IP FOOD BASE LEVEL CERTIFICATION - A quality assurance standard for food processing
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IP STANDARD | EDITION 2018:1 | VALID FROM 2018-01-01 IP FOOD BASE LEVEL CERTIFICATION A quality assurance standard for food processing, packing, storage, wholesale-trading companies and restaurants. FOOD SAFETY | TRACEABILITY | PROBITY
© Copyright of this product belongs to Sigill Kvalitetssystem AB, Stockholm, Sweden. It is permitted to download this electronic file to make a copy and to print out the content for the purpose of preparing for IP-certification only. You may not copy, “mirror” or reproduce the content of this product, or any part of it, for any other purpose without prior written permission by Sigill Kvalitetssystem AB. GRAPHIC DESIGN OCH PRODUCTION CONTACT Sigill Kvalitetssystem AB 2018 Sigill Kvalitetssystem AB 105 33 Stockholm Tel: +46 (0)8-787 5950 www.sigill.se info@sigill.se
CONTENTS FOOD 1 SELF-ASSESSMENT, DOCUMENT MANAGEMENT_________________ 6 2 VULNERABILITY_______________________________________________ 7 3 KNOWLEDGE/COMPETENCE__________________________________ 8 4 HACCP-EXPERT ______________________________________________ 10 5 RISK ASSESSMENT________________________________________ 10 6 CRITICAL CONTROL POINTS (CCP:S AND HACCP-PLAN)_________ 11 7 STAFF HYGIENE____________________________________________ 12 8 PREMISES AND EQUIPMENT_________________________________ 13 9 SAMPLING________________________________________________ 14 10 CLEANING_________________________________________________ 14 11 WASTE___________________________________________________ 15 12 VERMIN CONTROL____________________________________________ 16 13 WATER____________________________________________________ 17 14 STORAGE AND HANDLING OF FOOD STUFF_____________________ 17 15 ALLERGENES______________________________________________ 18 16 GOODS RECEPTION AND SUPPLIER CONTROL_________________ 19 17 DELIVERY AND TRANSPORT ________________________________ 20 18 INFORMATION/LABELLING/PROBITY___________________________ 21 19 TRACEABILITY AND RECALL___________________________________ 23 20 MANAGEMENT OF NON-COMPLIANCES AND REFUNDS_________ 26 GENERAL REGULATIONS ___________________________________ 27
IP FOOD EDITION 2018:1 | VALID FROM 2018-01-01 IP FOOD EXTERNAL AUDIT OF THE COMPANY PRODUCTION During the first three years an external audit will be carried out on site, with advance notice given. Thereafter, audits will IP IS A STANDARD FOR QUALITY ASSURANCE be performed every other year. During the audit documenta- THROUGH THIRD-PARTY CERTIFICATION tion, written routines and instructions, certifications, journals IP is a standard for quality assurance, through third-party cer- etc. are checked, and an inspection takes place. tification, in the production of food and ornamental plants th- More information on the different types of audits can be found roughout the entire food chain from primary production to the at the back of this handbook and in IP General Regulations. processing industry. IP is owned and managed by Sigill Kvali- tetssystem AB (Sigill Quality Assurance Ltd). SELF-ASSESSMENT A self-assessment must be conducted every year. This invol- More information can be found on www.sigill.se. ves going through the current handbook, and any non-comp- liances should be noted in an action plan. Non-compliances There are three levels of production requirements for most must be addressed as soon as possible. A self-assessment production types – Base level, Sigill level and Additional level. must be conducted even if there are no non-compliances. Moreover, there are supplementary modules, able to supp- Those years when an audit is not conducted on site, the self- lement the certification on some levels. The supplementary assessment is checked by the certification body, also called an modules can also be used by companies without previous IP- administrative audit. certification. SUPPORT MATERIAL BASE LEVEL To certain criteria, there is a reference to support material av- • Includes requirements based on current legislation in Swe ailable on www.sigill.se. The use of this material is optional. den as well as food safety and animal protection industry guidelines. APPROVED INSPECTION AND PENALTIES • Raw material produced according to the requirements of To pass the audit it is required that any shortcomings are cor- the Base level are called ”Base level raw material/ rected. If the audit is not approved within the time frame, the products”. company is suspended from the certification system or, in worst case, excluded. More information on penalties and how SIGILL LEVEL they are handled, can be found at the end of this handbook and • Contains all requirements included in the Base level plus within IP General Regulations. additional stricter requirements concerning food safety, animal welfare and environmental responsibility require- THE COMPANY OBLIGATIONS ments. A company certified according to the IP-standard has the fol- • Raw material produced according to the requirements of lowing obligations: the Sigill-level are called ”Sigill raw material/products”. • Current laws and regulations must be followed in the certi- fied business. ADDITIONAL LEVEL • The production rules in place for the certified business, as • Contains all requirements included in the Sigill- level and well as within IP General Regulations, must be followed. additional requirements within specific areas. • If the operation require permits or notifications, a copy of • Raw material produced according to the production rules of these must be presented at the on-site audit. the Additional level are also called “Sigill raw material/ • There is a duty to implement any changes in production products”. rules or regulations stated in IP General Regulations, as announced by Sigill Kvalitetssystem AB. SUPPLEMENTARY MODULE • Be responsible for that service providers receive informa- Additional obligations within a certain area of legislation that tion about their obligations and ensure that regulations are is relevant for the certified operation, but is not part of the core followed. sector within the standard. • Be responsible for that all land, buildings, machinery etc. used by the certified company meet the standards, even if IP GENERAL REGULATIONS - THE FRAMEWORK they are owned by another company. FOR CERTIFICATION • Participate in and facilitate company audits. This also app- The Framework IP General Regulations describes for example lies to unannounced audits. the requirements on the certification bodies, what qualifica- • There is a duty to notify the certification body of any plan tions the auditors must possess, how an audit should be con- ned changes in production, which may be important for cer- ducted and the general requirements for businesses to be cer- tification (e.g. change of ownership and business tified. A summary of the IP General Regulations can be found at expansion). the end of this handbook. • There is a duty to notify the certification body if the com THE SCOPE OF THE HANDBOOK pany has been forced to withdraw a product. Joining the Standard is voluntary. Generally, the regulations • Allow the certification body to disclose any relevant infor are applicable to all areas within the company associated with mation about the company, that may affect certification and the certified production. credibility of the IP-standard, to Sigill Kvalitetssystem AB. 4 (30)
EDITION 2018:1 | VALID FROM 2018-01-01 IP FOOD OPENNESS CRITICAL RULES are marked with a red oval. These requirements Information about certified companies, for instance name and are considered particularly important for food safety, traceability address, are published on Sigill Kvalitetssystem AB website, and probity, and thereby the core values of IP standard. Not complying with these critical points is considered particularly www.sigill.se, after the company has given its consent. serious in terms of credibility and can lead to suspension or ex- clusion. NEW! NEW RULES and regulations that have changed significantly are marked with NEW! in the handbook. 5 (30)
IP FOOD EDITION 2018:1 | VALID FROM 2018-01-01 1 SELF-ASSESSMENT, DOCUMENT MANAGEMENT FULFILLED RULE? CONTROL POINT DETAILED REQUIREMENTS AND VERIFICATION YES NO N/A 1.1 The food company must be regis- a) All premises, facilities or places where business tered or approved by a competent is conducted must be clearly specified in the authority. registration/approval. b) Documentation proving registration or appro - val must be present. Every year the company must a) The self-assessment must at least include the con- 1.2 perform a self-assessment*, or trol points in IP Food. more often if significant changes are b) Documentation showing when the self-assessment made. took place, any findings and what changes have been made, must be available. c) Any discrepancies or shortcomings must be noted *A definition can be found on page in an action plan. 4 and 27 in this handbook or in IP d) The self-assessment and action plan must be appro- General Regulations. ved by the responsible person at the company. 1.3 All documents, including the writ- a) The documents must always be current for the ten procedures mentioned in this business conducted. NEW! standard, must be current, clearly b) The documents must be dated with the day of the named and dated. last update of the document. c) It must be clear what the document refers to. d) Procedures and documentation must be reviewed on a yearly basis and updated if needed. This could be done in connection with the self-assessment. 6 (30)
EDITION 2018:1 | VALID FROM 2018-01-01 IP FOOD 2 VULNERABILITY The purpose is to reduce the risk of the company encountering sabotage, threats and food fraud. FULFILLED RULE? CONTROL POINT DETAILED REQUIREMENTS AND VERIFICATION YES NO N/A The company must establish a vul- a) The vulnerability analysis must be in writing 2.1 nerability analysis. and include every step of the process that is within the company’s legal area of responsibili- NEW! ty. The vulnerability analysis must be relevant to the business and adapted to its unique conditions. b) In the vulnerability analysis, the following must be specified: - The likelihood of the company encountering sabotage, threats (internal and external), food fraud * as well as the consequences if this hap- pens. - the ability to detect sabotage, threats, chea- ting and food fraud (for example through acceptance checks and supplier evaluation) as well as a description of how this will be app- lied in the business - immediate corrective measures to be taken if the company encounters threats/sabotage and/or food fraud. - a description of how the company keeps itself updated on vulnerability (for example through information from authority and industry). *Food fraud can be for example dilution, falsi- fication, exchange of raw material or the pre- sence of high risk foods (i.e. food products that currently are at risk of fraud). Support material can be found on www.sigill. se/allmant/stodmaterial 7 (30)
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