Inline weighing injector - IMAXIT - jbtc.com - schroeder-maschinen.de
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IMAXIT Inline weighing injector I NJ E CTI O N jbtc.com
JBT SCHRÖDER IMAXIT
IMAXIT
technology –
visionary engineering
IMAXIT –
far more than just an injector
TECHNICAL DATA
The heart of the injector is the new controller. Modular, with a
CANAL WIDTH 420 / 620 / 920 mm
new intuitive user interface, it sets new standards in ease of use
MAX. INJECTION AREA
and provision of information. As the central control unit, the PER HOUR
227 / 335 / 497 m2
controller connects the functions but also provides independent CYCLES PER MINUTE 15 to 45
control of the desired injection rate.
ADVANCE 50 / 100 / 200 mm
Conventional systems use separate weighing cells and conveyor
NUMBER OF NEEDLES depending on the application
belts. As a result, weighing inaccuracies are unavoidable due to
belt transitions and tolerances matching of the weighing cells. PRESSURE RANGE 0,5 to 4,5 bar
MACHINE LENGTH approx. 5000 mm
The patented Schröder IT-system consists of two integrated
scales located within one belt, which is driven by only one motor. approx. 2400 / 2600 / 3100 mm
MACHINE WIDTH
with brine basin
This enables an accurate comparison of the weight before and
MACHINE HEIGHT 2240 mm
after the injection using millimetre accurate positioning of the
product on the scales. LOADING HEIGHT 1200 mm
COMPRESSED AIR min.6 bar
State-of-the-art weighing cells with a special new scale
3Ph/PE; 400/440V; 50/60 Hz or
technology, sealed in stainless steel blocks, sturdy, impact- ELECTRICAL CONNECTION
3Ph/PE; 220V; 50/60Hz
resistant and precise. Designed for the meat processing industry.
INPUT SCALE OUTPUT SCALE
integrated weighing system, integrated weighing system,
records the product weight records the product weight
before the injection. after the injection
CONTROLLER/TOUCH PANEL CONTINUOUS
central operating controls CONVEYOR BELT
that feature user-friendliness both scales within
and a clear display one belt
JBT SCHRÖDER IMAXIT
Overview
„Blue World“ control system
• Control via hotspot operation
• Intuitive user interface with clear presentation of information
• Easily understandable representation through the use of
symbols
• Menu items such as recipe management, user-level control,
inline weighing function, machine configuration
• Password-protected operator level (up to 15 individual users),
thereby restricting access to injection and machine parameters Weighing page
• Highest possible level of process reliability by avoiding incorrect
operation
• Automatic brine request and brine tank overview on IMAX
touch panel
Continuous inline weighing
• An integrated weighing system, consisting of two weighing cells
within a belt system
• Weighing cells continuously record the weight before and after
the injection
• Determination of injection rate during operation.
• The weighing cells used are robust and cast in stainless steel to
comply with all health and safety aspects of the meat industry.
• The injector monitors, detects and corrects automatically for
different injection quantities by changing the pump pressure
Trend chart
during operation without IMAX stop
Documentation / Audit support
• The IMAXIT is able to completely monitor a production process
as well as monitor and display all process data at any time
• Using the process visualisation software VISMAX, the recorded
trend charts can be transferred to an external computer,
allowing an unprecedented level of documentation
• With audits, the production history such as batches, input and
output weights, injection volumes, etc., can be shown for each
day as well as any given hour and minute – a novelty in injection
technology
User management
JBT SCHRÖDER IMAXIT
IMAX technology
Brine feed and manifold
The user-friendly touch panel control allows all process a university. From the pump and filter to the needle bore,
parameters relating to the product to be entered and injection pressure ratios, volume flow and hygienic aspects have been
recipes to be stored. There are a number of different injection researcheds, resulting in optimal compatibility of the individual
modes available, such as one-way and two-way as forced elements.
injection controlled by stripper plate, “BEC”-Brine Exit Control –
vertically freely definable injection area or “ACI”-Area Controlled
Injection – individual brine pressure for different muscle zones
(both Schröder patents).
Whether single or double manifold: The stitch pattern can be
adapted for the required result, according to product, brine
properties and injection rate, and can therefore be optimally
equipped.
The design and layout of the brine feed on Schröder injectors is
the result of comprehensive research in close collaboration with
BRINE HOSE COMPRESSED AIR CONNEC- RETRACTION BLOCK
easy to dismantle TION for needle retraction
for cleaning retraction pressure continuously when processing Brine feed
adjustable, pneumatically controlled bone-in products
High-quality brine feed which is easy to clean
Needle removal tool
NEEDLE MANIFOLD QUICK RELEASES
needle configuration can be the entire block is easy to fold down Easy and quick needle removal
optimally selected for the product
J BT PROTE I N PROCE SS I NG
©2019 JBT. Subject to change without notice. 02 •19
SECONDARY FURTHER
BRINE PREPARATION | HOMOGENIZATION | INJECTION WEIGHING | PORTIONING/TRIMMING | COATING | FRYING & FILTRATION | PROOFING
INJECTION & RETURN MILLING | MACERATION | MASSAGING | TENDERIZATION COOKING | COOLING | CHILLING | FREEZING | REFRIGERATION | CLIPPING & PACKAGING
TVI MEAT SLICING | -RAY TECHNOLOGY | AUTOMATED TRAY LOADING SOLUTIONS | X-RAY TECHNOLOGY | HIGH-PRESSURE PROCESSING (HPP)
North America Europe Asia
JBT Schröder John Bean Technologies (Thailand) Ltd.
1622 First Street Maschinenbau GmbH & Co. KG 159/26 Serm-Mit Tower, Room No. 1602-3
Sandusky, OH 44870 Esch 11 Sukhumvit 21 Road
USA 33824 Werther Klongtoey Nua Sub-district, Wattana District
Phone +1 419 626 0304 Germany Bangkok 10110 Thailand
Fax +1 419 626 9560 Phone + 49 5203 9700 0 Phone: + 66 2 257 4000
process-solutions@jbtc.com info@schroeder-maschinen.de Fax: + 66 2 261 4099
infoasia-jbtfoodtech@jbtc.com
Australia Latin America
John Bean Technologies Ltd. John Bean Technologies
Cnr Marple Ave & Biloela Street Máq. Equip. Ind. Ltda.
Villawood New South Wales 2163 Av. Eng. Camilo Dinucci 4605
Australia
Phone +61 2 9723 2000
14808-900 Araraquara
São Paulo, Brazil We're with you, right down the line.™
Fax +61 2 9723 2085 Phone +55 16 3301 2000
Natale.Greco@jbtc.com latinamerica.info@jbtc.com jbtc.com/foodtech.com
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