INSTRUCTION MANUAL AQ S391 - Bay control IED - Arcteq
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Instruction manual –AQ S391 bay control IED 2 (63) Revision 1.01 Date January 2012 Changes - HW construction and application drawings revised Revision 1.02 Date May 2012 Changes - Synchrocheck chapter revised - Voltage measurement module revised - CPU module description added - Binary input module description revised - IRIG-B information added - Updated ordering information and type designation - Technical data revised Revision 1.03 Date July 2012 Changes - Synch check parameter updates Revision 1.04 Date 6.10.2015 Changes - Updated parameters Revision 1.05 Date 18.10.2019 Changes - Updated construction and installation chapter Revision 1.06 Date 23.6.2020 Changes - Added redundant power supply, possibility to remove display. Revision 1.07 Date 22.01.2021 Changes - Removed statement that binary input modules are capable of IRIG-B.
Instruction manual –AQ S391 bay control IED 3 (63) TABLE OF CONTENTS 1 GENERAL ............................................................................................................................... 5 2 APPLICATION........................................................................................................................ 6 3 MAIN CHARACTERISTICS OF THE AQ S391 BAY CONTROL IED ................................ 7 3.1 System design ....................................................................................................................... 7 4 SOFTWARE SETUP OF THE IED ........................................................................................ 9 4.1 Circuit breaker control block ............................................................................................... 9 4.1.1 Application.................................................................................................................. 9 4.1.2 Mode of operation ..................................................................................................... 9 4.1.3 Available internal status variable and command channel ................................. 10 4.1.4 Configuration examples .......................................................................................... 13 4.2 Disconnector control function ........................................................................................... 14 4.2.1 Application................................................................................................................ 14 4.2.2 Mode of operation ................................................................................................... 14 4.2.3 Available internal status variable and command channel ................................. 15 4.2.4 Configuration example............................................................................................ 18 4.3 Dead line detection function ............................................................................................. 18 4.4 Voltage transformer supervision function (VTS) ............................................................ 20 4.5 Synchrocheck function du/df (25).................................................................................... 24 5 APPLICATION EXAMPLES ................................................................................................ 34 5.1 One and half circuit breaker configuration ..................................................................... 34 5.2 IED IO Positions in one and half circuit breaker configuration .................................... 35 6 CONSTRUCTIONS AND INSTALLATION ........................................................................ 36 6.1 CPU Module......................................................................................................................... 38 6.2 Power supply module ......................................................................................................... 40 6.3 Binary input modules ......................................................................................................... 42 6.4 Singaling binary output modules ...................................................................................... 45 6.5 9DI + BNC IRIG-B ............................................................................................................... 48 6.6 mA input module ................................................................................................................. 49 6.7 Tripping module .................................................................................................................. 50 6.8 RTD module ......................................................................................................................... 50 6.9 Voltage measurement module .......................................................................................... 53 6.10 Current measurement module .......................................................................................... 54 6.11 Installation and dimensions .............................................................................................. 55 7 TECHNICAL DATA .............................................................................................................. 57 7.1 Monitoring functions .......................................................................................................... 57
Instruction manual –AQ S391 bay control IED 4 (63) 7.2 Control functions ................................................................................................................ 57 7.3 Hardware.............................................................................................................................. 58 Power supply module ............................................................................................................. 58 Current measurement module .............................................................................................. 58 Voltage measurement module .............................................................................................. 59 High speed trip module .......................................................................................................... 59 Binary output module ............................................................................................................. 59 Binary input module ................................................................................................................ 59 mA input module ..................................................................................................................... 60 7.4 Tests and environmental conditions ................................................................................ 60 Disturbance tests .................................................................................................................... 60 Voltage tests ............................................................................................................................ 60 Mechanical tests ..................................................................................................................... 61 Casing and package ................................................................................................................ 61 Environmental conditions and Lifetime ............................................................................... 61 8 ORDERING INFORMATION ............................................................................................... 62 9 REFERENCE INFORMATION............................................................................................. 63
Instruction manual –AQ S391 bay control IED 5 (63) 1 GENERAL The AQ S391 bay control IED is a member of the AQ-300 product line. The AQ-300 protection product line in respect of hardware and software is a modular device. The hardware modules are assembled and configured according to the application IO requirements and the software determines the available functions. This manual describes the specific application of the AQ S391 bay control IED. All generic AQ 300 series features such as color touch screen HMI but can be manufactured also without any displays. Wide range of communication protocols including IEC 61850, DNP3, IEC101, IEC103 and IEC104 are available in this device as well.
Instruction manual –AQ S391 bay control IED 6 (63) 2 APPLICATION The AQ S391 bay control IED is suitable to various types of control and monitoring applications in extra-high voltage, high voltage and medium voltage applications. The modular hardware construction offers required options for different kind of bay configurations in terms of type and quantity of analogue and digital signals. The versatile programmable software logic allows for extensive customization of provided standard configurations. The IED may be applied to single or double breaker arrangements both in single or double busbar configurations. Control and monitoring of full diameter of one and half circuit breaker arrangement can be realized with a single IED as well. Motorized switching devices can be controlled from remote control system through communication or locally using the HMI. Synchrocheck function is provided for safe closing of circuit breakers.
Instruction manual –AQ S391 bay control IED 7 (63) 3 MAIN CHARACTERISTICS OF THE AQ S391 BAY CONTROL IED - Flexible and modular hardware construction allowing for multiple sets of current and voltage measurement modules, digital input and output modules and mA input modules - Flexible software adaptation to different busbar and interlocking schemes using programmable logic functions - Configurable MIMIC display - Touch screen (TFT) colour display - Local and remote control and/or status indication of up to 12 controllable objects - Direct control mode or select before execute control mode - CT supervision (CTS) - Dead line detection features (DLD) - Voltage transformer supervision (VTS) - Synchrocheck and synchroswitch function over multiple circuit breakers - Optional redundant power supply (80-300Vac/dc or 48Vdc) - Programmable disturbance recorder for up to 100 records stored in non-volatile memory - Event recorder for up to 10000 latest events stored in non-volatile memory - IED time synchronization (e.g. SNTP or IRIG-B) - Wide range of communication protocols, including IEC 61850 - IED self supervision functionality 3.1 SYSTEM DESIGN The AQ-300 protection device family is a scalable hardware platform to adapt to different applications. Data exchange is performed via a 32-bit high-speed digital non- multiplexed parallel bus with the help of a backplane module. Each module is identified by its location and there is no difference between module slots in terms of functionality. The only restriction is the position of the CPU module because it is limited to the “CPU” position. The built-in self-supervisory function minimizes the risk of device malfunctions.
Instruction manual –AQ S391 bay control IED 9 (63) 4 SOFTWARE SETUP OF THE IED In this chapter are presented the protection and control functions as well as the monitoring functions. Name IEC ANSI Description CB Control - - Circuit breaker control DS Control - - Disconnector control DLD - - Dead line detection VTS - 60 Voltage transformer supervision CTS - Current transformer supervision SYN25 SYNC 25 Synchro-check function Δf, ΔU, Δφ DREC - - Disturbance recorder Table 4-1 Available control and monitoring functions 4.1 CIRCUIT BREAKER CONTROL BLOCK 4.1.1 APPLICATION The circuit breaker control block can be used to integrate the circuit breaker control of the AQ 300 device into the station control system and to apply active scheme screens of the local LCD of the device. 4.1.2 MODE OF OPERATION The circuit breaker control block receives remote commands from the SCADA system and local commands from the local LCD of the device, performs the prescribed checking and transmits the commands to the circuit breaker. It processes the status signals received from the circuit breaker and offers them to the status display of the local LCD and to the SCADA system. Main features: • Local (LCD of the device) and Remote (SCADA) operation modes can be enabled or disabled individually. • The signals and commands of the synchro check / synchro switch function block can be integrated into the operation of the function block. • Interlocking functions can be programmed by the user applying the inputs “EnaOff” and “EnaOn”, using the graphic equation editor.
Instruction manual –AQ S391 bay control IED 10 (63) • Programmed conditions can be used to temporarily disable the operation of the function block using the graphic equation editor. • The function block supports the control models prescribed by the IEC 61850 standard. • All necessary timing tasks are performed within the function block: o Time limitation to execute a command o Command pulse duration o Filtering the intermediate state of the circuit breaker o Checking the synchro check and synchro switch times o Controlling the individual steps of the manual commands • Sending trip and close commands to the circuit breaker (to becombined with the trip commands of the protection functions and with the close command of the automatic reclosing function; the protection functions and the automatic reclosing function directly gives commands to the CB). The combination is made graphically using the graphic equation editor • Operation counter • Event reporting 4.1.3 AVAILABLE INTERNAL STATUS VARIABLE AND COMMAND CHANNEL To generate an active scheme on the local LCD, there is an internal status variable indicating the state of the circuit breaker. Different graphic symbols can be assigned to the values. (See AQtivate 300 software instructions for more details). Status variable Title Explanation CB1Pol_stVal_Ist_ Status Can be: 0: Intermediate 1: Off 2: On 3:Bad Table 4-2: Status variable of the circuit breaker control The available control channel to be selected is: Command channel Title Explanation CB1Pol_Oper_Con_ Operation Can be: On Off Table 4-3: Command channel of the circuit breaker control Using this channel, the pushbuttons on the front panel of the device can be assigned to close or open the circuit breaker. These are the “Local commands”.
Instruction manual –AQ S391 bay control IED 11 (63) Figure 4-1: Function block symbol of circuit breaker control The binary input and output status signals of the circuit breaker control are listed in tables below.
Instruction manual –AQ S391 bay control IED 12 (63) Binary status signal Title Explanation CB1Pol_Local_GrO_ Local If this input is active, the circuit breaker can be controlled using the local LCD of the device. CB1Pol_Remote_GrO_ Remote If this input is active, the circuit breaker can be controlled via remote communication channels of the SCADA system. CB1Pol_SynOK_GrO_ SynOK This input indicates if the synchron state of the voltage vectors at both sides of the circuit breaker enables the closing command. This signal is usually generated by the synchro check/ synchro switch function. If this function is not available, set the input to logic true. CB1Pol_EnaOff_GrO_ EnaOff The active state of this input enables the opening of the circuit breaker. The state is usually generated by the interlocking conditions defined by the user. CB1Pol_EnaOn_GrO_ EnaOn The active state of this input enables the closing of the circuit breaker. The state is usually generated by the interlocking conditions defined by the user. CB1Pol_BlkProc_GrO_ BlkProc The active state of this input blocks the operation of the circuit breaker. The conditions are defined by the user. CB1Pol_stValOff_GrO_ stValOff Off state of the circuit breaker. CB1Pol_stValOn_GrO_ stValOn On state of the circuit breaker. CB1Pol_ExtTrip_GrO_ ExtTrip External trip command for the circuit breaker (e.g. from protection). This signal is considered when evaluating unintended operation. Table 4-4: The binary input status signals of the circuit breaker control Binary status signal Title Explanation CB1Pol_CmdOff_GrI_ Off Command Off command impulse, the duration of which is defined by the parameter “Pulse length” CB1Pol_CmdOn_GrI_ On Command On command impulse, the duration of which is defined by the parameter “Pulse length” CB1Pol_StartSW_GrI_ Start Synchro-switch If the synchro check/synchro switch function is applied and the synchron state conditions are not valid for the time defined by the parameter “Max.SynChk time”, then this output triggers the synchro switch function (see synchro check/ synchro switch function block description). CB1Pol_Oper_GrI_ CB Operated An impulse with a duration of 150 ms at any operation of the circuit breaker CB1Pol_SelfOper_GrI_ Unintended Oper This output is logic true if the status of the circuit breaker has changed without detected command from the SCADA system or on the input “Ext trip” CB1Pol_Opened_GrI_ Opened The filtered status signal for opened state of the circuit breaker CB1Pol_Closed_GrI_ Closed The filtered status signal for closed state of the circuit breaker Table 4-5: The binary output status signals of the decision logic
Instruction manual –AQ S391 bay control IED 13 (63) 4.1.4 CONFIGURATION EXAMPLES Example 1 Figure 4-2: Simulation of the circuit breaker (and disconnectors; detail) In the Figure above the local/remote selection is made by another function block (Common). In VB1Pol, synchro check is not applied, the input “SynOK” is programmed for constant “True”. The circuit breaker can be switched any time, no interlocking is needed, the “EnaOff” and “EnaOn” are programmed for constant “True”. (However, note the similar DisConn_Bus function block in the Figure above.) The function block does not need to be blocked; the “BlkProc” input is not connected. The CB is simulated by an RS flip-flop, the status inputs are connected to the simulated signals.
Instruction manual –AQ S391 bay control IED 14 (63) 4.1.4.1 Example 2 Figure 4-3: A simple application In Figure 4-3 above the local/remote selection is made by another function block (Common). In VB1Pol, synchro check is not applied, the input “SynOK” is programmed for constant “True”. Interlocking is applied; the “EnaOff” and “EnaOn” are programmed with external binary input signals. The function block does not need to be blocked; the “BlkProc” input is not connected. The CB status inputs are connected to the binary input signals. The commands are directed to another graphic page (to be “OR”-ed with the signals of the protection and automatic reclosing functions). 4.2 DISCONNECTOR CONTROL FUNCTION 4.2.1 APPLICATION The disconnector control block can be used to integrate the disconnector control of the AQ 300 device into the station control system and to apply active scheme screens of the local LCD of the device. 4.2.2 MODE OF OPERATION The disconnector control block receives remote commands from the SCADA system and local commands from the local LCD of the device, performs the prescribed checking and transmits the commands to the disconnector. It processes the status
Instruction manual –AQ S391 bay control IED 15 (63) signals received from the disconnector and offers them to the status display of the local LCD and to the SCADA system. Main features: • Local (LCD of the device) and Remote (SCADA) operation modes can be enabled or disabled individually. • Interlocking functions can be programmed by the user applying the inputs “EnaOff” and “EnaOn”, using the graphic equation editor. • Programmed conditions can be used to temporarily disable the operation of the function block using the graphic equation editor. • The function block supports the control models prescribed by the IEC 61850 standard. • All necessary timing tasks are performed within the function block: o Time limitation to execute a command o Command pulse duration o Filtering the intermediate state of the disconnector o Controlling the individual steps of the manual commands • Trip and close commands to the disconnector • Operation counter • Event reporting 4.2.3 AVAILABLE INTERNAL STATUS VARIABLE AND COMMAND CHANNEL To generate an active scheme on the local LCD, there is an internal status variable indicating the state of the circuit breaker. Different graphic symbols can be assigned to the values. (See AQtivate 300 software instructions for more details). Status variable Title Explanation DisConn l_stVal_Ist_ Status Can be: 0: Intermediate 1: Off 2: On 3:Bad Table 4-6: Status variable of the disconnector control The available control channel to be selected is:
Instruction manual –AQ S391 bay control IED 16 (63) Command channel Title Explanation DisConn _Oper_Con_ Operation Can be: On Off Table 4-7: Command channel of the disconnector control Using this channel, the pushbuttons on the front panel of the device can be assigned to close or open the disconnector. These are the “Local commands”. Figure 4-4: The symbol of the function block The binary input and output status signals of the disconnector control are listed in tables below.
Instruction manual –AQ S391 bay control IED 17 (63) Binary status signal Title Explanation DisConn_Local_GrO_ Local If this input is active, the disconnector can be controlled using the local LCD of the device. DisConn_Remote_GrO_ Remote If this input is active, the disconnector can be controlled via remote communication channels of the SCADA system. DisConn_EnaOff_GrO_ EnaOff The active state of this input enables the opening of the disconnector. The state is usually generated by the interlocking conditions defined graphically by the user. DisConn_EnaOn_GrO_ EnaOn The active state of this input enables the closing of the disconnector. The state is usually generated by the interlocking conditions defined graphically by the user. DisConn_BlkProc_GrO_ BlkProc The active state of this input blocks the operation of the disconnector. The conditions are defined graphically by the user. DisConn_stValOff_GrO_ stValOff Off state of the disconnector. DisConn_stValOn_GrO_ stValOn On state of the disconnector. Table 4-8: The binary input status signals of the disconnector control Binary status signal Title Explanation DisConn_CmdOff_GrI_ Off Command Off command impulse, the duration of which is defined by the parameter “Pulse length” DisConn_CmdOn_GrI_ On Command On command impulse, the duration of which is defined by the parameter “Pulse length” DisConn_Oper_GrI_ CB Operated An impulse with a duration of 150 ms at any operation of the disconnector DisConn_SelfOper_GrI Unintended Oper This output is logic true if the status of the _ disconnector has changed without detected command from the SCADA system or on the input “Ext trip” DisConn_Opened_GrI_ Opened The filtered status signal for opened state of the disconnector DisConn_Closed_GrI_ Closed The filtered status signal for closed state of the disconnector Table 4-9: The binary output status signals of the disconnector control
Instruction manual –AQ S391 bay control IED 18 (63) 4.2.4 CONFIGURATION EXAMPLE Figure 4-5: Simulation of the disconnector (and circuit breaker; detail) In the Figure above the local/remote selection is made by another function block (Common). The disconnector cannot be switched any time: interlocking is needed; the “EnaOff” and “EnaOn” are programmed for the “Opened” state of the circuit breaker. The function block does not need to be blocked; the “BlkProc” input is not connected. The disconnector is simulated by an RS flip-flop, the status inputs are connected to the simulated signals. 4.3 DEAD LINE DETECTION FUNCTION The “Dead Line Detection” (DLD) function generates a signal indicating the dead or live state of the line. Additional signals are generated to indicate if the phase voltages and phase currents are above the pre-defined limits. The task of the “Dead Line Detection” (DLD) function is to decide the Dead line/Live line state. Criteria of “Dead line” state: all three phase voltages are below the voltage setting value AND all three currents are below the current setting value.
Instruction manual –AQ S391 bay control IED 19 (63) Criteria of “Live line” state: all three phase voltages are above the voltage setting value. Dead line detection function is used in the voltage transformer supervision function also as an additional condition. In the figure below is presented the operating logic of the dead line detection function. Figure 4-6: Principal scheme of the dead line detection function The function block of the dead line detection function is shown in figure bellow. This block shows all binary input and output status signals that are applicable in the AQtivate 300 software. Figure 4-7: The function of the dead line detection function The binary input and output status signals of the dead line detection function are listed in tables below.
Instruction manual –AQ S391 bay control IED 20 (63) Table 4-10: The binary input signal of the dead line detection function Table 4-11: The binary output status signals of the dead line detection function Table 4-12Setting parameters of the dead line detection function Parameter Setting value, range Description and step Operation On Operating mode selection for the function. Operation can Off be either disabled “Off” or enabled “On”. Default setting is enabled. Min. operate 10…100 % by step of Minimum voltage threshold for detecting the live line voltage 1% status. All measured phase to ground voltages have to be under this setting level. Default setting is 60 %. Min. operate 8…100 % by step of Minimum current threshold for detecting the dead line current 1% status. If all the phase to ground voltages are under the setting “Min. operate voltage” and also all the phase currents are under the “Min. operate current” setting the line status is considered “Dead”. Default setting is 10 %. 4.4 VOLTAGE TRANSFORMER SUPERVISION FUNCTION (VTS) The voltage transformer supervision function generates a signal to indicate an error in the voltage transformer secondary circuit. This signal can serve, for example, a warning, indicating disturbances in the measurement, or it can disable the operation
Instruction manual –AQ S391 bay control IED 21 (63) of the distance protection function if appropriate measured voltage signals are not available for a distance decision. The voltage transformer supervision function is designed to detect faulty asymmetrical states of the voltage transformer circuit caused, for example, by a broken conductor in the secondary circuit. The voltage transformer supervision function can be used for either tripping or alarming purposes. The voltage transformer supervision function can be used in three different modes of application: Zero sequence detection (for typical applications in systems with grounded neutral): “VT failure” signal is generated if the residual voltage (3Uo) is above the preset voltage value AND the residual current (3Io) is below the preset current value Negative sequence detection (for typical applications in systems with isolated or resonant grounded (Petersen) neutral): “VT failure” signal is generated if the negative sequence voltage component (U2) is above the preset voltage value AND the negative sequence current component (I2) is below the preset current value. Special application: “VT failure” signal is generated if the residual voltage (3Uo) is above the preset voltage value AND the residual current (3Io) AND the negative sequence current component (I2) are below the preset current values. The voltage transformer supervision function can be triggered if “Live line” status is detected for at least 200 ms. The purpose of this delay is to avoid mal-operation at line energizing if the poles of the circuit breaker make contact with a time delay. The function is set to be inactive if “Dead line” status is detected. If the conditions specified by the selected mode of operation are fulfilled then the voltage transformer supervision function is triggered and the operation signal is generated. When the conditions for operation are no longer fulfilled, the resetting of the function depends on the mode of operation of the primary circuit: • If the “Live line” state is valid, then the function resets after approx. 200 ms of time delay. • If the “Dead line” state is started and the “VTS Failure” signal has been continuous for at least 100 ms, then the “VTS failure” signal does not reset; it is generated continuously even when the line is in a disconnected state. Thus, the “VTS Failure” signal remains active at reclosing.
Instruction manual –AQ S391 bay control IED 22 (63) • If the “Dead line” state is started and the “VTS Failure” signal has not been continuous for at least 100 ms, then the “VTS failure” signal resets. Preparation VTS UL1 Negative Sequence UL2 Fourier UL3 Zero Sequence Parameters VTS Status signals Algorithm Decision Dead Line Detection Logic DLD IL1 Negative Sequence IL2 Fourier IL3 Zero Sequence Status signals Figure 4-8: Operation logic of the voltage transformer supervision and dead line detection. The voltage transformer supervision logic operates through decision logic presented in the following figure.
Instruction manual –AQ S391 bay control IED 23 (63) DLD_StIL1_GrI _ DLD_ DLD_StIL2_GrI DeadLine_ _ GrI_ DLD_StIL3_GrI _ OR NOT DLD_StUL1_GrI _ DLD_StUL2_GrI _ DLD_StUL3_GrI _ DLD_ LineOK_GrI_ AND t S 200 R AND VTS_Fail_int_ t S VTS_ NOT 100 OR t Fail_GrI_ VTS_Blk_GrO_ OR 100 AND NOT R Figure 4-9: Decision logic of the voltage transformer supervision function. NOTE: For the operation of the voltage transformer supervision function the “ Dead line detection function” must be operable as well: it must be enabled by binary parameter The symbol of the function block in the AQtivate 300 software The function block of voltage transformer supervision function is shown in figure below. This block shows all binary input and output status signals that are applicable in the graphic equation editor. Figure 4-10: The function block of the voltage transformer supervision function The binary input and output status signals of voltage transformer supervision function are listed in tables below.
Instruction manual –AQ S391 bay control IED 24 (63) Binary status signal Explanation VTS_Blk_GrO_ Output status defined by the user to disable the voltage transformer supervision function. Table 4-13: The binary input signal of the voltage transformer supervision function Binary output signals Signal title Explanation VTS_Fail_GrI VT Failure Failure status signal of the VTS function Table 4-14: The binary output signal of the voltage transformer supervision function 4.5 SYNCHROCHECK FUNCTION DU/DF (25) Several problems can occur in the power system if the circuit breaker closes and connects two systems operating asynchronously. The high current surge can cause damage in the interconnecting elements, the accelerating forces can overstress the shafts of rotating machines or the actions taken by the protective system can result in the eventual isolation of parts of the power system. To prevent such problems, this function checks if the systems to be interconnected are operating synchronously. If yes, then the close command is transmitted to the circuit breaker. In case of asynchronous operation, the close command is delayed to wait for the appropriate vector position of the voltage vectors on both sides of the circuit breaker. If the conditions for safe closing cannot be fulfilled within an expected time, then closing is declined. NOTE: For capacitive reference voltage measurement, the voltage measurement card can be ordered with
Instruction manual –AQ S391 bay control IED 25 (63) The limits for automatic reclosing and manual close commands can be set independently of each other. The function compares the voltage of the line and the voltage of one of the busbar sections (Bus1 or Bus2). The bus selection is made automatically based on a binary input signal defined by the user. For the reference of the synchrocheck any phase-to-ground or phase-to-phase voltage can be selected. The function processes the signals of the voltage transformer supervision function and enables the close command only in case of plausible voltages. The synchrocheck function monitors three modes of conditions: • Energizing check: • Dead bus, live line, • Live bus, dead line, • Any Energizing case (including Dead bus, dead line). • Synchro check (Live line, live bus) • Synchro switch (Live line, live bus) If the conditions for “Energizing check” and “Synchro check” are fulfilled, then the function generates the release command, and in case of a manual or automatic close request, the close command is generated. If the conditions for energizing and synchronous operation are not met when the close request is received, then synchronous switching is attempted within the set time-out. In this case, the rotating vectors must fulfill the conditions for safe switching within the set waiting time: at the moment the contacts of the circuit breaker are closed, the voltage vectors must match each other with appropriate accuracy. For this mode of operation, the expected operating time of the circuit breaker must be set as a parameter value, to generate the close command in advance taking the relative vector rotation into consideration. Started closing procedure can be interrupted by a cancel command defined by the user.
Instruction manual –AQ S391 bay control IED 26 (63) In “bypass” operation mode, the function generates the release signals and simply transmits the close command. In the following figure is presented the operating logic of the synchrocheck function. RelA SwStA CancelA SYN25_Eva (aut) SynSWA InProgA UlineFour(3ph) UOKA Ubus1Four FrOKA Ubus2Four AngOKA SYN25_Com Bus Sel VTS Blk RelM Bus1 VTS Blk Bus2 VTS Blk Blk SYN25_Eva (man) SynSWM SwStM InProgM CancelM UOKM FrOKM Parameters AngOKM Figure 4-11: Operation logic of the synchrocheck function. The synchro check/synchro switch function contains two kinds of software blocks: • SYN25_Com is a common block for manual switching and automatic switching • SYN25_EVA is an evaluation block, duplicated for manual switching and for automatic switching The SYN25_Com block selects the appropriate voltages for processing and calculates the voltage difference, the frequency difference and the phase angle difference between the selected voltages. The magnitude of the selected voltages is passed for further evaluation. These values are further processed by the evaluation software blocks. The function is disabled if the binary input (Block) signal is TRUE. The activation of voltage transformer supervision function of the line voltage blocks the operation (VTS Block). The activation of voltage transformer supervision function of the selected bus section blocks the operation (VTS Bus1 Block or VTS Bus2 Block).
Instruction manual –AQ S391 bay control IED 27 (63) SYN25_Com -U_diff UlineFour (3ph) Calc -f_diff Ubus1Four U_bus -fi_ diff Ubus2Four -U_bus -U_line BusSel 1000ms 100m s Blk VTS Blk OR Bus1 VTS Blk VTS U_bus Bus2 VTS Blk Parameters Figure 4-12: Synchrocheck common difference calculation function structure. If the active bus section changes the function is dynamically blocked for 1000ms and no release signal or switching command is generated. The processed line voltage is selected based on the preset parameter (Voltage select). The choice is: L1-N, L2-N, L3-N, L1-L2, L2-L3 or L3-L1. The parameter value must match the input voltages received from the bus sections. The active bus section is selected by the input signal (Bus select). If this signal is logic TRUE, then the voltage of Bus2 is selected for evaluation. The software block SYN25_Eva is applied separately for automatic and manual commands. This separation allows the application to use different parameter values for the two modes of operation. The structure of the evaluation software block is shown in the following figure.
Instruction manual –AQ S391 bay control IED 28 (63) Figure 4-13: Synchrocheck evaluation function structure. This evaluation software block is used for two purposes: for the automatic reclosing command (the signal names have the suffix “A”) and for the manual close request (the signal names have the suffix “M”). As the first step, based on the selected line voltage and bus voltage, the state of the required switching is decided (Dead bus-Dead line, Dead bus-Live line, Live bus-Dead line or Live bus- Live line). The parameters for decision are (U Live) and (U Dead). The parameters (Energizing Auto/Manual) enable the operation individually. The choice is: (Off, DeadBus LiveLine, LiveBus DeadLine, Any energ case). In simple energizing modes, no further checking is needed. This mode selection is bypassed if the parameter (Operation Auto/Manual) is set to “ByPass”. In this case the command is transmitted without any further checking. First, the function tries switching with synchro check. This is possible if: the voltage difference is within the defined limits (Udiff SynChk Auto/Manual)) the frequency difference is within the defined limits (FrDiff SynChk Auto) and the phase angle difference is within the defined limits (MaxPhaseDiff Auto/Manual)). If the conditions are fulfilled for at least 45 ms, then the function generates a release output signal (Release Auto/Manual). If the conditions for synchro check operation are not fulfilled and a close request is received as the input signal (SySwitch Auto/Manual), then synchro switching is
Instruction manual –AQ S391 bay control IED 29 (63) attempted. This is possible if: the voltage difference is within the defined limits (Udiff SynSW Auto /Manual)) the frequency difference is within the defined limits (FrDiff SynSW Auto). These parameters are independent of those for the synchro check function. If the conditions for synchro check are not fulfilled and the conditions for synchro switch are OK, then the relative rotation of the voltage vectors is monitored. The command is generated before the synchronous position, taking the breaker closing time into consideration (Breaker Time). The pulse duration is defined by the parameter (Close Pulse). In case of slow rotation and if the vectors are for long time near-opposite vector positions, no switching is possible, therefore the waiting time is limited by the preset parameter (Max.Switch Time). The progress is indicated by the output status signal (SynInProgr Auto/Manual). The started command can be canceled using the input signal (Cancel Auto/Manual). Figure 4-14 The function block of the synchro check / synchro switch function The binary input and output status signals of the dead line detection function are listed in tables below.
Instruction manual –AQ S391 bay control IED 30 (63) Table 4-15 The binary input signal of the synchro check / synchro switch function Binary status signal Title Explanation If this signal is logic TRUE, then the voltage SYN25_BusSel_GrO_ Bus Select of Bus2 is selected for evaluation Blocking signal of the voltage transformer supervision function evaluating the line SYN25_VTSBlk_GrO_ VTS Block voltage Blocking signal of the voltage transformer supervision function evaluating the Bus1 SYN25_Bus1VTSBlk_GrO_ VTS Bus1 Block voltage Blocking signal of the voltage transformer supervision function evaluating the Bus2 SYN25_Bus2VTSBlk_GrO_ VTS Bus2 Block voltage Switching request signal initiated by the SYN25_SwStA_GrO_ SySwitch Auto automatic reclosing function Signal to interrupt (cancel) the automatic SYN25_CancelA_GrO_ Cancel Auto switching procedure SYN25_Blk_GrO_ Block Blocking signal of the function Switching request signal initiated by SYN25_SwStM_GrO_ SySwitch Manual manual closing Signal to interrupt (cancel) the manual SYN25_CancelIM_GrO_ Cancel Manual switching procedure
Instruction manual –AQ S391 bay control IED 31 (63) Table 4-16 The binary output status signals of the synchro check / synchro switch function Binary status signal Title Explanation Releasing the close command initiated by SYN25_RelA_GrI_ Release Auto the automatic reclosing function Switching procedure is in progress, initiated by the automatic reclosing SYN25_InProgA_GrI_ SynInProgr Auto function The Voltage difference is appropriate for SYN25_UOKA_GrI_ Udiff OK Auto automatic closing command The frequency difference is appropriate for automatic closing command, evaluated SYN25_FrOKA_GrI_ FreqDiff OK Auto for synchro-check The angle difference is appropriatefor SYN25_AngOKA_GrI_ Angle OK Auto automatic closing command Releasing the close command initiated by SYN25_RelM_GrI_ Release Man manual closing request Switching procedure is in progress, SYN25_InProgM_GrI_ SynInProgr Man initiated by the manual closing command The Voltage difference is appropriate for SYN25_UOKM_GrI_ Udiff OK Man automatic closing command The frequency difference is appropriate for manual closing command, evaluated SYN25_FrOKM_GrI_ FreqDiff OK Man for synchro-check The angle difference is appropriatefor SYN25_AngOKM_Grl_ Angle OK Man manual closing command
Instruction manual –AQ S391 bay control IED 32 (63) Table 4-17 Setting parameters of the synchro check / synchro switch function Parameter Setting value, range Description and step Voltage select L1-N Reference voltage selection. The function will monitor the L2-N selected voltage for magnitude, frequency and angle L3-N differences. Default setting is L1-N L1-L2 L2-L3 L3-L1 U Live 60…110 % by step of Voltage setting limit for “Live Line” detection. When 1% measured voltage is above the setting value the line is considered “Live”. Default setting is 70 %. U Dead 10…60 % by step of Voltage setting limit for “Dead Line” detection. When 1% measured voltage is below the setting value the line is considered “dead”. Default setting is 30 %. Breaker Time 0…500 ms by step of Breaker operating time at closing. This parameter is used 1 ms for the synchro switch closing command compensation and it describes the breaker travel time from open position to closed position from the close command. Default setting is 80 ms. Close Pulse 10…60000 ms by Close command pulse length. This setting defines the step of 1 ms duration of close command from the IED to the circuit breaker. Default setting is 1000 ms. Max Switch 100…60000 ms by Maximum allowed switching time. In case synchro check Time step of 1 ms conditions are not fulfilled and the rotation of the networks is slow this parameter defines the maximum waiting time after which the close command is failed. Default setting is 2000ms. Operation On Operation mode for automatic switching. Selection can be Auto Off automatic switching off, on or bypassed. If the Operation ByPass Auto is set to “Off” automatic switch checking is disabled. If selection is “ByPass” Automatic switching is enabled with bypassing the bus and line energization status checking. When the selection is “On” also the energization status of bus and line are checked before processing the command. Default setting is “On” SynSW Auto On Automatic synchroswitching selection. Selection may be Off enabled “On” or disabled “Off”. Default setting is Enabled “On”. Energizing Off Energizing mode of automatic synchroswitching. Selections Auto DeadBus LiveLine consist of the monitoring of the energization status of the LiveBus DeadLine bus and line. If the operation is wanted to be LiveBus Any energ case LiveLine or DeadBus DeadLine the selection is “Any energ case”. Default setting is DeadBus LiveLine. Udiff SynChk 5…30 % by step of 1 Voltage difference checking of the automatic synchrocheck Auto % mode. If the measured voltage difference is below this setting the condition applies. Default setting is 10 %. Udiff SynSW 5…30 % by step of 1 Voltage difference checking of the automatic synchroswitch Auto % mode. If the measured voltage difference is below this setting the condition applies. Default setting is 10 %. MaxPhasediff 5…80 deg by step of Phase difference checking of the automatic synchroswitch Auto 1 deg mode. If the measured phase difference is below this setting the condition applies. Default setting is 20 deg.
Instruction manual –AQ S391 bay control IED 33 (63) FrDiff SynChk 0.02…0.50 Hz by Frequency difference checking of the automatic Auto step of 0.01 Hz synchrocheck mode. If the measured phase difference is below this setting the condition applies. Default setting is 0.02 Hz. FrDiff SynSW 0.10…1.00 Hz by Frequency difference checking of the automatic Auto step of 0.01 Hz synchroswitch mode. If the measured phase difference is below this setting the condition applies. Default setting is 0.2 Hz. Operation On Operation mode for manual switching. Selection can be Man Off manual switching off, on or bypassed. If the Operation Man ByPass is set to “Off” manual switch checking is disabled. If selection is “ByPass” manual switching is enabled with bypassing the bus and line energization status checking. When the selection is “On” also the energization status of bus and line are checked before processing the command. Default setting is “On” SynSW Man On Manual synchroswitching selection. Selection may be Off enabled “On” or disabled “Off”. Default setting is Enabled “On”. Energizing Off Energizing mode of manual synchroswitching. Selections Man DeadBus LiveLine consist of the monitoring of the energization status of the LiveBus DeadLine bus and line. If the operation is wanted to be LiveBus Any energ case LiveLine or DeadBus DeadLine the selection is “Any energ case”. Default setting is DeadBus LiveLine. Udiff SynChk 5…30 % by step of 1 Voltage difference checking of the manual synchrocheck Man % mode. If the measured voltage difference is below this setting the condition applies. Default setting is 10 %. Udiff SynSW 5…30 % by step of 1 Voltage difference checking of the manual synchroswitch Man % mode. If the measured voltage difference is below this setting the condition applies. Default setting is 10 %. MaxPhaseDiff 5…80 deg by step of Phase difference checking of the manual synchroswitch Man 1 deg mode. If the measured phase difference is below this setting the condition applies. Default setting is 20 deg. FrDiff SynChk 0.02…0.50 Hz by Frequency difference checking of the manual synchrocheck Man step of 0.01 Hz mode. If the measured phase difference is below this setting the condition applies. Default setting is 0.02 Hz. FrDiff SynSW 0.10…1.00 Hz by Frequency difference checking of the manual synchroswitch Man step of 0.01 Hz mode. If the measured phase difference is below this setting the condition applies. Default setting is 0.2 Hz.
Instruction manual –AQ S391 bay control IED 34 (63) 5 APPLICATION EXAMPLES 5.1 ONE AND HALF CIRCUIT BREAKER CONFIGURATION
Instruction manual –AQ S391 bay control IED 35 (63) 5.2 IED IO POSITIONS IN ONE AND HALF CIRCUIT BREAKER CONFIGURATION
Instruction manual –AQ S391 bay control IED 36 (63) 6 CONSTRUCTIONS AND INSTALLATION The Arcteq AQ-S391 bay control IED consists of hardware modules. Due to modular structure optional positions for the slots can be user defined in the ordering of the IED to include I/O modules and other types of additional modules. An example module arrangement configuration of the AQS391 is shown in the figure below. Visit https://configurator.arcteq.fi/ to see all of the available options. Figure 6-1: An example module arrangement configuration of the AQ-S391 IED. Example above presents a simple hardware configuration with redundant power supplies (PS+2103), signaling binary outputs (R16+0000), binary input cards (O16+1101 and O8+1101) and 100Base-FX Ethernet MM/LC communication card (CPU+6601). Figure 6-2: An example module arrangement configuration of the AQ-S391 IED. Example above presents a simple hardware configuration with redundant power supplies (PS+2103), trip contacts (TRIP+2101), signaling binary outputs (R12+0000),
Instruction manual –AQ S391 bay control IED 37 (63) binary input cards (O16+1101 and O8+1101) and 100Base-FX Ethernet MM/LC communication card (CPU+6601). Following chapters describe the cards in more detail.
Instruction manual –AQ S391 bay control IED 38 (63) 6.1 CPU MODULE Figure 3 Communication card with 100Base-FX Ethernet MM/LC 1300 nm, 50/62.5/125 μm connector, (up to 2 km) fiber. The CPU module contains all the protection, control and communication functions of the AQ-300 device. Dual 500 MHz high-performance Analog Devices Blackfin processors separate relay functions (RDSP) from communication and HMI functions (CDSP). Reliable communication between processors is performed via high-speed synchronous serial internal bus (SPORT). Each processor has its own operative memory such as SDRAM and non-volatile flash memories for configuration, parameter and firmware storage. The firmwares are stored in a dedicated flash memory independent from the disturbance recorder and event storage. CDSP’s operating system (uClinux) utilizes a robust JFFS flash file system, which enables fail-safe operation and the storage of disturbance record files, configuration and parameters. The RDSP core runs at 500 MHz and its external bus speed is 125 MHz. The backplane data speed is limited to approx. 20 MHz, which is more than enough for module data throughput. An additional logic element (CPLD and SRAM) is used as a bridge between the RDSP and the backplane. The CPLD collects analogue samples from CT/VT modules and also controls signaling outputs and inputs.
Instruction manual –AQ S391 bay control IED 39 (63) After power-up the RDSP processor starts up with the previously saved configuration and parameters. Generally, the power-up procedure for the RDSP and relay functions takes only a few seconds. That is to say, it is ready to trip within this time. CDSP’s start-up procedure is longer because its operating system needs time to build its file system, initializing user applications such as HMI functions and the IEC61850 software stack. HMI and communication tasks • Embedded WEB-server: o Firmware upgrade possibility o Modification of user parameters o Events list and disturbance records o Password management o Online data measurement o Commands o Administrative tasks • Front panel TFT display handling: the interactive menu set is available through the TFT and the touchscreen interface • User keys: capacitive touch keys on front panel • The built-in 5-port Ethernet switch allows AQ-300 to connect to IP/Ethernet- based networks. The following Ethernet ports are available: o Station bus (100Base-FX Ethernet) SBW o Redundant station bus (100Base-FX Ethernet) SBR o Process bus (100Base-FX Ethernet) o EOB or EOB2 (Ethernet Over Board) or RJ-45 Ethernet user interface on front panel o Optional 10/100Base-T port via RJ-45 connector • PRP/HSR seamless redundancy for Ethernet networking (100Base-FX Ethernet) • Other communication: o RS422/RS485 interfaces (galvanic interface to support legacy or other serial protocols, ASIF) o Plastic or glass fiber interfaces to support legacy protocols, ASIF o Proprietary process bus communication controller on COM+ module o Telecommunication interfaces: G.703, IEEE C37.94
Instruction manual –AQ S391 bay control IED 40 (63) 6.2 POWER SUPPLY MODULE The power supply module converts primary AC and/or DC voltage to required system voltages. In most applications, one power supply module is sufficient to provide the required power to the system. Redundant power supply modules extend system availability in case of the outage of any power source. IMPORTANT: Depending on the hardware configuration, the power consumption of the devices can be different. We reserve the right to make the decision about which PS+ module must be used. For most applications where the power consumption does not reach 30 W we use one of our 4 HP wide PS+ modules. Figure 4 Power supply module connections Module type PS+2101 Nominal voltage 110 V DC / 220 V DC Input voltage range 88 - 264 V DC 80 – 250 V AC Nominal power 20 W Input voltage interruption time (at Min. 100ms in the specified input nominal load) voltage range Internal fuse 3.15A/250V Connector type Power connector:
Instruction manual –AQ S391 bay control IED 41 (63) Receptacle: Weidmüller SLA 2/90 Plug: Weidmüller BLA 2/180 Fault relay connector: Receptacle: Weidmüller SLA 3/90 Plug: Weidmüller BLA 3/180 Main features: • Fault relay contacts (NC and NO): device fault contact and also assignable to user functions. All the three relay contact points are accessible to users. • Redundant applications (nominal power and reliability can be increased by using parallel power supplies) • On-board self-supervisory circuits: temperature and voltage monitors • Short-circuit-protected outputs • Efficiency: > 70 %, power consumption = nominal power / efficiency • Passive heatsink • Early power failure indication signals to the CPU the possibility of power outage, thus the CPU has enough time to save the necessary data to non- volatile memory • Inrush current (until 0.1 s): < 10 A for all types excluding PS+4401 which has < 21 A inrush current. • Common features for internal fuses: o 5 mm x 20 mm (0.20" x 0.79") o TT characteristics (very inverse time-lag) o 35 A @ 250 V AC rated breaking capacity • Recommended external protection: miniature circuit breaker, 6 A (C char.)
Instruction manual –AQ S391 bay control IED 42 (63) 6.3 BINARY INPUT MODULES The inputs are galvanic isolated and the module converts high-voltage signals to the voltage level and format of the internal circuits. Module type O8+2401 O8+4801 O8+1101 O8+2201 Number of 8 8 8 8 channels Time Configured Configured Configured Configured synchronization by AQtivate by AQtivate by AQtivate by AQtivate Rated voltage 24 V 48 V 110 V 220 V Thermal 72 V 100 V 250 V 320 V withstand voltage Clamp voltage Falling 0.64 Falling 0.64 Falling 0.64 Falling 0.64 Un Un Un Un Rising 0.8 Rising 0.8 Rising 0.8 Rising 0.8 Un Un Un Un Grounding independent independent independent independent groups Connector type Receptacle: Weidmüller SLA 16/90 Plug: Weidmüller BLA 16/180 Module type O12+2401 O12+4801 O12+1101 O12+2201 Number of 12 12 12 12 channels Time Configured Configured Configured Configured synchronization by AQtivate by AQtivate by AQtivate by AQtivate Rated voltage 24 V 48 V 110 V 220 V Thermal 72 V 72 V 250 V 320 V withstand voltage Clamp voltage Falling 0.64 Falling 0.64 Falling 0.64 Falling 0.64 Un Un Un Un Rising 0.8 Rising 0.8 Rising 0.8 Rising 0.8 Un Un Un Un Grounding 4x3 4x3 4x3 4x3 groups common common common common ground ground ground ground
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