Latest EU Regulatory Developments on Euro Standards and Measurement Requirements

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Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Latest EU Regulatory Developments on
Assoc. Prof. Leonidas Ntziachristos             Euro Standards and Measurement
         Mech. Eng., PhD
                                                          Requirements

          In collaboration with the Labs of
    Heat Transfer & Applied Thermodynamics
                                                                     EMISIA Workshop, Zurich, 2017-11-17
          Aristotle University Thessaloniki
Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Outline
1. European regulations in controlling vehicle emissions and
   associated vehicle technologies
2. Latest components of emissions regulations
3. Short Assessment and Outlook

                            EMISIA Workshop, Zurich, 2017-11-17   2
Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
EUROPEAN REGULATIONS IN CONTROLLING VEHICLE
EMISSIONS AND ASSOCIATED VEHICLE TECHNOLOGIES
Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Overview of latest EU emission limits
Parameter              LD                                                        HD
Cycles                 WLTP + RDE                                                WHSC + WHTC
Durability (km)        160,000                                                   700,000
NOx (g/km) / (g/kWh)   Petrol: 0.060, RDE: 0.090                                 WHSC: 0.4
                       Diesel: 0.080, RDE: 0.120                                 WHTC: 0.46
PM (g/km) / (g/kWh)    0.0045                                                    0.01
PN (particles/km)      Diesel: 6×1011, RDE: 9×1011                               WHSC: 8 × 1011
                       GDI: 6×1011, RDE: 9×1011                                  WHTC: 6 × 1011
CO (g/km)              Petrol: 1.0                                               WHSC: 1.5
                       Diesel: 0.5                                               WHTC: 4.0
THC (g/km)             Petrol: 0.10, NMHC: 0.068                                 WHSC: 0.13
                       Diesel: 0.17 HC+NOx                                       WHTC: 0.16
System                 Each vehicle                                              Each vehicle
Other provisions       Low T CO&HC, OBD, Evap, Extended RDE,                     In-use compliance using PEMS, max NH3 = 10
                       Relaxed for LDT                                           ppm, access to OBD, crankcase (no limits)

                                           EMISIA Workshop, Zurich, 2017-11-17                                                4
Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Activity in the regulatory front - LDVs
   Year     Regulation   Content
             715/2007    Introduction of Euro 5 and Euro 6
   2007
              2007/46    New regulation on vehicle type approvals
   2008      692/2008    Euro 5 & 6 implementation procedures and modalities
              79/2009    Extension of type approval for H2 vehicles
   2009      443/2009    CO2 specific targets from passenger cars
             661/2009    Mandatory implementation of GSIs and TPMs on PCs
   2010      406/2010    Certificate of conformity of H2 vehicles
             510/2011    CO2 specific targets from vans
   2011      566/2011    IUPR and In-Service conformity testing for Euro 6
             725/2011    Certification of eco-innovations
              65/2012    Implementation of GSIs
   2012
             459/2012    PN number for GDIs and Euro 6 OBD limits
             630/2012    TA provisions for H2, H2NG, and hybrid electric vehicles
   2013      195/2013    Introduction of eco-innovations as part of the type approvals
             427/2016    1st Package of RDE: Procedures, requirements, evaluation method
   2016
             646/2016    2nd Package of RDE: Boundary conditions, conformity factors, timing
             1151/2017   WLTP replaces NEDC, repeals 692/2008
   2017    1152&3/2017   CO2 correlation between WLTP and NEDC – LCV & PC
            1154/2017    3rd Package RDE: Cold start, PN and hybrids
   2018       ????       4th Package RDE: In service conformity method revision

                                      EMISIA Workshop, Zurich, 2017-11-17                      5
Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Emissions regulations evolution
                                            2014        2015          2016          2017         2018        2019         2020         2021     2022

      New Types                Emissions           Euro 6 b                                 Euro 6 c
      Homologation                 OBD             OBD Euro 6-1                             OBD Euro 6-2
                      Homologation Cycle           NEDC                                     WLTP
                                    RDE                                Monitoring           E6d Temp RDE                E6d RDE

                                Emissions                      Euro 6 b                                 Euro 6 c
       New Vehicles
       Registration
                                    OBD                        OBD Euro 6-1                             OBD Euro 6-2
                      Homologation Cycle                       NEDC                                     WLTP
                                    RDE                                                                                E6d Temp RDE   E6d RDE

  Euro 6c/d compliance requirements:
   For GDI vehicles the Particle Number (PN) limit aligned with the diesel one: 6×1011 particles/km
   OBD thresholds reduction both for NOx and Particulate Matter (PM)
   WLTP replaced NEDC
   RDE (Real Driving Emissions) with Conformity Factors (CF) limits on:
      ▪ NOx 2.1 temporary RDE – 1.5 Final RDE
      ▪ PN       1.5 to account for measurement uncertainties
                                                                  EMISIA Workshop, Zurich, 2017-11-17                                                  6
Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Real drive emissions control - procedure
   1. Testing with PEMS          2. Averaging window                    3. Calculations

                          NTEpollutant = CFpollutant × EURO-6

                           NTE applies for whole RDE and urban parts

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Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Typical Euro 5 diesel emission control

  Aged EGR
    valve                          Source: Faurecia

 Main elements of a typical diesel Euro 5 LDV:
        Turbo-charged, common rail engine
        Close-coupled oxidation catalyst
        Diesel Particulate Filter (GPF), close-coupled or underfloor
        HP cooled EGR for NOx control
                                                      EMISIA Workshop, Zurich, 2017-11-17   8
Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Typical Euro 6(a&b) diesel emission control

 Main elements of a typical diesel Euro 6a&b LDV:
     Euro 5
     Lean NOx Trap upstream of DPF to reduce NOx emissions (50-70%)

                                           EMISIA Workshop, Zurich, 2017-11-17   9
Latest EU Regulatory Developments on Euro Standards and Measurement Requirements
Typical Euro 6(c) aftertreatment
                                 4NO + 4NH3 + O2 → 4N2 + 6H2O
                                2NO2 + 4NH3 + O2 → 3N2 + 6H2O

                                                                                      Source: Adapted from www.dieselforum.org

Main elements of a typical diesel Euro 6c LDV:
    SCR added in the exhaust line

                                                EMISIA Workshop, Zurich, 2017-11-17                                              10
Latest Euro 6(d) diesel emission control (RDE Compliant)

                SCRF+SCR      DOC

                                 Urea Injection

 Main elements of first diesel Euro 6d LDV (RDE Compliant):                             Source: Mercedes - Benz

       Turbo-charged, common rail, high pressure injection
       Close-coupled oxidation catalyst
       Selective catalytic reduction (SCR) coated DPF
       Additional SCR
       Hybrid HP (low load) and LP (high load) EGR for NOx control
                                                  EMISIA Workshop, Zurich, 2017-11-17                             11
GDI passenger cars in the EU and the US

                                                                                             Source: ICCT, 2016

➢ In 2015 the market share of GDIs represented 40 % of new gasoline car sales in both the EU and the US
➢ In 2005, GDI appeared as a mere 3% of cars sold in the EU (zero in the US)
➢ These vehicles complied with a temporary EURO6 PN emission limit of 6×1012 particles/km

                                            EMISIA Workshop, Zurich, 2017-11-17                                   12
Latest Euro 6 petrol emissions control (RDE compliant)

       GPF substrate, Source: AECC           GPF, Source: Faurecia

                                                                                     Possible Aftertreatment
                                                                                         Configurations
                                                                                        Source: Umicore

 Main elements of a typical RDE-compliant petrol Euro 6 aftertreatment:
     Close-coupled TWC, similar to Euro 5 vehicles
     Catalysed Gasoline Particulate Filter (GPF), close-coupled or underfloor
     Possible secondary air injection for fast production of exotherm in catalyst
                                              EMISIA Workshop, Zurich, 2017-11-17                              13
PN emissions in lab (PMP) and on the road (PEMS)

                                                    w GPF
                                                              Sources:
                                                              GDI1,2, DPF : Giechaskiel et al. 2015, Frontiers in Env. Sci. Air Pollution
                                                              GDI3: Demuynck (AECC) 2016, Bonn, ICPC 4
                                                              GDI4: Bosteels (AECC) 2016, ICPC 3rd
                        EMISIA Workshop, Zurich, 2017-11-17                                                                                 14
Real world influence on particle generation
➢The previous was just a snapshot                                      Fuel
                                                               Ambient temperature
➢Many other influences:                                              Payload
                                                                Aggressive Driving
                Heavy fuel

                                                                          Sources:
                                                                          • Giechaskiel et al. 2015, Frontiers in Env. Sci. Air Pollution
                                                                          • Riccobono et al. 2016
                        Lab results (WLTP)                on-road         • ACEA/JAMA presentation

                                    EMISIA Workshop, Zurich, 2017-11-17                                                                     15
How low can PN from GDIs go in real life?
                       Theoretical scenario

     ➢ Even with a GPF several influences can amount to a significant contribution
     ➢ Care needs to be taken to have efficient GPFs
     ➢ Current practice suggests 60% efficiency, but can reach 80% or higher
16                                       EMISIA Workshop, Zurich, 2017-11-17         16
LATEST COMPONENTS OF EMISSION REGULATIONS
Inclusion of cold start in RDE
➢RDE starts with a cold engine following certain soaking conditions
  (min 30 min driving then soaking in ambient conditions for 5-56 hours)
➢Additional driving requirements for 5 first min of driving
  (urban start, mx first idle 15s , mean speed 15-40 km/h, max continuous stop 90s)
➢Retention of minimum number of hot start trips to avoid cold start
 specific tuning

                                     EMISIA Workshop, Zurich, 2017-11-17              18
Regeneration

➢ If vehicle below limit: PASS
➢ If vehicle above limit, then check if regeneration occured
    If yes, then take away Ki-factors and check if results are below limit: PASS
    If yes, but results above the limit, finish regeneration and retest
       • If retest and regeneration recurs, new test is valid
                                      EMISIA Workshop, Zurich, 2017-11-17           19
Plug-In Hybrid vehicles (OVC-HEVs)
                             Measured pollutant
                                   level
      Weighted test result
                                                            CO2 over WLTC

Weighted test result
      urban
                                                                                Source: Franco et al, ES&T, 2016

➢Additional provisions:
  Suggested to test in charge sustain mode
  Minimum ICE operation in urban conditions: 12 km
  Method to be reviewed if so suggested by evidence
                                          EMISIA Workshop, Zurich, 2017-11-17                                 20
RDE 4
➢RDE 4 discussions initiated January 2017
➢Main topics in the agenda include:
   RDE method revisions from RDE3 implementation evidence (cold-start,
    hybrids, evaluation methods, conformity factors, etc.)
   In-service conformity requirements (independent labs, responsibilities
    beyond manufacturers)
   Multi-stage LCVs
   Fuel issues and transfer function

                               EMISIA Workshop, Zurich, 2017-11-17           21
Regulations in the pipeline
➢ Regulated air pollutants
    RDE 4 Package
    Euro 6 and VI OBD (incl. PM/PN monitoring)
    L-category vehicles (scooters, motorcycles, …)
    Euro 7?
➢ CO2 regulations
    New CO2 emissions targets for PCs and Vans
    CO2 labeling for HDVs
    RDE considerations
➢ Other issues (durability, NO2, NH3, tyre and brake wear…)

                                EMISIA Workshop, Zurich, 2017-11-17   22
Real driving emissions control – need & approach

 Euro 6 at different driving conditions - LAT

                                                         NOx
 Driving           CO2 (g/km)        CO (mg/km)                                        CFNOx
                                                         (mg/km)

 RDE               150               2.9                 360                           4.5

 Hilly             334               10.7                3907                          49

 Euro 6 at different ambient temperature - TNO

                   NOx
 Driving                             CFNOx
                   (mg/km)

 CADC 23oC         26                0.3

 PEMS 2oC          665               8.3

                                                 EMISIA Workshop, Zurich, 2017-11-17           23
SHORT ASSESSMENT & OUTLOOK
Summary of emission limits around the world
Region      LD                                                     HD                                                    Remarks
Australia   Euro 6 (2017/18)                                       Euro VI (2016)
China       China 6b (2023)                                        China VI (2018)                                       Based on Euro 6 with inclusion of
            NOx 0.035 g/km                                         Same as Euro VI                                       RDE w/o cold start (MAW
            PM 0.003 g/km                                                                                                method)
            N2O 0.02 g/km

India       Bharat Stage VI (2020) = Euro 6                        Bharat Stage VI (2020) = Euro VI
Japan       WLTP (2018)                                            WHTC (2016)
            NOx D - 0.15 g/km, P - 0.05 g/km                       NOx 0.4 g/kWh
            PM      0.005 g/km                                     PM 0.01 g/kWh
Korea       Petrol follows CA LEV-ZLEV since 2013                  Korea Stage 3, SS and transient
            Max NOx: 0.044 g/km (FTP-75)                           NOx: 0.4 g/kWh
            Diesel follows Euro 6 since 2014 (NEDC)                PM: 0.02 g/kWh
Russia      Euro 5 (2014)                                          Euro V (2016)
Turkey      Euro 6 (2017)                                          Euro VI (2015)
USA         NOx+NMOG FTP = 0.019 g/km                              SET + NTE
                     SFTP = 0.031 g/km                             NOx 0.26 g/kWh
                                                                   PM 0.013 g/kWh

                             The Reduction of Particulate Matter & Nitrogen Oxides from Automobiles, Seoul, 2017-11-07                                  25
Short assessment and outlook
➢New European Regulations have no margin to fail
➢Aggressive CO2 regulations in EU trade-off with NOx
➢RDE with PN inclusion and WLTP much more robust than NEDC
➢Living procedure: continuous review of approach and methods
➢Thoughts for more stringent limits, new pollutants, following global
 developments. Euro 7?

                            EMISIA Workshop, Zurich, 2017-11-17     26
Thank you for your attention!

                  Thank you for your attention!
                           For more information: leon@auth.gr
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