LASER DIVISION - CB FERRARI
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2 ■ CORPORATE PROFILE ■ LASER APPLICATIONS Since 1966 constant innovation, performance based approach Dal 1966 la costante innovazione, l’orientamento alle massime and market recognized and consolidated superior accuracy, prestazioni e l’altissima precisione dei prodotti, riconosciuta e achieved in a wide variety of manufacturing applications, have consolidata nel mercato per una vasta gamma di applicazioni, led C.B.Ferrari to a world leading position in high precision hanno portato C.B.Ferrari a ricoprire una posizione di leader- 5-Axes CNC machining centers solutions. ship a livello mondiale nella costruzione di centri di lavoro CNC a 5 Assi di alta precisione. Currently C.B.Ferrari operates with two manufacturing fa- cilities in Italy, the second major machine tools manufactu- Attualmente C.B.Ferrari opera con due stabilimenti produttivi in ring country in Europe and the fourth in the World. 160 skil- Italia, secondo paese in Europa e quarto nel Mondo per la pro- led and highly motivated employees, enjoying the homeland duzione di macchine utensili. 160 dipendenti qualificati e moti- long-standing tradition in precision mechanics, design and vati, forti di una lunga tradizione nel settore della meccanica di manufacture all machines in house including electro-spindles precisione, progettano e producono internamente tutte le parti and rotary tables, ensuring extraordinary quality and reliabi- delle macchine compresi elettro-mandrini e tavole girevoli, ga- lity over the time. rantendo nel tempo una straordinaria qualità e affidabilità. With more than 4300 machines successfully installed wor- Con oltre 4300 macchine installate con successo in tutto il ldwide, supported by a close and prompt sales and service mondo e l’ausilio di una fitta ed efficiente rete di vendita e di network, C.B.Ferrari ensures its customers the ultimate ma- assistenza, C.B.Ferrari assicura ai propri clienti il massimo sup- nufacturing support, achieving state-of-the-art results in ter- porto alla produzione, e l’ottenimento di risultati che rappresen- ms of accuracy and performances. tano lo stato dell’arte in termini di precisione e prestazioni. comprehensive consulting: SERVIZI OFFERTI: ■■ Worldwide Sales and Service Organization ■■ Rete di vendita e assistenza internazionale ■■ Proprietary Spindles and Dividing Heads Manufacturing ■■ Produzione e riparazione di elettro-mandrini, divisori e and Repair tavole girevoli ■■ Proprietary CAM and Simulation Software Products ■■ Software CAM e di simulazione proprietari ■■ Turnkey Projects ■■ Progetti chiavi in mano ■■ Machines Demonstration and Time Studies ■■ Dimostrazione di macchine, studio ed ottimizzazione ■■ Accuracy and Repeatability Tests dei tempi ciclo ■■ Customized Automation Solutions ■■ Test di precisione e ripetibilità ■■ Used Machines Overhauls ■■ Soluzioni personalizzate di automazione ■■ Training Programs ■■ Revisione di macchine usate ■■ Corsi di formazione SECTORS ■■ Aerospace ■■ Molds & Dies ■■ Medical ■■ Watch & Jewelry ■■ White Goods ■■ Energy ■■ Automotive ■■ Cutting Tools ■■ Electronics ■■ Precision Components
■ LASER DIVISION ■ APPLICATIONS OVERVIEW 3 APPLICATIONS MARKING cutting engraving 3D drilling High precision Engraving and heat treatments welding scribing We thank our Key Partner LASAG AG for the photo of applications of this catalog Ringraziamo la LASAG AG nostro Key-Partner per le foto applicative che sono nel catalogo
4 ■ LASER DIVISION ■ PROCESSING OVERVIEW EXAMPLES OF LASER PROCESSING ENGRAVING CUTTING 1 1 10 10 Material: Steel Material: Stainless Processing Time: 1 h 30’ Steel Dimensions: 9 x 7.5 mm Processing Time: 7’ 30” Depth: 1.4 mm Dimension: D=249x62 mm Thickness: 1.2 mm 2 11 12 3 3 13 13 Material: Titanium Material: Graphite Processing Time: 3 h 50’ Sandwich Sphere Diameter: 46 mm Processing Time: 17’ Depth: 0.2 mm Dimensions: 70 x 70 mm Thickness: 0.8 mm 4 4 14 15 Material: Steel Processing Time: 10 h Dimensions: 22 x 39 mm Depth: 1.6 mm 5 6 7 8 9 5 15 Material: German Sample:s Engraving Silver Processing Time: 5’ 30” Dimensions: 60 x 95 mm Thickness: 0.3 mm 6 9 7 8
■ LASER DIVISION ■ LASER 513 / 813 5 LASER 513 LASER 813 LASER 513 LASER 813 Standard 1 CNC Axis Z Standard 3 CNC Axes X, Y, Z Working area Working area X= 100 mm Y= 100 mm Z= 200 mm X= 320 mm Y= 320 mm Z= 320 mm Dimensions: 700 x 1000 x 930 mm Dimensions: 800 x 1785 x 1675 mm Weight: 200 Kg Weight: 500 Kg Power supply: 230 V ± 10% Power supply: 230 V ± 10% SOLUTIONS VERSIONI SOLUTIONS VERSIONI STANDARD STANDARD STANDARD STANDARD STANDARD + 2 Manual Axes STANDARD + 2 Assi Manuali MICRO (option 4th/5th Axis) MICRO (opzione 4o /5o Asse) STANDARD + 2 CNC Axes STANDARD + 2 Assi CNC NANO-HE (5 Axes + Gonio) NANO-HE (5 Assi + Gonio) SCRIBING SCRIBING WELDING WELDING OPTIONS OPZIONI OPTIONS OPZIONI ROTARY TABLE 2 positions TAVOLA GIREVOLE 2 posizioni ROTARY TABLE 2 positions TAVOLA GIREVOLE 2 posizioni ROTARY UNIT 4th Axis Divisore 4o Asse CUTTING TABLE with vacuum TAVOLA DI TAGLIO con sottovuoto
6 ■ LASER DIVISION ■ LASER 1100 LASER 1100 LASER 1100 Standard 3 CNC Axes X, Y, Z Working area X= 630 mm Y= 250 mm Z= 320 mm Dimensions: 1420 x 1850 x 1960 mm Weight: 800 Kg Power supply: 400 V ± 10% SOLUTIONS VERSIONI STANDARD STANDARD STANDARD (option 4th/5th Axis) STANDARD (opzione 4o /5o Asse) 5 Axes 5 Assi OPTIONS OPZIONI ROTARY TABLE 2 positions TAVOLA GIREVOLE 2 posizioni CUTTING TABLE with vacuum TAVOLA DI TAGLIO con sottovuoto ◄ Hip joint (drilling) Protesi d’anca (foratura) ► Surgical milling cutter Fresa chirurgica ► Gasket Guarnizione ◄ Sample (Ablation) Esempio (Ablazione) ◄ Mould (engraving) Stampo ► Hip joint (engraving) Protesi d’anca ◄► Samples (Ablation) Esempi (Ablazione
■ LASER DIVISION ■ LASER 1300 / 1500 7 LASER 1300/1500 LASER 1300 LASER 1500 Standard 3 CNC Axes X, Y, Z Standard 3 CNC Axes X, Y, Z Working area Working area X= 650 mm Y= 320 mm Z= 320 mm X= 850 mm Y= 420 mm Z = 420mm Dimensions: 2160 x 2000 x 2200 mm Dimensions: 2300 x 2000 x 2200 mm Weight: 4000 Kg Weight: 4500 Kg Power supply: 400 V ± 10% Power supply: 400 V ± 10% SOLUTIONS VERSIONI SOLUTIONS VERSIONI STANDARD STANDARD STANDARD STANDARD STANDARD (option 4th/5th Axis) STANDARD (opzione 4o /5o Asse) STANDARD (option 4th/5th Axis) STANDARD (opzione 4o /5o Asse) 5 Axes 5 Assi 5 Axes 5 Assi OPTIONS OPZIONI OPTIONS OPZIONI ROTARY TABLE 2 positions TAVOLA GIREVOLE 2 posizioni ROTARY TABLE 2 positions TAVOLA GIREVOLE 2 posizioni CUTTING TABLE with vacuum TAVOLA DI TAGLIO con sottovuoto CUTTING TABLE with vacuum TAVOLA DI TAGLIO con sottovuoto ◄ Combustion Chamber Camera di Combustione ► Titanium gear for racing Bicycle Corona dentata in titanio per bicicletta da corsa ► Dentist flexible screwdriver Cacciavite flessibile per dentisti ◄ Elecrical circuit Circuito elettronico ◄ Nozzle - Ugello ► Diesel fuel injector Iniettore per motore diesel ◄ Nozzles - Ugelli ► Sample (Micro-Drilling) Esempio (Micro-Foratura)
8 ■ LASER DIVISION ■ LASER 1300 LASER 1300 LASER 1300 LIQUID JET Standard 3 CNC Axes X, Y, Z Working area X= 650 mm Y= 320 mm Z= 320 mm Dimensions: 2160 x 2000 x 2200 mm Weight: 4000 Kg Power supply: 400 V ± 10% SOLUTIONS VERSIONI STANDARD STANDARD STANDARD (option 4th/5th Axis) STANDARD (opzione 4o /5o Asse) 5 Axes 5 Assi OPTIONS OPZIONI ROTARY TABLE 2 positions TAVOLA GIREVOLE 2 posizioni CUTTING TABLE with vacuum TAVOLA DI TAGLIO con sottovuoto CBF-LJet (nozzle + pump) CBF-LJet (ugello + pompa)
■ LASER DIVISION ■ PROCESSING OVERVIEW 9 DRILLING WELDING 16 17 22 16 17 Material: Steel Material: Steel Processing Speed: 58 holes/s Processing Speed: 25 holes/s 23 Holes diameter: 0.3 mm Holes diameter: 0.3 mm Holes depth: 0.5 mm Holes depth: 0.5 mm 18 24 19 18 Material: Inconel 718 25 Processing Speed: 9 s/hole Holes diameter: 1.2 mm Holes depth: 3 mm 20 26 21 21 27 Material: Stainless Steel Processing Speed: 12 s External Diameter: 18 mm Spot size: 1.2 mm
10 ■ LASER DIVISION ■ LASER SOURCES Laser sources LASAG SLS 200 CL LASAG KLS 246 Pulsed Nd: YAG Laser Pulsed Nd: YAG Laser 10 to 220 W output 10 to 220 W output High precision welding of Unique for fine cutting, challenging materials precision drilling and scribing Excellent pulse to pulse stability down Outstanding beam quality at high to ± 0.5% through real-time peak power controlled power supply For conventional beam and/or fiber Long pulses up to 200 ms and high beam delivery pulse energy, even for SHADOW® Optimum flexibility for a full line of welding processing and production demands High resolution pulse forming with pulse-on-demand and powerburst features LASAG FLS CL LASAG FLS A Pulsed Nd: YAG Laser Pulsed Nd: YAG Laser 300 to 600 W output Deep penetration welding Engineered for deep penetration of challenging materials and cutting and drilling material combinations Excellent beam quality for precision High throughput machining High speed SHADOW ® welding Modular design for high flexibility Single shot contour welding New control unit with advanced front Ideal for battery and solar collector end user interface welding Optimized high brightness version with excellent beam quality
■ LASER DIVISION ■ LASER SOURCES 11 LASAG LFS LASAG LFS 150 OEM Long Pulse Long Pulse Fiber Laser System for Fiber Laser System Cutting, Welding, Drilling and Scribing Precision cutting of metals and particulary hard materials like Sapphire, PCD, CBN, or Ceramics Precision cutting, drilling and other Precision seam and spot welding with tailored kinds of micromachining optics or scanner Precision seam and spot welding High aspect ratio drilling and perforation at high with direct beam delivery or scanner productivity Scribing of brittle materials and ceramics High-speed SHADOW® welding applications Various processing heads can be integrated C.F.L. Lohnerstrasse 24 CH-3602 Thun Phone: +41 33 227 45 45 lasers@lasag.ch P.O. Box 17 Switzerland Fax: +41 33 227 45 73 www.lasag.ch LASAG QFS 50 LASAG QFS 50 Fiber Laser Processing System Fiber Laser Processing System For Conrod Scribing For Conrod Scribing OEM version Stand alone version Scribing of connecting rod eyes Scribing of connecting rod eyes of any size of any size Scribing of complete motor blocks Scribing of complete motor blocks
C.B.Ferrari S.r.l. www.cbferrari.com cbferrari@cbferrari.com MORNAGO (VARESE) MODENA Via Stazione, 116 Via Curtatona, 21 21020 Mornago (VA) - ITALY 41126 Modena - ITALY Tel. +39 0331 903524 Tel. +39 059 281460 Fax +39 0331 903642 Fax +39 059 280113 LASER 001.06.13
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