Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli

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Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
Medical technology
Main catalog
Medicalline | Medical industry connectors
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
STÄUBLI ELECTRICAL CONNECTORS

Long-term solutions – Expert connections

Stäubli Electrical Connectors is a leading     Stäubli develops, produces, sells and ser-         Our customers depend on our expertise and
international manufacturer of high-qual-       vices products for markets with the high-          our active support, even when dealing with
ity electrical contacts and connector          est productivity and safety standards. As          unusual challenges. With Stäubli, you’re en-
systems and solutions for industrial           recognized specialists, our focus is always        tering into a long-term partnership built on
applications. We are part of the Stäubli       on solutions and customers. Many new               reliability, dedication, and exceptional qual-
mechatronics group, the technology             developments got their start here and are          ity in both products and services.
leader in connection solutions, robotics       now becoming established as worldwide
and textile machinery.                         standards.

Pioneering contact technology for in-          distribution sector rely on our consistent,        and reliability of our products are essential
creased efficiency                               loss-free transmission performance in all          for test and measurement technology.
The entire Stäubli Electrical Connectors       voltage ranges. The automotive industry            In the growing field of alternative energy,
product range meets market expectations        depends on our high-efficiency connections           our products have been setting standards
for high performance, the highest number       for spot-welding applications in production        since the 1990s. About half of the solar
of mating cycles, and long-lasting reliabil-   lines. Harsh conditions in the transporta-         energy generated worldwide is transmitted
ity for safe, durable operation. Our proven    tion sector require high vibration resistance,     through safe, long-lasting, high-perfor-
MULTILAM technology is ideal for all types     maximum reliability, and compact design.           mance Stäubli connectors.
of connections in industrial applications.     These attributes are vitally important for rail-
Customers in the power transmission and        way and e-mobility applications. The safety

2   Medical technology main catalog
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
Applications and advantages

In the field of medical technology, it is        sure the highest levels of safety, reliability   This catalog presents our range of connec-
especially important that all components        and corrosion resistance for products from       tors and cables specially designed for use
be highly reliable – in intensive care units,   our medical electronics portfolio. The silicon   in medical devices. Alongside our stan-
for example, people’s lives often depend        and TPE used as insulation materials in our      dard items, we also introduce examples of
directly on the correct operation of the        products can be steam-sterilized, and are        pre-assembled cables. We also produce
medical devices being used.                     therefore well-adapted to the specific re-       custom solutions based on customer re-
                                                quirements of medical device applications.       quests. Ask us for more information!
Our decades of experience, the high-quali-      The raw materials we use are carefully se-
ty standards applied to all Stäubli products,   lected.
and our proven MULTILAM technology en-

                                                                                                                  Medical technology main catalog 3
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
Contents
Page 6	General information

Page 7	Touch-protected Ø 1.5 mm and
                     Ø 2 mm connectors

Page 9	Touch-protected Ø 1.5 mm
                     panel-mount terminals (DIN 42802)

Page 10	Touch-protected Ø 2 mm
                     connectors (E-DIN 42802-2)

Page 11	Touch-protected Ø 2 mm panel-mount
                     terminals (E-DIN 42802-2)

Page 13	Touch-protected Ø 2 mm
                     adapters (E-DIN 42802-2)

Page 14	Examples for assembled connecting leads
                     with Ø 2 mm connectors (E-DIN 42802-2)

Page 15	Connectors and connecting leads for
                     potential equalization according to DIN 42801

Page 16	Connecting leads for potential equalization
                     in accordance with DIN 42801

Page 21	Multistrand wires for medical applications

Page 22	Tools

Page 23              Index

4   Medical technology main catalog
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
UNLIMITED POSSIBILITIES FOR CONTACT SOLUTIONS

MULTIL AM Technology

MULTIL AM are specially formed and              This makes the MULTIL AM Technology the
resilient contact elements. All Stäubli         best choice for applications with demanding
Electrical Connectors products benefit           requirements:
from the unique and outstanding perfor-         ■   Reliable and longlife operation due to
mance of the MULTIL AM Technology.                  constantly high performance
Thanks to their constant spring pressure,       ■   Safe operation under highest environ-
MULTIL AM louvers ensure continuous con-            mental demands on temperature, vibra-
tact with the contact surface, resulting in a       tion and shock
constantly low contact resistance.              ■   Suitable for data and signal contacts as
MULTIL AM Technology allows to find solu-           well as high-current connectors
tions for connectors within the severest con-   ■   Automated solutions with a high number
straints and in certain products for up to 1        of mating cycles
million mating cycles.

                                                                                              Medical technology main catalog 5
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
General information
Length and color code                                    Copyright                                      Symbols
For articles that are available in more than             The use of this catalogue for any other pur-
one length or color, please write the desired            pose, in whatever form, without our prior
length and color codes after the order num-              written consent is not permitted.              Accessories or special tools
ber instead of the spaces “             ” and “*” used                                                  exist for this product.
in the catalogue.                                        RoHS ready
                                                                                                                                                                                           MA
                                                                                                                           Montageanleitung.            zum richtigen Einsatz
                                                                                                                    eine                        und
                                                                                                              bin                                                                    des
                                                                                                        Ich
                                                                                                                           mich unbedingt le-                    Im Moment
                                                                                                               sollte                           Produktes.                     ist
                                                                                                                                                                                     die

                                                         Directive 2011/65/EU on the restriction of
                                                                                                        Man
                                                                                                                       man das Produkt ver-                 zwar ein bischen
                                                                                                               bevor                            Schrift                         klein,
                                                                                                        sen,
                                                                                                                     Ich beinhalte wertvolle                    geht das dann
                                                                                                                                                       später                    ganz
                                                                                                        wendet!                                 aber

                                                                                                                     zur korrekten Montage                  lesen,
                                                                                                                                                                     da die MA
                                                                                                                                                                               dann
                                                                                                        Hinweise                                       zu
                                                                                                                                                gut

    20   green-yellow           26    violet             the use of certain hazardous substances in     The assembly instruction MA000 is
                                                         electrical and electronic equipment includ-    available for this product.
    21   black                  27    brown
                                                         ing supplement pursuant to Commission
    22   red                    28    grey               Delegated Directive (EU) 2015/863.
                                                         All items listed in the catalog comply with
    23   blue                   29    white
                                                         the requirements.
    24   yellow                 33    transparent
                                                         Reach
    25   green                  34    natural
                                                         Regulation (EC) No 1907/2006 for Registra-
                                                         tion, Evaluation, Authorisation and Restric-
Changes / Provisos                                       tion of Chemicals.
All data, illustrations and drawings in the              The items listed in the catalog contain none
catalogue have been carefully checked.                   of the substances named in Annex XVII of
They are in accordance with our experience               the Directive above the permissible max-
to date, but no responsibility can be accept-            imum concentration. Stäubli monitors the
ed for errors. We also reserve the right to              further development of the SVHC (sub-
make modifications for design and safety                 stance of very high concern) and the sub-
reasons. When designing equipment incor-                 stances named in Annex XIV.
porating our components, it is therefore ad-
visable not to rely solely on the data in the            Surface treatment
catalogue but to consult us to make sure
this information is up to date. We shall be               Au Gold-plated
pleased to advise you.
                                                          Ni    Nickel-plated

                                                          PVC   Lead insulation: PVC

                                                          SIL   Lead insulation: Silicone

                                                          TPE   Lead insulation: TPE

                                                                Sterilizable up to 134 °C

6   Medical technology main catalog
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
Touch-protected Ø 1.5 mm and
Ø 2 mm connectors
Standard DIN 428021) lays down require-                        In the illustrations below the principal char-   EN 61010-031 from our Test & Measure­line
ments for connectors for use in medical                        acteristics of these various connection          product group.
technology. These requirements concern                         systems are presented together, for com-
the design of Ø 1.5 mm and Ø 2 mm con-                         parison, with the touch-protected Ø 2 mm
nectors with regard to touch protection, ma-                   plug connection system conforming to IEC/
terial, geometry and withdrawal force.

                                                                                                                                   Touch-protected
          Withdrawal force: ~ 3 N
                                                                                                                        Ø 2 mm connecting system
                                                                                                                    according to IEC/EN 61010-031

           spring-loaded socket                                                                                        spring-loaded Ø 2 mm plug

          Ø 1.5 mm rigid pin                                                                                                        rigid socket

Application DIN 42802:                                         Application IEC/EN 61010-031:                    Other relevant standards:
For the transmission of body action voltages                   For test and measuring applications e.g. in      ■   Standard IEC 60601-1 stipulates in para-
(leading away from the patient, e.g. for ECG,                  the electronics laboratory, where work is            graph 56.3c (contact points and connec-
heart monitor).                                                carried out in a limited space with voltages         tors): “Leads with conductive connection
                                                               that are dangerous to touch.                         to a patient are constructed such that no
                                                                                                                    conductive connection remote from the
                                                               In addition to the connectors in accordance          patient can contact earth or hazardous
                                                               with DIN 42802 and E-DIN 42802-2, in this            voltages.”
                                                               catalogue we also offer other Ø 1.5 mm and       ■   In standard ANSI/AAMI EC53-1995
                                                               Ø 2 mm connectors.                                   (American National Standard for ECG
                                                                                                                    cables and leadwires), paragraph
                                                                                                                    4.2.1, the constructional requirements
                                                                                                                    are defined to be in accordance with
                                                                                                                    DIN 42802.

1)    IN 42802: “Connector, touch proof, for electromedical
     D
     application”

                                                                                                                                     Medical technology main catalog 7
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
MS1525-B                                                                                MS155-B                    with terminals such as MEB1,5-R and ML-
In-line, gold-plated Ø 1.5 mm sockets with                                                                         B1,5-R). The insulating material is suitable
spring-loaded ­MULTILAM for self-assembly                                                                          for steam sterilization. Solder or crimp
of connecting leads (compatible for mating                                                                         connection.

                                                                                                                                                                            LS1,5-B   LS1,5-B

                                                                                                                                          0,25 mm2 - 0,5
                                                                                                                                                     0,25mm
                                                                                                                                                          mm2 2
                                                                                                                                                                - 0,5 mm2
                                                                                                                                     MS1525-B: MS1525-B:
                                                                                                                                               max. Ø 2,1 max.
                                                                                                                                                          mm Ø 2,1 mm                       KT1525-BAKT1525-BA
                                                                                                                                      MS155-B: max.
                                                                                                                                                MS155-B:
                                                                                                                                                    Ø 2,7 max.
                                                                                                                                                          mm Ø 2,7 mm                       KT155-BA KT155-BA

                            Order No.                                                      Type       Withdrawal force         Insulation                                                  * Colors

                            65.3321-*                                                      MS1525-B   ~3N                      PA                                      Au                   21 22 23 24 25 29

                            65.3322-*                                                      MS155-B    ~3N                      PA                                      Au                   21 22 23 24 25 29

                                                                                   MA
                   Montageanleitung.            zum richtigen Einsatz
            eine                        und
      bin                                                                    des
Ich
                   mich unbedingt le-                    Im Moment
       sollte                           Produktes.                     ist
                                                                             die
Man
               man das Produkt ver-                 zwar ein bischen
       bevor                            Schrift                         klein,
sen,
             Ich beinhalte wertvolle                    geht das dann
                                               später                    ganz
wendet!                                 aber

             zur korrekten Montage                  lesen,
                                                             da die MA
                                                                       dann
Hinweise                                       zu
                                        gut

Assembly instructions MAH531
www.staubli.com/electrical

MS1525-S                                                                                                           MLK1,5-B...). The insulating material is suit-
In-line, gold-plated Ø 1.5 mm rigid plugs,                                                                         able for steam sterilization. Solder or crimp
for self-assembly of connecting leads                                                                              connection.
(compatible for mating with leads such as

                                                                                                                                                                               S-MS1,5-S
                                                                                                                                                                                  S-MS1,5-S

                                                                                                                                           0,250,25
                                                                                                                                                mm2mm- 0,5
                                                                                                                                                         2
                                                                                                                                                           -mm
                                                                                                                                                            0,52mm2
                                                                                                                                      MS1525-S:
                                                                                                                                         MS1525-S:
                                                                                                                                                max.max.
                                                                                                                                                     Ø 2,1 Ømm
                                                                                                                                                             2,1 mm                             KT2025-BA
                                                                                                                                                                                                   KT2025-BA
                                                                                                                                       MS155-S:
                                                                                                                                          MS155-S:
                                                                                                                                                max.max.
                                                                                                                                                     Ø 2,7 Ømm
                                                                                                                                                             2,7 mm                             KT205-BA
                                                                                                                                                                                                   KT205-BA

                            Order No.                                                      Type       Insulation                                                                           * Colors

                            65.3339-*                                                      MS1525-S   PA                                                               Au                   21 22 23 24 25 29

                                                                                   MA
                   Montageanleitung.            zum richtigen Einsatz
            eine                        und
      bin                                                                    des
Ich
                   mich unbedingt le-                    Im Moment
       sollte                           Produktes.                     ist
                                                                             die
Man
               man das Produkt ver-                 zwar ein bischen
       bevor                            Schrift                         klein,
sen,
             Ich beinhalte wertvolle                    geht das dann
                                               später                    ganz
wendet!                                 aber

             zur korrekten Montage                  lesen,
                                                             da die MA
                                                                       dann
Hinweise                                       zu
                                        gut

Assembly instructions MAH554
www.staubli.com/electrical

8                                                   Medical technology main catalog
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
Touch-protected Ø 1.5 mm
panel-mount terminals (DIN 42802)
MEB1,5-R                                      sockets. The terminal is pressed into pre-
                                                                                                                                                                                 MA
                                                                                                                 Montageanleitung.            zum richtigen Einsatz
                                                                                                          eine                        und
                                                                                                    bin                                                                    des
                                                                                              Ich
                                                                                                                 mich unbedingt le-                    Im Moment
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                                                                                                                                                                           die
                                                                                              Man

Insulated panel terminal according to         drilled panels of plastic, metal etc. Round
                                                                                                             man das Produkt ver-                 zwar ein bischen
                                                                                                     bevor                            Schrift                         klein,
                                                                                              sen,
                                                                                                           Ich beinhalte wertvolle                    geht das dann
                                                                                                                                             später                    ganz
                                                                                              wendet!                                 aber

                                                                                                           zur korrekten Montage                  lesen,
                                                                                                                                                           da die MA
                                                                                                                                                                     dann
                                                                                              Hinweise                                       zu
                                                                                                                                      gut

DIN 42802. With rigid, gold-plated Ø 1.5 mm   connecting pin Ø 1.9 mm.                       Assembly instructions MAH510
pin, accepting spring-loaded Ø 1.5 mm                                                        www.staubli.com/electrical

                                                                                             Panel drilling

                                                                                                                                                    Metal panels: Ø 8,3+0,1 mm
                                                                                                                                                    Plastic panels: Ø 8,3-0,1 mmmm
                                                                                                                                                                          > 10,5                            > 10,5 mm

    Order No.     Type               Connection                                                                                                                                       * Colors

    65.3301-*     MEB1,5-R           Round connecting pin Ø 1.9 mm                           Au                                                                                       21 22 23 24 25 29

MLB1,5-R                                      sockets. The terminal is surface-mounted
                                                                                                                                                                                 MA
                                                                                                                 Montageanleitung.            zum richtigen Einsatz
                                                                                                          eine                        und
                                                                                                    bin                                                                    des
                                                                                              Ich
                                                                                                                 mich unbedingt le-                    Im Moment
                                                                                                     sollte                           Produktes.                     ist
                                                                                                                                                                           die
                                                                                              Man

Insulated panel terminal according to         or assembled flush into predrilled panels of
                                                                                                             man das Produkt ver-                 zwar ein bischen
                                                                                                     bevor                            Schrift                         klein,
                                                                                              sen,
                                                                                                           Ich beinhalte wertvolle                    geht das dann
                                                                                                                                             später                    ganz
                                                                                              wendet!                                 aber

                                                                                                           zur korrekten Montage                  lesen,
                                                                                                                                                           da die MA
                                                                                                                                                                     dann
                                                                                              Hinweise                                       zu
                                                                                                                                      gut

DIN 42802. With rigid, gold-plated Ø 1.5 mm   plastic, metal etc. Round connecting pin       Assembly instructions MAH511
pin, accepting spring-loaded Ø 1.5 mm         Ø 1.9 mm.                                      www.staubli.com/electrical

                                                                                                                                                                                                 Panel drilling

                                                                                                                                                                                          > 10,5 mm
                                                                                                                                                                                                  > 10,5 mm

    Order No.     Type               Connection                                                                                                                                       * Colors

    65.3300-*     MLB1,5-R           Round connecting pin Ø 1.9 mm                           Au                                                                                       21 22 23 24 25 29

    Component parts

    25.0021       SS4                Tube spanner
    25.0023       SS2-S              Tube spanner

                                                                                                                                                                                      Medical technology main catalog 9
Medical technology Main catalog - Medicalline | Medical industry connectors - Staubli
Touch-protected Ø 2 mm
connectors (E-DIN 42802-2)
MS2025-S                                                                                MS205-S                       id insulating sleeve. The insulating material
In-line, gold-plated Ø 2 mm rigid plugs, for                                                                          is suitable for steam sterilization. Solder or
self-assembly of connecting leads. With rig-                                                                          crimp connection.

                                                                                                                                                                                  S-MS2,0-S

                                                                                                                                            0,25 mm2 - 0,5 mm2
                                                                                                                                       MS2025-S: max. Ø 2,1 mm                            KT2025-BA
                                                                                                                                        MS205-S: max. Ø 2,7 mm                            KT205-BA

                            Order No.                                                       Type         Insulation                                                                     * Colors

                            65.3324-*                                                       MS2025-S     PA                                                            Au               21 22 23 24 25 29

                            65.3314-*                                                       MS205-S      PA                                                            Au               21 22 23 24 25 29

                                                                                   MA
                   Montageanleitung.            zum richtigen Einsatz
            eine                        und
      bin                                                                    des
Ich
                   mich unbedingt le-                    Im Moment
       sollte                           Produktes.                     ist
                                                                             die
Man
               man das Produkt ver-                 zwar ein bischen
       bevor                            Schrift                         klein,
sen,
             Ich beinhalte wertvolle                    geht das dann
                                               später                    ganz
wendet!                                 aber

             zur korrekten Montage                  lesen,
                                                             da die MA
                                                                       dann
Hinweise                                       zu
                                        gut

Assembly instructions MAH531
www.staubli.com/electrical

MS225-B                                                                                 MS255-B                       Ø 2 mm plugs with rigid insulating sleeve for
In-line, gold-plated Ø 2 mm sockets with                                                                              self-assembly of connecting leads. Solder
spring-loaded ­MULTILAM, accepting rigid                                                                              or crimp connection.

                                                                                                                                                                            LS2,0-B

                                                                                                                                             0,25 mm2 - 0,5 mm2
                                                                                                                                         MS225-B: max. Ø 2,1 mm
                                                                                                                                         MS255-B: max. Ø 2,7 mm                         KT225-BA
                                                                                                                                                                                        KT255-BA

                            Order No.                                                       Type         Withdrawal force         Insulation                                            * Colors

                            65.3349-*                                                       MS255-B      > 10 N                   PA                                   Au               21 22 23 24 25 29

                                                                                   MA
                   Montageanleitung.            zum richtigen Einsatz
            eine                        und
      bin                                                                    des
Ich
                   mich unbedingt le-                    Im Moment
       sollte                           Produktes.                     ist
                                                                             die
Man
               man das Produkt ver-                 zwar ein bischen
       bevor                            Schrift                         klein,
sen,
             Ich beinhalte wertvolle                    geht das dann
                                               später                    ganz
wendet!                                 aber

             zur korrekten Montage                  lesen,
                                                             da die MA
                                                                       dann
Hinweise                                       zu
                                        gut

Assembly instructions MAH554
www.staubli.com/electrical

10                                                                     Medical technology main catalog
Touch-protected Ø 2 mm panel-mount
terminals (E-DIN 42802-2)
MEB2,0-R                                                                                      MEB2,0-L                                  insulating sleeve. The terminals are pressed
Insulated gold-plated Ø 2 mm panel                                                                                                      into predrilled panels of plastic, metal etc.
terminals with spring-loaded MULTILAM,                                                                                                  Round connecting pin Ø 1.9 mm or solder
accepting rigid Ø 2 mm plugs with rigid                                                                                                 connection.

                                                                                       MEB2,0-R
                                                                                            MEB2,0-R
                                                                                             MEB2,0-R            Ø 10      ØØ10
                                                                                                                              10     MEB2,0-L
                                                                                                                                          MEB2,0-L
                                                                                                                                           MEB2,0-L            Ø 10     ØØ10
                                                                                                                                                                           10
                                                                                                                 Ø2        ØØ22                                Ø2       ØØ22

                                                                                                                                                                                             Panel drilling
                                                                                                                           29

                                                                                                                                   29
                                                                                                                                   29

                                                                                                                                                                      28

                                                                                                                                                                                28
                                                                                                                                                                                28
                                                                                                                                                                                         Metal panels: Ø 8.3+0.1 mm
                                                                                                         Ø 1.9    ØØ1.9
                                                                                                                     1.9                                                                 Plastic panels: Ø 8.3-0.1 mm   > 10,5 mm
                                                                                                                                                                                                                                >>10,5
                                                                                                                                                                                                                                   10,5mm
                                                                                                                                                                                                                                       mm

                                Order No.                                                         Type                      Withdrawal force        Connection                                             * Colors

                                65.3303-*                                                         MEB2,0-R                  > 10 N                  Round connecting pin Ø 1.9 mm       Au                  21 22 23 24 25 29

                                65.3331-*                                                         MEB2,0-L                  > 10 N                  Solder connection                   Au                  21 22 23 24 25 29

                                                                                       MA
                       Montageanleitung.            zum richtigen Einsatz
                eine                        und
          bin                                                                    des
    Ich
                       mich unbedingt le-                    Im Moment
           sollte                           Produktes.                     ist
                                                                                 die
    Man
                   man das Produkt ver-                 zwar ein bischen
           bevor                            Schrift                         klein,
    sen,
                 Ich beinhalte wertvolle                    geht das dann
                                                   später                    ganz
    wendet!                                 aber

                 zur korrekten Montage                  lesen,
                                                                 da die MA
                                                                           dann
    Hinweise                                       zu
                                            gut

Assembly instructions MAH528
www.staubli.com/electrical

                                                                                                                                                                                                           Medical technology main catalog 11
MLB2,0-R                                                                                  MLB2,0-L                              ing rigid Ø 2 mm plugs with rigid insulating   plastic, metal etc. Round connecting pin
Insulated gold-plated Ø 2 mm panel termi-                                                                                       sleeve. The terminals are surface-mounted      Ø 1.9 mm or solder connection.
nals with spring-loaded MULTILAM, accept-                                                                                       or assembled flush into predrilled panels of

                                                                    MLB2,0-R
                                                                           MLB2,0-R                      Ø 10    Ø 10   MLB2,0-L
                                                                                                                               MLB2,0-L         Ø 10     Ø 10
                                                                                                         Ø2      Ø2                             Ø2       Ø2

                                                                                    SP4      SP4                              SP4     SP4

                                                                                                                                                        29

                                                                                                                                                                29
                                                                                                                29

                                                                                                                        29

                                                                                                                                                                                                     > 10,5 mm> 10,5 mm

                                                                                                                                                                                                         Panel drilling
                                                                                          MUR/M8x0,5
                                                                                                 MUR/M8x0,5                         MUR/M8x0,5
                                                                                                                                           MUR/M8x0,5
                                                                                             Ø 1.9    Ø 1.9

                            Order No.                                                          Type                  Withdrawal force       Connection                                        * Colors

                            65.3304-*                                                          MLB2,0-R              > 10 N                 Round connecting pin Ø 1.9 mm      Au              21 22 23 24 25 29

                            65.3332-*                                                          MLB2,0-L              > 10 N                 Solder connection                  Au              21 22 23 24 25 29

                                                                                   MA
                   Montageanleitung.            zum richtigen Einsatz
            eine                        und
      bin                                                                    des
Ich
                   mich unbedingt le-                    Im Moment
       sollte                           Produktes.                     ist
                                                                             die
Man
               man das Produkt ver-                 zwar ein bischen
       bevor                            Schrift                         klein,
sen,
             Ich beinhalte wertvolle                    geht das dann
                                               später                    ganz
wendet!                                 aber

             zur korrekten Montage                  lesen,
                                                             da die MA
                                                                       dann
Hinweise                                       zu
                                        gut

Assembly instructions MAH527
www.staubli.com/electrical

12                                                                     Medical technology main catalog
Touch-protected Ø 2 mm
adapters (E-DIN 42802-2)
MLA2                                                                                                                       with spring-loaded MULTILAM in insulator
Adapter, made of gold-plated brass to fit in                                                                               accepting rigid Ø 2 mm plugs with rigid in-
Ø 2 mm clamping sockets. Ø 2 mm socket                                                                                     sulating sleeve according to E-DIN 42802-2.

                                Order No.                                                   Type               Withdrawal force                                                                 * Colors

                                20.0159-*                                                   MLA2               > 10 N                                                         Au                 21 22 23 24 25 29

MLA2                                                                                                                       can be locked into the socket by tightening the    in insulator accepting rigid Ø 2 mm plugs
Adapter, made of gold-plated brass can be                                                                                  grub screw. Assembled, the adapter offers          with rigid insulating sleeve.
screw-mounted into rigid Ø 2 mm sockets.                                                                                   complete touch-proof protection. Ø 2 mm
The expandable Ø 2 mm plug of this adapter                                                                                 socket with spring-loaded MULTILAM

                                                   MLA2-S                                                         LB-I2R                                      MLK2,0-LS/...               MLA2-S              LB-I2R

                                                                                                   Non-touch-protected socket                   Touch protected plug connection according to E-DIN 42802-2

                                Order No.                                                   Type               Withdrawal force                                                                 * Colors

                                24.0159-*                                                   MLA2-S             > 10 N                                                         Au                 21 22 23 24 25 29

                                Accessories

                                Screwdriver: Size 00

                                                                                       MA
                       Montageanleitung.            zum richtigen Einsatz
                eine                        und
          bin                                                                    des
    Ich
                       mich unbedingt le-                    Im Moment
           sollte                           Produktes.                     ist
                                                                                 die
    Man
                   man das Produkt ver-                 zwar ein bischen
           bevor                            Schrift                         klein,
    sen,
                 Ich beinhalte wertvolle                    geht das dann
                                                   später                    ganz
    wendet!                                 aber

                 zur korrekten Montage                  lesen,
                                                                 da die MA
                                                                           dann
    Hinweise                                       zu
                                            gut

Assembly instructions MA160
www.staubli.com/electrical

                                                                                                                                                                                                Medical technology main catalog 13
Examples for assembled connecting leads
with Ø 2 mm connectors (E-DIN 42802-2)
Connecting lead with axial, rigid, gold-plat-
ed Ø 2 mm plug. Highly flexible with TPE
insulation.

Ø 2 mm plug, gold-plated, TPE insulation,
moulded

 Order No.               Type          Ø 2 mm connector / other end        Lead cross section / type

 55.3305-          *     MLK2,0-LS/P   In-line plug, moulded / open lead   0.5 mm² / PLAST-E 0,50 SN   Au   TPE

Supplied lengths, colors, delivery times
and prices on inquiry!
Needless to say, we also offer variants that
are not presented here – ask us!

14   Medical technology main catalog
Connectors and connecting leads for
potential equalization according to DIN 42801
The IEC 60364-7-710 standard requires that      The Stäubli connector is specially shaped so     The terminals are marked with symbol
additional protective equipotential bonding     as to prevent chance disconnection when
be provided in all Group 1 and 2 medical        used as intended, while allowing the lead to
locations.                                      be removed without the need for tools.
The purpose of additional potential equal-      The items for potential equalization listed in   in accordance with IEC 60417-5021, and
ization is to equalise potentials between       the catalog take into account the require-       with in the colors green-yellow.
different metal parts that can be touched       ments on potential equalization conductors
simultaneously, or to reduce differences of     set in IEC 60601-1 and are also tested ac-
potential which can occur during operation      cording to the DIN 42801 TÜV type.
between the bodies of medical electrical de-
vices and conductive parts of other objects.

TÜV Rheinland has tested this product to        It verifies processes at the manufacturing
verify whether it meets the relevant safety     facility, including e.g. the procurement of
requirements.                                   parts (supplier evaluation), individual pro-
To ensure that products that have been test-    cessing steps, and inspection of finished
ed and certified continue to be produced at     products.
the same level of quality, TÜV Rheinland
inspects the production facility at regular
intervals.

Relevant standards:                             DIN 42801:                                       Medical standards:
EC / DIN EN 60601-1:                            Connection bolts for equipotential bonding       To place a medical device on the market in
Medical electrical equipment                    conductors.                                      any given country, it must be shown that the
– General requirements for safety.                                                               device is safe and reliable.
                                                DIN 42801 part 2:                                The usual process for this involves the use
IEC 60364-7-710:                                Equipotential bonding conductors; connec-        of established international standards.
Electrical installations of buildings – Re-     tion sockets.                                    For medical devices, the relevant standard
quirements for special installations or loca-                                                    is IEC 60601-1 and any supplements that
tions – Medical locations.                                                                       apply in individual countries.

DIN EN 793 (VDE 0750 Part 211):                                                                  (USA: AAMI ES 60601-1
Particular requirements for safety of medical                                                    Canada: CSA C22.2 No. 60601-1
supply units.                                                                                    and in EU countries: EN 60601-1)

                                                                                                                  Medical technology main catalog 15
Connecting leads for potential equalization
in accordance with DIN 42801
The purpose of additional potential equali­                                                                           of potential which can occur during                       Our POAG socket is ­designed for screw lead
zation is to equalise potentials between                                                                              ­operation between the bodies of medical                  termination so that no special tools (crimping
different metal parts that can be touched                                                                             electrical devices and conductive parts                   pliers) are needed.
simultaneously, or to reduce differences                                                                              of other objects.

The use of high-quality components ensures                                                                            The features of the new POAG socket at                    ■    Nickel-plated socket and gold-plated
dependable potential equalization in places                                                                           a glance:                                                      MULTILAM for dependable, durable
where it is particularly important: in hospital                                                                       ■    Screw connection is simply effected by                    contact
facilities and medical practices.                                                                                          means of a standard Allen key (no spe-               ■    Design in accordance with DIN 42801
We supply the new POAG socket separately                                                                                   cial tool needed)                                         part 2
for the self-assembly of potential equaliza-                                                                          ■    Good price-performance ratio of the
tion leads, as well as leads ready assembled                                                                               POAG sockets and assembled leads
with this socket.

POAG-KBT6-EC/...                                                                                                      tion. Socket made of nickel-plated brass                  tion for lead cross sections 4.0 mm² and
Right-angled sockets for self-assembly of                                                                             with MULTILAM made of gold-plated,                        6.0 mm².
connecting leads for potential equaliza-                                                                              hard-drawn copper alloy. Screw connec-

                            Order No.                                                      Type             Connectable conductor cross-section                    Insulation                       Color

                            55.3220-20                                                     POAG-KBT6-EC/4   4.0 mm²                    Ø 5.1 mm                    PA           Ni             ¹⁾   20

                            55.3225-20                                                     POAG-KBT6-EC/6   6.0 mm²                    Ø 6.2 mm                    PA           Ni             ¹⁾   20

                                                                                   MA
                   Montageanleitung.            zum richtigen Einsatz
            eine                        und
      bin                                                                    des
Ich
                   mich unbedingt le-                    Im Moment
       sollte                           Produktes.                     ist
                                                                             die
Man
               man das Produkt ver-                 zwar ein bischen
       bevor                            Schrift                         klein,
sen,
             Ich beinhalte wertvolle                    geht das dann
                                               später                    ganz
wendet!                                 aber

             zur korrekten Montage                  lesen,
                                                             da die MA
                                                                       dann
Hinweise                                       zu
                                        gut

Assembly instructions MA564
                                                                                                                      1)   These parts have been tested by TÜV Rheinland.
www.staubli.com/electrical                                                                                                 Certificate no. R 60116228

16                                                                     Medical technology main catalog
POAG-HK.../KBT6-EC                                        ization. One end with assembled right-an-     with ­MULTILAM made of gold-plated, hard-
Highly flexible connecting leads with                     gled, spring-loaded socket, other end open    drawn copper alloy. Various lead cross sec-
green-yellow insulation for potential equal-              lead. Socket made of nickel-plated brass      tions available.

                                     L

     Order No.              Type                            Lead cross section                                Lead lengths           Color
                                                                                                              L [cm]

     55.3221-        20     POAG-HK4/KBT6-EC                4.0 mm²                       Ni   PVC       ¹⁾   100 200 300 400        20

                                                                        max. Ø 5.9 mm
     55.3226-        20     POAG-HK6/KBT6-EC                6.0 mm²                       Ni   PVC       ¹⁾   100 200 300 400        20

POAG-HK.../KBT6-EC/KBT6-EC                                ization. On both ends with assembled          made of gold-plated, hard-drawn copper
Highly flexible connecting leads with                     right-angled, spring-loaded socket. Sockets   alloy. Various lead cross sections available.
green-yellow insulation for potential equal-              made of nickel-plated brass with M
                                                                                           ­ ULTILAM

                                                      L

     Order No.              Type                             Lead cross section                               Lead lengths           Color
                                                                                                              L [cm]

     55.3222-        20     POAG-HK4/KBT6-EC/KBT6-EC         4.0 mm²                      Ni   PVC       ¹⁾   100 200 300 400        20

                                                                        max. Ø 5.9 mm
     55.3227-        20     POAG-HK6/KBT6-EC/KBT6-EC         6.0 mm²                      Ni   PVC       ¹⁾   100 200 300 400        20

1)   These parts have been tested by TÜV Rheinland.
     Certificate no. R 60116228

                                                                                                                          Medical technology main catalog 17
MC-POAG-EC/2                                                                                 MC-POAG-EC6/2                equalization. On both ends with right-an-                           nickel-plated brass with M
                                                                                                                                                                                                                       ­ ULTILAM made of
Highly flexible connecting leads with                                                                                     gled, spring-loaded sockets with extru-                             gold-plated, hard-drawn copper alloy. Vari-
green-yellow insulation for potential                                                                                     sion-moulded insulation. Sockets made of                            ous lead cross sections available.

                                                                                                                     L

                            Order No.                                                         Type             Lead cross section              Sleeve                                                   Lead lengths   Color
                                                                                                                                               insulation                                               L [cm]

                            55.3200-                                                    20    MC-POAG-EC/2     4.0 mm²                         TPE                      Ni      PVC           ¹⁾        100 300         20

                            55.3210-                                                    20    MC-POAG-EC6/2    6.0 mm²                         TPE                      Ni      PVC           ¹⁾        100 300         20

POAG-KBT6DIN                                                                                                              Socket made of nickel-plated brass with
Right-angled socket for self-assembly of                                                                                  MULTILAM made of gold-plated, hard-
                                                                                                                          ­
connecting leads for potential equalization.                                                                              drawn copper alloy. Crimp connection.

                                                                                                         POAG-WB6DIN
                                                                                                                                           T-POAG6
                                                                                                                                                                                                                             4 mm2 / 6 mm2
                                                                                                                                                                                                                             max. Ø 5,9 mm

                            Order No.                                                        Type             Connectable conductor                  Outer diameter              Insulation                            Color
                                                                                                              cross-section

                            15.0010                                                          POAG-KBT6DIN     4.0 mm² / 6.0 mm²                      Ø 5.9 mm                    TPE               Ni             ¹⁾    24

                            Component parts

                            15.5004-24                                                       T-POAG6          Insulator
                            01.0404                                                          POAG-WB6DIN      Socket

                                                                                   MA
                   Montageanleitung.            zum richtigen Einsatz
            eine                        und
      bin                                                                    des
Ich
                   mich unbedingt le-                    Im Moment
       sollte                           Produktes.                     ist
                                                                             die
Man
               man das Produkt ver-                 zwar ein bischen
       bevor                            Schrift                         klein,
sen,
             Ich beinhalte wertvolle                    geht das dann
                                               später                    ganz
wendet!                                 aber

             zur korrekten Montage                  lesen,
                                                             da die MA
                                                                       dann
Hinweise                                       zu
                                        gut

Assembly instructions MA016
                                                                                                                          1)   These parts have been tested by TÜV Rheinland.
www.staubli.com/electrical                                                                                                     Certificate no. R 60116228

18                                                                     Medical technology main catalog
POAG-S6/...
Ø 6 mm plugs made of nickel-plated brass,
to screw into instruments, beds or wall rails
for potential equalization. Delivered in four
standard lengths, other lengths on request.
The assembly material is not supplied!

     POAG-S6/15
       POAG-S6/15
        POAG-S6/15                                              POAG-S6/20
                                                                   POAG-S6/20
                                                                  POAG-S6/20

     POAG-S6/25
        POAG-S6/25
       POAG-S6/25                                                                  POAG-S6/35
                                                                                 POAG-S6/35
                                                                                    POAG-S6/35

     Order No.             Type                        Tightening torque

     04.0056               POAG-S6/15                  max. 3 Nm                                               Ni              ¹⁾

     04.0057               POAG-S6/20                  max. 3 Nm                                               Ni              ¹⁾

     04.0058               POAG-S6/25                  max. 3 Nm                                               Ni              ¹⁾

     04.0059               POAG-S6/35                  max. 3 Nm                                               Ni              ¹⁾

     Assembly material

     14.5010               FR-POAG-S                   Color code washer
     08.0704               F/M6                        Serrated lock washer (DIN 6798)
     08.0501               MU0,5D/M6                   Nut (DIN 439)
     08.0502               MU0,8D/M6                   Nut (DIN 934)
     08.0601               U/M6                        Washer (DIN 125)

1)    hese parts have been tested by TÜV Rheinland.
     T
     Certificate no. R 60116228

                                                                                                Medical technology main catalog 19
POAG-ID6                                                           plug POAG-S6/25, nickel-plated according
A black colored panel terminal with a                              to DIN standard. Suitable for mounting in
green-yellow colored ring and a built-in                           flushtype boxes.

                                                                                                                                                                                                                          MA
                                                                                                                                                          Montageanleitung.            zum richtigen Einsatz
                                                                                                                                                   eine                        und
                                                                                                                                             bin                                                                    des
                                                                                                                                       Ich
                                                                                                                                                          mich unbedingt le-                    Im Moment
                                                                                                                                              sollte                           Produktes.                     ist
                                                                                                                                                                                                                    die
                                                                                                                                       Man
                                                                                                                                                      man das Produkt ver-                 zwar ein bischen
                                                                                                                                              bevor                            Schrift                         klein,
                                                                                                                                       sen,
                                                                                                                                                    Ich beinhalte wertvolle                    geht das dann
                                                                                                                                                                                      später                    ganz
                                                                                                                                       wendet!                                 aber

                                                                                                                                                    zur korrekten Montage                  lesen,
                                                                                                                                                                                                    da die MA
                                                                                                                                                                                                              dann
                                                                                                                                       Hinweise                                       zu
                                                                                                                                                                               gut

                                                                                                                            minmin
                                                                                                                                1 1    min 1
                                                                                                                            maxmax
                                                                                                                                 7 7   Assembly
                                                                                                                                       max 7

                                                                                                                                       instructions MA045
                                                                                                            Drilling plan              www.staubli.com/electrical

     Order No.             Type                       Insulation                                                                                                                                                               Color

     14.0007               POAG-ID6                   POM                                                                      Ni                                                                                         ¹⁾   20

     Supplied component parts

     14.5007               IS-POAG                    Insulation housing
     14.5005               MUID/M18x1                 Ring nut, nickel-plated
     08.0502               MU0,8D/M6                  2 nuts (DIN 934)
     08.0601               U/M6                       3 washers
     08.0704               FM/6                       Serrated lock washer (DIN 6798)
     14.5004-20            FR6                        Color code washer

     Accessories

     14.5008               SS6                        Socket spanner

MC-POAG-K6FS/VMB3/KBT6DIN/100                                      Fitted at one end with right-angled female      POAG-ID6. Contact parts in nickel-plated
Highly flexible green-yellow extension lead                        plug with spring-loaded ­MULTILAM (type         brass, ­MULTILAM of socket in gold-plated
with triple socket for potential equalization.                     POAG-KBT6DIN), other end 3 terminals            hard copper alloy.

     Order No.             Type                                            Lead cross section                                Lead lengths                                                                                      Color
                                                                                                                             L [cm]

     15.2017-100           MC-POAG-K6FS/VMB3/­KBT6DIN/100                  6.0 mm²               Ni   PVC         ¹⁾          100                                                                                              20

1)   These parts have been tested by TÜV Rheinland.
     Certificate no. R 60116228

20     Medical technology main catalog
Multistrand wires for medical applications
FLEXI-S/POAG-HK...                                                   Typical Application: Potential equalization,
Highly flexible, reinforced PVC insulated                            e.g. in the medical engineering field.
stranded wire. Green-yellow insulation. Su-
per-fine strand, bright-soft, tightly twisted.
                                             Nominal cross section

                                                                                                       Conductor diameter
                                                                                     Weight of cable

                                                                                                                                              Outer diameter
                                                                                                                            insulation wall
                                                                     Strand design

                                                                                                                                                                                              Rated current
                                                                                                                                                               Rated voltage

                                                                                                                                                                               Test voltage
                                                                                                                            Thickness
    Order No.

                                                                                                                                                                                                              * Colors
                     Type

                      PVC                        mm²                   n × Ø mm         kg/km             mm                 mm                 mm               V               VAC            A
     15.2010-   20    FLEXI-S/POAG-HK4           4.0                   1036 × 0.07      52                3.0                0.90               4.8              600             2500           42              20

     15.2015-   20    FLEXI-S/POAG-HK6           6.0                   1548 × 0.07      80                3.8                1.05               5.9              600             2500           54              20

If you are interested in our full range of
“Cables and multistrand wires”, please ask
for a copy of our main catalog!

                                                                                                                                                                                                             Medical technology main catalog 21
Tools
MB2-S        SS2-S       SS2-M         SS4
Steel assembly mandrel and pipe spanner
for press-fit and screw-mounting terminals
MEB... and MLB...

                                         SS2-S                                 SS4

                                                                    SS2-M
                   MB2-S

 Order No.                       Type            Designation        Suitable for terminal types

 25.0028                         MB2-S           Assembly mandrel   MEB1,5-R
 25.0023                         SS2-S           Tube spanner       MLB1,5-R
 25.0026                         SS2-M           Tube spanner       MLB2,0-R, MLB2,0-R
 25.0021                         SS4             Tube spanner       MLB1,5-R, MLB2,0-R, MLB2,0-R

Socket Spanner

 Order No.                       Type

 14.5008                         SS6

Crimping pliers

 Order No.                       Type

 14.5009                         POAG-PZ-N

22   Medical technology main catalog
Index
    Type                            Page   Type                                  Page

    FLEXI-S/POAG-HK4                21     MU0,5D/M6                             19
    FLEXI-S/POAG-HK6                21     MU0,8D/M6                             19, 20
    F/M6                            19     MUID/M18x1                            20
    FM/6                            20     POAG-HK4/KBT6-EC                      17
    FR6                             20     POAG-HK4/KBT6-EC/KBT6-EC              17
    FR-POAG-S                       19     POAG-HK6/KBT6-EC                      17
    IS-POAG                         20     POAG-HK6/KBT6-EC/KBT6-EC              17
    MB2-S                           22     POAG-ID6                              20
    MC-POAG-EC/2                    18     POAG-KBT6DIN                          18
    MC-POAG-EC6/2                   18     POAG-KBT6-EC/4                        16
    MC-POAG-K6FS/VMB3/KBT6DIN/100   20     POAG-KBT6-EC/6                        16
    MEB1,5-R                        9      POAG-PZ-N                             22
    MEB2,0-L                        11     POAG-S6/15                            19
    MEB2,0-R                        11     POAG-S6/20                            19
    MLA2                            13     POAG-S6/25                            19
    MLA2-S                          13     POAG-S6/35                            19
    MLB1,5-R                        9      POAG-WB6DIN                           18
    MLB2,0-L                        12     SS2-M                                 22
    MLB2,0-R                        12     SS2-S                                 22
    MLK2,0-LS/P                     14     SS4                                   22
    MS155-B                         8      SS6                                   22
    MS205-S                         10     T-POAG6                               18
    MS255-B                         10     U/M6                                  19, 20
    MS1525-B                        8
    MS1525-S                        8
    MS2025-S                        10

                                                                     Medical technology main catalog 23
C 02.2021
                                                                                                     11014109-en
                                                                                                     ME Med Main
   Stäubli Units              Representatives / Agents

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We reserve the right to modify product specifications without prior notice. © Stäubli 2021.
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