Modeling and Simulation of Heavy-Lift Tethered Multicopter Considering Mechanical Properties of Electric Power Cable
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aerospace Article Modeling and Simulation of Heavy-Lift Tethered Multicopter Considering Mechanical Properties of Electric Power Cable Hyeok-Min Kwon and Dong-Kyu Lee * Department of Aeronautical and Mechanical Design Engineering, Korea National University of Transportation, 50 Daehak-ro, Chungju-si 27469, Korea; ghm8260@naver.com * Correspondence: dklee@ut.ac.kr Abstract: In case of a fire at a high-rise building which is densely populated, an extension ladder is used to rescue people who have yet to evacuate to a safe place away from the fire, whereas those who are stranded at a height that is unreachable with the ladder should be promptly saved with different rescue methods. In this case, an application of the tethered flight system capable of receiving power over a power cable from the ground to a multicopter may guarantee effective execution of the rescue plan at the scene where fire is raging without any restrictions of the flight time. This article identified restrictions that should be considered in the design of a multicopter capable of tethered flight aimed to rescue stranded people at an inaccessible location with an extension ladder at a fire-ravaged high-rise building and assessed its feasibility. A power cable capable of providing dozens of kilowatts of electricity should be installed to enable the implementation of the rescue mission using the tethered multicopter. A flexible multi-body dynamics modeling and simulation with viscoelastic characteristics and heavy weight of power cable were carried out to evaluate the effects of such cable of the tethered flight system on the dynamic characteristics of the multicopter. The results indicate that as for a heavy-lift tethered multicopter designed to be utilized for rescue Citation: Kwon, H.-M.; Lee, D.-K. operations, the properties of the power cable, such as weight, rigidity and length, have a major Modeling and Simulation of impact on the position and attitude control performance. Heavy-Lift Tethered Multicopter Considering Mechanical Properties of Keywords: multicopter; heavy lift; tethered flight; flexible multi-body dynamics Electric Power Cable. Aerospace 2021, 8, 208. https://doi.org/10.3390/ aerospace8080208 Academic Editor: Hyun-Ung Oh 1. Introduction In contrast with the past when unmanned air vehicles (UAVs) were originally used for Received: 21 June 2021 military operations, such as reconnaissance or surveillance, they are now being proactively Accepted: 28 July 2021 employed for civilian purposes. You can easily find in reality a variety of cases where they Published: 1 August 2021 are put in use, ranging from drones for Amazon Prime Air delivery services in the US which are capable of carrying an item less than 2.26 kgf, through unmanned aerial vehicles Publisher’s Note: MDPI stays neutral from AeroVironment offering observation services and communication support at a fire with regard to jurisdictional claims in scene and Google’s SkyBender engaging in 5G wireless communication testing, to flying published maps and institutional affil- autonomous robots developed by Tevel Aerobotics Technologies to grow fruits without any iations. wastes of human resources by selecting fruits of optimum quality based on their size and conditions [1–4]. eVTOL (electric Vertical Takeoff and Landing) vehicles, including multi- copters as most representative, are at the center of the situations where unmanned aerial vehicles are being more widely used in the civil application. In particular, multicopters, Copyright: © 2021 by the authors. which are capable of hovering, have been utilized in more diverse areas. Existing heli- Licensee MDPI, Basel, Switzerland. copters can also hover and have the advantage of being superior to multicopters in terms This article is an open access article of payload capacity and endurance. However, they are mechanically complex because distributed under the terms and they require mechanisms such as a transmission system to transmit the rotational motion conditions of the Creative Commons produced by turbine or piston engine to the rotor blades, and a swashplate for cyclic and Attribution (CC BY) license (https:// collective control. Most multicopters do not need additional transmission system because creativecommons.org/licenses/by/ each propeller is directly connected to the out-runner type BLDC motor. In addition, since 4.0/). Aerospace 2021, 8, 208. https://doi.org/10.3390/aerospace8080208 https://www.mdpi.com/journal/aerospace
transmission system because each propeller is directly connected to the out-runner type BLDC motor. In addition, since every propeller has pair to rotate at the same speed in 2 of 18 Aerospace 2021, 8, 208 opposite directions, gyroscopic precession caused by the spinning rotor can be neglected in many cases, and cyclic control is not required as it has symmetrical aerodynamic char- acteristics. The forces for propeller every attitudehas control pair toare generated rotate by changing at the same the rotational speed in opposite directions,speed gyroscopic of the motor. For those reasons, multicopters do not have to use a swashplate precession caused by the spinning rotor can be neglected in many cases, and cyclic and can control is not required carry out control commands more as itfrequently. has symmetrical It is aerodynamic also possible characteristics. to guide a The forces for relatively attitude safe landing even if one control of theirarepropellers generated by changing the rotational speed of the motor. For those reasons, fails since most of multicopters has more than four multicopters do not have to use a swashplate and can carry out control commands more propellers. Based onfrequently. these advantages, a research It is also possible to guide aon spacesafe relatively application landing even ofifmulticopter is one of their propellers also in progress. NASA Jet Propulsion fails since Laboratory most of multicopters (JPL), has more thaninfour collaboration withon propellers. Based AeroViron- these advantages, ment Inc., NASA Ames Research Center and NASA Langley Research Center, hasJetdevel- a research on space application of multicopter is also in progress. NASA Propulsion Laboratory oped a vehicle capable (JPL),take-off of vertical in collaboration with AeroVironment and landing on Mars [5,6] Inc.,asNASA shown Ames Research1,Center in Figure and NASA Langley Research Center, has developed a vehicle capable of vertical take-off and the vehicle has succeeded in several flight tests on Mars. The Mars Helicopter, named and landing on Mars [5,6] as shown in Figure 1, and the vehicle has succeeded in several Ingenuity, is an eVTOL flight vehicle equipped tests on Mars. The Marswith a coaxial Helicopter, rotor named which isisancomposed Ingenuity, eVTOL vehicleof two equipped propellers rotating in with opposite a coaxial directions. rotor which isIncomposed order toofreflect the difference two propellers rotating in inopposite gravitydirections. be- tween Earth and Mars during the flight test of the demonstration model of Ingenuity, an test In order to reflect the difference in gravity between Earth and Mars during the flight electrical tether wasofused the demonstration model of Ingenuity, an electrical tether was used to supply power to supply power from the ground while removing the battery from the ground while removing the battery [7,8]. The technological advancements of the [7,8]. The technological advancements electrical of the such propulsion system, electrical propulsion as propellers, electricsystem, motors such as propel- and batteries, have led lers, electric motorstoand batteries, have led to the recent development the recent development of large manned multicopters aimed to be integrated of large manned into the multicopters aimed Urban to be integrated Air Mobility into (UAM) theecosystem Urban Air Mobility (UAM) ecosystem [9–11]. [9–11]. Figure 1. Example of space application of multicopter: (a) illustration of Mars Helicopter Ingenuity [6]; (b) demonstration Figure 1. Example of space application of multicopter: (a) illustration of Mars Helicopter Ingenuity model of Mars Helicopter powered through an electrical tether hanging below the vehicle during controlled-flight test [8]. [6]; (b) demonstration model of Mars Helicopter powered through an electrical tether hanging be- low the vehicle during controlled-flight test [8]. Meanwhile, eVTOL sufficiently large enough to carry passengers is expected to be effective in rescue operations in case of a fire or disaster. In the process of industrial development, Meanwhile, eVTOL the urban sufficiently concentration large enough tophenomenon, carry passengersin whichismany people to expected flock beto the city, has resulted in high-rise buildings being built in large cities. As skyscrapers built effective in rescue operations in case of a fire or disaster. In the process of industrial de- mostly to accommodate residential places or office spaces are more densely populated than velopment, the urban concentration low-rise counterparts,phenomenon, they are likelyintowhich many people have relatively flockdamages more severe to the city,when an has resulted in high-rise buildings accident beingout, or a fire breaks built thusinhaving largevarious cities. evacuation As skyscrapers built mostly and preventive measures in place, including to accommodate residential places emergency or officestaircase, spaces emergency are more shelter densely or emergency populatedlift. However, than low- such evacuation and prevention measures may not cover all unexpected situations which leave rise counterparts, they are likely to have relatively more severe damages when an accident some people stranded as they fail to promptly evacuate to a safe place, and generally a fire or a fire breaks out,truck thusladder having various directly evacuation accessible andwall to the external preventive of a high-risemeasures building is inused place, to rescue including emergency staircase, them. During theemergency shelter rescue operation of or theemergency people stranded lift.atHowever, such a high altitude evac- using the aerial uation and prevention measures ladder, may notare various restrictions cover all [12]. entailed unexpected A fire trucksituations which ladder consists leave to of outriggers some people stranded as they fail to promptly evacuate to a safe place, and generally a and a hold the weight, a lift to carry people, an electric control system for the lift operation safety system to respond to an emergency. Table 1 shows the safe operational conditions of fire truck ladder directly accessible to the external wall of a high-rise building is used to the constituents of the fire truck ladder. As the ideal climbing angle of the aerial ladder for rescue them. Duringsafetheoperation rescue operation ranges fromof 30 the to 70people degrees,stranded at a to it can be used high carryaltitude using out a rescue mission the aerial ladder, various within anrestrictions altitude lower arethan entailed [12]. the actual A fire length truck of the ladder.ladder consists In addition, of out-should a clearance be secured riggers to hold the weight, fromtothe a lift building carry where people, anfire occurs control electric depending on thefor system climbing the liftangle op-of the eration and a safety system to respond to an emergency. Table 1 shows the safe opera- tional conditions of the constituents of the fire truck ladder. As the ideal climbing angle of the aerial ladder for safe operation ranges from 30 to 70 degrees, it can be used to carry out a rescue mission within an altitude lower than the actual length of the ladder. In ad-
the climbing angle of the ladder, which determines its reachable height. Generally, a clear- ance of approx. 13.7 m away from the external wall of the building is required to install an extension ladder as long as 50 m, whereas a 70-m-long ladder, used only in some cases Aerospace 2021, 8, 208 3 of 18 to reach a high altitude, can have access to the height of up to approx. 64 m, which is about 24 story high given the average floor height (approx. 2.6~2.8 m) of an apartment building. In a situation where more skyscrapers with more than 30 stories are being built due to the ladder, which determines its reachable height. Generally, a clearance of approx. 13.7 m above mentioned growth in the urban population, it becomes inevitable in some cases for away from the external wall of the building is required to install an extension ladder as some people to become trapped in a location long as 50 m, whereas higher a 70-m-long than ladder, usedthe onlyheight in somethat casesthe ladder to reach can a high altitude, reach or impossible can to secure a clearance have access to of to the height install the ladder. up to approx. 64 m, eVTOL vehicle which is about capable 24 story of the high given average transporting passengers floor height is deemed as (approx. 2.6~2.8 m) an alternative of an apartment solution building. to promptly In a people. rescue situation where more skyscrapers with more than 30 stories are being built due to the above mentioned growth in the urban population, it becomes inevitable in some cases for some people to Table 1. Safe operational conditions for elevated ladder of fire truck. become trapped in a location higher than the height that the ladder can reach or impossible to secure a clearance to install the ladder. eVTOL vehicle capable of transporting passengers Components Operational Constraints is deemed as an alternative solution to promptly rescue people. Road slope < 5° Loading vehicle Ground Table 1. Safe operational conditions rigidityladder for elevated should of firebe ensured truck. Components Maximum allowable load:Constraints Operational 80 T Outrigger Deployment radius: Road5.2 m< 5◦ slope Loading vehicle Deployment angle: −7° ~ 70° be ensured Ground rigidity should Working Maximum speed: 1allowable m/s load: 80 T Outrigger Deployment radius: 5.2 m Lift Ladder deployment angle: 30° Deployment angle:~ − −70° 7◦ ~70◦ Ladder deployment length: 23 ~ 53.2 Working speed: 1 m/sm Lift Ladder deployment angle: 30◦ ~−70◦ Ladder deployment length: 23~53.2 m Regular eVTOL vehicles are not capable of executing a long-duration mission due to limited battery capacity, but there were cases where a tethered flight system was devel- Regular eVTOL vehicles are not capable of executing a long-duration mission due to oped to overcome such limitation limited of flight battery capacity, time.were but there UCON Systems cases where developed a tethered T-Rotor flight system for was developed military operations, toand Israel Aerospace Industries (IAI) came up with Hover Mast overcome such limitation of flight time. UCON Systems developed T-Rotor for military in a joint partnership with Sky Sapience. operations, There and Israel are several Aerospace products Industries capable (IAI) came of tethered up with flight, Hover Mast in a joint such as Elistair’s safe-T and Power Line of Network Time Protocole, which replace the flight, partnership with Sky Sapience. There are several products capable of tethered such as Elistair’s safe-T and Power Line of Network Time Protocole, which replace the existing multicopters’ power system [13–15] which are shown in Figure 2. However, as existing multicopters’ power system [13–15] which are shown in Figure 2. However, as these tethered flight systems are used these tethered flightto provide systems are electricity to and used to provide communicate electricity with mul- with to and communicate ticopters of small sizemulticopters designed mostly for observation of small size designed mostly and forcommunication relay, the pres- observation and communication relay, the ence of power cable presence does notofgreatly power cable does affect thenotdynamic greatly affect the dynamic characteristics characteristics of multicopters. of multicopters. Figure Figure 2. Tethered 2. Tethered multicopters multicopters andflight and tethered tethered systemflight system for for multicopters: multicopters: T-Rotor T-Rotor [13], Hover Mast [13], Hover [14], Power Line [15]. Mast [14], Power Line [15]. Weight and flexural rigidity of the power cable greatly changes depending on the operating voltage and current. As tethered multicopters for rescue purposes should be Weight and flexural able to rigidity of the power perform hovering cable flight with greatly at least changes depending one passenger onshould on board, there the be a operating voltage and current. As tethered multicopters for rescue purposes should heavy-duty power cable installed to ensure stable power supply from the ground, be which generates able to perform hovering a relatively flight with atlarge leasteffect oneonpassenger flight dynamics brought on board, by changes there should in be theaweight and flexural rigidity of the cable. In order to analyze the heavy-duty power cable installed to ensure stable power supply from the ground, whichflight dynamic characteristics of a tethered multicopter, dynamics for each of the multicopter and the electric power generates a relatively large cable effect should on flightGiernacki be modeled. dynamics brought et al. by changes [16] obtained in the information suchweight as geometric and flexural rigidity of the cable. In order to analyze the flight dynamic characteristics of a tethered multicopter, dynamics for each of the multicopter and the electric power cable should be modeled. Giernacki et al. [16] obtained information such as geometric dimen-
Aerospace 2021, 8, 208 4 of 18 dimensions, masses and moment of inertial, which are major parameters of the equation of motion, from the technical documentation provided by the multicopter manufacturer. Ivler et al. [17] built a multicopter flight dynamics model close to reality by performing system identification using actual flight test data. In relation to the dynamic character- istics of the tethered system, various studies have been carried out especially for space applications. Aslanov et al. [18] conducted a study to identify the dynamic characteristics based on mathematical modeling of the space tethered system, which collectively refers to applications such as space escalator, space elevator, lifting and descent of a payload into an orbit and placing a spacecraft into orbit. Misra et al. [19] studied the transverse and longitudinal vibration of sub-satellite tethered to the space shuttle. Based on the modeling of the tether elevator system installed on both sides of the space station, Lorenzini et al. [20] investigated the dynamics of the space elevator to maintain the center of mass of the entire system within the space station by controlling the length change of a tether while the elevator is operated on the other tether. Williams et al. examined the influence of thermal induced flexibility change of tether on tethered aerocapture missions [21]. They constructed two temperature-dependent dynamics models of the tether based on Lagrange’s equation and Kane’s equation, respectively. Through numerical simulations, it was confirmed that the longitudinal stiffness of the tether has a significant effect on the maneuver of the en- tire system. There have been several studies on helicopters or multicopters with slung load [22–24], of which configurations are similar to tethered multicopters, but most studies were conducted on applications where the effects of mass and flexural rigidity of cables could be neglected. This study analyzed restrictions integrated in the design of tethered multicopters for rescue mission, which require a heavy and thick power cable, to identify the requirements of the tethered flight system and the power cable. Based on the mechanical properties of the power cable obtained from bending tests, a flexible multi-body dynamics modeling was conducted on tethered multicopter with a power cable. Later, a simulation for position and attitude control was carried out, based on a model where the power cable of differ- ent lengths depending on the flight altitude was integrated, to observe change in flight dynamics of the multicopter. 2. Design of Heavy-Lift Tethered Multicopter 2.1. Mission Profile Multicopters can be used to perform lifesaving missions in areas inaccessible to fire- fighting ladders or where there are restrictions on the deployment of elevated ladders. However, the battery-equipped multicopter has a relatively short endurance due to limited battery capacity, so it cannot reliably perform rescue missions for a long time. The size of multicopter should be suitable for lifesaving operations without causing an accident and interfering with the performance of other workers’ missions after arriving at the site regardless of the method of transport to the fire or disaster site. In addition, it is required to guarantee good flight performance in various conditions such as ascending flight for approach, hovering while on board and descending flight for landing during rescue missions. Figure 3 shows the operational process of a tethered multicopter for rescue purposes. Once an emergency is reported, fire trucks and multicopters are immediately dispatched to the emergency site. After arriving at the fire site, a safety space of a certain size necessary for multicopter take-off and landing must be secured. Once the safety space is secured, the conditions and location of stranded people should be identified in detail. When the detailed information is obtained, the heavy-lift tethered multicopter should start its flight for rescue mission. It has to hold not only its position to hover around the contact point, but also its attitude angles even when there exists weight shift while rescued person is boarding. After the multicopter safely lands on the truck and unloading the rescued person, it continues the rescue operation repeatedly until there are no people left in the building. After the execution of such a mission, the power supply system and the entire multicopter as well as its equipment should be checked, and in case repairs are required,
PEER REVIEW 5 of 18 Aerospace 2021, 8, 208 5 of 18 and the entire multicopter as well as its equipment should be checked, and in case repairs are required, they should be carried out in line with the proper procedures with mainte- they should be carried out in line with the proper procedures with maintenance being nance being conducted on a on conducted regular basis a regular basis [25,26]. [25,26]. Figure 3. Mission profile Figure of heavy-lift 3. Mission tethered profile of heavy-lift multicopter tethered forforlifesaving multicopter mission. lifesaving mission. 2.2. Analysis on Design Constraints 2.2. Analysis on Design Constraints 2.2.1. Size Constraints 2.2.1. Size Constraints A tethered multicopter is required to rapidly move to a site where fire or disaster occurs to execute a rescue operation. There are two ways for them to move to the scene: A tethered multicopter first, they flyisto required the site directlyto and rapidly connectmove to on-siteto infrastructure, a site where such fire as aor firedisaster hydrant occurs to execute a rescue operation. There are two ways for them to move to theSecond, or streetlamp, to be supplied electric power from ground for tethered flight. scene: they are loaded onto an existing automotive vehicle, retrofitted for this purpose, to be first, they fly to the site directly and connect to on-site infrastructure, such as a fire hydrant transported to the site. As multicopters have autonomous flight capability, they are able to or streetlamp, to be movesupplied quicklyelectric to the scenepower frombyground unaffected the trafficfor tethered conditions flight. without Second, ofthey any assistance an are loaded onto an additional existing loading automotive vehicle,this vehicle. However, retrofitted requires thefor this purpose, establishment to be trans- of infrastructure, as a precondition, that includes a power supply system near high-rise building, a traffic control ported to the site. As multicopters have autonomous flight capability, they are able to system and spatial information of downtown areas required for flights of large eVTOL in move quickly to thethescene urbanunaffected area. The second by way the of traffic moving conditions the tethered without multicopter any to theassistance scene which of an additional loading vehicle. involves However, a loading vehicle has this itsrequires the limitation as it isestablishment affected by trafficof infrastructure, conditions and may result in belated arrival, but there is an upside as well in that the loading vehicle can carry as a precondition, that includes a power supply system near high-rise building, a traffic the power supply system and equipment for the mission as well as additional devices, control system and guaranteeing spatial information stable execution ofofdowntown the operation. areas required As a result, for flights it is concluded of large that transporting eVTOL in the urbanthe area. The second multicopter tethered way to theofloading moving theistethered vehicle more effectivemulticopter than direct to thetoscene flight a fire which involves a loading vehicle has its limitation as it is affected by traffic conditionswith or disaster site, and if it is designed in a size enough to be loaded onto a fire truck and water pump dispatched to a fire scene, it will be easily transported on the road. Table 2 may result in belated arrival, shows but a list of there overall is anwidth length, upside as well and height in that of each size the loading of generally used vehicle can fire trucks carry the power supply system with water pump. and equipment Considering for thesize the expected mission as well of a multicopter ascan that additional lift at least one de- person and the applicability in cramped urban areas, vices, guaranteeing stable execution of the operation. As a result, it is concluded that trans- the frame width and length of the multicopter are decided as 1800 mm and 2400 mm, respectively. This size of multicopter porting the multicopter allowstethered the small fireto pump the loading car can bevehicle istomore retrofitted effective load the than direct flight tethered multicopter. to a fire or disaster site, and if it is designed in a size enough to be loaded onto a fire truck 2.2.2. Weight Constraints with water pump dispatched to a fire scene, it will be easily transported on the road. Table As multicopters for rescue purposes should be able to take off and land vertically with 2 shows a list of overall length, passengers widththey on board, and height should ofsimilar share eachcapabilities size of generally with eVTOL used firethat vehicles trucks are with water pump. Considering being developedthe to beexpected sizeUAM integrated into of aecosystem. multicopter eVTOL that can tolift vehicles be at least one incorporated into the UAM person and the applicability inecosystem crampedis urbanclassifiedareas, as the following the framethree categories: width and vectored length thrust, of the multicopter are decided as 1800 mm and 2400 mm, respectively. This size of multicopter allows the small fire pump car can be retrofitted to load the tethered multicopter.
Aerospace 2021, 8, 208 6 of 18 Aerospace 2021, Aerospace Aerospace 8, 8, 2021, 2021, x8,FOR xxFORPEER FOR REVIEW PEER PEER REVIEW REVIEW 6 of 18 66of of18 18 lift-cruise and multicopter. In case of the vectored thrust and lift-cruise types, which are capable of vertical take-off/landing and long-range cruise flight, they need an additional fixed wing structure as well as additional mechanisms for propulsion system. As for 2.2.2. 2.2.2.Weight 2.2.2. rescueWeight Weight Constraints Constraints missionsConstraints at a fire site which require repeated vertical take-offs and landings while receiving AsAs As electricity multicopters multicopters multicopters from forfor for the power rescue rescue rescue purposes cableshould purposes purposes within should should abe be limited beable able able range, tototake to take take without off offand off and and cruise land land land flight, the vertically vertically vertically withmulticopter with withpassengers passengers passengers type onon onisboard, most board, board, suitable. they they theyshould should should Table share 3similar share share shows similar similar the specifications capabilities capabilities capabilities with eVTOL with with of UAM eVTOL eVTOL vehicles vehicles vehicles vehicles that thatof that are multicopter arebeing are being being type that developed developed developed totobeare to be be currentlyinto integrated integrated integrated being intoUAM into developed. UAM UAM ecosystem. ecosystem. ecosystem.Among eVTOL eVTOL eVTOLthem, Ehang vehicles vehicles vehicles toto184, be tobe be aincorpo- vehicle incorpo- incorpo- whose rated rated rated into performance into into the theUAM the UAM UAM was ecosystemverified ecosystem ecosystem inclassified isisis numerous classified classifiedasasflight the as the the tests following andthree following following which three is of relatively categories: three categories: categories: vectoredsimple vectored vectored structure, thrust, thrust, thrust, was lift-cruise lift-cruisechosen lift-cruiseand and and as a multicopter.reference multicopter. multicopter. InInto case In analyze caseofof case the of the the the weight-related vectored vectored vectored thrust thrust thrust constraints and and and lift-cruise of lift-cruise lift-cruise tethered types, types, types, multicopters which which which areare arecapablefor of capable capablerescue of of missions. vertical vertical vertical take-off/landing take-off/landing take-off/landing and and and long-range long-range long-range cruise cruise flight, cruise flight, flight, they they theyneed need needananan additional additional additional fixed fixedwing fixed wing wingstructure structure structure asaswell as well wellasas additional as additional additional mechanisms mechanisms mechanisms forforpropulsion for propulsion propulsion system. system. system. Table 2. Size of various types of fire pump car. AsAs Asfor rescue for for rescue rescuemissions missions missionsatat a fire at aafiresite fire sitewhich site which whichrequire require requirerepeated repeated repeated vertical vertical verticaltake-offs take-offs take-offsand and and landings landings landings while while while receiving Type electricity receiving receiving electricity electricity from from from the Length the thepower power power (mm) cable cable cablewithin Widtha (mm) within within alimited a limited limited range, range, range,without without without Height cruise (mm) cruise cruise flight, flight,the flight, the themulticopter multicopter multicopter type type typeisisis most most most suitable. suitable. suitable.Table Table Table3 3shows 3shows shows the thespecifications the specifications specifications ofof UAM of UAM UAM ve- ve- ve- Large 8500 2500 3400 hicles hicles hiclesofofmulticopter of multicopter multicopter Medium type type type that thatare that arecurrently are 8000currently currently being being beingdeveloped. developed. developed. 2500 Among Among Among them, them, them,Ehang Ehang Ehang 3200 184, 184,a 184, aa vehicle vehicle vehiclewhose whose whose performance Smallperformance performance waswas wasverified verified verified 6800 in numerous in in numerous numerous flight flight flight 1900 tests and tests tests and and which which whichis of is is relatively of of 2800relatively relatively simple simple simple structure, Light was structure, structure, was was chosen chosen chosen asasa5200 as areference a reference reference totoanalyze to analyze analyze thethe the 1200 weight-related weight-related weight-related constraints constraints constraints 2800 ofof of tethered tethered tethered multicopters multicopters multicoptersforforrescue for rescue rescue missions. missions. missions. Table Table Table Table 3. Specifications 3.Specifications 3. 3. Specifications Specifications ofmulticopter ofof of multicopter multicopter multicopter type type heavy-lift heavy-lift type type eVTOL. eVTOL. heavy-lift heavy-lifteVTOL. eVTOL. Manufacturer Manufacturer Manufacturer Manufacturer Ehang Ehang Ehang Ehang Airbus Airbus Airbus Airbus Volocopter Volocopter Volocopter Volocopter Ehang Ehang184 Ehang Ehang 184 184184 City CityAirbus City Airbus Airbus Airbus 2X2X 2X 2X Model Model Model Model Size Size(m) Size Size(m) (m) (m) 444× 4×××3.9 ××1.4 3.93.9 3.9 ××1.4 1.4 1.4 8 888××××8888 3.2 × ××9.15 3.2 3.2 3.2 9.15×× ×9.15 9.15 ××2.15 2.15 2.15 2.15 MTOW (kgf) 360 2200 450 MTOW MTOW MTOW (kgf) (kgf) (kgf) 360360 360 22002200 2200 450 450 450 Payload (kgf) 100 250 150 Payload Payload(kgf) Payload (kgf) (kgf) 100100 100 250 250 250 150 150 150 AsAsAs Asthe the the the tethered tethered tethered tethered multicopters multicopters multicopters multicopters receive receive receive receive power power power power from from from from the thethe the ground ground ground ground via via via via power power power power cable, cable, cable, battery battery cable, battery battery can can can canbebebe be removed removed removed removed from from from from the the the the vehicle vehicle vehicle vehicleand and and and the the the the tethered tethered tethered tethered flight flight flight flight system system system system can can can can be bebe be loaded loaded loaded loaded as asas much much as much much asasas as the the the the weight weight weight weight ofofof the of the the the battery. battery. battery. battery. Ehang Ehang Ehang Ehang 184 184 184 184 is isisis knownknown known known toto toto use use use use a lithium-based a alithium-based a lithium-based lithium-based secondary secondary secondary secondary battery, battery, battery, battery, which which widely widely powers powers various various electric electric mobilities mobilities because because it it ithashas relatively relatively highhigh energy energy andand which which widely widely powers powers various various electric electric mobilities mobilities because because ithas has relatively relatively high high energy energy and and power density, long life expectancy and excellent temperature stability. The capacity of the power power power density, density, density, long long long life lifeexpectancy life expectancy expectancy andand and excellent excellent excellent temperature temperature temperature stability. stability. stability.TheThe Thecapacity capacity capacity ofof of battery loaded in Ehang 184 is known to be 14.4 kWh, and when the weight energy density the the thebattery battery battery loaded loaded loaded ininEhang in Ehang Ehang 184 184 184isisis known known known toto bebe to be14.4 14.4 14.4kWh, kWh, kWh, andand and when when when the the theweight weight weight energy energy energy of a small lithium-ion battery of about 117 wh/kgf is applied, the weight of the battery density density density ofof a asmall of a small small lithium-ion lithium-ion lithium-ion battery battery battery ofofofabout about about 117117 117wh/kgf wh/kgf wh/kgf isisis applied, applied, applied, thetheweight the weight weightofofthe of the the can be estimated to be about 123 kgf [27–29]. Accordingly, the total weight of the mooring battery battery cancan bebeestimated estimated to be to beabout about 123 123 kgfkgf [27–29]. [27–29]. Accordingly, Accordingly, battery can be estimated to be about 123 kgf [27–29]. Accordingly, the total weight of the the thetotal totalweight weight of the of the flight system including the weight of the power cable that changes in proportion to the mooring mooring mooring flight flight flightsystem system system including including including thethe theweight weight weight ofofthe of the thepower power power cable cable cable that that thatchanges changes changes inin proportion inproportion proportion flight altitude should not exceed 123 kgf at the maximum flight altitude. toto the to theflight the flight flightaltitude altitude altitude should should should not not notexceed exceed exceed 123123 123kgfkgf kgfatatthe at themaximum the maximum maximum flight flightaltitude. flight altitude. altitude. 2.2.3. Initial Design of Tethered Flight System 2.2.3. 2.2.3. 2.2.3. Initial Initial Initial Design Design Design ofofTethered of Tethered Tethered Flight Flight Flight System System System For the flight of a tethered multicopter for rescue purposes, electrical power should beFor Forthe For supplied the theflight flight flight to the ofofa atethered of a tethered tethered electric multicopter multicopter multicopter propulsion system forforrescue for rescue viarescue powerpurposes, purposes, purposes, cable, and electrical electrical electrical the size power power power of the should should should current bebe besupplied supplied supplied to tothe to the theelectric electric electric propulsion propulsion propulsion system system system via power via via flowing through the power cable varies depending on the size of the supplied voltage. power power cable, cable, cable, and and and the the thesize sizeof size the of of the thecurrent current current flowing flowing flowing Assuming through throughthat the through the thethepower power power power cable cable cablevaries consumption varies varies depending depending depending during onon hovering onthe the thesize size size flight of isofthe of the the about supplied kW,voltage. supplied supplied 57.8 voltage. voltage. the same Assuming amount that Assuming Assuming tothat that the that the thepower of power power Ehang consumption consumption consumption 184, a current during during during of abouthovering480 Aflight hovering hovering flight flight must isbeabout is isabout about 57.8 57.8 transmitted kW, 57.8 kW, kW, thethesame the through same samethe amount powertocable amount amount tothat to that that ofof from Ehang of Ehang Ehang 184, the ground 184, 184,a acurrent current awith current DC ofof about of powerabout about 480 of 480 480 120 AA must A V. must must The bebe betransmitted weight per unitthrough transmitted transmitted through through length the ofthe the the power power power cable cable cable from from from the the theground ground ground with with withDC DC DC power power power of 120 of of 120 120 power cable, in this case, is estimated to be about 1.5 kgf/m to meet IEC 60,227 standard.V.V.The V. The The weight weight weight perper perunit unitlength unit length length of the of of the the power power power While cable, cable, acable, coupleinin this in thiscase, this of case, case, power isisestimated is estimated estimated cables totobebe to are required beabout for 1.5 about about DC 1.5kgf/m 1.5 kgf/m kgf/m powe to tomeet to supply,meet meet IEC the IEC IEC60,227 60,227 60,227 maximum standard. standard. standard. length of While While While a the cablecouple a couple a couple of is about power of power of power cables cables 40 m ifcables are arerequired required are required the weight forfor of the existing DCDC powepowe for DCbattery supply, supply, powe supply, thethe maximum maximum the maximum is all converted length into the length length ofof weight of the ofcable the the cable cable the isis power about isabout about 4040 cable. mm 40 mif if This the ifthe weight the weight weight concludes ofthat the of of the the existing it existing existing is battery impossiblebattery battery isis to all isallconverted all perform converted converted into the rescueinto intothetheweight the mission weight weightat a ofofthe of the the higher power power power cable. altitude cable. cable. This This This compared concludes concludes concludes that that that to the existing it itis itisimpossible isimpossible fire impossible truck ladder.totoperform to perform perform thethe therescue rescue rescue mission mission mission atata aa at higher higher higher altitude altitude altitude compared compared compared totothe to theexisting the existing existing firefire firetruck truck truckladder. ladder. ladder. Since Since Since thethe theweight weight weight ofof the of the thepower power power cables cables cables per per per unit unitlength unit length length depends depends depends onon the on the thecurrent current current that that thatruns runs runs through through them, throughthem, them,the the supplied thesupplied voltage suppliedvoltage should voltageshouldshouldbe be increased beincreased increasedto to deliver todeliver same deliversame amount sameamount amountof of electric ofelectric electric
Aerospace 2021, 8, 208 7 of 18 Aerospace 2021, 8, x FOR PEER REVIEW 7 of 18 Since the weight of the power cables per unit length depends on the current that runs through them, the supplied voltage should be increased to deliver same amount of electric power.For power. Formany manypower powertransmission transmissionapplications, applications,three-phase three-phasefour-wire four-wireAC ACscheme schemeisis adoptedto adopted tominimize minimizeelectric electriccurrent currentandandincrease increasetransmission transmissionefficiency. efficiency.TheTheweight weightof of the power the power cable per per unit unitlength lengthcancanalso alsobebereduced reduced with this with scheme. this scheme.Meanwhile, Meanwhile, as they as should they be flame-retardant should be flame-retardant because they they because are used at a fire are used at asite, HF-CO, fire site, TFR-CV HF-CO, TFR-CVand TFR- and 8 cables, TFR-8 which cables, whichareare widely widelyused usedforfor high highsupply supplyvoltage voltageand and temperature applications, temperature applications, canbe can beused used for for this this purpose. purpose. The weights per unit unit length length of of HF-CO, HF-CO, TFR-CV TFR-CV and andTFR-8 TFR- 8cables cableswere weremeasured measured asas 0.78 kgf/m, 0.78 kgf/m, 0.790.79 kgf/m and 0.83 kgf/m and kgf/m, respectively, 0.83 kgf/m, and Figure respectively, and Figure 4 indicates 4 indicates the maximum the maximum ceiling ceiling of of the tethered the tethered multicopter multicopter with those with those power power cables de- cables pendingdepending on theofweight on the weight of anconverter an AC/DC AC/DC converter to be loaded to be loaded onto onto the600 the airframe. airframe. V was 600 V was considered considered as the supply as the supply voltage forvoltage for the three-phase the three-phase and four-wire and four-wire system. When system.the When weighttheof weight the AC/DC of the AC/DC of converter converter of the the tethered tethered flight systemflight system is 50 is 50 kgf [30], thekgf [30], the ceiling alti- ceiling altitude according tude according to the application to the application of HF-CO, of TFR-CV HF-CO, TFR-CV and TFR-CV and TFR-CV is calculated is calculated as 94 m, as 9394 mm,and 9388 mm, and 88 m, respectively. respectively. Figure4.4. Maximum Figure Maximum flight flight altitude altitudeofofthe thetethered tetheredmulticopter multicopterfor forvarious varioustypes of of types power cable power ac- cable cording to the weight of AD/DC converter. according to the weight of AD/DC converter. The layout The layout ofofthe thetethered tetheredmulticopter multicopterforforrescue rescuepurposes purposesin inconsideration considerationof ofthe the above restrictions above restrictions relevant relevant to the size and and weight weight isis shown shownin inFigure Figure5.5.AtAtthe thebottom bottom of the loading space of the small fire pump car, there should be a power of the loading space of the small fire pump car, there should be a power supply systemsupply system with a capacity with of 100 a capacity of kW 100 kWas well as aas as well winch thatthat a winch adjusts adjuststhe the length of the length power of the powercables de- cables pending onon depending thethe flight altitude, flight altitude,and thethe and airframe airframeshould should include thethe include AC/DC AC/DC converter that converter properly that distributes properly electricity distributes fromfrom electricity the three-phase the three-phase four-wire AC power four-wire AC powersource to each source to BLDC each motor, BLDC and and motor, flight control flight systems. control systems.
8, x FOR PEER REVIEW 8 of 18 Aerospace 2021, 8, 208 8 of 18 1, 8, x FOR PEER REVIEW 8 of 18 Figure 5. Layout of heavy-lift tethered multicopter for lifesaving Mission. Figure 5. Layout of heavy-lift Figure 5. Layout tethered multicopter of heavy-lift for lifesaving tethered multicopter Mission.Mission. for lifesaving 3. Flexible Multi-Body Dynamics Simulation of Heavy-Lift Tethered Multicopter 3. Flexible 3.1. Mechanical 3. Flexible Multi-Body Properties of Multi-Body Dynamics Power Dynamicsof Simulation Cable Simulation of Heavy-Lift Heavy-Lift Tethered Multicopter Tethered Multicopter 3.1. Mechanical Properties of Power Cable 3.1.The Mechanical weight Properties and flexural of Power rigidityCable of the power cable, one of the main components of The weight and flexural rigidity of the power cable, one of the main components of the tethered flight The weightthe system, and can flexural have rigidity a significant ofcan thehave power effect on the cable, one dynamic of on thethe characteristics main components ofof tethered flight system, a significant effect dynamic characteristics of the the theheavy-lift tethered tethered flight multicopter. system, heavy-lift can have tethered It isa required significant multicopter. torequired It is identify effect the ontothe weight dynamic identify and the flexural and rigid- characteristics weight of rigidity flexural ity theofheavy-lift the powertethered cables of the for dynamics multicopter. power cables formodeling It dynamics ofmodeling is required the to tethered identify multicopter, the of the and weightmulticopter, tethered and especially, flexural andrigid- especially, it itity is extremely of the powerdifficult cables is tofor extremely theoretically dynamics difficult to evaluate modeling the flexural of the theoretically rigidity tethered evaluate of the the multicopter, flexural cables made of made of andofespecially, rigidity the cables complex materials, including complex conductor, materials, including insulator, conductor, binder tape insulator, and binder sheath. it is extremely difficult to theoretically evaluate the flexural rigidity of the cables madeestimate tape and To estimate sheath. To of the the flexuralmaterials, complex rigidityflexuraltherigidity ofincluding ofinthe ancables cablesconductor, in an experiment, experiment, insulator, bindera tape a bending bending test on and test on cantilever cantilever sheath. structures built structures To estimate built with power with cables power were cables carriedwereout carried as out shown as inshown Figurein Figure 6. the flexural rigidity of the cables in an experiment, a bending test on cantilever structures6. built with power cables were carried out as shown in Figure 6. Figure 6. Experimental setup for measurement Figure 6. Experimental of flexural setup for measurement rigidityrigidity of flexural of power cable.cable. of power Figure 6. Experimental setup for measurement of flexural rigidity of power cable. To calculate the equivalent flexural rigidity of the cables based on the test results, the cables To were assumed calculate the to be madeflexural equivalent of isotropic material, rigidity and the of the cables correlation based between on the test results,the the applied load and the free end displacement as shown in Equation (1) was used. cables were assumed to be made of isotropic material, and the correlation between the applied load and the free end displacement as shown in Equation (1) was used.
Aerospace 2021, 8, 208 9 of 18 To calculate the equivalent flexural rigidity of the cables based on the test results, the cables were assumed to be made of isotropic material, and the correlation between the applied load and the free end displacement as shown in Equation (1) was used. FL3 δ= (1) 3( EI )eq δ referes to the free end displacement, F is the applied load on the free end, L is the length of the power cable and ( EI )eq means the equivalent flexural rigidity of the power cables. In order to reduce errors due to clearance, storage conditions and cutting methods while preparing the specimen, bending tests were carried out repeatedly with multiple specimens. 3.1.1. Static Bending Test In order to proceed the bending tests, four specimens for each type of power wire of HF-CO, TFR-CV and TFR-8 were prepared, and the detailed specifications of each specimen are shown in Table 4. After clamping a power cable specimen as a cantilever, a laser sensor was located to measure the free end displacement. Balance weights were used to apply load at the free end of the specimen. The free end displacement for each applied load was measured after it converged to a certain value. Table 4. Dimensions of power cable specimen. Weight Per Unit Cable Type Length (mm) Diameter (mm) Length (kgf/m) HF-CO 400 17 0.78 TFR-CV 400 17 0.79 TFR-8 400 20 0.83 Figures 7–9 show the relationship between the free end displacement and the applied load, and the calculated equivalent flexural rigidity for each type of power cable. The coef- ficients of determination of each bending test with HF-CO, TFR-CV and TFR-8 cables were calculated as 0.998, 0.996 and 0.996, respectively. It shows that structural characteristics of power cables are linear. Table 5 summarizes the equivalent flexural rigidity of each power cable calculated from the experimental results. Even though the dimensions and electrical characteristics of the power cables are similar, the equivalent flexural rigidity may vary depending on the cable type. It can be expected that the dynamic characteristics of the heavy-lift tethered multicopter, based on the above results, are significantly affected by the types of power cable applied for the electric power transmission. Table 5. Equivalent flexural rigidity for various types of electric power cable. Cable Type Equivalent Flexural Rigidity (Nm2 ) Standard Deviation (Nm2 ) HF-CO 9.74 0.48 TFR-CV 5.66 0.42 TFR-8 2.53 0.13
were calculated as 0.998, 0.996 and 0.996, respectively. It shows that structural character- istics of power cables are linear. Table 5 summarizes the equivalent flexural rigidity of each power cable calculated from the experimental results. Even though the dimensions and electrical characteristics of the power cables are similar, the equivalent flexural rigid- Aerospace 2021, 8, 208 ity may vary depending on the cable type. It can be expected that the dynamic character- 10 of 18 istics of the heavy-lift tethered multicopter, based on the above results, are significantly affected by the types of power cable applied for the electric power transmission. Aerospace 2021,8,8,xxFOR erospace 2021, FORPEER PEERREVIEW REVIEW 10 of 18 10 of 18 Figure 7. StaticFigure bending test results 7. Static bendingfortest HF-CO: results(a) forFree end displacement HF-CO: versus applied (a) Free end displacement loadapplied versus (coefficient of determination: load (co- 0.998); (b) Equivalent flexural rigidity. efficient of determination: 0.998); (b) Equivalent flexural rigidity. Figure 8. StaticFigure bending test Figure8.8.Staticresults Static bending fortest bending TFR-8: test (a)for results results Free end (a) forTFR-8: TFR-8:displacement (a)Free Freeend versus applied enddisplacement displacement load versus versus (coefficient applied applied of determination: load(coef- load (coef- ficientof 0.996); (b) Equivalent ficient ofdetermination: determination: flexural 0.996);(b) rigidity. 0.996); (b)Equivalent Equivalentflexural flexuralrigidity. rigidity. Figure 9. StaticFigure bending test Figure9.9.Staticresults Static bendingfortest bending TFR-CV: testresults(a) results Free for for end displacement TFR-CV: TFR-CV: (a)Free (a) Freeend versus applied enddisplacement displacement loadapplied versus versus (coefficient applied of(co- load(co- load determination: 0.996); (b) Equivalent flexural efficient efficient rigidity. 0.996); ofofdetermination: determination: 0.996);(b) (b)Equivalent Equivalentflexural flexuralrigidity. rigidity. Table5.5.Equivalent Table Equivalentflexural flexuralrigidity rigidityfor forvarious varioustypes typesofofelectric electricpower powercable. cable. CableType Cable Type EquivalentFlexural Equivalent FlexuralRigidity Rigidity(Nm (Nm2)2) StandardDeviation Standard Deviation(Nm (Nm2)2) HF-CO HF-CO 9.74 9.74 0.48 0.48
Aerospace 2021, 8, 208 11 of 18 3.1.2. Consideration of Viscoelasticity As mentioned above, it takes several minutes for the level of displacement to converge to a certain value after a balance weight is applied on the free end of the power cable. It may be attributed to creep, which leads to an assumption that power cables are made of viscoelastic materials. Once a load is applied on a viscoelastic material, an elasticity- Aerospace 2021, 8, x FOR PEER REVIEW 11 of 18 induced displacement is immediately observed and subsequently a displacement triggered by viscosity starts to be slowly created. To generate a model of such viscoelastic material, one of the following models is usually utilized: Maxwell model, Kelvin-Voigt model, Zener model, Zener model and model and Burgers Burgers model model [31,32]. [31,32]. Maxwell Maxwell model, model, which whichofconsists consists of linear linear spring and spring linear viscous dashpot, is adopted in this study to estimate the flexural rigidity of rigidity and linear viscous dashpot, is adopted in this study to estimate the flexural the power of the power cables cables in a more in a more accurate accurate manner manner and the formulaand used the formula is shownused is shown below below (2) in Equation in Equation (2) dε = 11 dσ + σ dt E dt η (2)(2) where ε means where means strain, η refers refers to viscosity, viscosity, which whichcouldcouldchange changedepending depending onon various various factors, factors, such such as astemperatures temperaturesand andthetheconditions conditionsofofthe thepower power cable cablespecimen. specimen. Viscosity Viscositycan canbebeexpressed expressedasasaadamping dampingcoefficient coefficientofof a power a power cable cable byby expressing expressing Equation (2), which is a relational expression between stress and Equation (2), which is a relational expression between stress and strain, as a relation strain, as a relation be- tween force and displacement. In order to consider the viscoelasticity between force and displacement. In order to consider the viscoelasticity of the power of the power cable, the change cable, in the displacement the change accordingaccording in the displacement to the application of the free end to the application loadfree of the wasend meas-load ured in time domain. was measured in time Figure 10 shows domain. the change Figure 10 shows in the thedisplacement change in the of displacement a TFR-CV speci- of a men; TFR-CV balance weightbalance specimen; of 100 gfweight was applied of 100and removed gf was appliedat about 5 min, and and removed at 15 min,5re- about min, spectively, and 15 min,after the measurement respectively, after thewas started. was measurement is the displacement started. δk is themade by the linear displacement made spring, whereas by the linear means spring, whereasthe displacement δη means the triggered displacement by the linear viscous triggered by thedashpot. The linear viscous equivalent dashpot. The flexural rigidities equivalent obtained flexural through rigidities the previous obtained through static thebending previous tests were static the bending result of adding the displacement by the linear spring and the linear tests were the result of adding the displacement by the linear spring and the linear viscous viscous dashpot. Therefore, if the equivalent dashpot. Therefore, flexural rigidity if the equivalent flexuralofrigidity the power cable of the poweris more cableaccurately calcu- is more accurately lated by considering calculated by consideringonly the onlydisplacement causedcaused the displacement by theby linear springspring the linear excluding the lin-the excluding ear viscous linear viscousdashpot, dashpot,a larger value a larger will will value be obtained than the be obtained thanresult measured the result measuredthrough the through static bending the static bending test.test. According Accordingto the maxwell to the maxwell model, model,thethe section sectionin which in which displacement displacement due due to to the the viscous viscousdashpot dashpotisisobserved observedcan canbebeassumed assumed asasa first-order a first-order linear linearfunction functionas as shown shown in in Figure Figure11. 11. Figure 10. Figure Freeend 10. Free enddisplacement displacementchanges changesinintime timedomain domain due due toto viscoelasticity. viscoelasticity. Table 6 summarizes the results of measuring the maximum displacement and perma- nent displacement for each TFR-CV specimen. By applying the linear Maxwell model to the results, the damping coefficient and the equivalent flexural rigidity of TFR-CV were calculated as 6.5 × 105 Ns/m and 7.14 Nm2 , respectively. Considering the creep effect, the
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