Looking ahead - Taking - SEEDS 2030
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Edition 2019 / 2020 Taking Looking ahead SEEDS 2030 Heat Green More vibrant pumps gas than you think With natural Energy sources Visiting SOS refrigerant with a future Children’s Villages
… of a better climate. Inside each home and the world around it. Published by Vaillant GmbH Berghauser Straße 40 42859 Remscheid Germany www.vaillant-group.com info@vaillant.de VC Corporate Communications Phone +49 2191 18-2754 Fax +49 2191 18-2895 Design gerlach & partner, Cologne Photos Mike König, Joachim Stretz, SOMEshine Team, Vaillant Group Illustrations Sergio Ingravalle Printing Kunst- und Werbedruck, Bad Oeynhausen
Contents Heat pumps for modernisation – People. Technologies. Change. thanks to natural refrigerant New Managing Director Technology Heating with renewable energies (p. 10) Interview (p. 20) Looking ahead Added value for customers and partners – SEEDS 2030 working more efficiently in day-to-day business Sustainability targets (p. 22) Digital services (p. 28) Energy from hydrogen: More vibrant than you think. technologies for an emission-free future More diverse than you expect Green gas (p. 30) Visiting SOS Children’s Villages (p. 34) Everybody needs some shine: Human rights? Of course! Vaillant Hungary supports students An expert discussion with the UN Global Compact Solar Decathlon Europe 2019 (p. 44) Let’s talk (p. 50)
4 Review Worth Knowing – Company €2.6 billion Heat pumps in high demand In 2019, the Vaillant Group once again recorded a significant increase in demand in the heat pump business. The implementation of the growth Recording steady growth strategy, an expanded product portfolio and optimised sales structures resulted in a sales increase of about 36 per cent. The strongest increases The Vaillant Group grew were in France, Spain, Poland, Germany and Denmark. profitably in financial year To meet the growing demand of the markets, the Vaillant Group is 2019 despite a challeng- further expanding its production capacities for heat pumps. For 2020, ing economic environ- production will initially be increased to about 90,000 heat pump units. ment. Revenue was over At the Nantes, Remscheid and Skalica sites, existing production lines have been made more flexible and new production lines commissioned. €2.6 billion, an increase of about 5 per cent com- pared with the already very good previous year. The main factor behind the strong performance was the successful imple- mentation of the growth strategy in the New Managing segment of efficient gas-fired heating appliances and heat pumps. In the important future market of China, the Director Technology Vaillant Group recorded a double-digit The Supervisory Board of increase in revenue. Vaillant GmbH has appointed Ralph Jakobs as Managing Director of the company with effect from 1 November 2019. Ralph Jakobs is responsible for the Technology division as the successor to Dr.-Ing. Norbert Schiedeck. Dr.-Ing. Norbert Schiedeck had been in charge of the Technology division alongside his position as CEO.
5 Worth Knowing – Company ISH 2019: Vaillant as never before Forty live events and 140 product innovations at the exhibition stand. This is how Vaillant presented itself at the international sanitation and heating fair ISH, which took place in Frankfurt, Germany, in March 2019. Among other attractions, the trade visitors were able to see the full Vaillant heat pump range, the best ecoTEC of all time and a multitude of digital services for skilled technicians. About 60,000 guests visited the Vaillant stand during the week of the fair. Saunier Duval From 5 to 8 November 2019, Interclima took place in Paris. condensing boiler technology for apartment buildings, hot-water heat and Vaillant at Two brands of the Vaillant Group, Saunier Duval and Vaillant, were pumps and IoT solutions, visitors to the Vaillant stand were able to find out Interclima present at the most important French trade fair for the HVAC industry. While more about the extended heat pump portfolio and other products. the focus at Saunier Duval was on Worth Knowing – Digitalisation Bringing digital heating technology to life At the Microsoft stand at Hannover Messe 2019, the public were able to experience Vaillant-made digital heating technology and new developments in the “Internet of Things”. The digital networking of products with virtual systems was one of the core themes of the latest leading international industrial fair. The digitally networked system presented by Vaillant is capable of understanding the behaviour of people living in a household and optimally adapting the provision of room heating and hot water to this behaviour. This improves efficiency, reduces costs and, at the same time, increases comfort. The system also simplifies installation and maintenance for the installer.
6 Review Worth Knowing – Heat Pumps Vaillant heat pumps in the media In the series The Global Ener- refrigerant R290 and the possible use of advantages of heat pumps. The focus gy Challenge, the broadcaster the heat pump in existing buildings, a here was on the new aroTHERM plus CNN International reports on inno- large market is opening up for this heat as well because of its contribution to vations that reconcile global climate pump model series. The science maga- climate protection and its versatility, protection and growing energy de- zine programme Xenius on the Ger- including in older buildings in which mand. Among those featured: the man-French channel ARTE also visited heat pumps have so far only rarely Vaillant Group and the new aroTHERM the Vaillant Group in Remscheid at the been installed. plus heat pump. Thanks to the natural beginning of 2020 to learn about the
7 Worth Knowing – Heat Pumps Pump it up! … was the motto of the Vaillant Group Heat Pump Days 2019. The conference focused on the system integration of heat pumps, winning new customers and the natural refrigerant R290. In terms of service, the subjects of installation support and training of installers were in focus. Other topics of the lectures and workshops included con- cepts in the field of “heating as a service” and smart home functionalities. The aim is to achieve the same strong market position with heat pumps as with efficient gas heating appliances. aroTHERM receives award for innovation and design The aroTHERM plus heat pump received the Inno- vation Award at the French industry fair Interclima. Vaillant France thus prevailed against 46 manufacturers and competing products. The Vaillant aroTHERM plus was, amongst other criteria, recognised for the fact that it uses the natural refrigerant R290. In addition, the Vaillant aroTHERM is very quiet and achieves high flow temperatures. This makes it ideal for replacing existing heating appliances. In France, the aroTHERM plus also received the Trophée Maison & Travaux 2019 in the Innovation category. Once again, the jury emphasised the advantages of the natural refrigerant used. In Germany, the heat pump received the iF Design Award. Here, the focus was on the technical concept and design of the aroTHERM split model. Due to its compact design and efficient, low-noise operation, the heat pump meets important customer requirements.
8 Review Worth Knowing – Sites Time to move in In October 2019, the time had finally come. About 560 employees were able to move into their workplaces in the newly built Research and Development Centre of the Vaillant Group. The complex of three buildings accommodates all the specialist depart- ments involved in product creation and thus enables interdepartmental coopera- tion under one roof. With an investment of about €54 million at the Remscheid headquarters, the Vaillant Group has built one of the most modern research and development centres in the German state of North Rhine-Westphalia. Atten- tion was also paid to a comprehensive energy concept. All the exhaust heat from the test rigs will be used in future to heat the buildings. This reduces both energy consumption and CO2 emissions. Closer to customers in China In September, Vaillant China was inaugurated in Xiaogan, in Hubei opened a further sales branch province. The aim is to establish train- in Suzhou. Suzhou is a city of about ten ing and education programmes in the million people in the east of the coun- heating technology industry in China. try. The region is experiencing strong economic development. The training courses impart knowledge about system components, aftersales Thanks to its local presence, Vaillant service and troubleshooting, among China is now even closer to its custom- other things. The programme also ers and can offer a broad product range includes installation training under and extensive services. To this end, real conditions in day-to-day business. Vaillant China is also cooperating with local supplier Suzhou Gas Development Co, Ltd. Also in September, the first Protherm showroom and training centre
9 Worth Knowing – Sites Working on the digital future Everyone involved in the strategic project Digital Process World (DPW) is now working in a specially set-up project headquarters. The DPW team of the Vaillant Group is setting a decisive course for the digital future of the company. The aim of the project is the digital transfor- mation of operational company processes and the IT land- scape in order to be able to react quickly to future customer requirements and implement new business models quickly across national markets. Around 150 experts from various departments and national sales companies as well as IT specialists work at the new project headquarters. Worth Knowing – IN BRIEF Taken out of service A contribution to environmental protection can also be made with little things in everyday life. That is why the Vaillant Group has decided to retire paper cups. Why use disposable cups and thus cause unnecessary waste when you can enjoy your drink just as much in a reusable cup or glass? #vaillantwearitpink The Vaillant Group wore pink. At least for one day. In keeping with the motto “Wear it Pink”, Vaillant UK launched an initiative in favour of breast cancer patients in October 2019. The entire team was invited to appear at work in pink clothing and share photos of themselves on the Internet using the hashtag #vaillantwearitpink. In addition, the employees supported the organisation Breast Cancer Now with the proceeds from bake sales and raffle tickets as well as with personal donations.
10 Heating with renewable energies Heat pumps for moderniSation The internationally agreed climate protec- tion targets mean that the energy supply of buildings must be switched to renewable energies as quickly as possible. The new Vaillant aroTHERM plus air/water heat pump with its natural refrigerant offers a climate-friendly and energy-efficient solution in this regard. It is the first heat pump that is also particularly suitable for replacing heating systems in existing buildings. This opens up a new market for the technology.
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12 I n the European Union, around 40 per cent of energy consumption is accounted for by exist- ing buildings – around 85 per cent of which is for heating and hot water. Only about 15 per cent of the energy in households is consumed in the form of electricity. Three quarters of buildings are considered not sufficiently energy efficient, and the rate of refurbishment of existing buildings is low at around 0.4 to 1.2 per cent per year. It is necessary, therefore, to drive forward the energy transition in this area. The modernisation of buildings – especially investment in efficient and cli- mate-friendly heating technology – is the greatest lever for saving energy quickly and permanently. The heat pump business has been one of the most important growth segments of the Vaillant Group for many years. It is a stated aim to take a leading role in the European heat pump market in addition to international market leadership with efficient gas appliances. The new aroTHERM plus air/water heat pump represents a special technical development step in this respect. And it does so in two ways: both because of its environmental friendliness and its versatility. In the new aroTHERM plus model series, the natural refrigerant R290 is used for the first time. Thanks to this, the heat pump achieves high flow temperatures of up to 75 °C. This paves the way for using the aroTHERM plus in modernisation projects without a loss of efficiency. Up to now, this has only been pos- sible with difficulty. The low flow temperatures of heat pumps are not sufficient for the typical radia- tors in older buildings. Under these circumstances, the systems no longer work economically. For this reason, heat pumps are currently found almost exclusively in new buildings in combination with underfloor and surface heating systems. In new buildings, heat pumps have already become the most popular and preferred heating technology, of- ten in combination with solar or ventilation systems. However, the possibility of using them in existing buildings will open up additional and far greater market potential for heat pumps in future. After all, of 117 million European single and multi-family homes, around 92 per cent are more than 20 years old and equipped with heating technology that is no longer up to date.
13 Even though the demand for heat pumps is continuously increasing and the market is growing rapidly, there are still uncertainties and prejudices against this kind of heating system: “heat pumps are expensive, loud and only suitable for underfloor heating.” Far from it! 1 Heat pumps are energy-efficient, economical and future-proof As heat pumps are operated with approxi- mately 75 per cent free environmental heat and 25 per cent electricity, they are inde- pendent of oil and gas prices and possible CO2 taxes. With the little electricity required as operating power, they supply the heat needed to warm the house. In combination with a photovoltaic system, the electricity required for the heat pumps can also be generated in part by the homeowners themselves. 2 Heat pumps receive subsidies The purchase costs for a heat pump can be higher than for other heating appliances. However, in many European countries, the investment is subsidised by the state because of its environmental friendliness and energy efficiency. There are basic and innovation subsidies as well as grants and reduced-interest loans, which are particu- larly attractive when replacing old heating systems in existing buildings.
14 3 Heat pumps are flexible, space-saving and quiet Modern heat pump systems are designed to be very space-saving. There are systems that are installed completely inside the house (combination systems) and those that consist of an indoor and outdoor unit (split systems). Whichever system is cho- sen, the indoor unit will always fit, even in smaller utility rooms. The outdoor unit of an air/water heat pump requires a minimum of space, with an average of half a square metre of installation area. Modern systems are also extremely quiet. As an example: the outdoor unit of the aroTHERM plus air/water heat pump is practically inaudible at a distance of three metres, with less than 30 decibels. 4 Heat pumps are suitable for new builds and modernisation projects Some homeowners believe that heat pumps only work with underfloor heating, due to their low flow temperatures, and that they are therefore not suitable for existing buildings, which are often equipped with radiators. But this is not true. Heat pumps basically supply energy to any heating sys- tem with a water-based heating circuit. Up to now, heat pumps have mainly been used in new buildings, as these buildings are well insulated and the heating requirement is low due to underfloor heating. The new aroTHERM plus, whose natural refrigerant allows flow temperatures of up to 75 °C, is also suitable for the modernisation of heating systems in existing buildings where radiators are used.
15 Converting existing buildings into low-energy buildings through modernisation measures har- bours immense potential for CO2 savings. However, its flexible application in new and existing build- ings is not the only advantage of the aroTHERM plus. Thanks to an active cooling function, the heat pump can be used in all regions, regardless of cli- mate zones. And with just 28 decibels – measured at a distance of three metres – the new aroTHERM plus is so quiet that it can be installed even in densely built-up environments such as suburban terraced housing estates. This means flexibility in several respects. Special feature: natural refrigerant An impetus for the development of the aroTHERM plus and the changeover to a new refrigerant was the so-called F-gas Regulation of the EU. This Reg- ulation limits the use of fluorinated greenhouse gases. This affects refrigerants that are used in large quantities in air conditioning and refrigera- tion systems. However, the Regulation also affects heat pumps. The EU Regulation will gradually re- duce the quantities of refrigerants placed on the market every three years from 2015 to 2030. With a total reduction of around 80 per cent. Due to re- strictions on the quantities available, the price of these refrigerants will rise. In addition, the Euro- pean Commission has allocated quotas for refriger- ant quantities per calendar year to market partici- pants since 2015. Market regulation is thus an incentive to use more climate-friendly alternatives and to develop appropriate products for them. The greenhouse effect of a refrigerant is quantified by its so-called GWP (global warming potential). The refrigerants commonly used in heat pumps have GWPs that range from 675 to 2,100. By comparison, the natural refrigerant R290 has a global warming potential of only three, which, ex- pressed in CO2 values, corresponds to the differ- ence between a 15-kilometre car ride and a 13-hour flight from London to Kuala Lumpur. Long-term investments Although the previous GWP values of heat pumps have generally been relatively low, the Vaillant
16 Group has gone one step further in environmental and climate protection than was immediately nec- essary. Refrigerants with comparatively low GWP values, for example a GWP of 600, remain a possi- ble alternative and interim solution. Some manufac- turers are counting on this. In view of long-term environmental requirements and not least because of the advantageous thermodynamic properties and the unlimited availability of R290, the Vaillant Group decided in favour of a long-term develop- ment investment and the switch to the natural refrigerant. The new heat pump, however, also posed a major challenge during its development. When viewed from the outside, everything has the appearance of a conventional heat pump. But inside, most of the components had to be technically converted, quali- fied and approved. This required material- and per- sonnel-intensive procedures and approvals, such as heating tests, electromagnetic compatibility tests and more. It took 22 months, from April 2018 to February 2020, to develop the aroTHERM plus to full com- mercial maturity. About 120 people at different Eu- ropean locations were involved. In Slovakia, the production for parts of the indoor unit was set up, in France the production for the outdoor unit start- ed operations. Central development took place in Remscheid, cooling circuit development in Spain. Preparations are also now under way for produc- tion in Germany, at the Remscheid site. Initial proof that the work effort was worthwhile was provided by the Interclima trade fair in Paris in November 2019, where the aroTHERM plus received an Inno- vation Award. A clear sign that, with the develop- ment of the aroTHERM plus, the Vaillant Group is excellently prepared for rising demand in the dy- namic heat pump market of the future.
17 5 Heat pumps are eco-friendly Heat pumps draw their energy from the am- bient air, the groundwater or the soil. This natural and non-fossil energy is available in unlimited quantities. Heat pumps therefore score points compared to other systems due to lower emissions. In combination with climate-neutral electricity from renew- able energies, they are even completely emission-free. Newer appliances are also sustainably produced and, for the most part, recyclable. 6 Heat pumps can do more than “just” heating A commonly held assumption is that heat pump systems use environmental heat only for heating the rooms of the house and the water that is needed in the household. But in fact, heat pumps can also extract heat from living spaces via the water circuit in order to cool the rooms at times of high outside temperatures. The cooling is done via the floor or – if more cooling is required – via separate cooling convectors. Some heat pump systems even come equipped with integrated ventilation.
18 European Heat Pump Survey What is important to European homeowners in terms of living comfort? What do they think about renewable energies and heat pumps? The Vaillant Group wanted to know more precisely and commissioned a Europe-wide survey. To do this, 3,500 house builders and renovators from twelve countries were surveyed. They were between 25 and 75 years old and planned to install a new heating system in the next three years. Which criteria are most important for a new heating system? A new heating system 50% 31% should, above all, be efficient. The operating costs should be low. And the system should last a long time. For almost of respondents of respondents 50 per cent of those consider want to install surveyed, these are the efficiency, a new heating most important criteria operating costs system in order for their investment. As- and longevity to use renewable pects such as the lowest to be very impor- energies. possible purchase costs tant. or a specific brand pref- erence are mentioned much less frequently. What factors influence living comfort? The room temperature 47 % is more important than For many of the respondents, anything else. This was the room temperature is de- the opinion of the sur- cisive for living comfort. This vey participants. A total applies most to Dutch people, of 18 possible answers least of all to Spaniards. were available, of which the respondents were allowed to choose five. 61% 38% These included, for example, the location of the property, air quality and the style of Room Room furnishings. TOP temperature Flop temperature What defines a modern home? The participants most frequently answered this question with “renewable energies”. In addition, energy efficiency, by means of good insulation and the avoidance of energy waste, is part of a modern home. Overall, the respondents chose from 22 different possible answers. % 46% 44% 45 Renewable As with all the questions, multiple answers Good No waste energies were allowed. insulation of energy 34% Smart 26 % 27% home Modern Underfloor kitchen heating 16% Lighting
19 Do you include heat pumps in your planning? In one of the ques- 100 % tions, respondents All of the house builders were asked to indicate and renovators surveyed whether a heat pump are, in principle, considering or any other technology installing a heat pump as would be most likely to their next heating system. be used as their next heating system. Across countries, a majority 58 % of respondents were in For 58 per cent of the partici- favour of the heat pump. pants surveyed, the heat pump Other options included is in first place as the preferred oil and gas heaters, technology for their building or pellet heating or even modernisation project. a connection to a local district heating grid. TOP Which heating system would you like? 78% Heat pumps enjoy varying degrees of populari- ty in European countries. Norway clearly leads the ranking with 78 per cent. Heat pumps are 71% almost as popular among the respondents in France (72 per cent), where no other tech- nology is used more often in new buildings. Heat pumps are also the declared preference in the Czech Republic (72 per cent) and Sweden (71 per cent). The situation is different in Italy and the United Kingdom, however. Here, only about a third of the respondents in each coun- try state heat pumps as their first choice. 36% 68% 50% 65% 48 % 72% 72% Flop 56% 35% 45% Percentage for whom heat pumps represent the preferred heating technology in a Euro- pean comparison
20 interview People. Technologies. Change. As Vaillant Group Managing Director, Ralph Jakobs took over responsibility for the Technology division on 1 November 2019. We caught up with him for an interview. If you were to describe yourself as What should not be missing on your career, I learned to work in industrial a person, what qualities would you desk under any circumstances? manufacturing. This is where values attribute to yourself? The desk should be simple and tidy. are visibly created and the contact is People who have known me for a When I sit there, I work with focus. But direct and honest. My longer stays very long time and who know me well a tasty drink should not be missing. It abroad were also formative. Six years describe me as a person who acts helps to keep a clear head. in the USA and then the last three years prudently and is direct at the same in China. Especially in China, I was time. It is like sailing. I learned this in What has shaped your career, fascinated by the pace of change and my youth and it has shaped me. On the Mr Jakobs? enthusiasm for technology. I had never one hand, prudence, having an over- My career was shaped from the very experienced so many tangible changes view of the boat and making the right start, with my first periods abroad in in such a short time before. decision depending on the weather, the Spain and Mexico. In addition to pro- wind and the waves. On the other hand, fessional aspects, I learned a lot about That was the professional side. What is directness, because the actions have to people and cultures. During this time, important to you as a private person? be just right when things get serious in I was gifted an additional language – Family, friends and a healthy social net- certain situations. Spanish. In the further course of my work of relationships which consists of
21 both. Apart from that, sport is one of my I am naturally fascinated by engineering passions – table tennis as a competitive and new technologies. At the Vaillant sport since my childhood and, from my Group, the focus is on heat pumps, and youth, sailing. There have been many thus environmentally friendly technol- formative experiences here. ogies. In future, hydrogen will play an increasing role as an energy source. Would you say that there is a connec- And the sensible digital networking of tion between sport and professional devices to offer our customers more life? convenience and develop new services Absolutely, yes! There are many pro- is an increasingly important topic. fessional situations in which sporting The implementation of our five strate- experience is valuable. An athlete What is important to you in your gic priorities. “No. 1 Position in Gas!” has to train continuously and learn to cooperation with colleagues and your means we must defend and expand our find their place within the team. It is team? strong position in the gas heating busi- necessary to work persistently towards First of all, a fact-oriented but at the ness. “Win Electric!” means we must success. An athlete must be able to deal same time prudent, respectful and also rapidly expand the heat pump tech- with failure. If you don’t win the first direct form of communication. In nology field and add further products. time, you have to compete a second, a addition, everyone in the team must This entails assuming a leading market third time. It is important not to give up, know their positions and tasks. It is position here too. “Push Digital!” re- even if the gap is high. Often, it helps also important that team interests take quires us to focus even more strongly to change tactics in order to win in the precedence over individual interests. on digital and networked applications end. I know from sailing that you have If something has a negative economic that offer added value to both end to adapt to rapidly shifting conditions impact on the company, then that is customers and our installer partners. when the weather changes suddenly. not acceptable. The next priorities are With “Accelerate China!”, we want to These were very important experiences to focus on root causes rather than use our good reputation in China to for me, from which I still profit today. on symptoms, to first look at the facts continue to grow in that market. All this instead of expressing opinions, and to will succeed if every employee brings Is there any time left for sport today? think in terms of solutions rather than personal ideas and commitment to their Yes. Running shoes always fit in my lug- problems. daily work with the firm intention of gage. I like to bring the bicycle along “We Make it Happen”. when I go on holiday. And when it gets As Managing Director, you have to warmer, I usually bring my swimming make decisions on a daily basis. What What is your focus when you think gear to swim outside. criteria guide these decisions? of leadership and employee develop- Over the years, I have found a personal ment? You were in the car industry for a long decision formula for myself. 80 per cent The Vaillant Group would not be so time. What motivated you to change of all decisions can be made solidly on successful if it did not have so many to the heating technology industry to the basis of numbers, data and facts. experienced employees. I have met join the Vaillant Group? This leaves 20 per cent, for which many people who have been with the In China, I had a technologically driven, common sense helps. In only a very few company for over 20, 30, even 40 years. digital environment characterised by cases do you fail to arrive at a rational I have also got to know many younger, a very high pace of change and a very result. Then, it is important to make an motivated employees who bring with motivated team that was ready to imple- early decision based on experience, so them knowledge of new, often digital ment change. I really enjoyed working that the work can begin. technologies. We have to build bridges in this environment. After a few years, here. I have always enjoyed finding I felt the desire to tackle something What are the biggest tasks facing the young talent and working with them. completely new. The heating technol- Vaillant Group in the coming years? That is a long-term mission. We have ogy sector is a key industry for the en- to start today so that in three, five and ergy transition. Heat and hot water are ten years’ time, we will continue to have basic needs. The Vaillant Group has a highly qualified and highly motivated very powerful lever in terms of contrib- employees who are still passionate uting to climate protection, and I would about working for our company. like to use it in my new role. Mr Jakobs, thank you very much for What drives you in your daily work? the interview. I like working with people – and in teams, so we’re back to sports. I like change. And as a mechanical engineer,
22 S Sustainability Targets EED S 030 2 The Vaillant Group is pursuing ambitious sustainability goals with its SEEDS programme. It clearly defines which self-imposed goals are to be achieved until 2020. After about ten years, it is now time to take stock. And it is time to answer the question of what comes next. W hen the Vaillant Group tion of achieving several ambitious goals in the four launched its SEEDS sus- focus areas by 2020 and reporting publicly on any tainability programme progress made. in 2011, it was ahead of its time. That’s because What has come of it? the Vaillant Group was one of the first compa- A lot of light, very little shade – that’s how you could nies in the international heating, ventilation and sum it up in a nutshell. Since the core business of the air-conditioning technology industry to firmly an- Vaillant Group is the development, production and chor a Group-wide sustainability management pro- sale of energy-efficient heating, ventilation and gramme within its corporate structure. From the air-conditioning technology, it is obvious that envi- beginning, all activities in the field of sustainability ronmental protection, in particular, was of para- were concentrated on four defined focus fields: En- mount importance. CO2 emissions, energy consump- vironment, Employees, Development & Products and tion, water consumption, waste generation: in these Society. There has to be a direct link to the compa- four areas, the company’s own environmental foot- ny’s core business. And all activities are managed print needed to be improved. “All in all, we have not on the basis of specific key performance indicators. only succeeded in achieving all our goals in the focus Since the launch of SEEDS, these have been col- field of Environment ahead of schedule, but have lected on a quarterly basis. All this with the inten- even exceeded some of these goals,” summarises
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24 Green electricity A major lever to reduce the company’s direct CO2 emissions is the use of electricity from renewable energy sources. The Vaillant Group has already completely converted consumption in several countries to green electricity. In production, it is possible to save up to 18,000 tonnes of CO2 annually.
25 We have invested a lot of work, we have gained a lot of knowledge and we know which screws we want to turn.” Claudia Altenrath, Head of Sustainability Manage- world around it. The main goal: the Vaillant Group is ment. CO2 emissions in relation to production min- heading towards climate neutrality. utes have fallen by around 30 per cent to date, in- stead of “only” the targeted 25 per cent. While the An essential step towards climate neutrality is a sig- initial plan was to halve water consumption through- nificant reduction of CO2 emissions in the direct out the company, it has now been reduced by almost sphere of influence. To this end, the company is 60 per cent. “Where we could foresee that our meas- guided by the so-called Science-Based Targets ini- ures would be successful, we tightened up the tar- tiative. The initiative – a cooperation between the UN gets in 2016. But we were also able to achieve all of Global Compact, the World Resources Institute, the the new reduction targets,” continues Claudia Alten- Carbon Disclosure Project and the World Wide Fund rath by way of explanation. Only in the case of waste for Nature – advocates that companies set them- volumes was the originally announced reduction selves ambitious, but, above all, scientifically based only just achieved, with the latest figure being just targets for the reduction of their greenhouse gas over 20 per cent. emissions. With the goal of gradually reducing emis- sions further every year, the Vaillant Group supports A key objective in the Development & Products focus the aim of limiting global warming to 1.5 °C. Emis- field is to steadily increase the share of efficient and sions that initially cannot be avoided could be offset renewable technologies in product sales. This catego- by certificates in a first step. One advantage: this ap- ry includes condensing boilers and all products that proach could also be implemented are operated with renewable energies, such as heat quickly in the short term. With the suc- pumps, solar thermal and photovoltaic systems. “The cessive reduction of CO2 emissions in share has increased by around 15 per cent compared the coming years, the offset share with the base year 2010,” says Claudia Altenrath. would then decrease. “While this is perfectly satisfactory, there is still fur- ther potential that we would like to tap into.” The The development of new sustainability same applies to the focus field Employees and the fo- targets has been under way for more cus field Society. The accident rate per 200,000 work- than a year. In intensive work, the Sus- ing hours has already been more than halved since tainability Management team has deter- 2011, but the aim is to make workplaces as safe as mined the CO2 footprint of the entire possible. As part of the partnership with “SOS Chil- company in accordance with the re- dren’s Villages worldwide”, 76 projects were imple- quirements of the Greenhouse Gas Pro- mented. In total, far more than the two projects or tocol in order to obtain a valid data set. more per year originally planned. Numerous chil- The Greenhouse Gas Protocol is an in- dren’s villages have thus been equipped with new ternationally recognised standard for balancing heating technology. This should also be possible in greenhouse gas emissions. Balancing is necessary in the future. The continuation of the joint strategic part- order to identify the right fields of action, define re- nership in the coming years has been firmly agreed. duction measures and check their effect. For ex- ample, to reduce CO2 emissions by 50 per cent by Looking ahead – SEEDS 2030 2030, this would mean that the company would have to avoid 4.2 per cent of directly caused CO2 emis- Planning for the future has long since begun at the sions annually. In concrete terms: emissions associ- Vaillant Group. The challenges in the face of advanc- ated with gas, oil and electricity consumption and ing climate change have not diminished. The sus- with fuel consumption for vehicles. tainability programme must take this fact into ac- count. The new sustainability strategy is SEEDS Numbers – clear, comparable and valid 2030, and the corporate vision is at its centre. Taking care of a better climate. Inside each home and the Nine years of SEEDS have led to some experience.
26 The challenges in the face of advancing climate change have not diminished. The sustainability programme must take this fact into account.” Green electricity is a major lever for CO2 savings. own business operations. Emissions generated in With green electricity – especially for the manufac- the upstream or downstream value chain must also turing plants – up to 18,000 tonnes can be saved be taken into consideration. These are caused, for annually. Since 2017, the plants and subsidiaries in example, by transport, services and the manufac- Germany have been solely using green electricity ture of supplier products at partners’ facilities. An- and, since 2018, so have the factories in Nantes in other example: employees generate greenhouse France and Belper in the UK. The Belgian sales gases on their daily commute to work. company also switched to 100 per cent green elec- tricity in 2018. Other locations will follow. However, The largest share of emissions not caused by electricity suppliers do not offer green electricity in the company itself is generated by the operation of all countries. If no green electricity can be pur- heating appliances in the households of their ow- chased locally, as is the case for instance in China, ners. The actual level of emissions depends on the an alternative solution must be found, such as energy source, the energy standard of the building green electricity certificates. and the heating habits of the occupants. New tech- nologies offer environmentally friendly alternatives. A second major lever is the vehicle fleet. By 2030, The replacement of old appliances with modern its CO2 emissions are to be reduced significantly. At condensing technology, for example, as well as the the same time, the Vaillant Group is experiencing more frequent use of heat pumps in existing build- growth that should intensify in the next few years. ings (see p. 10). The use of green electricity and, That would also mean that not only production con- potentially, of “green gas”, i.e. gas whose produc- sumes more energy, but also that the CO2 footprint tion is climate-neutral (see p. 30). However, a major would increase in many other areas, such as in ser- lever remains the usage behaviour of the end cus- vice. It is expected that there will be more trips and tomer. more vehicles in the future. “We have invested a lot of work, we have gained a In order to achieve the savings target, it is neces- lot of knowledge and we know which screws we sary to avoid trips by car and to increase efficiency want to turn,” says Altenrath. This applies not only in service operations. Digitalisation offers new op- to the prominent focus field Environment, but also portunities to this end. Remote analysis and main- to all other focus fields of sustainability activities. tenance can reduce the need to be physically pres- The goals for SEEDS 2030 are further differentiated ent on-site at the customer’s premises. Access to in the areas of Employees and Society. The partner- appliance data can provide information about the ship with the children’s aid organisation “SOS Chil- required spare parts and avoid multiple customer dren’s Villages worldwide” will be continued in the visits (see p. 28). In addition, more fuel-efficient ve- coming years. The Vaillant Group is also currently hicles and alternative drive systems, such as elec- working to ensure human rights and labour stand- tric motors, as well as an EU regulation specifying ards along the supply chain even more effectively, the average CO2 emissions of manufacturers’ fleets, i.e. including beyond its direct sphere of influence help. (see p. 50). “Wherever we have a direct influence, we can re- “We have a lot planned in all focus fields, we will set duce greenhouse gas emissions with effort but our targets higher and, where it makes sense, we by our own means,” believes Claudia Altenrath, will also break new ground,” emphasises Altenrath. Head of Sustainability Management. “This will re- “SEEDS 2030 is a further development that makes main our focus in the future.” use of the know-how and experience gained in sus- tainability management over the last decade.” But the CO2 footprint of a company is not only de- termined by the emissions directly caused by its
27 HOUSEHOLD EMISSIONS Heating appliances cause emissions in the households of their owners. This is a very important factor for the individual carbon footprint. The use of heat pumps or the replacement of an old system with a modern heating appliance contributes significantly to climate protection.
28 Digital services A d d e d value FOR customers and partners The possibilities created by digital services help installers to be even more efficient in their day-to-day work. At the same time, their customers can enjoy greater convenience. E verything at a glance, Professional installer partner Steven Ca- This has several advantages for the lat- everything in one applica- halane appreciates serviceASSIST: “I ter. The installer can identify the device, tion, in one digital product: have everything in view, especially cus- its age and its history, such as repairs that’s the idea behind tomer data,” says Cahalane, who was one and maintenance. “The more I know, the serviceASSIST. The new of the first users of serviceASSIST with better I can work,” points out Steven Ca- digital product enables new his company Gas Smart Heating Ltd in halane. serviceASSIST returns the error services. Via smartphone or Brighton, about 90 kilometres south of messages, maintenance notifications Web browser, it is possible to conduct re- London. As an installer, he can use the and status information as a code – with mote failure diagnoses, monitoring and app to check the technical status of his decoding performed automatically. This control of heating appliances. Since Sep- customers’ devices and immediately see means that a time-consuming search for tember 2019, serviceASSIST has been if the device has reported a failure mes- device type and the corresponding tech- available in the Netherlands. The UK fol- sage or if there are any maintenance noti- lowed shortly afterwards, and it’s also fications. “Only if the system owner wants been launched in France, where the ser- this, of course, and has authorised the vice is available under two brands. The installer to receive this information,” ex- Saunier Duval version is called service- plains José Ureña López, the main person Pro. Both applications send, receive and responsible for the new service from the process the data of connected devices via IoT programme of Vaillant Group. The the Vaillant Cloud. Currently, the service data traffic flows are protected via the en- is only available for gas boilers, as this is crypted cloud of the Vaillant Group, and the Vaillant Group’s largest product seg- only the authorised installer company has ment. access to the data.
29 nical documentation is no longer neces- the UK deliberately uses social media sary. “We have integrated several data channels. The company has a large Vail- sources,” explains Ureña López. “Our lant Twitter community. Just a few hours aim was to collect, link and make use of after the news about serviceASSIST was all the knowledge about the products announced by tweet, new activations of that exists in the company.” the app began to accumulate. “It’s a dig- ital product that we also advertise via serviceASSIST is available at no charge digital media,” explains Ureña López. as a so-called freemium version and as a premium version for a fee. The installers He and his team from the IoT division of can take advantage of a trial period for the Vaillant Group are not yet finished several months with full functionality. work at the customer’s site will be faster with serviceASSIST. They are continu- After this extensive trial period, they can and more targeted as a result. A pilot ously developing the product further. decide which range of functions is useful study prior to the market launch, in- Trade partners like Steven Cahalane also for their business. The premium func- volving 160 end customers in Spain from contribute their ideas. After all, they are tions include, for example, automatic March to September 2019, confirmed the ones who really do know how service- notifications by email if an error occurs this: 80 per cent of all error messages ASSIST could best help them in their day- in an end customer’s device. “One in- could be resolved in less than 24 hours. to-day business. staller told us that, thanks to an error Multiple trips because the necessary message from serviceASSIST, he went to spare part was missing on the first visit the customer and was able to solve the were no longer necessary. Andrew Ire- problem there before the customer even land: “Our trade partners are already re- noticed anything,” reports Andrew Ire- porting positive effects for their busi- land, Digital Technologies and Controls ness. serviceASSIST allows installers to Manager at Vaillant UK. Predictive main- stay one step ahead and plan their orders tenance has thus become a reality. more efficiently.” If a spare part is required, serviceASSIST For the product marketing of the new will also indicate this in many cases. The service, the Vaillant sales company in
30 Hydrogen – AN Energy resource with a future
31 Science and industry are looking for new technologies for an emission- free future. Hydrogen is increasingly attracting attention. Whether in traffic, in industry or in buildings. Hydrogen is seen as a carrier of hope. The Vaillant Group has recognised this potential. H ydrogen. Number one on Kingdom and also in Germany. Since the periodic table. The most September 2018, the world’s first hydro- abundant chemical element gen trains have been running along the in nature. Energy-rich. German North Sea coast on the route Non-toxic. Hydrogen is con- between Cuxhaven and Bremen. In sidered an energy source with a future. Luleå, Sweden, a pilot plant for hydro- gen-based steel production is currently At the next Summer Olympics in Tokyo, under construction. Traditionally, steel hydrogen will make sure that the Olym- production generates large amounts of pic flame will burn. Hydrogen-powered carbon dioxide. The new process uses public transit buses will transport visit- hydrogen, which comes from green ors to the sports venues and through electricity generated from renewable the city. When the games are over, the sources. Instead of CO2, only water va- Olympic village on the Harumi peninsula pour escapes. Hydrogen-based steel will be the first district in Japan to be production alone could reduce Sweden’s completely powered by hydrogen. A cli- CO2 footprint by 10 per cent. mate-neutral city quarter will then be created. Not far from Tokyo, at the foot A technology that has its advantages in of Mount Fuji, the Japanese automotive transport and in industrial applications company Toyota is simultaneously build- can also contribute to environmental ing a second model city – also hydro- protection in the energy supply of build- gen-based and climate-neutral. The ings. Michael Paul knows this too. He so-called “Woven City” is a real-life lab- works at the Vaillant Group as a project oratory for innovative technologies and manager in the R&D department. His artificial intelligence. Japan is relying on team in Remscheid is currently develop- hydrogen as the energy source and hope ing a gas heater that is operated 100 per for a climate-neutral future. cent with hydrogen instead of natural gas. But the advantages of hydrogen have also been discovered in Europe: for “Technically, a hydrogen gas appliance transport, for industry and for living. In is absolutely feasible. Hydrogen is also a Sweden, the Netherlands, the United gas,” says Michael Paul. “The principle
32 of a gas boiler remains the same.” How- to approximately 900 °C and pressures ever, hydrogen has different physical of up to 30 bars. The resulting CO2 is re- properties to conventional natural gas. leased into the environment; it is neither For example, gas heaters operated with stored nor used for other purposes. This hydrogen require a different fan and a is different with so-called “blue” hydro- different burner that remains stable even gen. This is considered to be climate- at the higher flame speed. In addition, neutral because the CO2 produced is ei- more condensate is produced and the ther used or permanently stored. How- heat exchangers must be adapted. The ever, storage – also known by the techni- developers’ roadmap is clear. The aim is cal term “carbon capture and storage” first to create a prototype and then to de- – is controversial. Scientists at the Karls- velop an appliance that can go into field ruhe Institute of Technology (KIT) in testing. Germany are researching a pyrolysis process with methane, which produces A lot is possible with hydrogen. But hy- solid carbon in addition to hydrogen, the drogen cannot yet fully develop its full idea being that this carbon will serve as theoretical potential: there is still a lack a raw material for industrial applica- of a hydrogen-compatible infrastructure, tions. such as networks, pipelines and storage facilities, filling and withdrawal stations, Last but not least, there is also so-called and, above all, of sufficient hydrogen it- “green” hydrogen. This type of hydro- self. Although hydrogen is actually found gen is generated CO2-free with the help everywhere, it occurs in bound form. of renewable electricity obtained from Extracting it from the compounds and solar, water or wind energy. The pow- making it available as molecular hydro- er-to-hydrogen process uses the green gen is a complex process. electricity to break down water into oxy- gen and hydrogen by means of electrol- This is because the conventional pro- ysis. The hydrogen is then fed into exist- duction of hydrogen also causes CO2 to ing gas grids or used directly on-site be generated. For industrial use, for ex- as an energy resource. The advantage: ample, hydrogen is produced from power-to-hydrogen makes it possible to methane by means of steam reforming. store excess wind or solar energy in the Hydrogen is made at temperatures of up gas distribution system. Hydrogen thus
33 Hydrogen: production and use Industry Renewable Transport energy sources Oxygen Gas grid Electrolysis Power stations Electricity Hydrogen Water Heat Electricity Natural gas LPG Biogas also solves the storage problem of re- 1,000 households, a significant number and that combustion is always clean, newable energies. of them equipped with Vaillant appli- safe and efficient. The Vaillant gas heat- ances. ers that are already installed in the mar- In the form of admixtures, hydrogen al- ket can also easily process up to 10 per ready makes conventional natural gas All Vaillant gas heaters of the latest gen- cent hydrogen admixture. Tests have “greener” today. However, gas grids are eration can adapt to a higher hydrogen shown that today’s appliances can even currently only allowed to accept a cer- content in the gas mixture because they work with a 20 per cent admixture, with tain proportion of hydrogen. This pro- are gas-adaptive. This also applies to a mixture of 30 per cent also technically portion is not the same everywhere. In changing gas qualities with different feasible. “Anything beyond this is no Austria, legal regulations allow up to 4 methane contents and the use of liquid longer in a reasonable relationship to per cent and in Germany up to 10 per gases. The ecoTEC exclusive, the first the ecological and economic benefits,” cent. In order to be able to transport condensing boiler of the new, gas- says Michael Paul. For this reason, the more or even pure hydrogen in the exist- adaptive generation from Vaillant, came focus in the future will be on appliances ing gas grid, the infrastructure must be onto the market in August 2019. that are designed specifically for 100 per upgraded – or completely rebuilt. A new combustion control unit called cent hydrogen. Technologically, the Vail- IoniDetect ensures that the appliances lant Group is ready – H2 ready. The United Kingdom, for example, is al- automatically adapt to the gas quality ready pursuing ambitious plans in this area and is investing in appropriate grid infrastructure. The British H21 project aims to supply around four million Natural gas can be “green” … households and 40,000 companies in the north of England with clean energy from hydrogen by 2034. The starting point is … as biogas or as synthetic natural gas (SNG). Biogas is produced by the fer- Leeds, England’s fourth largest metro- mentation of biomass. The advantage of biogas is that it can be produced and politan area. Other projects focus on hy- made available all year round, regardless of weather conditions. After techni- drogen admixtures, industrial applica- cal treatment, which dries the biogas and removes impurities such as sulphur, tions or domestic applications, especially it is chemically identical to natural gas in the form of biomethane and can be for heating and building supply. transported without problems in the conventional natural gas grid. The Vaillant Group has technically pre- Synthetic natural gas is produced by methanation. This process uses CO2 pared itself for the possibility of a higher and hydrogen to produce methane. The CO2 required for this comes, for ex- hydrogen admixture in the gas grid and ample, from industrial processes, sewage treatment plants or waste recycling. is involved in current pilot projects for Research is also currently under way into processes that extract CO2 from the H2 enrichment, for example in the “20% air. Hydrogen, for example, is supplied by power-to-hydrogen plants. These H2 HyDeploy” project at Keele Universi- use (green) electricity to split water into oxygen and hydrogen by means of ty in the United Kingdom. Or in the case electrolysis. of a 10 per cent H2 feed into the gas grid in Mainz, Germany, which reaches about
34 VISITING SOS CHILDREN’S VILLAGES More vibrant than you think
35 The Vaillant Group has been supporting “SOS Children’s Villages worldwide” for many years. A key aspect of this commitment involves fitting the charity’s facilities with new heating equipment. The German SOS Children’s Villages in Bremen and at Hof Bockum on Lüneburg Heath are just two examples.
36 Bremen struggles with above-average “A varied programme” levels of child and family poverty. To- gether with its partner organisations, “For me, the best thing is that people of the SOS Children’s Village therefore all generations and from many different makes a valuable contribution within cultures and social structures come to the community. The organisation in- us. We are there for families when prob- cludes children’s housing groups, lems arise, but also support them be- shared housing for young people, drop- fore that in order to prevent problems in in and flexible services, a day group, the first place,” says SOS employee school partnerships, day-care centres, Monika Lysik, who has been working as support services and a vibrant neigh- a coordinator in the neighbourhood and bourhood and family centre in the Neu- family centre for the past eight years. stadt area of the city. You can tell that she is very fond of many of the regulars. “We take a real The minute you walk in, it becomes ap- interest in people and want to get to lmost everyone has heard of the organi- parent that the SOS Children’s Village know them. Many of them only realise sation SOS Children’s Villages – a chari- centre is full of life. “We are always hap- that they need help when they talk to ty that cares for needy children and or- py to have visitors, even if they are just us,” she explains. “That’s the benefit of phans from poorer countries and crisis an early-stage approach like ours.” regions, but also for children from disad- vantaged backgrounds across Europe. The services of the neighbourhood and For many people, this is the typical im- family centre are gratefully received: a age of the organisation’s work; they midwife surgery, an advice service for think of substitute families and life in a young parents-to-be, toddlers’ groups, village community. parent/child groups, language courses, the second-hand store, arts and crafts / There are well over 100 such “typical” music afternoons for children. In part- SOS Children’s Villages in some 40 nership with SV Werder Bremen, there countries – and they are supported by is even free football training for 10- to more than 2,700 additional SOS facilities 14-year-olds on the neighbouring pitch. such as nurseries, schools and social All of this requires excellent organisa- centres that meet the needs of people on tion. Some 250 people, over 100 of the ground. Life at SOS is much more whom are volunteers, work at SOS Chil- vibrant than you might think. dren’s Village Bremen. “Doing good is easy if there are many to help” – and A visit to two SOS Children’s Villages in the words of SOS founder Hermann Germany illustrates the many different Gmeiner certainly live on in Bremen. ways in which the charity’s facilities contribute to social cohesion. In Bre- One of the volunteers is Inga Hübner. men, there are not only housing groups Together with four other volunteers, for children and young people, but also dropping by for a coffee,” says Sylvia she helps out at the language café, numerous services aimed at families in Schikker. People get together in the wel- which is “for old and new residents of the city. Hof Bockum focuses on social coming atmosphere of the SOS café on the city”. People from China, Brazil, Ja- and workplace integration for people the ground floor, whether for breakfast, pan, Africa and Europe meet up six with disabilities. lunch or just a quick coffee. You can see times a week to speak German together. young mums, a young man with a small Sometimes, the participants communi- Diversity in Bremen child is waiting in the play area for his cate with the help of translation pro- appointment with a support worker, a grams on their phones, and the group “Our Children’s Village is like a city in woman is donating some of her daugh- often plays word memory to improve its own right,” explains Sylvia Schikker ter’s old clothes to “Klamöttchen” (the their vocabulary and matches words from SOS Children’s Village Bremen, second-hand store on the first floor). with the corresponding pictures. Inga which celebrated its 20th anniversary One older couple are here for the social Hübner regards these meetings as last year. The Children’s Village in Bre- lunch. “We take a holistic approach and hugely enriching: “I love finding out so men is not based at a single location, want to help the people and families of much about people and helping them but instead offers 18 different pro- the city to live positively – and we pro- understand our culture. Everyone grammes for children, young people vide them with advice and support,” ex- brings in something from their home and families across 13 sites. The city of plains Sylvia Schikker. country,” says the volunteer.
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