K10SOFFIT BOARD - KINGSPAN | GROUP
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Insulation K10 Soffit Board at o or Str t ra Soffit Premium performance rigid thermoset insulation – thermal conductivities as low as 0.020 W/m.K Approved for use by Civil Defence Approved for use by Dubai Central Laboratory FM Approved to FM 4880 Approval Standard Rated Class A under UL 723/ ASTM E84 Surface Burning Characteristics Resistant to the passage of water vapour Does not contain: Asbestos Containing Materials (ACMs), CCA-treated timber, lead or heavy metals Manufactured with a blowing agent that has zero ODP (contains no CFCs and HCFCs) andGWP5
Typical Constructions and U-values Assumptions Fixed Directly to Concrete Soffit TheUuvaluesinthetablesthat follow have been calculated, under a managementsystemcertiÆedtotheBBA Scheme for Assessing the Competency of Persons to Undertake U–value and Condensation Risk Calculations, using the method detailed in BS EN ISO 6946: 2007 (Building components and building elements. Thermal Concrete wall resistance and thermal transmittance. Calculation method), and using the conventions set out in BR443 (Conventions for U–value calculations). They are valid for the construction shown in Figure 1. Concrete ªoor These examples are based on the use of Kingspan KoolthermTMK10SotBoardmechanicallyÆxeddirectlyto thesotofa20mmconcretedeck. NB When calculating Ußvalues to BS EN ISO 6 94 6 : 2 0 , 7 the type of Æxing used may change the thickness of insulation required. These calculations assume the use of telescopic tube fasteners with thermal conductivity of 1 .0 W/m. K or less, the e ect of which is insigni Æcant. NB For the purposes of these calculations, the standard of workmanship has been Kingspan KoolthermTM assumed good, and therefore the correction factor for air gaps has been ignored. K1 0 So t Board NB The Ægures quoted are for guidance only. A detailed Ußvalue calculation and a condensation risk analysis should be completed for each project. Figure 1 NB If your construction is di erent from those speci Æed, and/or to gain a comprehensive U–value calculation along with a condensation risk analysis of your project, please consult Kingspan Insulation for assistance (see rear cover). Insulant Thickness (mm) U–values (W/m2.K) 25 . 60 5 30 .05 6 35 0.49 40 0.44 45 0.39 50 0.36 5 0.33 60 0.30 65 0.28 70 0.26 75 . 20 5 80 0.23 85 0.22 90 0.21 95 0.20 100 0.19 105 0.18 110 0.17 15 0.17 120 0.16 12 5 51 . 0 130 51 . 0 135 0.14 140 0.14 Table 1: Thicknesses of Kingspan KoolthermTMK1So 0 tBoard,installedwithinthe construction shown in the image above to meet the associated U-value. 2
Design Considerations Environmental Impact & Responsible Sourcing The product shall be manufactured: with a blowing agent Green Guide Rating that has zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP); under a management AnEcoproÆle,certiÆedbyBRECertiÆcationtothe20 8 systemcertiÆedtoISO90:125,ISO140:2;5BS BREEnvironmentalProÆlesMethodology,hasbeencreated OHSAS180;:and 27 ISO50 2;:1byKingspan for Kingspan KoolthermTM K1 0 So t Board produced at Insulation and installed in accordance with the instructions Kingspan Insulation’s Pembridge, UK, and Castleblayney, issued by them. Ireland manufacturing facilities. The BRE has assigned the product a 2008 Green Guide Summary Rating of A+. Water Vapour Control/Condensation Consideration should be given to the risk of condensation when designing thermal elements. A condensation risk analysis should be carried out following the procedures set outinBS520: (Codeofpracticeforthecontrolof condensation in buildings). Kingspan Insulation (see rear Environmental Pro Æles Scheme Certi Æcate Number ENP 5 0 cover) can provide this service. Responsible Sourcing Wind Loading Kingspan KoolthermTMK10SotBoardmanufactured Where the insulation boards may be subject to external wind at Kingspan Insulation’s Pembridge, UK manufacturing pressure, wind loadings should be assessed in accordance facilityiscertiÆedtoBES601(FrameworkStandardforthe with BS 6399–2: 1997 (Loading for Buildings. Code of practice Responsible Sourcing of Construction Products) `Excellent’. forwindloads)orBSEN19ß1ß4:205(NationalAnnex to Eurocode 1 Actions on Structures. General Actions. Wind Actions) taking into account: length/width/height of the building; orientation of the building; Kingspan KoolthermTMK10SotBoardproducedatKingspan wind speed; Insulation’s Pembridge, UK; Castleblayney, Ireland; and aspect (i.e. on a hillside); and Somerton, Australia manufacturing facilities is manufactured topographical value of the surrounding area. underamanagementsystemcertiÆedtoISO140:25. The principle polymer component of the product produced at these facilities is also manufactured under a management Lightning Protection systemcertiÆedtoISO140:25. Building designers should give consideration to the NB The above information is correct at the time of writing. Please con Ærm requirements at the ofBSEN62305: (Protectionagainst point of need by contacting Kingspan Insulation (see rear cover), from which copies of lightning). Kingspan Insulations and its suppliers BES 6 0 1 certi Æcates can be obtained, along with con Ærmation of Kingspan Insulations products Green Guide Ratings. Sustainability & Responsibility Kingspan Insulation has a long–term commitment to sustainability and responsibility: as a manufacturer and supplier of insulation products; as an employer; and as a substantial landholder. A report covering the sustainability and responsibility of Kingspan Insulation’s British operations is available at www. kingspaninsulation.co.uk/sustainabilityandresponsibility. Specification Clause Kingspan KoolthermTM K10SotBoard should be described in speciÆcations as:ß The so t insulation shall be Kingspan Kooltherm TM K10Sot Board____mmthick:comprisingaÆbreßfreepremium performance rigid thermoset phenolic insulation core with a low emissivity composite foil on its front surface and glass tissue based facing on its reverse surface. 3
Sitework Fixing Directly to Concrete Soffits Recommended Fixing Patterns Insulation boards should be installed break–bonded, with The images below show recommended Æxing patterns, joints lightly butted. thenumberofÆxingsusedandtheresultingÆxing ThenumberofmechanicalÆxingsrequiredtoÆx densitynumber ( ofÆxingsper2 ).m Kingspan KoolthermTM K1 0 So t Board will vary with the geographical location of the building, the localtopography,theheightandwidthofthesot concerned, and the so t construction. Aminimumof1 mechanicalÆxings,withaminimum headdiameterof35mm,arerequiredtosecurethe insulationboardtothesot. Where the insulation boards may be subject to external 11 No. per board wind pressure, the requirement for additional Æxings (2.4 x 1.2 m board – 3.81 fixings / m 2) should be assessed in accordance with BS 6399–2: 1997 (Loading for Buildings. Code of practice for wind loads) orBSEN19 ß1ß4:20 5(NationalAnnextoEurocode1 Actions on Structures. General Actions. Wind Actions). TheÆxingsshouldbeevenlydistributedoverthewhole areaoftheboard,andmustoeraminimum40mm penetration into a solid substrate. Please refer to the column opposite for recommended 12 No. per board Æxingpatterns. (2.4 x 1.2 m board – 4.16 fixings / m 2) Fixingsatboardedgesmustbelocated>50mmand
Sitework Proprietary Grid Systems General Kingspan KoolthermTM K10SotBoardcanalsobeÆxed Cutting to a proprietary grid system comprising metal furring bars. CuttingshouldbecarriedouteitherbyusingaÆne- toothed saw, or by scoring with a sharp knife, snapping For further information regarding proprietary grid the board over a straight edge and then cutting the systemspeciÆcations,pleasecontactKingspan facing on the other side. Insulation (see rear cover). Ensure accurate trimming to achieve close butting joints Taping and continuity of insulation. The joints of Kingspan KoolthermTM K1 0 So t Board Daily Working Practice shouldalwaysbetapedusinga50mmmin.wide selfßadhesive aluminium foil tape and/or Æbreglass At the completion of each day’s work, or whenever work reinforcement mesh. is interrupted for extended periods of time, board edges and joints should be protected from inclement weather. In the absence of other protection, exposed edges of Kingspan KoolthermTM K1 0 So t Board should be Availability protected by a suitable self–adhesive aluminium foil Please contact Kingspan Insulation (see rear cover) to tape and/or Æbreglass reinforcement mesh, with a 50 enquire about the availability of Kingspan KoolthermTM mm min. wide overlap onto the insulation board face, K1 0 So t Board. see Figure 2. Packaging and Storage Exposed board edge covered The polyethylene packaging of Kingspan Insulation withfoiltapelapped50mm min. on to underside products, which is recyclable, should not be considered Concrete so t adequate for outdoor protection. Ideally, boards should be stored inside a building. If, however, outside storage cannot be avoided, then the boards should be stacked clear of the ground and covered with an opaque polythene sheet or weatherproof tarpaulin. Boards that have been allowed Fixingwith35mm to get wet should not be used. (diameter) washer Board joint taped with Health and Safety 60 mm min oil tape Foil faced underside of Kingspan Insulation products are chemically inert and Kingspan KoolthermTM K10 safe to use. So t Board A Safety Information Data Sheet for this product is Figure 2 available from the Kingspan Insulation website Surface Finishings www.kingspaninsulation.com. Please contact the Kingspan Insulation Technical Warning – do not stand on or otherwise support your weight on this board unless it is Department to discuss the available options (see rear fully supported by a load-bearing surface. cover). 5
Product Details The Upper Facings Standard Dimensions The upper facing of Kingspan Kooltherm K10SotBoard TM Kingspan KoolthermTM K1 0 So t Board is available in the is a glass tissue based facing, autohesively bonded to the following standard size(s): insulation core during manufacture. Nominal Dimension Availability The Core Length (m) 2.4 The core of Kingspan KoolthermTM Width (m) 1.2 K10SotBoardisÆbreßfreepremium performance rigid thermoset phenolic Insulant Thickness (mm) Refer to Kingspan Insulation for ..... insulant manufactured with a blowing ......................................................current stock and non-stock sizes .. .......................................................(see rear cover) agent that has zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP). Table 2: Standard Dimensions of Kingspan KoolthermTMK1So 0 tBoard. The core of Kingspan Kooltherm K10SotBoardhasa TM 90% (or greater) closed cell structure. Density The apparent density of Kingspan KoolthermTMK10Sot The Exposed Facing Board is 3 5 kg/m 3 when tested to BS EN 1602: 2013 The exposed facing of Kingspan KoolthermTMK10Sot (Thermal insulating products for building application. Board is a low emissivity composite foil, autohesively bonded to the insulation core during manufacture. The Compressive Strength exposed facing used on Kingspan KoolthermTMK10Sot The compressive strength of Kingspan KoolthermTM K10 Board has not been designed with the purpose of an SotBoardtypicallyexceeds10 kPaat10%compression, aestheticÆnishasitsprimaryfunction.Whereappearance when tested to BS EN 826: 1996 (Thermal insulating prod- is critical, advice should be sought from Kingspan Insulation ucts for building applications. (see rear cover). Standards and Approval Water Vapour Resistance Kingspan KoolthermTM K10Sot Board is manufactured Adjustedfortheeectofboardjoints,theproduct to the highest standards under a management system typically achieves a resistance far greater than 26 MN.s/g, certiÆedtoISO90:125Quality ( Management when tested in accordance with BS EN 12086: 1997 EN Systems.Requirements),ISO140:25(Environmental 12086: 1998 (Thermal insulating products for building Management Systems. Requirements) BS/I.S OHSAS applications. 18001: 2007 (Health and Safety Management Systems. Requirements),andISO501:2(EnergyManagement Systems. Requirements with guidance for use). Kingspan KoolthermTMK10SotBoardisapprovedbyDubai Central Laboratory. Kingspan KoolthermTM K10 SotBoardis approved for use by Dubai Civil Defence and Abu Dhabi Civil Defence. 6
Product Details Durability Kingspan KoolthermTM K10SotBoard,whensubjected totheAmericanStandardÆretestspeciÆedinthetable If correctly installed, Kingspan KoolthermTM K10SotBoard below, has achieved the result shown. canhaveanindeÆnitelife.Itsdurabilitydependsonthe supporting structure and the conditions of its use. Test Result NB If the building is considered to be in an exposed location, advice should be sought from Kingspan Insulation (see rear cover) to determine the product’s suitability. NFPA 286 (Standard Methods Pass of Fire Tests for Evaluating Resistance to Solvents, Fungi & Rodents Contribution of Wall and Ceiling Interior Finish to The insulation core is resistant to short–term contact with Room Fire Growth) petrol and with most dilute acids, alkalis and mineral oils. TableNFPA :4 result 682 ofKingspanKoolthermNK1So 0 tBoard. However, it is recommended that any spills be cleaned o fullybeforetheboardsareinstalled.Ensurethat safe Further details on the Ære performance of Kingspan methods of cleaning are used, as recommended by suppliers Insulation products may be obtained from Kingspan of the spilt liquid. The insulation core is not resistant to Insulation (see rear cover). some solvent–based adhesive systems, particularly those containing methyl ethyl ketone. Adhesives containing such solvents should not be used in association with this product. Damaged boards or boards that have been in contact with harsh solvents or acids should not be used. The insulation core and facings used in the manufacture of Kingspan KoolthermTM K1 0 So t Board resist attack by mould and microbial growth, and do not provide any food value to vermin. FM Approval For further details, please contact Kingspan Insulation (see rear cover) or alternatively search for Kingspan Insulation on www.approvalguide.com Fire Performance Kingspan KoolthermTMK10SotBoard,whensubjectedto theÆreteststandardinthetablebelow,hasachievedthe result shown. Test Result UL 723 / ASTM E 84 Surface FlameSpreadIndex(FSI)of25, Burning Characteristics Smoke Developed Index (SDI) of 5.Class 0 A Table 3: UL 723 / ASTM E 84 result ofKingspanKoolthermNK1So 0 tBoard. 7
Product Details Thermal Properties Thermal Thermal Resistance Approx Insulant Resistance The λ–values and R-values detailed below are quoted in ( 2.oF.hr/Btu) Weight Thickness (mm) (m .K/W) (RSI 2 accordancewithASTMC518(Standardtestmethodfor metric units) (I.P. (inch-pound) (kg/m2) steady-state thermal transmission properties by means Imperial units) oftheheatªowmeterapparatus). 25 1.2 5 7.0 01 . 5 30 1. 5 0 8. 5 1.22 Thermal Conductivity 35 71 5 . 9.9 1 . 39 5 Thermal resistance can be expressed in either metric or 40 2.00 11.3 1. 5 7 imperial measurement. Using the metric measurement, the boards achieve a thermal conductivity (λ–value) 0.020 45 2. 5 12.7 54 7 .1 W/m.K at 23°C mean temperature. 50 2. 5 0 14.1 1.92 Thermal Resistance 5 7 5 2. 1 5.6 0 2. 9 5 60 3.00 17.0 2.27 Thermal resistance can be expressed in either metric or imperial measurement. Using the imperial measurement, 65 3.2 5 18.4 2.4 5 the boards achieve a thermal resistance (R-value) per inch of 70 3. 5 0 19.8 2.62 thickness of 7.21 Ft2.hr.0f/Btu 75 3 .7 5 21.2 2.8 The metric measurement of thermal resistance (R–value) 80 4.00 22.7 2.97 varies with thickness and is calculated by dividing the 85 4. 2 5 24.1 51 . 3 thickness of the board (expressed in metres) by its thermal conductivity. The resulting number is rounded down to the 90 4. 5 0 2 5. 3.32 nearest0.5(m 2.K/W). 95 7 5 4. 26.9 3 . 49 5 100 05 . 28.3 3.67 105 5.2 29.9 3. 8 45 110 5. 0 31.2 4.02 15 75 . 32.6 5 91 . 4 120 6.00 34.0 4.37 12 5 6 .2 5 3 5 .4 4. 5 130 6.50 36.9 4.72 135 675. 38.3 4. 8 9 5 140 7.00 39.7 7 0 5. 1 45 52. 7 41.1 5 4 2. 150 05. 7 .2 5 4 2 45. Kingspan Insulation’s maximum available thickness is subject to alteration without notice. At the time of publication, this speci Æc insulation thickness must be built up from two thinner layers, but this may have changed by the time that the information in this literature is relied upon. Please contact Kingspan Insulation for current stock and non–stock sizes (see rear cover for details). Where multiple layers of insulation of di erent thicknesses are used, the thickest layer should be install as the outermost layer in the construction. TableThermal :5 ResistanceofDieringThicknessesofKingspanKooltherm TM K1So 0 t Board. 8
Contact Details Kingspan Insulation LLC Technical Service Kingspan Insulation has one of the most technically P.O. Box 113826, Dubai Investment Park 2, advancedsupportservicesintheindustryoeringafull Dubai, U.A.E. spectrum of advice, free of charge for all types of design T: +971 (0) 4 889 1000 projects. F: +971 (0) 4 8 3 8 5 1 The Kingspan Insulation technical team are continually E: info@kingspaninsulation.ae updating their knowledge on building regulations, best www.kingspaninsulation.com practise, construction methods and the development of building materials to ensure the advice and services provided are always one step ahead. Services available: U-value calculations; condensation/dew point risk calculations; dvice on product selection and product data for a the full range of Kingspan Insulation products; installationandÆxingadviceonallapplications and products; speciÆcation and construction advice; and TaperedRooÆngDesignservice. Email: technical@kingspaninsulation.ae Kingspan Insulation LLC reserves the right to amend product speci Æcations without prior notice. Product thicknesses shown in this document should not be taken as being available ex–stock and advice should be sought directly from Kingspan Insulation LLC. The information, technical details and Æxing instructions etc. included in this literature are given in good faith and apply to uses described herein. Recommendations for use should be veri Æed as to the suitability and compliance with actual requirements, speci Æcations and any applicable codes, laws and regulations. For other applications or conditions of use, contact Kingspan Insulation LLC. Advice should be sought for uses of Kingspan Insulation products that are not speci Æcally described herein. The Ære tests referenced in this literature and the assigned results are not intended to re ªect hazards presented by the materials and products described herein under actual Ære conditions. Please check that your copy of the literature is current by visiting www.kingspaninsulation.com Countries comprise: the Middle East as far North and East as (and including) Turkey, Iran and Oman and as far South and West as (and including) Saudi Arabia and Yemen. ® Kingspan and the Lion Device are Registered Trademarks of the Kingspan Group plc. All rights reserved. TM Kooltherm is a Trademark of the Kingspan Group plc. No rights can be derived from this document. Changes, typesetting and printing errors reserved. This version replaces all previous versions. 10th Issue q02/2021
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