KRAITEC step - PROTECTIVE AND WALKWAY SLABS - MADE FROM RECYCLED RUBBER GRANULES for terraces, balconies, flat roofs and as edge surfacing around ...
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KRAITEC® step – PROTECTIVE AND WALKWAY SLABS MADE FROM RECYCLED RUBBER GRANULES for terraces, balconies, flat roofs and as edge surfacing around swimming pools EN #1 | 2021
KRAITEC® step - advantages and properties Advantages and properties Durability Protection Drainage Frost and weather Pleasant Acoustic resistant walking insulation R10 Broof(t1) Anti-slip Fire resistance Resistant to Easy cleaning Easy installation class R10 chlorine Selection guide for KRAITEC® step slabs Flat roofs Terraces and balconies Bitumen roofing membrane / without synthetic roofing membrane roofing membrane FPO roofing PVC roofing membrane membrane standard strong colors with surface design Hot air welding loose laying / Hot air welding process gluing process step step color step neon step cross step roof step step roof PVC plus FPO 2
KRAITEC® step - application examples Surface for terraces and balconies KRAITEC® step, color, neon Walkways and maintenance ways on flat roofs (with PVC/FPO or bituminous sealings) KRAITEC® step roof PVC/FPO (hot air welding with ground) or KRAITEC® step (bonding with ground) 3
KRAITEC® step & step cross INNOVATIVE, VERSATILE, COMFORTABLE Applications Most important properties R10 Broof(t1) Material Recycled tyre granules, polyurethane-bonded (Typical rubber smell possible) Area weight ca. 20.8 kg/m² (ca. 5.2 kg/slab) Thickness 30 mm (± 2.0 mm) Available as half slab! KRAITEC® step also Dimensions 500 x 500 mm (± 1.5 %) available in 50 x 25 cm Surface smooth with open pores, chamfered edges step cross: tile design on the surface Lower side smooth with drainage channels Fire resistance Efl (DIN EN 13501-1) Broof(t1) (DIN EN 13501-5) grey black Compression 10 % at approx. 18 t/m² under traffic 20 % at approx. 38 t/m² (test me- load thod based on DIN EN ISO 3386-2) Other double-sided pre-drilled, incl. KRAITEC® step cross 4 plastic connector pins/slab surface design (pre-drilled on four sides on red green request) 4 KRAITEC® step & step cross
KRAITEC® step color & step neon COLOURFUL SURFACES FOR FLEXIBLE DESIGN OPTIONS Applications Most important properties R10 Broof(t1) Material Recycled tyre granules with EPDM surface, polyurethane-bonded (Typical rubber smell possible) Area weight ca. 22.2 kg/m² (ca. 5.6 kg/slab) Thickness 30 mm (± 2.0 mm) Dimensions 500 x 500 mm (± 1.5 %) Surface smooth with open pores, chamfe- red edges Colours KRAITEC® step color Colours KRAITEC® step neon Lower side smooth with drainage channels Fire resistance Efl (DIN EN 13501-1) Broof(t1) (DIN EN 13501-5) Compression 10 % at approx. 24 t/m² red green yellow bright red bright green bright yellow under traffic 20 % at approx. 50 t/m² (test me- load thod based on DIN EN ISO 3386-2) Other double-sided pre-drilled, incl. 4 plastic connector pins/slab blue grey beige bright blue bright orange KRAITEC® step color & step neon 5
KRAITEC® step roof PVC PROTECTIVE SLAB WITH PVC LAMINATION FOR PVC ROOFING MEMBRANES Applications Most important properties V4 R10 Broof(t1) displacement space Material Recycled tyre granules, polyuretha- ne-bonded (Typical rubber smell possible) With PVC lamination as integrated Area weight ca. 21.1 kg/m² (ca. 5.3 kg/slab) separating layer in case of incom- Thickness 30 mm (± 2.0 mm) patibility with the roof waterproo- fing membrane Dimensions 500 x 500 mm (± 1.5 %) Surface smooth with open pores, chamfered edges Lower side PVC lamination with drainage channels Fire resistance Efl (DIN EN 13501-1) Broof(t1) (DIN EN 13501-5) Compression 10 % at approx. 18 t/m² grey black under traffic 20 % at approx. 38 t/m² load (in accordance with DIN EN ISO 3386-2) Other double-sided pre-drilled, incl. 4 plastic connector pins/slab Fastening to the roofing mem- (pre-drilled on four sides on red green brane by hot air welding request) 6 KRAITEC® step roof PVC
KRAITEC® step roof FPO PROTECTIVE SLAB WITH FPO LAMINATION FOR FPO ROOFING MEMBRANES Applications Most important properties R10 Broof(t1) Material Recycled tyre granules, polyuret- hane-bonded and bottom side FPO lamination With thermal separation and FPO (Typical rubber smell possible) lamination for attachment to roof Area weight ca. 21.2 kg/m² (ca. 5.3 kg/slab) waterproofing membranes Thickness 30 mm (± 2.0 mm) Dimensions 500 x 500 mm (± 1.5 %) Surface smooth with open pores, chamfered edges Lower side FPO lamination with drainage channels (thermally separated) Fire resistance Efl (DIN EN 13501-1) Broof(t1) (DIN EN 13501-5) grey black Compression 10 % at approx. 18 t/m² under traffic 20 % at approx. 38 t/m² (in accor- load dance with DIN EN ISO 3386-2) Other double-sided pre-drilled, incl. 4 plastic connector pins/slab Fastening to the roofing mem- (pre-drilled on four sides on red green brane by hot air welding request) KRAITEC® step roof FPO 7
KRAITEC® step plus PROTECTIVE SLAB WITH FLEECE LAMINATION FOR PVC ROOFING MEMBRANES Applications Most important properties R10 Broof(t1) Material Recycled tyre granules, polyuretha- ne-bonded and bottom side fleece lamination With fleece lamination as an in- (Typical rubber smell possible) tegrated separating layer in case Area weight ca. 21.2 kg/m² (ca. 5.3 kg/slab) of incompatibility with the roof Thickness 30 mm (± 2.0 mm) waterproofing membrane Dimensions 500 x 500 mm (± 1.5 %) Surface smooth with open pores, chamfered edges Lower side smooth with open pores & drainage channels, plastic fleece lamination Fire resistance Efl (DIN EN 13501-1) Broof(t1) (DIN EN 13501-5) grey black Compression 10 % at approx. 18 t/m² under traffic 20 % at approx. 38 t/m² (in accor- load dance with DIN EN ISO 3386-2) Other double-sided pre-drilled, incl. 4 plastic connector pins/slab (pre-drilled on four sides on red green request) 8 KRAITEC® step plus
KRAITEC® step TESTED ROOF SYSTEM · INSULATION: PIR / WATERPROOFING: BITUMEN EXAMPLE FOR IMPACT SOUND REDUCTION: ΔLW = 27 dB Construction description Frequency (Hz) ΔL (dB) ΔL 50 5.7 63 4.5 50 1 KRAITEC® step 80 0.8 100 1.0 Connector pins 125 6.1 2 160 9.5 200 13.5 3 Waterproofing 250 19.7 40 315 29.2 4 Insulation PIR (140 mm) 400 34.2 500 37.6 5 Vapour control layer 630 43.8 800 47.5 6 Substructure 1000 51.6 30 1250 57.7 1600 59.0 2000 62.2 2500 62.7 3150 62.8 4000 - 20 5000 - Laboratory measurements according to ISO 10140. 10 0 1 2 3 4 -10 f 5 63 125 250 500 1000 2000 4000 5000 6 Frequency range according to ISO 717-2 9
KRAITEC® Applications in detail Application on flat roofs • KRAITEC® step for walkways and maintenance ways • Protection slab for sealing membrane • Various laminations for optimum compatibility with the roof waterproofing membrane • Can be welded to the roofing membrane using hot air welding (step roof PVC/FPO) • Protection against flying sparks (Broof(t1)) • general building authority test certificate (P-3692/139/1-MPA BS) R10 Broof(t1) Application on terraces and balconies • Pleasant walking comfort due to elasticity • Simple installation with connectors • Individual slabs can be easily replaced • Various appealing colours • Cold-insulating and sound-insulating effect • No danger of splintering as with wooden flooring • Slip-resistant and quick-drying R10 © Schloss Elmau 10 KRAITEC® step applications
Application in swimming pools • KRAITEC® step as pool surround for private or public swimming pools • High slip resistance (R10) in contrast to tiles • High chlorine resistance • Water permeability • Fast drying R10 Easy cutting • Cutting with cutter knife or jigsaw possible • Corners and curves can be easily cut • curves in the middle of the slab for solar panels or other lighting possible KRAITEC® step applications 11
KRAITEC® step INSTALLATION INSTRUCTION 1. Installation Before installation, ensure that the subsurface has a suffi- cient slope and adequate takeoff drains. Check levelness of subsurface (see installation instruction). Make sure that the subsurface is compatible with the slabs. Start installation in a corner of the surface to be covered. Connect the slabs using the pre-integrated connector pins in the slabs as supplied. The pins, which allow rapid ins- tallation without need for time-consuming glueing, should point in the direction of installation. Install the first row of slabs up to the edge limitation on the other side, checking to ensure proper alignment, perpendicularity and fit with the edge bordering. Installation is normally recommended in a masonry-type configuration, i.e. starting every second row with a half slab, in order to further stabilize placement. 2. Cutting The slabs are easy to cut using a low-speed sabre saw (blade for wood with medium-sized teeth) or a carpet knife while using a steel straightedge as a guide. Be sure to support the slab with sufficient elevation on both sides of the cut. 3. Please note When laying the slabs on plastic liners or waterproofing (e.g. on roof terraces), a separation geotextile or equivalent mate- rial or KRAITEC® step plus which incorporates a laminated 300 g/m² synthetic fabric on its bottom side has to be used. Surfacing exposed to extreme temperatures will contract on cooling. This may result in gap formation at joints. 4. Disclaimer We shall be glad to send you a detailed application-specific installation instruction (terraces, balconies, flat roofs, edge surfacing around swimming pools) for e. g. walkways or non- rectangular areas. You can also send your request via our website www.kraiburg-relastec.com/kraitec. 12 KRAITEC® step installation instruction
KRAITEC® step RECOMMENDED CLEANING PROCEDURES General information: Do not permit substances which can cause permanent stains - such as paints, lacquers, oils etc - to contact or mark KRAITEC® step surfaces. In this case cleaning would be extremely difficult or even impossible. Routine cleaning: To remove loose dust, dirt or other foreign material, use a softbristled broom or a heavy-duty vacuum cleaner. If the va- cuum cleaner incorporates a mechanically driven brush, make sure that it is soft enough to avoid damaging the surface. To remove foreign material adhering to the surface such as dirt, moss, foods etc., srub with a soft brush and water and rinse off with large amounts of water. In case residual material remains, scrub with a soft brush, warm water and highly diluted cleaning agent and again rinse off using large amounts of water. High-pressure spray cleaners can also be used to clean KRAITEC® step. Always maintain a minimum distance of 30 cm between the spray nozzle and the surface to be cleaned to reduce impact pressure and also ensure that the water temperature does not exceed 80°C. Following spray cleaning, remove all material washed out of the pores by washing with highly diluted cleaning agent and again rinsing with large amounts of water. KRAITEC® step cleaning instruction 13
ENVIRONMENTAL MANAGEMENT AT KRAIBURG RELASTEC FROM OLD TYRES TO TOP-QUALITY FINISHED PRODUCTS Recycling of Fully recyclable CO2 savings 85.000t old tyres products In Germany alone, 400,000 tonnes Every year, we process and recycle All products are fully recyclable of CO2 can be saved annually by about 85,000 tons of old tyres, clo- and are returned to the production using used tyre granulates instead sed-cell rubber and rubber produc- process without any loss of quality. of new rubber materials. tion scrap. Environmentally friendly Control of Environmentally friendly production suppliers way of working We invest in innovative and en- Our suppliers are subject to All employees of KRAIBURG vironmentally friendly production constant monitoring with regard to Relastec undertake to implement methods and technologies. There is environmental protection. sustainable practices in their daily a PV system on our administration work and to protect the environ- building. ment wherever they can. Review of the products and Environmental protection as Member of further development a main strategic task NEW LIFE initiative Our products are subject to cont- We are convinced that sustainable The declared aim of NEW LIFE is inuous quality testing and further growth is only achievable, if we to demonstrate the advantages of development, whereby environmen- meet our responsibilities towards recycled products from End-of-Life tal concerns are given priority. We the environment. KRAIBURG Tires (ELT) to the media, politicians are always on the lookout for even Relastec has therefore adopted a and the general public and to moti- more environmentally friendly al- very simple policy: Protecting the vate them to act sustainably. ternatives that enable us to further environment is part and parcel of reduce emissions and protect what we do every day! More information: resources. www.initiative-new-life.de/en 14 KRAIBURG Relastec and environmental protection
Service & other brochures Sales service Technical service If you require general information, offers, product samples or No matter whether by phone or on-site, our KRAITEC® techni- printed brochures: Please fill out this form to get in contact cal service will give you professional advice every time during with us: the whole planning and execution of your projects. kraiburg-relastec.com/kraitec/en/contact-form Fon: +49 (0) 3901 8304-63 Mobile: +49 (0) 151-42 65 60 57 technik-kraitec@kraiburg-relastec.com Hamburg Berlin Salzwedel Hannover Magdeburg Leipzig Dresden Frankfurt a. M. Save technical service as a contact Nürnberg Stuttgart München Tittmoning Production Plant/ Sales Office & Loading address: Marketing: KRAIBURG Relastec KRAIBURG Relastec GmbH & Co. KG GmbH & Co. KG Fuchsberger Straße 4 Kehlsteinstraße 2 D-29410 Salzwedel D-84529 Tittmoning KRAITEC® brochures KRAITEC® step KRAITEC® structural protection DAMTEC® sonic KRAITEC® references KRAITEC®- service & other brochures 15
PROTECTIVE MATS FOR STRUCTURAL PROTECTION made from recycled rubber granules KRAIBURG Relastec GmbH & Co.KG Fuchsberger Straße 4 · D-29410 Salzwedel Sales Germany: Your distributor: Tel. +49 (0) 8683 701 -167 Fax +49 (0) 8683 701 -4167 kraitec@kraiburg-relastec.de Sales International: Tel. +49 (0) 8683 701 -285 Fax +49 (0) 8683 701 -4285 kraitec@kraiburg-relastec.com www.kraiburg-relastec.com/kraitec All rights reserved, all indications without engagement, subject to modifications © KRAIBURG Relastec GmbH & Co. KG 2021
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