Lighting innovative solutions for global use

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Lighting innovative solutions for global use
lighting
   innovative solutions for global use
Lighting innovative solutions for global use
WebCode information

On our website www.stahl.de we provide you with comprehensive details of our lighting
technology and other product data. To obtain the desired information rapidly, you are best
to use our product webcode, and you will find that information in this brochure for every
product. This is how the WebCode search function works: just enter the WebCode at the
top right of our website.

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Lighting innovative solutions for global use
Great Ideas, Reliable Solutions,
Perfect Lighting: R. STAHL!

Do you need reliable and safe lighting solutions        On the next few pages, discover our:
for rough operating conditions and areas at risk
                                                        - linear luminaires
of explosion?
                                                        - tubular light fittings
Our innovative and internationally certified products   - floodlights
will delight you with their:                            - hand lamps
                                                        - compact light fittings
- efficiency
                                                        - emergency lighting / central battery units
- ease of maintenance
                                                        - individual turnkey solutions
- vibration resistance
                                                        - software for lighting planning
- seawater resistance
- broad temperature range

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Lighting innovative solutions for global use
Germany: LED lighting technology for heavy land-based drilling rigs

    Land-based drilling rigs suitable for global operation need to have specialist lighting
    technology. The luminaires must cover a broad temperature range, must be space-
    saving, and resistant to vibration and seismic movement. The slimline LED tubular
    light fittings 6036 and 6039 are pre-destined for this kind of application. They are easy
    to install, are virtually zero-maintenance units and are characterized by their
    long service life.

    Italy: 10-fold service life at extremely high ambient temperatures

    Due to high ambient temperatures and the lamp technology employed, the service
    life was less than 5,000 operating hours. Our ingeniously designed driver technology
    with temperature management in our LED luminaires enables these systems to be
    used in high ambient temperatures. Even at +70°C the service life of the LED pendant
    light fitting 6050/5 and that of the LED tubular light fitting 6039 can last up to 60,000
    operating hours.

    Germany: Lighting system promotes safety in the chemical industry
    The existing lighting in a chemical plant failed to deliver the recommended lighting
    intensity defined in standard DIN EN 12464-1 ‚Lighting of workplaces - workplaces in
    interior locations‘. In response to this, R. STAHL created a new lighting concept. The
    linear luminaire EXLUX 6400 satisfies the requirements for various different working
    areas. Good lighting enables production operations to run without malfunction, and labels
    are identified with a zero error rate. Good visibility of stairs and obstacles contributes to
    passive health & safety at work (H&SW).

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Lighting innovative solutions for global use
Global Projects
Success stories from R. STAHL

               Australia: Inspection in plant reduces on-site cost

               Explosion-protected products with ignition protection status nR (restricted breathing)
               require a vacuum test to be conducted after installation. We developed an nR solution
               that greatly simplifies the on-site installation work for the operator. This solution is
               used e.g. in our pendant light fitting 6470. After installation of the lighting, all that is
               required is a visual inspection.

               India: LED linear luminaires combine cost savings with future-proofing.

               Our new LED linear luminaires EXLUX 6002, zone 1 and EXLUX 6402, zone 2 are con-
               vincing with a service life of up to 100,000 operating hours and illumination efficiency
               of 115 lm/W. At consistent illuminance and reduced current intake, the LED linear
               luminaire replaces its counterpart for fluorescent lighting.

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Lighting innovative solutions for global use
Bright, Brighter, LED!
R.STAHL – Lights in tune with the latest trends

Ever since the efficiency of white LEDs has exceeded the efficiency
of conventional light sources, R. STAHL has been offering also LED
luminaires for general lighting. Apart from explosion protection,
state-of-the-art solutions for light sources and electronic equipment
play a decisive role.
LED luminaires from R. STAHL have a large number of tangible
benefits that are unique on the market. Consider in particular the
facts that are important for your system, such as service life,
efficiency, weight and temperature range!

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Lighting innovative solutions for global use
LED Inspection Light 6149/2                                   LED Tubular Light Fitting 6036                                LED Tubular Light Fitting 6039

  LED                                                           LED                                                           LED

                                              Page 16                                                         Page 8                                                        Page 8

   Very       Low        Light-     Extreme       Long           Very       Low        Light-     Extreme       Long           Very       Low        Light-     Extreme       Long
economical maintenance   weight   temperatures service life   economical maintenance   weight   temperatures service life   economical maintenance   weight   temperatures service life

LED Portable Lamp 6148                                        LED Linear Luminaire 6002                                     LED Pendant Light Fitting 6050
  LED                                                           LED                                                           LED

                                              Page 16                                                         Page 9                                                      Page 15

   Very       Low        Light-     Extreme       Long           Very       Low        Light-     Extreme       Long           Very       Low        Light-     Extreme       Long
economical maintenance   weight   temperatures service life   economical maintenance   weight   temperatures service life   economical maintenance   weight   temperatures service life

                                                                                                                                                                          7
Lighting innovative solutions for global use
LED Tubular Light Fittings & Linear Luminaires

      LED Tubular Light Fitting 6036   The versatile pioneer among LED lighting: 6036 LED
                                       tubular light fitting

                                       The LED tubular light fitting 6036 is a very lightweight and vibration-
                                       resistant light with high-performance LEDs based on an innovative
                                       design. Nevertheless, it is characterized by outstanding ruggedness.
                                       In everyday working life, they can be used as general lighting. The
                                       LED tubular light fitting 6036 is distinguished by an extremely long
                                       service life and very low weight.

                                       +60 °C ZONE 1/21

LED
                                                                                              WebCode 6036A
                                        -40 °C ZONE 2/22

      LED Tubular Light Fitting 6039   The smallest LED tubular light fitting

                                       The LED tubular light fitting 6039 is at the same technological
                                       status as the LED tubular light fitting 6036. Its advantage lies in
                                       the different variants of connected load. It is available for 12 V DC,
                                       24 ... 48 V AC/DC and 110 ... 240 V AC/DC.

                                       +70 °C ZONE 1/21

LED
                                                                                              WebCode 6036A
                                        -40 °C ZONE 2/22

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Lighting innovative solutions for global use
LED Linear Luminaire EXLUX 6002

The EXLUX 6002 linear luminaire is the new flagship
product, equipped with LED high-performance technology.

This luminaire combines all of the advantages of safe and economical          High-quality LED modules and the related ballast guarantee very
illumination of zones 1 and 21: at the same lighting intensity and lower      long service life of up to 100,000 hours. Also at extreme ambient
power intake, the LED linear luminaire replaces its counterpart for flu-      temperatures, this luminaire delivers its service with great reliability.
orescent lamps 2 x 18 W or 2 x 36 W. At the same time, EXLUX 6002 is
easy to maintain and cuts operating costs by virtue of its superlative        The EXLUX 6002 is intended for use on drilling rigs, in refineries
energy efficiency.                                                            and buildings.

With the compact new enclosure, weight is reduced by about one                With the accessories offer, a bulkhead mounting, or even as a
third. The robust enclosure satisfies the requirements for degree of          pole mounted light fitting, are all entirely feasible options.
protection IP66/67, enabling it to resist powerful jets of water and
brief periods of immersion.

                                               +55 °C ZONE 1/21

                                                                                                                                                    LED
  WebCode 6002A
                                                -30 °C ZONE 2/22

LED linear luminaire EXLUX 6402: example with leading
technology for zone 2/22
                                                                                               LED Linear Luminaire EXLUX 6402
The EXLUX 6402 LED linear luminaire can be used as a bulkhead light
fitting or as pole mounted light fitting. The efficient and long-life LED
technology replaces luminaires with 2 x 18 W or 2 x 36 W fluorescent
lamps. Thanks to its central lock and its LED module, LEDs and ballast
fitted on a replaceable panel, the luminaire is extremely easy to maintain.

                                               +55 °C

                                                                                                                                                    LED
  WebCode 6402A
                                                -30 °C ZONE 2/22

                                                                                                                                                   9
Lighting innovative solutions for global use
Linear Luminaires
      The robust generation of linear luminaires for fluorescent lamps
      EXLUX 6001 and 6009 certified in acc. with IECEX 60079-0 (dated 2007-10)
      has been designed for long-term and future-proof service. The emergency
      lighting variant EXLUX 6009 simplifies maintenance through
      automatic self-tests.

       EXLUX 6001                                         The EXLUX 6001 can be installed as a bulkhead light fitting or as
                                                          a pole mounted light fitting. The luminaire for fluorescent lamps is
                                                          available in versions 2 x 18 W, 2 x 36 W and 2 x 58 W and serves
                                                          as general lighting.

                                                           +60 °C ZONE 1/21
       Convertible to LED
LED    with upgrade kit
                                                                                                                WebCode 6001A
                                                           -30 °C ZONE 2/22

       Emergency Luminaire EXLUX 6009                     The emergency luminaire for fluorescent lamps EXLUX 6009 is availa-
                                                          ble in versions 2 x 18 W and 2 x 36 W. The central lock that shuts
                                                          down all terminals on the power supply can be used for replacing
                                                          lamps and the battery without disconnecting the lighting from the
                                                          mains. The weekly function test and the annual operating period test
                                                          support maintenance. A status LED signals the status of the lamp.

                                                           +50 °C ZONE 1/21

                                                                                                                WebCode 6009A
                                                           -30 °C ZONE 2/22

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The enclosure of the linear luminaire 6600 consists of glass-
fibre-reinforced polyester resin and the translucent cover consists
                                                                         ECOLUX 6600
of impact-resistant polycarbonate. Fast-acting connections enable
the luminaire to open and close rapidly. Frequently, this luminaire is
used for general lighting

                                                +55 °C     ZONE 21

     WebCode 6600A
                                                 -25 °C ZONE 2/22

The Economy model has an internal battery and an emergency
light service of 1.5 hours. The emergency service life of the standard
                                                                         ECOLUX 6608
version is variable, with a choice of anywhere between 1.5 and 3.0
hours. An external battery box facilitates fast and simple replace-
ment of the battery.

                                                +50 °C     ZONE 21

 WebCode 6608A/6608B
                                                 -20 °C ZONE 2/22

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Sheet Steel Light Fittings
 ECOLUX Metal 6010/6610                      The sheet steel light fitting 6010/6610 is equipped with a glass panel
                                             made of plastic and complies with the new IECEx standard. Its special
                                             design is particularly suitable for use on ships and platforms. The
                                             enclosure is available in the variants of powder-coated sheet steel
                                             as well as stainless steel S304 or S316.

                                             +60 °C ZONE 1/21

                                                                                              WebCode 6010A/6610A
                                              -20 °C ZONE 2/22

 Sheet Steel Luminaire 6014/6414             The sheet steel luminaire 6014/6414 can be used as pendant light
                                             fitting. With available accessories, it can be used as a wall-mounted
                                             light or as a built-in luminaire.

                                             +60 °C ZONE 1/21

                                                                                              WebCode 6014B/6414B
                                              -35 °C ZONE 2/22

                                             The sheet steel emergency luminaires 6018/6418 are designed for
 Sheet Steel Emergency Luminaire 6018/6418   emergency lighting service for 1.5 or for 3.0 hours. The weekly function
                                             test and the choice of annual endurance operational test facilitate
                                             maintenance work. The low-charge failsafe and the charge voltage
                                             limitation protect the battery against premature failure.

                                             +55 °C ZONE 1/21

                                                                                              WebCode 6018B/6418B
                                              -30 °C ZONE 2/22

 Sheet Steel Luminaire 6012/6412             The sheet steel luminaire with an installation height of just 80 mm is
                                             ideally suited for installation in flat suspended ceilings. With accesso-
                                             ries, this luminaire can also be installed in clean rooms.

                                             +60 °C ZONE 1/21

                                                                                              WebCode 6012B/6412B
                                              -35 °C ZONE 2/22
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Compact Light Fittings

 The compact light fitting 6100 for general lighting and 6108 for              Compact Light Fitting 6100
 emergency lighting are suitable for bulkhead mounting locations.
 When used as escape route lighting, these are equipped during manu-
                                                                               Compact Emergency Luminaire 6108
 facture with a choice of escape sign. With an internal switch, the all-ter-
 minal switch-off on the power supply is assured whenever the lighting
 units are opened up.

                                                 +50 °C ZONE 1/21

  WebCode 6100A/6108A
                                                 -20 °C ZONE 2/22

 The enclosure of the compact sheet steel light fitting is available in two    Compact Sheet Steel Light Fitting 6114
 variants: powder-coated sheet steel and stainless steel S304 or S316.
 They are equipped with the same functions as the compact light fittings
                                                                               Compact Sheet Steel Emergency Luminaire 6118
 6100 and 6118 respectively.

                                                 +55 °C ZONE 1/21

  WebCode 6114B/6118B
                                                 -30 °C

 The bulkhead light fitting 6388 is suitable for general-purpose lamps of      Bulkhead Light Fitting 6388/6788
 up to 100 W and halogen incandescent lamps of up to 150 W. Connection
 can involve In/Out wiring. This prevents the need for installing additional
 junction boxes.

                                                 +60 °C     ZONE 1

  WebCode 6388A/6788A
                                                 -20 °C     ZONE 2

                                                                                                                    13
Floodlights

Floodlight 6121   The 6121 floodlight used for gas group IIC is available for halogen
                  incandescent lamps (QT) up to 500 W as well as for sodium vapour
                  high-pressure lamps (HST) or metal vapour lamps (HIT) up to 400 W.
                  The externally mounted enclosure for the ballast permits applications
                  at ambient temperatures of up to +60° C. The inclined angle can be
                  adjusted in 15° increments. Specialist materials for reflector and glass
                  pane increase lighting efficiency.

                  +60 °C ZONE 1/21

                                                                      WebCode 6121B
                   -60 °C ZONE 2/22

Floodlight 6521   Floodlight 6521/4 is certified with type of protection nR. The advantage
                  is a great selection of lighting types and lamp performance levels.
                  Variant 6521/5 is approved for type of protection nA. The choice of
                  lamps is restricted to 250 W or 400 W sodium vapour high-pressure
                  lamps. The advantage is the low cost of installation and maintenance
                  because no inspection has to be carried out for restricted breathing.
                  The enclosures of both floodlight variants are available in powder-
                  coated sheet steel and stainless steel S304 or S316.

                  +50 °C     ZONE 21

                                                                  WebCode 6521B/6521C
                   -50 °C ZONE 2/22

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Pendant Light Fittings & Tank Inspection Lights
 The enclosure of the pendant light fitting 6050 comprises a seawater-
 resistance aluminium alloy. There is also the option of a powder coa-
                                                                              Pendant Light Fitting 6050
 ting. In variants 6050/1 and 6050/3 there is a big selection of lighting
 power and lighting types. The LED pendant light fitting 6050/5 with
 luminous flux of 5300 lm and a total power intake rating of 65 W is
 particularly efficient. The combination of internal and external reflector
 offers a great variety of lighting patterns. Both reflectors are optional.

                                                 +55 °C ZONE 1/21

                                                                                                            LED
   WebCode 6050A
                                                  -40 °C ZONE 2/22

 A particular feature of the pendant light fitting 6470 is the diverse
 range of variants for the enclosure cover. These offer scope for instal-
                                                                              Pendant Light Fitting 6470
 ling the lighting as a pole mounted light fitting, luminaire with bulkhead
 boom, or as a pendant light fitting. The pendant light fitting variant can
 also be mounted with two brackets, directly on the ceiling or with a
 bracket for pivot-mounting on bulkheads.

                                                 +55 °C     ZONE 21

   WebCode 6470A
                                                  -50 °C ZONE 2/22

 The tank inspection light 6121 can be mounted with tilting hinges,
 mounting brackets or flange collars. It has a corrosion-resistant light
                                                                              Tank Inspection Light 6122
 alloy enclosure and can either have a cast connecting cable or a
 connection chamber. Primarily, this light is used for the illumination
 of storage tanks, stirred reactors, distillation columns or through-flow
 inspection window fittings.

                                                 +40 °C ZONE 1/21

   WebCode 6122A
                                                  -20 °C ZONE 2/22

                                                                                                           15
Hand Lamps

      LED Portable Lamp 6148        The LED portable lamp 6148 delivers convincingly long battery service
                                    life and a lighting head that can be swivelled through 190°. With a
            190°                    weight of less than 1.6 kg, it can be worn comfortably for an extended
                                    period. The battery, which can be recharged in 12 hours, can operate
                                    the high-beam lighting LEDs for up to 8 hours, or the low-beam lighting
                                    LEDs for up to 20 hours. Up to 2 lenses can be stored inside the porta-
                                    ble lamp. These are available in various colours. The engagement/
                                    disengagement functions, flashing and dimming of high-beam LEDs
                                    and engagement/disengagement of low-beam LEDs are selected by
                                    actuating an ergonomically fitted pushbutton.
                                    +50 °C ZONE 1/21

LED
                                                                                          WebCode 6148A
                                     -20 °C ZONE 2/22

      LED Inspection Light 6149/2   The LED inspection light 6149/2 is suitable for connecting 12 V DC,
                                    24 voltages ... 48 V AC/DC and 110 ... 240 V AC/DC. A locking attach-
                                    ment hook and an immobiliser inhibit in the handle help the user to
                                    direct the light beam for the illumination task. The use of high-quality
                                    LEDs guarantees long service life.

                                    +60 °C ZONE 1/21

LED
                                                                                          WebCode 6149B
                                     -40 °C ZONE 2/22

  16
The hand lamp 6141/61 for alkaline batteries with degree of
protection IP 68 is in possession of ATEX and IECEx approval.
                                                                   LED Hand Lamp 6141/61
The lamp used is an LED.

This hand lamp is extremely compact and very lightweight.

                                               +40 °C     ZONE 1

                                                                                           LED
  WebCode 6141B
                                                -20 °C    ZONE 2

The hand lamp 6141/62 for alkaline batteries with degree of
protection IP 68 is waterproof and is in possession of ATEX and
                                                                   LED Hand Lamp 6141/62
IECEx approval. The lamp used is an LED.

This model is characterized by a longer LED service life and a
higher luminous intensity.

                                               +40 °C ZONE 1/21

                                                                                           LED
  WebCode 6141B
                                                -20 °C ZONE 2/22

                                                                                       17
Emergency Lighting Technology
Group and Central Battery Units

System Circuit Diagram for FZB Central Battery

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FZB Central Battery Unit
                           The FZB range of central battery units provides the controllers for
                           your safety technology. The freely programmable system permits
                           flexible design and simple installation with adaptation for optimum
                           switch variants for your general lighting. Plug-in end current circuit
                           modules guarantee redundancy and safety. The connected safety
                           technology is individually addressed or current-monitored and are
                           continuously monitored by the system.

Group Battery System
                           The compact, freely programmable, microprocessor-controlled
                           group battery system defined in accordance with DIN VDE 0108-100
                           is suitable for individual and group monitoring of lighting. The system
                           can be designed for one-hour or three-hour operation. The safety and
                           escape symbol lighting is checked automatically and the result is saved
                           in the electronic inspection log.

                                                                                                     19
Installation Equipment

R.STAHL offers one of the widest product ranges of explosion-
protected components and equipment for the supply, connection
and distribution of electrical power. We supply certified products
for a vast and diverse range of installation technologies.
Our portfolio offers you suitable installation accessories
for connecting all lights.

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1   3   5                           7

2   4   6

            1   Switch ConSig 8040, large rotary actuator, lockable
            2   Installation switch 8030
            3   Switch ConSig 8040, small rotary actuator
            4   Switch ConSig 8040, pushbutton
            5   Junction box 8118
            6   Terminal box Ex d aluminium 8252
            7   Plug and socket device 8570

                                                                      21
ezyLum
Light calculation using R.STAHL‘s planning software

During the planning phases of construction projects and/or
the modernization of industrial facilities, lighting is increasingly
becoming a focal point of attention. The aim of lighting is to
provide assistance to human activities and it is therefore
governing by defined standards and guidelines. With ezyLum
and our plug-in catalogue, you will obtain the optimum
calculation for your lighting needs. You can also obtain a
free software and plug-in catalogue from www.stahl-ex.com.

                  System requirements
                  > Processor: P IV or later
                  > Frequency: 1.4 GHz or faster
                  > Main memory: 1GB RAM
                  > Graphic card: OpenGL able graphic card
                  > Resolution: 1280 x 1024 px

                  Supported operating systems
                  > Windows Vista
                  > Windows XP
                  > Windows 7

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ezyLum
         R. STAHL‘s convenient ezyLum software allows you to plan lighting
         indoors and outdoors (incl. street lighting). It allows you to reproduce
         any building geometry and various lighting scenarios. Whether you
         want to import drawings or export the planned lighting: ezyLum
         contains time-saving functions in 26 languages.

         Our support team will be pleased to plan and support you.

         Plug-in-catalogue
         With our plug-in catalogue including filter functions, you remain
         at the latest status.

         The export function enables you to transmit lighting data to ezyLum
         in German or English (other language versions are being produced
         at this time).

         System requirements
         > Processor: P IV or higher
         > Frequency: 1.4 GHz or higher
         > Memory: 1GB RAM
         > Graphics card: OpenGL-capable
         > Resolution: 1280 x 1024 px

         Supported operating systems:

         > Windows Vista
         > Windows XP
         > Windows 7

ezyLum                                                                              23
R.STAHL
Am Bahnhof 30
74638 Waldenburg, Germany
T +49 7942 943-0
F +49 7942 943-4333

    www.stahl.de

ID 102699
2014-12 / EN-04 - Printed in Germany
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