (Mechanical and Etap) 1x and 2x 4iiii Precision: Check with manufacturer.
POWERMETER COMPATIBILITY**
(Disc brake groupsets only) https://4iiii.com/c/pages/how-does-a-factory-install-work/
Campagnolo 11S, 12S (Mechanical)
EPS not compatible 4iiii Podiiiium: Yes
FRONT BRAKE Disc. Flat Mount* QUARQ: Yes
FRONT ROTOR MÍNIMUM/MÁXIMUM Powerbox: Yes
140mm/160mm (turning the Flat Mount adapter)
DIAMETER
Toolbox underneath the downtube
STORAGE
REAR BRAKE Disc. Flat Mount* Capacity for: 1 tube, 2 CO2 cartridges, 1 CO2 adapter
REAR ROTOR MÍNIMUM/MÁXIMUM UCI LEGAL CERTIFIED Yes
140mm/160mm (with 20mm adapter)
DIAMETER
MAXIMUM STRUCTURAL WEIGHT LIMIT
Consult the Orbea Products Structural Weight Limit document on Orbea´s website
REAR CALIPER FLAT MOUNT BOLT (RIDER+GEAR+LUGGAGE)
5*+/#01 OO
LENGHT
SRAM: 22 mm
(CHAINSTAY HEIGHT=15mm)
Rear derailleur: Internal through headset, downtube and chainstay. Full housing
Front derailleur: Internal through headset and downtube. Full housing
CABLING
Front brake: Internal through headset and fork blade
0QVCNNECNKRGTUCPFTQVQTUKPVJGOCTMGVCTGEQORCVKDNGYKVJCNNHTCOGU#NNEQORQPGVUURGEKƂECVGFHTQO1TDGCJCXGDGGPVGUVGF
Back brake: Internal through headset, downtube and chainstay. For aftermarket options, check componentes dimensions and tolerances befores purchasing.
** For other powermeters different from the ones listed, consult dimensions and options with manufacturer.22 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 23
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ASSEMBLY AND SPARES
HEADSET
HEADTUBE DIMENSIONS HEADSET SPARE PARTS AND ASSEMBLY
ø56
°
45
4.1
ø52.1
4.2
3
2.2
3.85
2.1
1.1
USE OF THE HEADSET EXPANDER ON CARBON
GREASE
FORKS
On carbon steerer tube forks, always use an expander insi-
7.5
de the steerer tube to thread the headset compression bolt.
Never use a starnut on carbon sterer tubes. It will damage
the material and cause component failure which can lead
to serious injuries.
1.1
Consult the installation and torque settings instruction in
6 the expander manufacturer instructions.
Carbon Expander 7-8 N.m
ø52.1 Consult the instructions about the use of headset spacers
on bikes with carbon steerer tubes in the Use Warnings sec-
Fork´s steerer tube
tion of this manual.
ø56
HEADSET SPECIFICATIONS 0 1 HEADSET ICR BEARINGS 2022 02 COMPRESSION RING 1-1/8 ICR 2022 + SHIM
ART Nº: XA41 QTY. ART Nº: XA42 QTY.
FSA
Frame bearing Preload ring / SHIS Bearing 1.1 Headset bearing 1.5 2.1 %QORTGUUKQPTKPI+%4 1
TYPE ID* OD** bearing article 2
angle fork crown race angle CODE dimensions (52x40x7mm. 45º/45º) 2.2 ICR shim compression ring 1
code
Includes fork crown race. Not used in Orca Aero
TH-070E ACB Angular contact
TOP +PVGITCVGF 52.1 mm 56 mm 45º 45º IS52/40 45°x45° bearing
1.5 dualS MR170 52x40x7mm
0 3 HEADSET COVER ICR ORCA AERO OMX 04 ICR HEADSET SPACER KIT. OVAL
TH-070E ACB Angular contact
BOTTOM 1-1/2" Integrated 52.1 mm 56 mm 45º 45º IS52/40 45°x45° bearing ART Nº: XA43 QTY. ART Nº: X063 QTY.
1.5 dualS MR170 52x40x7mm
Headset cover ICR Orca Aero OMX 1 4.1 Headset spacer ICR oval 5mm 2
4.2 Headset spacer ICR oval 10mm 2
* ID: Internal headtube diameter.
** OD: External headtube diameter.24 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 25
EN
HEADSET REAR AXLE AND DERAILLEUR HANGER
FORK DRAIN CHANNEL REAR AXLE FRONT AXLE
GREASE
Always follow the recommended
6 torque settings.
8
10 N.m
9.2
7.1
9.1
7.2 10
6
10 N.m
5 17
6 8 N.m
GREASE
Orca Aero OMX is only compatible with Speed Release thru-axles with a double-lead 2P1.0 thread pitch for
faster wheel changes. The use of axles with other thread pitch will damage the frame.
0 5 REAR DERAILLEUR HANGER Nº53 X12 ROAD ST D 06 HANGER M 18 NUT Nº02 X12 ROAD
ART Nº: XA44 QTY. ART Nº: X049 QTY.
Rear derailleur hanger nº53 X12 road STD 1 *CPIGT/PWVP:TQCF 1
0 7 THRU-AXLE ROAD 12x165mm LITE 08 MAVIC SPEED RELEASE AXLE 12x142mm
DOUBLE LEAD THREAD 2P1.0x15mm DOUBLE LEAD THREAD 2P1.0
ART Nº: X051 QTY. ART Nº: X052 QTY.
Clean regularly the fork´s drainage channel to avoid 7.1 Thru-axle Lite 12x165x2P1.0x15mm 1 Mavic speed release axle 12x142mm 1
water and debris to shorten the usable lifetime of the 7.2 Axle washer 12mm 1 Double lead thread 2P1.0 1
headset bearings.
0 9 THRU-AXLE ROAD 12x119mm LITE 10 MAVIC SPEED RELEASE AXLE 12x100mm
DOUBLE LEAD THREAD 2P1.0x13mm DOUBLE LEAD THREAD 2P1.0
ART Nº: X054 QTY. ART Nº: X055 QTY.
9.1 Eje Road Lite 12x119x2P1.0x13mm 1 Mavic speed release axle 12x100mm 1
9.2 Arandela eje 12mm 1 Double lead thread 2P1.026 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 27
EN
HEADSET
SPEED REALEASE AXLES USE TRAINER AXLES COMPATIBILITY
1. Turn the lever counter clockwise 2. Pull from the axle until it disengages from the left To use your Orca Aero OMX on a trainer, a double-lead
dropout (front axle) or the right dropout (rear axle). 2Px1.0 thread pitch trainer axle must be used. Installing
axles with a different thread pitch will damage the frame.
6
10 N.m
GREASE
11.1
11.2
3. Remove the wheel pulling downwards.
17
8 N.m
1 1 TRAINER AXLE ROAD X12 11.3
DOUBLE LEAD THREAD 2P1.0x35mm
ART Nº: X056 QTY.
11.1 6TCKPGTCZNGZZ2ZOO 1
11.2 Axle washer 12mm 1
11.3 Axle nut 12mm 128 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 29
EN
LOWER FRAME SPARES SEATPOST Pre-assembled
21 19.3/20.3
Always follow the recommended
torque settings.
19.3/20.3 20.1
19.1
2 13.4
Oval 7x9 Round Ø7
4 N.m
13.3 19.1
Min. insert:
13.2 100mm 20.1
5
19.2/20.2
13.1 8 N.m
3
5 N.m 20 19
3
5 N.m FIBER CARBON GRIP
16
Always follow the recommended
torque settings.
12.7 17
5 18
8 N.m
14.1
12.1 14.2 3
12.4 12.1 GREASE
4 N.m
12.5 15
12.3 FIBER CARBON GRIP
12.6
12.2
GREASE
1 6 SEATPOST BATTERY HOLDER ORCA AERO OMX 17 SEATPOST COLLAR ORCA AERO OMX
ART Nº: XA46 QTY. ART Nº: XA47 QTY.
12 FRAMESTO P/GROMMET KIT ORCA AERO OMX 13 DOWNTUBE COVER KIT Seatpost battery holder Orca Aero OMX 1 Seatpost collar Orca Aero OMX 1
ART Nº: X178 QTY. ART Nº: X059 QTY.
12.1 $NKPFITQOOGV&TGCTOGEJ'VCR(TQPV 13.1 DT cover bracket 1
2
mech mechanical-Etap 13.2 Cover juntion Di2 11S 1
12.2 (TQPVOGEJITQOOGV&K5&5& 1 13.3 Cover juntion Etap, Di2 12S 1
12.3 (TQPVOGEJITQOOGV&K5&5&
1 13.4 Bolt M3x12 DIN7991 2
1 8 SEATPOST WEDGE ORCA AERO OMX 19 SADDLE CLAMP KIT ROUND RAILS (7mm) SC02
Z
12.4 &KITQOOGV&FGTCKNNGWT 1 ART Nº: XA48 QTY. ART Nº: X185 QTY.
12.5 Alloy sleeve mechanical 1 Seatpost wedge Orca Aero OMX 1 19.1 Saddle clamp round rails 7mm SC02 1
12.6 $$%18'4 1 19.2 Bolt M6x53 1
12.7 Cableguide c/stay brake 1 19.3 Bushing 2
14 FRONT D E R AI LLE U R H ANG E R N º09 R OA D 15 1X FRONT DERAILLEUR COVER ROAD Nº3
2 0 SADDLE CLAMP KIT OVAL RAILS (7x9) SC02 21 CARBON SEATPOST ORCA AERO OMX BLK
ART Nº: X079 QTY. ART Nº: XA45 QTY.
14.1 Front derailleur hanger Nº09 road 1 1X front derailleur cover road Nº3 1 ART Nº: X186 QTY. ART Nº: XA49 QTY.
14.2 Bolt M5x16 DIN7991 2 20.1 Saddle clamp oval rails 7x9 SC02 1 · Saddle clamp not included
20.2 Bolt M6x53 1 · Pre-assembled tilt bolt and nuts 1
20.3 Bushing · Available in lengths: 290mm and 330mm
230 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 31
EN
SEATPOST SADDLE ANGLE ADJUSTMENT
1..QQUGPVJGUCFFNGENCORƂZKPIDQNV 2. Turn the tilt adjustment nut clockwise to lift the sad-
dle nose and counter-clockwise to lower it (20º total
INTEGRATED SEATPOST adjustment range).
WEDGE INSTALLATION
When installing the Orca Aero integrated -
seatpost wedge, avoid the wedge to fall into
the seat tube by turning the frame by 90º.
1 5 2 3 +
Install the seatpost and tighten the wedge´s
bolt to the recommended torque setting,
KPUVCNNKPIVJGUGCVRQUVTWDDGTEQNNCTƂTUV
3.6KIJVGPVJGUCFFNGENCORƂZKPIPWVVQVJGTGEQOOGPFGFVQTSWGUGVVKPI
90º 20º total adjustment range
3 5
8 N.m
SADDLE SETBACK ADJUSTMENT
The Orca Aero OMX seatpost allows for the saddle clamp assembly to be installed forwards and backwards for 0mm
and -25mm setbacks.
Offset 0mm Offset -25mm
5
8 N.m32 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 33
EN
STEM
ICR ROAD R2 STEM The ICR01 R2 stem on Orca Aero OMX uses ASSEMBLY AND SPARES. ICR01 R2 STEM
the R2 faceplate, which allows for the use
of the R2 OC computer mount. The stem
body is the same as the ICR01 R1 stem.
5 GREASE
Always follow the recommended
24.1 torque settings.
L 6 N.m
24.2
GREASE
4 24.3
6 N.m
25.1
TILT -8°
22
23.1
25.2
4.1 23.2/24.4 24.3
MATERIAL ALUMINIUM 2 4 GREASE
Ø STEERER TUBE 2 N.m 6 N.m
Ø HANDLEBAR OO 4.2
26
STEERER TUBE CLAMPING HEIGHT 35 mm
FRAME
3 GARMIN
Headtube maximum external Ø OO
1
Headset bearing external Ø 52 mm WAHOO
INTERNAL CABLING 2 gear outers and 2 brake outers
SHIMANO DI2 Internal cabling in stem body (with internal cabling OC handlebar)
On faceplate
2
COMPUTER HOLDER
2
Max size cicle computer Garmin 1030
2 N.m
AVAILABLE LENGHTS (L)
TILT
HEADSET SPACERS OOCPFOO1TDGC+%45RGEKƂE1XCN
TOPCAP Standard round
WEIGHT 220 gr (100 mm)34 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 35
EN
STEM OC CYCLE COMPUTER MOUNT
USE INSTRUCTIONS
ASSEMBLY AND SPARES. ICR01 R2 STEM 1. Always use the correct adaptor for your computer 2. Orbea, as all computer manufacturers, recom-
brand. If you device is not Sigma, Garmin or Wahoo, mends to use the tether included with the comput-
check with the manufacturer what bracket standard er around the handlebar to avoid damage to the
03 HEADSET COVER ICR ORCA AERO OMX 0 4 ICR HEADSET SPACER KIT. OVAL it uses. computer or its loss in case or a fall or an accident.
ART Nº: XA43 QTY. ART Nº: X063 QTY.
Using the incorrect bracket might damage the com-
Headset cover ICR Orca Aero OMX 1 4.1 Headset spacer ICR oval 5mm 2
puter and cause it to fall from the mount during
4.2 Headset spacer ICR oval 10mm 2
your ride.
When installing the adaptor on the mount, the
name of the brand should be readable from
22 ANGLE TO P C OVE R I C R 0 1 STEM 2 3 BOTTOM COVER LENGHT SPECIFIC ICR01* the handlebar.
ART Nº: X064 QTY. ART Nº: X067 QTY. R2 MOUNT ANGLE ADJUSTMENT
Angle top cover ICR01 stem 1 23.1 $QVVQOEQXGT UK\GURGEKƂE 1
23.2 Bolt M3x10 DIN7991 2
The OC Road R2 computer mount allows for some angle
adjustment for an optimal computer visibility.
.QQUGPVJGOQWPVƂZKPIDQNVVQVJGHCEGRNCVGCFLWUVVJG
24 I CR01 STE M H AR DWAR E 2 5 I C R 0 1 ST E M R 2 FAC E PLATE OQWPVCPINGCPFVKIJVGPCICKPVJGƂZKPIDQNV
F OR OC R 2 C O MPUTE R MO UN T
ART Nº: X066 QTY. ART Nº: XA09 QTY.
24.1 Headset preload bolt M6x40 DIN912 1 25.1 ICR01 stem R2 faceplate road 1 You can install the adaptor in 2 positions (further
24.2 ICR topcap 1 25.2 Rubber grommet ICR01 R2 faceplate 1 or closer to the handlebar) depending on the com-
24.3 Bolt M5x15 DIN912 Faceplate and steerer 6
puter size.
24.4 Bolt M3x10 DIN7991 2
26 OC R2 C O M P U TE R M O U N T
ICR01 R2 STEM ROAD
Compatible with ICR01 stems with the R2 faceplate
ART Nº: XA10 QTY.
26.1 R2 computer mount body 1
26.2 Garmin/Sigma adaptor 1
The OC R2 computer mount is only compa-
26.3 Wahoo adaptor 1 tible with ICR01 stem with the R2 faceplate.
26.4 Nut/plate/bolt faceplate 1
26.5 Camera/light bracket 1 The Wahoo adaptor makes the lower camera/light To use it on ICR01 R1 stem, it is necessary to
26.6 OC cover unused position 1 turn 90º from its original position. To use it with a replace the R1 faceplate for the R2 faceplate.
GoPro standard light or camera, it is necessary to
use a 90º GoPro adaptor.
* Available for each stem length: 80mm, 90mm, 100mm, 110mm, 120mm, 130mm (70mm stem does not use the
bottom cover) FACEPLATE ICR01 R1 FACEPLATE ICR01 R236 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 37
EN
STEM STANDARD STEMS ADAPTER
FOR ICR HEADSETS
ICR01 R2 COMPLETE STEMS The OC HS01 standard stem adapter allows for the instal-
lation of non-OC external cabling stems compatible with
When installing the HS01 adapter, the neces-
WITH R2 FACEPLATE FOR THE OC R2 COMPUTER MOUNT sary headset spacers and the standard stem,
standard round headset spacers on Orbea frames with ICR
the assembly height may differ from the pre-
headsets.
vious height with an OC ICR stem.
27 Check that the distance between the headset
cover and the bottom of the stem does not
4 GZEGGFVJGOCZKOWOUVCEMJGKIJVFGƂPGFKP
GREASE the bicycle´s technical manual.
6 N.m
Check that the length of the fork´s steerer
tube allows for a secure installation of the
stem and that the cables are long enough.
4
6 N.m
The HS01 adapter is only compatible with
Never install headset spacers above the
ICR headset assemblies that use oval ICR
stem. The length of the fork´s steerer tube
4 headset spacers (X063). Orca Aero OMX
must be appropiate so no spacers are need-
2022 is compatible with the use of the HS01
6 N.m ed above the stem.
adapter.
GREASE The stem must be installed onto the fork´s
steerer tube so both stem bolts are over an
area of the steerer tube. Never install the
stem in a position where the top stem bolt is
2
positioned above the upper limit of the fork´s
Always follow the recommended 2 N.m
torque settings. steerer tube.
The HS01 adapter´s cable grommets allow for its use with
CNNV[RGUQHFTKXGVTCKPEQPƂIWTCVKQPU
· 2-hole gommets: For mechanical drivetrain assemblies
(2 brake hoses+2 gear outer cables) and electronic driv-
etrain assemblies with wired shifters.
27 ICR01 R2 ROAD STEM
ART Nº: XA08 QTY. · 1-hole grommets: For wireless Sram Etap and Shimano
+PENWFGUNQYGTEQXGT UK\GURGEKƂE CPF 12S Di2 (2 brake hoses).
M5x15 (x6) bolts Top angle cover and
topcap not included.
1
· It is possible to combine the grommets for 1X drive-
#XCKNCDNGKPUK\GU OOOOOO train assemblies.
100mm, 110mm, 120mm, 130mm (70mm
stem does not use the bottom cover)38 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 39
EN
STEM ASSEMBLIES WITH STEMS FROM ASSEMBLIES WITH THE OC2 ROAD STEM
OTHER MANUFACTURERS (WITH A ROUND HEADSET SPACER BETWEEN
THE STEM AND THE ADAPTER)
The compatibility of the assembly may differ When using the HS01 adapter with stems When using the HS01 adapter with the OC2
depending of the new stem´s geometry. The from other manufacturers, no headset spa- external cabling stem, it may be necessary to
new stem must allow for the gear and brake cers must be installed between the bottom of use a 5mm headset spacer (X405) to achie-
lines to enter the adapter with a smooth the stem and the adapter. Any headset sapa- ve a correct bend of the gear a brake lines
bend for a correct operation of the gears and cers must be installed between the headset before they enter the adapter. Consult the
the brakes. cover and the adapter. OC2 Road stem spare parts list in the OC
Road Cockpit Components document from
Orbea´s website.
28.2/29 5 mm
28.2/29
28.1
10 mm 28.1
10 mm
2 8 OC HS01 STD STEMS ICR HEADSETS ADAPTER 29 OC ICR STANDARD STEM ADAPTER GROMMET KIT
ART Nº: X882 QTY. ART Nº: X883 QTY.
HS01 adapter body 1 29.1 Two hole rubber grommet 2
Two hole rubber grommet 2 29.2 One hole rubber grommet 2
One hole rubber grommet 240 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 41
EN
OC ROAD AERO CARBON MECHANICAL GEARS AND BRAKE HOSES
CABLE ROUTING
HB-RA10 HANDLEBAR
CHARACTERISTICS
MATERIAL CARBON
SIZES OOOOOOOOOO INTERNAL Di2 11S LEVERS CABLE ROUTING
STEM CLAMP AREA DIAMETER OO (WIRED)
CABLE ROUTING WITH INTERNAL CABLING OC STEMS (ICR01 AND OC2 ROAD)
Mechanical gears and brakes External (channel underneath)
Shimano Di2 (11V) Internal (with ICR01 stem)
CLIP-ON TT BARS Not compatible
WEIGHT 261 gr (size 420)
Width (Size) Reach
OO
Drop 125 mm
Flare 5º SM-JC41
Inside the stem
Width drop end Width drop end
GEOMETRY
WIDTH (SIZE) [mm] DROP WIDTH [mm] REACH [mm] DROP [mm] FLARE [º]
Shimano Di2 STi
125 542 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 43
EN
OC ROAD AERO CARBON STORAGE
HB-RA10 HANDLEBAR OC AERO BOOTLE AND TOOLBOX
SPARES
30
30 RUBBER FLAPS ROAD AERO CB HB-RA10/ 11
ART Nº: XA51 QTY.
9JGPTGRNCEKPIVJGTWDDGTƃCRUKVKUPGEGU-
30.1 4WDDGTƃCR1%*$4#.GHV 1
sary to disconnect the brake hoses and gear
30.2 4WDDGTƃCR1%*$4#4KIJV 1
outers from the levers to route them through
VJGPGYTWDDGTƃCRU44 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 45
EN
STORAGE
OC AERO BOOTLE AND TOOLBOX
3 1 ORBEA AERO 500ML BOTTLE + HOLDER 32 ORBEA TOOLBOX AERO
ASSEMBLY AND SPARES
ART Nº: X200 QTY. ART Nº: X201 QTY.
31.1 Orbea Aero bottle 500ml 1 32.1 Orbea Aero Toolbox base 1
31.2 Bottle holder Aero Orbea 1 32.2 Orbea Aero Toolbox cover 1
Orca Aero OMX is compatible with standard 31.3 $QNV/Z&+0 2 32.3 $QNV/Z&+0 3
bottle holders.
3 3 NYLON GRUB SCREW KIT
For assemblies without Toolbox
ART Nº: XA52 QTY.
31.1 )TWDUETGY/Z&+0 6
31.3 3
6 N.m
31.2
33 (No Toolbox)
32.1
32.2
2.5 32.3
4 N.m USING 2 AERO BOTTLE: It is possible to install
two Aero bottles on Orca Aero OMX. However, the
removal of the seat tube bottle may be compromi-
sed as it will contact the downtube bottle.
Always follow the recommended
torque settings. Orbea does not recommend to install two Aero
ottles on Orca Aero OXM.46 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 47
EN
FRAME PROTECTORS CABLE ROUTING
MECHANICAL FRONT AND REAR DERAILLEURS
CABLE ROUTING
Front derailleur
34.5
Rear derailleur
34.1
34.4
34.3 34.2
34 FRAME PROTECTORS KIT ORCA AERO OMX
ART Nº: XA53 QTY.
34.1 Downtube transparent adhesive protector 1
34.2 Downtube chain drop transparent adhesive protector 1
34.3 Chainstay chain drop transparent adhesive protector 1
34.4 Right chainstay transparent adhesive protector 1
34.5 Left chainstay transparent adhesive protector 148 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 49
EN
CABLE ROUTING
BRAKE HOSES FRAME ICR STEM AND HEADSET
AND FORK CABLE ROUTING CABLE ROUTING
Front brake
Rear brake50 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 51
EN
ELECTRONIC GROUPSETS CABLE ROUTING
SHIMANO 12S Di2 WIRELESS WIRED SHIMANO Di2 11S GROUPSETS
GROUPSETS CABLE ROUTING CABLE ROUTING
Shimano Di2 general manual Shimano RD-R9250 and RD-R8150
rear derailleurs manual Orbea does not spec Orca Aero OMX models
https://si.shimano.com/api/publish/storage/pdf/en/dm/ with Shimano Di2 11S wired groupsets. For
RAGN010/DM-RAGN010-00-ENG.pdf https://si.shimano.com/api/publish/storage/pdf/en/dm/ VJG HWNN URCEKƂECVKQPU QH VJGUG UGVWRU EQP-
RARD010/DM-RARD010-01-ENG.pdf tact an authorized Shimano dealer.
Shimano ST-R9270 y ST-R8170 STi levers manual
Shimano FD-R9250 and FD-R8150
https://si.shimano.com/api/publish/storage/pdf/en/dm/ front derailleurs manual
RADBR10/DM-RADBR10-01-ENG.pdf
https://si.shimano.com/api/publish/storage/pdf/en/dm/
RAFD010/DM-RAFD010-00-ENG.pdf
Wireless
communication
SM-JC41
Wireless (dentro de la potencia)
communication
BT-DN110
BT-DN300
EW-RS910
FD
RD SM-JC41
FD
RD
Shimano
EW-SD300 cable Shimano EW-SD50 cable52 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 53
EN
POWERMETERS CUTTING THE STEERER TUBE AND HEADSET
SPACERS INSTALLATION
Due to the front brake hose being internally routed
through the fork´s blade and steerer tube, removing the Cutting the fork steerer tube requires advan-
4IIII PRECISION POWERMETER SHIMANO FC-R9200-P POWERMETER fork on Orca Aero OMX requires to disconnect the front ced mechanical skills and must by performed
by a professional bicycle mechanic.
brake caliper hose.
Orbea offers as standard in some models and as an op- Read the manufacturer´s documentation of the Dura-Ace
However, it is not necessary to disconnect the front caliper Never install headset spacers above the
tion on others the left crankarm 4iiii Innovations PRE- powermeter crankset on Shimano´s website:
to cut the fork´s steerer tube to the desired height. stem. The steerer tube lenght must be set so
CISION powermeter with ANT+ Power and Bluetooth
no spacers are needed above the stem.
BLE/4.0 connectivity. https://si.shimano.com/#/es/search/Keyword?na-
me=R9200-P Simply disassemble the ICR01 stem from the steerer tube
and remove the headset spacers (these can be split in two When cutting carbon steerer tubes, make
Use the links below to access the manufacturer´s docu-
halves to allow you to remove them without interfering sure the safety measures are met to avoid
mentation on its use, calibration, FAQ, etc.
with the cabling). inhaling carbon dust.
4iiii website:
https://4iiii.com/ With the fork completely inserted into the headtube and
the bike positioned so the fork is horizontally positioned
For technical questions, contact 4iiii: to avoid debris from falling into the headset, use a steerer
https://4iiii.zendesk.com/hc/en-us/requests/new VWDGEWVVKPIIWKFGCPFCECTDQPQTCNWOKPWOURGEKƂEUCY
SRAM POWERMETERS (depending on the steerer tube material) to cut the steerer
CONTENTS VQVJGFGUKTGFJGKIJV/GCUWTGVJGƂPCNJGKIJVQHCNNEQO-
Read the manufacturer´s documentation of the Sram ponents before cutting the steerer.
Powermeters quickguide: powermeter cranksets on Sram´s website:
https://www2020.4iiii.com/data/quickstart-precision-qs.pdf When cutting the steerer tube, be careful not to damage
SRAM RED AXS POWERMETER any components or cables.
User manual: https://www.sram.com/en/service/models/pm-red-d1
https://www2020.4iiii.com/data/manual-precision-pro.pdf The installation or removal of headset spacers does not
SRAM FORCE AXS POWERMETER require to remove any cables. They are composed of two
4iiii app-iOS https://www.sram.com/en/service/models/pm-frc-d1 halves that allow for easy installation without interfering
https://apps.apple.com/ca/app/4iiii/ with the cabling.
KF!OV VCTIGV& SRAM RIVAL AXS POWERMETER
https://www.sram.com/en/service/models/pm-riv-d1 When installing headset spacers (40mm maximum), make
4iiii app-Android: sure that the steerer tube is long enough to allow for a cor-
https://play.google.com/store/apps/details?id=com.fouriiii. rect and safe installation of the stem and that the cables
CRRIGCTEQPƂI are long enough.
Frequently asked questions:
https://4iiii.zendesk.com/hc/en-us
PRECISION maintenance tutorial (video):
https://vimeo.com/202079432
PRECISION calibration (video):
https://vimeo.com/132149544
Battery replacement:
JVVRU XKOGQEQO54 | ORBEA TECHNICAL MANUAL BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 55
EN
06 DECLARATION 07 ADDITIONAL
OF CONFORMITY INFORMATION
ORBEA participates actively on facebook and Twitter
with our fantastic global community of riders. Looking to
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the answers:
FACEBOOK ORBEA CONTENT
www.facebook.com/OrbeaBicycles 8KGYCPFFQYPNQCFRJQVQUXKFGQUCPFFQEWOGPVU
content.orbea.com/us-en/
TWITTER
www.twitter.com/Orbea/ BLOG ORBEA
www.orbea.com/es-es/blog/
YOU TU BE
8KUKVQWT1TDGC%JCPPGNQP;QW6WDGHQTCXCTKGV[QHJGNRHWN YOUR ORBEA DEALE
setup and tech videos:
Our dealers are experts and should be able to assist you
www.youtube.com/user/OrbeaBicycles with setting up and maintaining your Orbea bicycle. A
com-plete listing of Orbea dealers and distributors can be
located on our website:
IN STAGRA M www.orbea.com/us-en/dealers/?country=INT
www.instagram.com/orbeabicycles
C ONTACT
Access Orbea´s contact details and form at:
www.orbea.com/es-es/contacto
USA:
www.orbea.com/us-en/contact/MANUAL TÉCNICO
EN 0 1 | ES 2 9
BLUE PAPER
ORCA AERO
OMX 20222 | ORBEA MANUAL TÉCNICO BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 3
ES
ÍNDICE
0 1 LEYENDA DE SÍMBOLOS 4
0 2 GARANTÍA ORBEA 6
0 3 M A NT E NIM IEN TO 8
Periodos de mantenimiento 09
Recambios 11
Después de un golpe o impacto 11
0 4 ADVERTENCIAS DE USO ORCA AERO 12
Tamaño máximo de cubierta 12
Inserción mínima de la tija de sillín 12
Máximo número de separadores de dirección 12
Separadores de dirección encima de la potencia 13
Uso previsto 13
0 5 ORCA AERO OMX 2022 14
Geometría y ergonomía 16
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Montaje y repuestos 22
Dirección 22
Ejes y pata de cambio 25
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Tija 29
Potencia 32
Manillar 40
Almacenamiento. Bidón OC Aero y Toolbox 43
Protectores de cuadro 46
Cableado 47
Cableado de grupos electrónicos 50
Potenciómetros 52
Corte del tubo de dirección de la horquilla 53
0 6 DECLARACIÓN DE CONFORMIDAD 54
0 7 INFORMACIÓN ADICIONAL 554 | ORBEA MANUAL TÉCNICO BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 5
ES
01 LEYENDA DE SÍMBOLOS
Este manual técnico contiene información importante de tu bicicleta sobre su A lo largo de este manual técnico, se utilizan varios símbolos que detallan ins-
uso, mantenimiento y repuestos. Leelo con atención. trucciones y advertencias de uso, mantenimiento y montaje. Presta atención a
estos símbolos para evitar situaciones peligrosas y asegurar el uso y montaje
Este documento es un suplemento del Manual General de Usuario de bicicletas correcto de todos los componentes.
y componentes Orbea, que describe de forma más detallada el uso apropiado y
ajuste de los componentes generales de las bicicletas para una circulación 'N UKIPKƂECFQ FG GUVQU UÉODQNQU UG GZRNKEC C EQPVKPWCEKÏP 'P GUVG OCPWCN
y operación seguras. Puedes ver y descargar el Manual de Usuario, así como puede que el símbolo aparezca acompañado únicamente de la instrucción re-
el resto de manuales técnicos de productos Orbea, de nuestra página web: levante para el componente en que describe. Lee la siguiente información con
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www.orbea.com/es-es/soporte/manuales
Puedes consultar la información relevante de uso, mantenimiento y caracterís- INSTRUCCIONES DE SEGURIDAD HERRAMIENTAS Y PARES DE APRIETE
ticas de los componentes de otros fabricantes montados en nuestras bicicletas,
como ruedas, manillares, sistemas de asistencia al pedaleo, horquillas de sus- PELIGRO: Situación peligrosa que, si no se LLAVE PLANA LLAVE TORX
pensión, etc, en la web del fabricante en cuestión o a través de su distribuidor evita, provocará lesiones graves o incluso
en tu país. la muerte.
LLAVE ALLEN DESTORNILLADOR
TIPO PHILIPS
ADVERTENCIA: Situación peligrosa que, si
El número de llave a usar
no se evita, puede causar lesiones graves o
incluso la muerte.
6 se indica en el interior 6
del símbolo
10 N.m
ATENCIÓN: Situación peligrosa que, de no PARES DE APRIETE: El par de apriete correspondiente
evitarse, podría provocar lesiones leves o (en newton/metro) aparece indicado debajo del símbolo
moderadas. de la herramienta a usar para el elemento que describe.
TIPO DECOMPUESTO
AVISO Situación no relacionada con lesiones
físicas. Información relevante. ACEITE: Lubricación ligera de elementos
como cadenas y cables.
GREASE GRASA: Grasa de montaje de calidad para
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Los símbolos PELIGRO y ADVERTENCIA siempre implican
un riesgo de accidente si no se toman medidas para evitar PASTA DE CARBONO: Compuesto de
la situación que describen. Un accidente circulando con FIBER CARBON GRIP
montaje para elementos de carbono para
una bicicleta siempre puede conllevar riesgo de lesiones aumentar fricción entre elementos.
graves o incluso de muerte. En este manual no siempre
se repetirá el riesgo de muerte cuando aparezcan estos LOCTITE SERIE 600: Fijador de piezas
símbolos, ya que el riesgo se detalla en este punto. cilíndricas.
LOCTITE SERIE 200: Fijador o trabarroscas.
Resistencia media.
LOCTITE SERIE 400: Adhesivo instantáneo.6 | ORBEA MANUAL TÉCNICO BLUE PAPER ORCA AERO · OMX 2022 ORBEA | 7
ES
02 GARANTÍA ORBEA
Nuestro esfuerzo continuo y diario por ofrecer la máxima
calidad en nuestras bicicletas nos permite brindar la si-
Esta garantía amplía el periodo original de cobertura de
los defectos de pintura, barniz y corrosión de los cuadros
02. REGISTRA TU MATRÍCULA
PROCESO DE RECLAMACIONES
guiente garantía y condiciones de cobertura: [JQTSWKNNCUTÉIKFCUFWTCPVGWPCÍQO½UCNƂPCNFGNRGTKQFQ DE GARANTÍA
de garantía legal.
Todas las reclamaciones de garantía deben ser procesadas
GARANTÍA LEGAL La garantía comercial de por vida Orbea sólo cubre cua- a través de un distribuidor autorizado Orbea, quien reali-
dros y horquillas rígidas, no componentes OC. zará el diagnóstico inicial y remitirá a Orbea toda la docu-
Orbea ofrece al propietario original de la bicicleta Orbea, mentación necesaria para realizar un diagnóstico comple-
horquilla rígida o el componente OC una garantía legal Para conocer la descripción completa de las condiciones to de la reclamación en cuestión. El distribuidor informará
de 3 años desde el momento de la compra del artículo, de la garantía de por vida, visita: al propietario del estado del proceso y de la decisión sobre
o el periodo estipulado como garantía legal en el país la reclamación de garantía por Orbea.
de compra. www.orbea.com/es-es/garantia/#garantia-deporvida-orbea
Te recomendamos que siempre acudas al distribuidor don-
Esta garantía cubre todos los productos de Orbea frente a de compraste tu bicicleta para tramitar una reclamación
defectos de fabricación y/o falta de conformidad y garanti- REGISTRA TU BICICLETA de garantía, o a aquel que elegiste durante el proceso de
za la reparación o sustitución del producto defectuoso sin compra de una bicicleta que te fue entregada directamen-
coste adicional para el cliente afectado. Igualmente, esta 2CTC DGPGƂEKCTVG FG NC CORNKCEKÏP FG NC ICTCPVÉC FG RQT te en tu domicilio. En caso de no poder acudir al distribui-
03. DONDE ENCONTRAR TU MATRÍCULA
garantía cubre también los defectos de pintura, barniz y vida Orbea, debes registrar tu bicicleta en los 30 días si- dor original, puedes comprobar la lista de distribuidores
corrosión de todos los cuadros y horquillas rígidas que guientes a su compra en: autorizados en nuestra web o contactar con Orbea para
OQPVCOQUGPPWGUVTCUDKEKENGVCURQTGNRGTKQFQGURGEKƂ- que te indiquemos el distribuidor al que acudir.
cado en el párrafo anterior de esta garantía. www.orbea.com/es-es/acceso-registro?from=register-plate/
www.orbea.com/es-es/distribuidores/?country
Esta garantía no cubre en ningún caso los daños derivados
de un uso inadecuado, caídas o accidentes o falta de man- 01. REGISTRA TU CUENTA www.orbea.com/es-es/contacto/
tenimiento, así como el deterioro habitual de las piezas de
desgaste tales como, a título meramente informativo y no
limitativo: retenes, rodamientos, cinta de manillar, radios,
cubiertas, sillines, etc.
Para conocer la descripción completa de las condiciones
de la cobertura y la garantía legal, visita:
www.orbea.com/es-es/garantia
GARANTÍA DE POR VIDA ORBEA
Como complemento a la garantía legal, Orbea ofrece al
comprador original de la bicicleta, siempre que haya re-
gistrado su producto en el sitio web de Orbea en los 30
días siguientes a la compra, la garantía comercial de por
vida Orbea, que cubre los cuadros y horquillas rígidas que
montamos en nuestras bicicletas sin límite temporal frente
a defectos de fabricación y conformidad de los materiales.You can also read
