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                              A NEW MULTI-               SIMULATING STRESSFUL                 NEXT-LEVEL FUTURE
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                        INJECTABLE
                        DRUG DELIVERY
MAY 13TH 2019 • ISSUE NO 97
INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
Contents

ONdrugDelivery Issue No 97, May 13th, 2019

INJECTABLE DRUG DELIVERY
                                                                           06 -09    Enabling Subcutaneous Delivery of Biologics
                                                                                     Elektrofi

                                                                                     Company Showcase: Cristal Therapeutics
This edition is one in the ONdrugDelivery series
of publications from Frederick Furness Publishing.
                                                                           10 - 11   Cristianne Rijcken, Founder and Chief Scientific Officer
                                                                                     Cristal Therapeutics
Each issue focuses on a specific topic within the                                    A New Multi-Compendia Modified Beta-Cyclodextrin,
field of drug delivery, and is supported by industry
leaders in that field.                                                     12 - 15   KLEPTOSE® HPB-LB Parenteral Grade
                                                                                     Elham Blouet, Global Market Manager Injectable, Dialysis and Specialty APIs
                                                                                     Roquette
EDITORIAL CALENDAR                                                                   Conference Review: 10th Gobal Drug Delivery & Formulation Summit
Jun 2019 Connecting Drug Delivery
Jul      Novel Oral Delivery Systems
                                                                           18 - 19   Josh Lowth, Marketing Director
                                                                                     MA Exhibitions
Aug      Industrialising Drug Delivery Systems                                       Skin-Mountable Flexible Needle Patch for
Sep      Wearable Injectors                                                          Minimally Invasive Controlled Drug Delivery
Oct
Nov
         Prefilled Syringes & Injection Devices
          Pulmonary & Nasal Drug Delivery
                                                                           22 - 25   Chi Hwan Lee, Assistant Professor; and
                                                                                     Eun Kwang Lee, Postdoctoral Fellow
                                                                                     Weldon School of Biomedical Engineering, Purdue University
Dec       Connecting Drug Delivery
Jan 2020 Ophthalmic Drug Delivery                                                    Technology Showcase: Credence MedSystems Multi-Site™ Injection System
Feb      Prefilled Syringes & Injection Devices                            26 - 27   John Merhige, Chief Commercial Officer
                                                                                     Credence MedSystems
Mar      Skin Drug Delivery:
          Dermal, Transdermal & Microneedles                                         Microlitre Dosing With Prefillable Syringes – When Does a Device Make Sense?
                                                                                     Bernd Zeiss, Head of Global Technical Support, Gx® Solutions & Syringe Systems
Apr
May
          Pulmonary & Nasal Drug Delivery
          Injectable Drug Delivery                                         28 - 31   Gerresheimer
                                                                                     Gautam Shetty, Chief Executive Officer
                                                                                     Congruence Medical Solutions
EDITORIAL:
                                                                                     Altering Patient Treatment: How SC Delivery can
Guy Furness, Proprietor & Publisher
T: +44 1273 47 28 28
E: guy.furness@ondrugdelivery.com
                                                                           34 - 37   Help Patients Manage Chronic Conditions
                                                                                     Victoria Morgan, Director, Segment Marketing, Biologics
                                                                                     West Pharmaceutical Services

James Arnold, Assistant Editor                                                       Patient Tolerability With High-Viscosity, Large-Volume Subcutaneous Infusions

SUBSCRIPTIONS:                                                             40 - 43   Jennifer King, Marketing Manager; and
                                                                                     Matthew Huddleston, Executive Vice-President & Chief Technology Officer
                                                                                     Enable Injections
Audrey Furness, Marketing Executive
E: subscriptions@ondrugdelivery.com                                                  A Patient Centric and Pharma Company Centric
11-12 issues of ONdrugDelivery Magazine published
per year, in print, PDF & online.
                                                                           44 - 46   Prefilled Wearable Bolus Injector
                                                                                     Jesper Roested, Chief Executive Officer
                                                                                     Subcuject
Digital subscription is always completely free.
Print subscription costs £99/year + postage.                                         Training Devices Increase Patient Engagement

ADVERTISING:                                                               47 - 50   and Adherence – Creating Better Outcomes
                                                                                     Erin Miller, Marketing Co-ordinator
                                                                                     Noble
Guy Furness, Proprietor & Publisher
T: +44 1273 47 28 28                                                                 Simulating Stressful, Emergency-Use Scenarios
E: guy.furness@ondrugdelivery.com
                                                                           52 - 56   During Usability Tests of Injection Devices
                                                                                     Allison Strochlic, Research Director – Human Factors Research & Design
                                                                                     Emergo by UL
MAILING ADDRESS:
Frederick Furness Publishing Ltd                                                     Multilayer Plastic Vials & Syringes for Biologics
The Candlemakers, West Street, Lewes
East Sussex, BN7 2NZ, United Kingdom
                                                                           57 - 60   Takuya Minezaki, Research Manager; and
                                                                                     Tomohiro Suzuki, Associate General Manager
                                                                                     Mitsubishi Gas Chemical
ONdrugDelivery Magazine is published by                                              A Re-Usable Connected Autoinjector Customised
Frederick Furness Publishing Ltd                                                     for the Credence Companion® Safety Syringe System

Registered in England: No 8348388
VAT Registration No: GB 153 0432 49
                                                                           62 - 65   Bjarne Sørenson, Director of Front-End Innovation
                                                                                     Phillips-Medisize
                                                                                     John Merhige, Chief Commercial Officer
ISSN 2049-145X print / ISSN 2049-1468 pdf                                            Credence MedSystems

Copyright © 2019 Frederick Furness Publishing Ltd                                    Selecting the Right Primary Container for Injectables in Acute Care
All rights reserved                                                        66 - 69   Alfred Harvey, Associate Director, Health Economics and Outcomes Research
                                                                                     BD Medical – Pharmaceutical Systems

                                                                                     Product Showcase: ZwickRoell Autoinjector Testing Platform
                                                                             74      Wolfgang Moersch, International Marketing Manager
                                                                                     ZwickRoell

                                                                                     Next-Level Future Manufacturing – Zahoransky’s One-Stop

                                                                           76 - 78   Solution for Medical Technology
                                                                                     Berthold Schopferer, Business Development Manager – System Technology
                                                                                     Zahoransky
The views and opinions expressed in this issue are those of the authors.
Due care has been used in producing this publication, but the publisher
makes no claim that it is free of error. Nor does the publisher accept
liability for the consequences of any decision or action taken (or not
taken) as a result of any information contained in this publication.
INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
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INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
Elektrofi

ENABLING SUBCUTANEOUS
DELIVERY OF BIOLOGICS
Subcutaneous delivery of monoclonal antibodies is typically limited by viscosity-
associated syringe forces and poor stability. Here, Elektrofi introduces Elektroject™,
a gentle process for the production of ultra-high concentration protein formulations,
that maintains a syringeable format and excellent protein stability, making the switch
from intravenous to subcutaneous delivery viable for numerous biotherapeutics,
including monoclonal antibodies.

Monoclonal antibodies (mAbs) are
expected to reach combined global sales of
US$150 billion (£116 billion) by 2022
                                                                 “Since their initial
thanks to healthy development pipelines.             introduction to the market
In recent years, biosimilars and mAbs                      in 1986, mAb therapies
with similar drug targets have also
entered the market, creating a highly
                                                            have had tremendous
competitive landscape and compelling                      impact, but have yet to
biopharmaceutical           companies         to         reach their full potential
differentiate their products.1 Since their
initial introduction to the market in 1986,
                                                      largely because of hurdles
mAb therapies have had tremendous                                 in drug delivery.”
impact, but have yet to reach their full
potential, largely because of hurdles in
drug delivery.                                     patients, they also offer the opportunity
    Solving delivery challenges will be key        for self-administration and favourably alter
to enabling mAb therapeutics to reach their        the economic landscape: SC mAb drugs
full potential. To achieve optimal therapeutic     are much more affordable as they obviate
effect, antibodies often require doses as high     the high mark-ups typical of long-duration
as 1 g. These antibodies are conventionally        IV infusions.3
administered by high-volume intravenous (IV)          This preference for SC delivery is reflected
infusions that can last up to eight hours          in the market as an increasing number
under carefully monitored conditions.2 Such        of mAb therapeutics have been released
infusions are inconvenient and often financially   in an SC form in recent years.3 For many
inaccessible for the patient. Additionally, they   mAbs, however, the high concentrations
                                                                                                              Elektrofi, Inc
can limit the number of patients that hospitals    (>100 mg/mL) needed to reach appropriate
                                                                                                              75 Kneeland St, 14th floor
and infusion centers can treat.                    doses within the volume limit of standard                  Boston
    Subcutaneous (SC) injections of biologics      SC injections – 1.0 to 2.25 mL – are                       MA 02111
are preferable to IV infusions as they             typically intractable on account of high                   United States
decrease the burden on healthcare providers        viscosity-associated syringe force or protein
                                                                                                              T: +1 617 766 3917
and payers by requiring much less time             instability.4 High syringe forces make SC
                                                                                                              E: info@elektrofi.com
and offering a lower risk of complications         delivery virtually impossible, constraining
(infection, infusion reaction, etc.). For          drug manufacturers to either provide IV                    www.elektrofi.com

6                                       www.ondrugdelivery.com                                       Copyright © 2019 Frederick Furness Publishing Ltd
INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
Elektrofi

infusions or administer lower doses more                                                                                       Next-Generation
frequently. Elektrofi has overcome these                                                Conventional Delivery
                                                                                                                                  Delivery
delivery challenges (see Table 1).
                                                     Delivery Format       Intravenous (IV)          Subcutaneous (SC)         Electroject™ (SC)
ELEKTROJECT™ DIRECTLY
ADDRESSES SC MAB
DELIVERY CHALLENGES

With large-molecule biologics such as mAbs,
protein instability and high viscosities
result from intermolecular interactions in
solution.4 High viscosities make it difficult
to handle and inject the drug. Protein
instability reduces the effective dose as less
of the protein is therapeutically useful and           Delivery Time            Hours                    Seconds                    Seconds
can potentially form aggregates which may
                                                     Delivery Frequecy     Low frequency              High frequency             Low frequency
harm the patient.
   Strategies for solving these problems                   Dose                  Full                      Low                        Full
include:
                                                      Concentration      Low concentration           Low concentration        High concentration
•	
  addition of excipients to reduce the
                                                          Volume            High volume                Low volume                 Low volume
   prevalence of intermolecular interactions
• administration using on-body injectors to        Table 1: Elektroject™ directly addresses challenges in mAb delivery.
   infuse a large volume of low-concentration
   drug over a prolonged period                     procedures (i.e. the addition of hyaluronidase     (see Figure 1a). The solid microparticles
•	
  use of hyaluronidase to enable high-              still requires a nurse to keep a needle in the     limit the intermolecular interactions
   volume SC injections.                            patient for 5-6 minutes), which preclude           responsible for high viscosities and
                                                    the potential for self-administration.             instabilities in aqueous formulations
   However, these methods still have not                Elektrofi has developed a next-generation      (see Figures 2b and c).
achieved high concentrations without                microparticle-based suspension formulation,            The particles are suspended in a liquid
compromising on stability and may                   Elektroject™, which directly addresses             carrier vehicle to prevent dissolution until
require relatively complex administration           the current challenges of SC mAb delivery          injection. This suspension can be filled
                                                    by enabling ultra-high concentrations              in a prefilled syringe format, eliminating
                                                    (>400 mg/mL) of protein, while maintaining         the need for complex, error-prone
                                                    a syringeable format and excellent                 reconstitution procedures. The highly
  “Compared with aqueous
                                                    protein stability.                                 dispersible nature of the microparticles
        mAbs, Elektroject™                              The     Elektroject™       manufacturing       enables easy resuspension by gentle shaking,
 suspensions achieve much                           process is inherently scalable and can be          allowing for a patient-friendly SC injection.
                                                    run aseptically at low temperature. This           Within the subcutaneous space, the
    lower viscosities at high
                                                    novel droplet formation and drying process         proteins comprising the microparticles
            concentrations.”                        yields dense, spherical microparticles             readily return to their original monomeric
                                                    without compromising protein quality               state enabling full bioavailability.

(a)                                                                                                       (b)

                                                                                                          (c)

Figure 1: Elektroject™ microparticle production process (a), microparticles (b), and a cross section of a single microparticle
demonstrating non-porous morphology (c).

Copyright © 2019 Frederick Furness Publishing Ltd                                    www.ondrugdelivery.com                                      7
INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
Elektrofi

   Compared with other microparticle             (a)
formation     methods, Elektroject™
formulations:

• do not compromise on protein quality
• achieve higher protein loading
•	
  exhibit tightly controlled particle size
  and shape.

    Altogether, this allows the mAbs to be
delivered in a prefilled syringe format and
allows SC injection to become the standard
of drug delivery for mAbs.

HIGH-CONCENTRATION,
SYRINGEABLE SUSPENSIONS

Viscosity plays an important role in the
handling and administration of injectable
products. For suspension products, higher
viscosities can prevent settling of the          (b)
suspension. But when the viscosity is too
high, it may be too difficult to deliver the
drug through a 27-gauge needle because
it takes much more force to actuate the
syringe. The alternatives, such as using a
wider needle or requiring longer injection
times, reduce patient compliance with their
treatment. Although there is no exact limit
on viscosity, since it depends on the patient
population and the syringe components,
common targets are 20 and 50 cP.
   Microparticle size and dispersity also
impact syringeability. Microparticles are
often recommended to be at least 3-10            (c)
times smaller than the inner diameter of
the needle. Even if a small fraction of the
particle population is larger than that, they
may clog the needle and cause the whole
dosage to go to waste.5,6
   Compared with aqueous mAbs,
Elektroject™ suspensions achieve much
lower viscosities at high concentrations
(Figure 2a). The tight particle size
distribution control afforded by the
Elektroject™ microparticle production
process allows for the use of smaller
needles without the risk of clogging             Figure 2: Elektroject™ enables high concentrations of biologics at low viscosity.
                                                 Graph’s x-axis shows protein concentration for aqueous mAb and particle
(Figure 1b).
                                                 concentration for Elektroject™ mAb (a). Intermolecular forces drive viscosity and
   Compared        with     other    particle    protein degradation at high viscosity (b). Elektroject™ formulations physically
production techniques, such as spray             reorganise protein solutions into reversible suspensions to reduce viscosity (c).
drying, atmospheric spray freeze drying, or
polymer-based microspheres, Elektroject™         viscosity relationship. The lower the protein      maintaining stability of the protein,
can make solid, dense microparticles with        loading, the lower the effective protein           whereas other microparticle technologies
high protein loading under gentle conditions.    concentration, which shifts the suspension         require relatively large fractions of
While other particle production techniques       curve to the left in Figure 2a. The more           stabilisers or protectants.
use high temperatures, which can damage the      excipient is loaded into the solid fraction,          Elektroject™ microparticles are produced
protein, the Elektroject™ platform operates      the higher the viscosity at any given              to fit through 27-30-gauge needles without
at low temperatures. Protein loading             protein dose. Elektroject™ can achieve             needle clogging events. When in a syringe,
plays a role in the effective concentration-     protein loadings greater than 90% while            the Elektroject™ suspensions take up to

8                                     www.ondrugdelivery.com                                     Copyright © 2019 Frederick Furness Publishing Ltd
INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
Elektrofi

                                                                                                   CONCLUSION
  Drug Property                  Experiment                           Risk of Error
                                                                                                   Patient-friendly products will continue to
 Delivery-relevant                 Viscosity                      Higher concentrations
                                                                                                   define the future of biologics. Although
  measurements                                                     with lower viscosity
                                                                                                   mAb therapeutics already comprise a large
                                Syringeability                     Lower syringe forces            part of the biopharmaceutical landscape by
                                                                 at higher concentrations          market share, patient accessibility remains
     Molecule          Size exclusion chromatography            Preservation of monomers           a problem. Elektrofi’s next-generation
     structure                                                and improved storage stability       delivery platform, Elektroject™, improves
                                                                                                   accessibility by enabling the SC delivery of
                      Subvisible particle (SvP) analysis      Preservation of low SvP count
                                                                                                   most protein therapeutics at full dose and
                                                              and improved storage stability
                                                                                                   without compromise on protein quality.
                      Cation exchange chromatography         Preservation of charge variants
                                                             and improved storage stability        ABOUT THE COMPANY
                              Circular dichroism                Preservation of secondary
                                                              structure and storage stability      Elektrofi is a biotechnology company
                                                                                                   working on transforming the delivery of
                      Differential scanning fluorimetry         Preservation of melting            biologics. It envisions a patient-centric
                                                            temperature and storage stability
                                                                                                   future where all protein therapeutics can
    Molecular             Cell-based binding assays             Preserved cellular binding         be conveniently administered to patients
    function                                                   activity and storage stability      in small-volume syringe injections instead
                                                                                                   of large-volume IV infusions or frequent
                         Cell-based functional assays          Preserved functional activity
                                                                   and storage stability           injections. Elektrofi’s gentle platform
                                                                                                   technology, Elektroject™, enables the
 In vivo function          Pharmacokinetic profile            Statistically indistinguishable      transformation to high-dose SC delivery
                                                                                                   without compromise on product quality for
                          Tumour xenograft efficacy          Statistically equivalent efficacy
                                                                                                   a wide range of biologics.
Table 2: Summary of Elektroject™ capabilities.
                                                                                                   REFERENCES
two hours to sediment and can be easily             temperature conditions. Elektroject™
resuspended with gentle shaking. With               has demonstrated high preservation of          1.	Grilo AL, Mantalaris A,
these suspensions, protein concentrations           mAb structure and functional bioactivity           “The increasingly human and
of protein concentrations in excess of              throughout the manufacturing process.              profitable monoclonal antibody
400 mg/mL below 50 cP are possible,                    Once the suspension mixes with                  market”. Trends in Biotechnology,
enabling the possibility of SC delivery.            aqueous media, complete dissolution occurs         2019, Vol 37(1), pp 9-16.
All this can be done without compromising           within seconds to minutes, mitigating any      2.	Janssen Biotech, “Darzalex
molecule stability.                                 immunological risks posed by particles             (daratumumab) [FDA label]”. 2019.
                                                    persisting in the subcutaneous space.          3.	Viola M, et al, “Subcutaneous
MAINTAINING MOLECULE STRUCTURE                         Compared with an equal dose of aqueous          delivery of monoclonal antibodies:
                                                    mAb, Elektroject™ mAb demonstrated                 How do we get there?”. J Controlled
Elektroject’s gentle particle formation             similar pharmacokinetic profile (AUC,              Release, 2018, Vol 286, pp 301-314.
conditions allow for a variety of molecules         Cmax, and Tmax) and efficacy (tumour           4.	Bussemer T, et al, “Approaches in
to be formed into microparticles, including         growth reduction) in an animal model.              subcutaneous delivery of monoclonal
fragile molecules such as mAbs and                  Table 2 contains a list of highlighted             antibodies”. Eur Pharm Rev, 2016,
fusion proteins. Unlike other techniques,           drug properties comparing Elektroject™             Vol 4, pp 26-31.
Elektroject™ does not require high                  particles with aqueous drug.                   5.	Miller M, Engstrom J, Ludher BS,
                                                                                                       Johnston KP, “Low Viscosity Highly
                                                                                                       Concentrated Injectable Nonaqueous
                                                                                                       Suspensions of Lysozyme
                   “Elektrofi’s next-generation delivery platform,                                     Microparticles”. Langmuir, 2010,
            Elektroject™, improves accessibility by enabling the                                       26(2), pp 1067-1074.
            SC delivery of most protein therapeutics at full dose                                  6.	Puthli S, Vavia P, “Stability Studies of
                                                                                                       Microparticulate System with Piroxicam
                   and without compromise on protein quality.”                                         as Model Drug”. AAPS PharmSciTech,
                                                                                                       2009, Vol 10(3), pp 872.

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Copyright © 2019 Frederick Furness Publishing Ltd                                   www.ondrugdelivery.com                                  9
INJECTABLE DRUG DELIVERY - P12 P52 - On Drug delivery
Company Showcase

          COMPANY SHOWCASE: Cristal Therapeutics

     Over the past year, Cristal Therapeutics has    therapeutic performance by shielding the          those in healthy tissue, allowing very small
     transitioned from a research-stage start-up     drug from healthy tissues and increasing its      particles like CriPec® to escape through the
     based on a nanoparticle technology platform,    exposure to the target tissue.                    gaps in the vessel wall and into the tumour
     to a fully fledged, clinical-stage business         The drug payload is entrapped in the          interstitial space.
     with a promising pipeline of proprietary        core of the CriPec® nanoparticles using               Release of the payload from CriPec®
     drug candidates. This diverse pipeline          proprietary, covalent linkers that prevent        nanomedicines is driven purely by chemical
     together with the proprietary nanoparticle      it from escaping the particles and being          hydrolysis. The rate and site of release can
     platform, CriPec®, presents a broad range of    exposed to healthy cells. The high stability      be customised dependent on the needs of the
     promising late- and early-stage partnering      of CriPec® nanomedicines allows them              specific payload to further increase tumour
     opportunities for companies active in the       to circulate in the bloodstream for much          targeting and local sustained exposure. This
     oncology space.                                 longer than the native drug molecule can          results in a higher ratio of the administered
        The CriPec® platform (Figure 1) forms        achieve. This long circulation combined           drug reaching its target and in turn a
     the backbone for the company’s R&D              with the small size of CriPec® facilitates        lower ratio being exposed to healthy tissue.
     efforts. CriPec® is built using tailormade,     accumulation in tumour or chronically             This drives an enhanced efficacy and safety
     proprietary     polymers      that    Cristal   inflamed tissue via a phenomenon known            profile resulting in a substantially improved

CriPec® Platform to Products
     Therapeutics’ expert team of scientists apply   as the Enhanced Permeation and Retention          therapeutic index.
     to create nanomedicines that transiently        (EPR) effect. This is the observation that            Cristal Therapeutics’ lead CriPec ®
     entrap a pharmaceutical payload. The            blood vessels in tumours and chronically          nanomedicine programme, CPC634,
Unique Tuneability
     resulting CriPec® nanomedicines improve         inflamed tissues are more “leaky” than            employs the taxane docetaxel. Whilst
                                                                                                       docetaxel is an essential standard-of-care
                                                                                                       treatment across a wide variety of solid
                                                                                                       tumours, the native drug suffers significantly
                                                                                                       from various toxicities that limit its use and
                                                                                                       efficacy in many patients. CriPec® has the
                                                                                                       unique ability to address these shortcomings

                                                                                                          Dr Cristianne JF Rijcken
                                                                                                          Founder and Chief Scientific Officer
                                                                                                          T: +31 43 388 5868
                                                                                                          E:	
                                                                                                             cristianne.rijcken@
                                                                                                             cristaltherapeutics.com

                                                                                                          Cristal Therapeutics
                                                                                                          Oxfordlaan 55
                                                                                                          6229 EV Maastricht
                                                                                                          The Netherlands
     Figure 1: Tuneability of CriPec® platform – CriPec® nanomedicines can be fully
                                                                                                          www.cristaltherapeutics.com
     tweaked dependent on the indication and the API(s), respectively.

     10                                   www.ondrugdelivery.com                                    Copyright © 2019 Frederick Furness Publishing Ltd
Company Showcase

whilst further enhancing the efficacy of
docetaxel to provide a vital treatment
option for patients, validating the potential
of this technology.
   Cristal Therapeutics also has several
preclinical candidates in its diverse portfolio
utilising multiple therapeutic modalities,
such as oligonucleotides and peptides, and
targeting various tumour types.

CLINICAL EVALUATION

CPC634 was successfully evaluated in a
Phase I clinical trial. The data demonstrated
                                                    Figure 2: Clinical visualisation of tumour uptake. The radiolabelled CPC634 carries
that CPC634 is safe and well tolerated at           an 89Zr PET label enabling non-invasive imaging by PET/CT scans.
potentially therapeutic doses and has a
significantly better pharmacokinetic profile
compared with conventional docetaxel.
These early-phase results support the basis
                                                                 “Several of these additional target indications are
of tumour targeting via the EPR effect to                 especially prevalent in Asia and the emerging market of
provide an improved treatment for patients                  China. As a result, the company is proactively seeking
with a variety of solid tumours.
    An abstract on this study, “A phase I
                                                                partners with proven expertise in successful drug
dose-finding and pharmacokinetics study of                           development and commercialisation in Asia.”
CPC634 (nanoparticle entrapped docetaxel)
in patients with advanced solid tumours”
(poster #3026), will be presented at the            nanoparticle entrapped docetaxel (CPC634)         PARTNERING WITH
American Society of Clinical Oncology               in patients with advanced solid tumours           CRISTAL THERAPEUTICS
(ASCO) Annual Meeting (May 31-June 4,               using 89Zr-Df-CPC634 positron emission
2019, Chicago, IL, US).                             tomography / computed tomography                  Cristal Therapeutics has several ongoing
    Based on the promising early signs of           (PET/CT)” (poster #3093), will also be            collaborations with large pharma and
efficacy in Phase I, CPC634 was advanced            presented at ASCO 2019.                           biotech companies working on a range
to a Phase II trial in October 2018, which                                                            of therapeutic modalities and diseases. To
is currently ongoing. The trial is evaluating       BROAD APPLICABILITY CRIPEC®                       capitalise on the full potential of CriPec® the
safety, tolerability and efficacy in a well-                                                          company seeks further partners developing
defined patient population with platinum-           Utilising docetaxel enables Cristal               (immuno-)oncology and other drugs that
resistant ovarian cancer, an indication with        Therapeutics to develop its lead candidate in     can benefit from CriPec® tumour targeting.
no effective therapies currently, and very          an efficient way with an attractive cost and          Cristal Therapeutics collaborates by first
poor survival rates.                                risk profile that simultaneously demonstrates     conducting a joint proof-of-concept study
    Cristal Therapeutics intends to find a          the benefit of CPC634, and validates the          to allow partners to test their compounds
partner to expand the CPC634 development            potential of the CriPec® platform as a whole,     in combination with CriPec®, followed by a
programme to further solid tumours                  for other therapeutic payloads.                   licensing deal on the CriPec® platform and
including prostate, breast and lung cancers.            CriPec® is an extremely versatile platform    mutual further development.
Several of these additional target indications      that enables the entrapment of a wide variety         Partners will benefit from collaborating
are especially prevalent in Asia and the            of therapeutic modalities including small         with an experienced company with proven
emerging market of China. As a result, the          molecules, peptides and oligonucleotides.         expertise in the nanomedicine field, a strong
company is proactively seeking partners             Payloads       can     be    entrapped       as   intellectual property portfolio, and an
with proven expertise in successful drug            monotherapies, as is the case for CPC634,         established good manufacturing practice
development and commercialisation in Asia.          or as synergistic combinations to provide         (GMP) site that allows straightforward
    In addition to the ongoing Phase II             further therapeutic benefit.                      manufacturing at clinical scale. These
trial, Cristal Therapeutics is developing               This broad applicability is driven by         foundations make Cristal Therapeutics
a radiolabelled CPC634 to enable non-               Cristal Therapeutics’ ability to customise        the ideal partner for swift development of
invasive visualisation of the nanomedicine          various aspects of the platform to the            tumour targeted nanomedicines.
in patients (Figure 2). This radiolabelled          specific requirements of particular drugs and         Through these collaborations together
CPC634, known as CPC205, is being tested            diseases. This can be achieved by tailoring       with its own diverse pipeline, Cristal
in a clinical study to demonstrate its tumour       the size of the nanoparticles between 30 and      Therapeutics is a dynamic, development-
accumulation in patients, and provides the          100 nm, tailoring the linker used to entrap       stage enterprise with the expertise to take
basis for the potential future development          the drug, or by using targeting ligands on        cancer therapies and other treatments to
of a companion diagnostic. An abstract              the surface of the particles to provide even      the next level by allowing drugs to realise
on this study, “First-in-human imaging of           more specific delivery to cancer cells.           their full potential.

Copyright © 2019 Frederick Furness Publishing Ltd                                    www.ondrugdelivery.com                                       11
Roquette

A NEW MULTI-COMPENDIA MODIFIED
BETA-CYCLODEXTRIN, KLEPTOSE®
HPB-LB PARENTERAL GRADE
In this article, Elham Blouet, PhD, Global Market Manager Injectable, Dialysis and
Specialty APIs, Roquette, introduces the latest addition to the company’s range of
beta-cyclodextrins, and outlines the benefits it brings.

Roquette, a leader in beta-cyclodextrins        ONE SOLUTION FOR
(KLEPTOSE®), recently expanded its range by     GLOBAL COMPLIANCE
launching KLEPTOSE® HPB-LB – a new grade
of modified cyclodextrin: hydroxypropyl-beta    KLEPTOSE® HPB-LB parenteral grade is
cyclodextrin (HPβCD) as an excipient grade      a multi-compendia product that complies
for use in parenteral applications. Meeting     with the European Pharmacopoeia (EP) and
the highest global purity standards and         US Pharmacopeia (USP) – and has standards
following the principles of GMP, KLEPTOSE®      that not only comply with but are even higher
HPB-LB parenteral grade will facilitate the     than those of the Chinese pharmacopoeia.
registration of pharmaceutical products in      Part of the wider KLEPTOSE® product
multiple target markets.                        range, KLEPTOSE® HPB-LB supports local
    Increased interest in cyclodextrins (CDs)   and global pharmaceutical manufacturers
in recent years has led to a strong market      in overcoming registration filing challenges
demand, and several new pharmaceutical          in China, as well as the rest of the world,
products containing beta-cyclodextrins          without the need to develop multiple drug
or their derivatives have reached the           solutions. This can accelerate speed to
market successfully. To meet the specific       market and provide a competitive advantage.
needs of the pharmaceutical industry,
Roquette now offers a wide range of             A VERSATILE EXCIPIENT
KLEPTOSE® products: beta-cyclodextrins
and HPβCDs.                                     Both native and modified CDs have the
                                                ability to form inclusion compounds
                                                through molecular encapsulation with                     Dr Elham Blouet
                                                a wide range of organic molecules. This                  Global Market Manager Injectable,
       “It is the ability to form               ability makes CDs and their derivatives                  Dialysis and Specialty APIs
                                                valuable as formulation aids.                            T: +33 32 16 35 128
        inclusion compounds                                                                              E: elham.blouet@roquette.com
                                                   They are used to increase the aqueous
             through molecular                  solubility of poorly soluble drugs and so
      encapsulation that gives                  avoid the use of organic solvents. Their                 Roquette
                                                use is also of great interest for improving              Rue de la Haute Loge
       HPßCD its interest as a                                                                           62136 Lestrem
                                                the physical and chemical stability of drugs
                formulation aid.”               (protection against light, oxidation, etc.),
                                                                                                         France

                                                for enhancing local tolerance of drugs and               www.roquette.com

12                                   www.ondrugdelivery.com                                     Copyright © 2019 Frederick Furness Publishing Ltd
Roquette

for any other applications where inclusion
compounds would enable innovative
solutions. Oral, parenteral, topical and
ophthalmic preparations containing CDs and
their derivatives are marketed worldwide.
   Therefore the new KLEPTOSE® HPB-LB,
parenteral grade is expected to improve
active substance stabilisation against light
and oxidation in parenteral preparations,
and can also be used as a solubility enhancer.

UNIQUE MOLECULAR STRUCTURE

CDs are cyclic oligosaccharides (Figure 1)
obtained from starch by enzymatic
cyclisation using cycloglycosyltransferases.        Figure 1: Chemical structure of
They are composed of α-(1.4) linked                 beta-cyclodextrin.
glucopyranose subunits. The beta-
cyclodextrin, composed of 7 α-(1.4)                 with its safety profile, it represents an ideal
glucopyranose units, is the most accessible         profile for pharmaceutical applications.          Figure 2: Chemical structure of
and useful one with significant industrial          Thanks to its safety profile, the HPβCD           hydroxypropyl-beta-cyclodextrin.
usage. Roquette has branded its beta-               is a suitable excipient for parenteral
cyclodextrin as KLEPTOSE®.                          applications as well as for oral, topical and     entraps guest molecules to form so-called
   The HPβCD is a CD chemically modified            ophthalmic applications.                          inclusion compounds when in an
by hydroxypropylation. HPβCDs are                      The HPβCD molecule is a torus-shaped           aqueous solution.
purified polydisperse products resulting            ring with a polar hydrophilic exterior               The secondary OH groups on C-2
from the controlled reaction of propylene           and an apolar hydrophobic cavity. This            and C-3 are on the opposite edge, which
oxide and native beta-cyclodextrins under           structural feature is due to the spatial          gives HPβCD its external hydrophilic
base catalysis.                                     distribution of its external hydrophilic          properties. The inside of the HPβCD ring
   HPβCD has the highest aqueous                    properties. As a result of this structure         is composed of a surface of hydrophobic
solubility (65% at 25°C) and, combined              (Figure 2), HPβCD encapsulates or                 C-3 and C-5 hydrogens as well as glycosidic
                                                                                                      ether-like oxygen.
                                                                                                         The molar substitution (MS) is the
                                                                                                      average number of hydroxypropyl groups
                                                                                                      per anhydroglucose unit.
                                                                                                         The degree of substitution (DS) is the
                                                                                                      number of hydroxypropyl groups per
                                                                                                      molecule of HPβCD and is obtained by
                                                                                                      multiplying the MS by 7. KLEPTOSE®
                                                                                                      HPB-LB is a composite product with
                                                                                                      a specific substitution pattern. The
                                                                                                      consistency of this substitution pattern is
                                                                                                      guaranteed by the manufacturing conditions
                                                                                                      applied by Roquette. The MS range of
                                                                                                      KLEPTOSE® HPB-LB complies with the
                                                                                                      EP/USP requirement (0.40-1.50) and ChP
                                                                                                      requirement (0.50-0.71.)

                                                                                                      HPßCD INCLUSION COMPLEXES

                                                                                                      With HPβCD, the preparation of inclusion
                                                                                                      compounds or complexes in aqueous
                                                                                                      media is very simple. The general
                                                                                                      principle involves the solubilisation of
                                                                                                      the predetermined amount of HPβCD.
                                                                                                      An instant aqueous solution is obtained.
                                                                                                      The active ingredient is added to this
                                                                                                      solution and mixed until a clear solution
                                                                                                      is formed. Ultimately, the complex can be
Figure 3: Preparation of inclusion complex in aqueous solution.                                       freeze dried or spray dried (Figure 3).

Copyright © 2019 Frederick Furness Publishing Ltd                                     www.ondrugdelivery.com                                  13
Roquette

                                                                                                            INCLUSION
     “HPßCD is an attractive                                                                                   Kc
      excipient in injectable                                        Guest              +        HPßCD                      (Guest – HPßCD)
 dosage forms as it is highly
                                                    Solubilisation                                            RELEASE
     water soluble and with
  high biological tolerance.”                                    Guest crystal

                                                Figure 4: Inclusion complex equilibrium reaction.
    Other more sophisticated techniques
such as supercritical CO2 exist. For initial
trial purposes, and to determine the right
amount of HPβCD to be used, the following
protocol can be applied: add the active
ingredient to a 50% HPβCD solution until
a precipitate is formed.
    It is the ability to form inclusion
compounds           through       molecular
encapsulation that gives HPβCD its
interest as a formulation aid. Molecular
encapsulation between HPβCD and a guest
molecule is an equilibrium reaction (no
covalent bonds) characterised by a binding
                                                Figure 5: Representation of molecular encapsulation possibilities.
constant (Kc) which is specific to each guest
– HPβCD complex (Figure 4). In practical
terms, the higher the binding constant, the
higher the affinity of the guest molecule for                 “One of the reasons for using the injection route of
the HPβCD.                                                      administration is for a systemic fast-acting result,
    The ability of a guest molecule to form
                                                                  which is why the drug must not only be more
a complex with an HPβCD molecule is a
function of two main factors:                                             soluble but also dissolve more quickly.”

•	Steric factor (size and shape of the guest
   molecule), which explains that a molecule       Other factors can influence complex             systemic fast-acting result, which is why
   can be partially or totally encapsulated     formation. Interaction between formulation         the drug must not only be more soluble
•	Thermodynamic interactions between           ingredients is of particular importance and        but also dissolve more quickly. There are
   the different components.                    must be evaluated. For instance, thiomersal        numerous publications on the solubilising
                                                and benzylic alcohol can be recommended            power of HPβCD; the examples given
   Molecular encapsulation, like any other      as preservatives because they do not               here are for illustration only: the effect of
chemical reaction, is ruled by thermodynamic    compete with the guest.                            HPβCD on the solubility of some drugs of
laws. Consequently, the addition of                                                                interest in injectable application is shown
formulation additives may influence the         PARENTERAL APPLICATIONS                            in Table 1.
inclusion either positively through the
formation of ternary complexes (e.g. with       HPβCD is an attractive excipient in                VALUE-ADDED BENEFITS
aqueous soluble polymers, organic hydroxy       injectable dosage forms as it is highly water
acids or certain organic bases) or negatively   soluble and with high biological tolerance.        The new KLEPTOSE® HPB-LB, (HPβCD),
because of competition with the guest              The main functionality of HPβCDs are:           parenteral grade presents multiple benefits
molecule (e.g. with bile salts). Moreover, an                                                      with regards to regulatory compliance,
energy input through temperature increase       •	Enhancing solubility of poorly soluble          physical    and    chemical    properties,
or operations (shear, pressure) can increase       active substances to improve their              performance, quality systems and enhanced
the complexation efficiency (Figure 5).            bioavailability                                 packaging:
   The release of the guest molecule from       •	Stabilising active substances against
the HPβCD complex is driven by two                 oxidation, hydrolysis, heat degradation         •	Multi-compendia, enabling access to the
main factors:                                      and light degradation                              global market
                                                •	Reducing irritation at the injection site       •	High water solubility (ideal for small
• The dilution effect                              while having low toxicity.                         volume parenterals)
•	
  Competition with other molecules                                                                 •	Low viscosity: 20 cP at 20°C, and 40%
  which have a higher affinity for HPβCD           One of the reasons for using the                   HPβCD: ideal for injection, especially
  complexation.                                 injection route of administration is for a            subcutaneous

14                                   www.ondrugdelivery.com                                     Copyright © 2019 Frederick Furness Publishing Ltd
Roquette

•	Endotoxin controlled, making it suitable
                                                                           Carbamazepine                      Danazol                    Albendazole
   for parenteral applications
• Encapsulation process versatility                   HPβCD            Solubility        S/SO        Solubility       S/SO          Solubility        S/SO
•	Encapsulation efficiency of a wide range            (mM)             mg/mL           mg/mL         mg/mL          mg/mL           µg/mL           µg/mL
   of molecules
•	Stability at high temperature allowing                 0               0.097              1      1.42 x 10-4         1            1.254               1
   terminal steam sterilisation                          10               0.788              8         0.193         1362            20.181            16
•	Stability at hydrolysis over a wide range
   of pH                                                 20                1.45             14         0.34          2396            37.178            29
•	Production and quality systems following
                                                         30               2.197             22         0.523         3684            46.806            37
   GMP principles
•	Fibre-free packaging, with tamper-proof               40               3.107             31         0.774         5451            70.376            56
   evidence
•	Enhanced packaging with recyclable                    50               3.927             40         0.94          6623            74.153            59
   materials.
                                                        100               6.723             69         1.983         13965          146.353            116

ROQUETTE RANGE OF                                       200               11.805          121          4.239         29854          352.701            281
MODIFIED KLEPTOSE®
                                                    SO is the drug solubility in DI water
Roquette has a full range of modified
HPβCD. The key points of each grade of              Table 1: Solubility increase as a function of HPßCD molarity.1
KLEPTOSE® HPβCD are listed in Table 2.
                                                    needed to develop safe and efficacious                    ingredients for use in reliable oral and
CONCLUSION                                          pharmaceutical products.                                  parenteral preparations to customers and
                                                        As an innovator in the industrial                     future customers globally.
For more than 40 years, Roquette has                development of cyclodextrins with its
made patient safety, improving health and           KLEPTOSE® range of beta-cyclodextrins,                    REFERENCES
ensuring formulation safety among its top           Roquette proudly introduces its new
priorities. As a pioneer in pyrogen-free            KLEPTOSE® HPB-LB parenteral grade                         1.	Popescu C et al, “Determination
pharmaceutical ingredients, Roquette has            product to the portfolio. As a trusted partner                of the Thermodynamic Solubility
set the standard for highly purified                and leading integrated supplier offering                      and the Affinity (Binding) Constants
excipients and APIs – enabling formulation          full traceability and supply chain security,                  of Carbamazepine, Danazol and
with      confidence.    With      multiple         your pharmaceutical applications will                         Albendazole in Hydroxypropyl
manufacturing sites across the world,               meet the highest quality and regulatory                       Beta Cyclodextrin
supported by a vertically integrated supply         requirements       because     Roquette     is                (KLEPTOSE®HPB) Solutions”.
chain, Roquette provides the confidence             committed to securing the purest                              AAPS Annual Meeting, 2011.

                  KLEPTOSE®          KLEPTOSE®          KLEPTOSE®                 KLEPTOSE®         KLEPTOSE®     KLEPTOSE®,                  KLEPTOSE®
                 HPB, parenteral     HP, parenteral    HPB , oral grade           HP, oral grade   HPB, Biopharma HP Biopharma                  HPB-LB,
                     grade               grade                                                                                                 parenteral
                                                                                                                                                 grade

    Grade           Parenteral         Parenteral               Oral                  Oral            Biopharma        Biopharma                 Parenteral
                                                                                                   (low endotoxins) (low endotoxins)

   Molar           0.58 – 0.68        0.81 – 0.99         0.58 – 0.68              0.81 – 0.99       0.58 – 0.68         0.81 – 0.99             0.50 – 0.71
 Substitution
    (MS)

 Applications     Small molecule    Small molecule      Small molecule            Small molecule   Large molecule       Large molecule       Small molecule

  Route of         Parenteral,        Parenteral,      Oral and topical Oral and topical              Parenteral            Parenteral         Parenteral,
administration     ophthalmic         ophthalmic                                                                                             ophthalmic and
                   and topical        and topical                                                                                                topical

  Regulatory       EP / USP NF        EP / USP NF        EP / USP NF               EP / USP NF       EP / USP NF         EP / USP NF          EP/ USP NF /
  compliance                                                                                                                                      ChP

     CEP                Yes               Yes                   No                     No                No                    No                   No

     DMF             US DMF             US DMF                US DMF                US DMF            US DMF                US DMF            Chinese DMF
                  (type II & IV)     (type II & IV)           (type IV)             (type IV)         (type IV)             (type IV)

Table 2: Key points of the KLEPTOSE® range of hydroxypropyl beta-cyclodextrins (HPßCDs).

Copyright © 2019 Frederick Furness Publishing Ltd                                           www.ondrugdelivery.com                                             15
fo   V
                                                                                                          r m isit
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16                                     www.ondrugdelivery.com                    Copyright © 2019 Frederick Furness Publishing Ltd
KLEPTOSE® HPB-LB parenteral grade
DELIVERING
     a multi-compendial excipient
       for efficient drug delivrey
PATIENT SAFETY
WITH THE RIGHT PARTNER
                      Roquette’s KLEPTOSE® HPB-LB is a
                  new grade of hydroxypropyl β-cyclodextrin
                     (HPBCD) excipient for use in parenteral
                      applications. Meeting the highest purity
                    standards across the world and following
                        the principles of GMP, KLEPTOSE®
                     HPB-LB parenteral grade facilitates the
                   registration of pharmaceutical products in
                                      multiple target markets.

                 For further details, or to learn more about
                 KLEPTOSE® HPB-LB, please get in touch
                 with our experts.
                 pharma@roquette.com
                 or visit www.roquette.com
Conference Review

10TH GLOBAL DRUG DELIVERY
& FORMULATION SUMMIT
Berlin, Germany, March 11–13, 2019

By Josh Lowth, Marketing Director,
MA Exhibitions

The second week of March is a key date in
the delivery and formulation event calendar.
This is when the good and the great of
Europe’s pharmaceutical development
community gather in Berlin, Germany, for
the DDF Summit – a high-level scientific
event for industry and academia.
    This year, the 10th edition of the
summit, was attended by 400 scientists
and technologists representing, big pharma,
SMEs, solution providers and academia.
The summit is positioned at the intersection
of high science and commercial thinking,
bringing an exciting future
focused angle to the content
and discussions.
    The three-day agenda
                                                                                                 “The Device Development
is split into four dedicated                                                                    stream was added last year
streams of sessions: Small                                                                     to reflect the growing trend
Molecules;         Biologics;
Technology & Innovation;
                                                                                                   in combination products
and Device Development.                                                                           and regulatory challenges
This allows attendees to pick                                                                       around delivery devices.
and choose the specific topics
most interesting to them.
                                                                                                  The session in the device
The Device Development                                                                               room were packed out
stream was added last year                                                                              from start to finish.”
to reflect the growing trend
in combination products and
regulatory challenges around                    that high-volume devices are
delivery devices. The sessions in the device    going to be important due to the
room were packed out from start to finish.      challenges of high concentration
    Each day opened and closed with keynote     formulations.
sessions, bringing everyone together in the         The day ended with another
main room to discuss bigger picture issues      biologics-focused keynote, this
and wider themes. Day One started with          time given by Alan Harris,
Kerstin Walke, Head of Pharmaceutical           Senior Vice-President, Global
Development, Biologicals at Boehringer          R&D Lifecycle Management
Ingelheim, discussing how next-generation       at Ferring. Dr Harris’s talk
biopharmaceuticals         will   influence     looked at the challenges and
formulation and device development. As          opportunities specifically for
formats become more complex there is a          oral delivery of peptides. This
growing need for more powerful predictive       has been a recurring and popular theme           Day Two opened with an excellent talk
tools and high throughput screening systems     at recent DDF Summits and 2019 was no         by Stefan Bracht, Vice-President, Head
in early stages. She also explained how         different. He outlined the importance of      of Disruptive Technologies at Bayer. Dr
patient self-administration is playing an       taking a patient-centric approach, which      Bracht talked through the recent trends
increasingly important role across various      was a strong recurring theme throughout       and solutions making waves in the field of
indication areas, as well as pointing out       the three days in Berlin.                     drug delivery. We heard about the latest

18                                   www.ondrugdelivery.com                                Copyright © 2019 Frederick Furness Publishing Ltd
Conference Review

ideas around patient centricity, specifically
for children and the elderly. As well as the
unmet need in parenteral drug targeting,
with a focus on brain and solid tumours.
   Day Two closed with the first panel
session of the summit, which looked at
the impact of the EU Medical Device
Regulation (MDR) as it applies to
combination products. The panel featured
Bjorg Hunter, Regulatory Manager, Devices
at GSK; April Kent, Regulatory Affairs
Manager, Combination Products and IVDs
at Amgen; Louise Place, Head of Regulatory
at Cambridge Design Partnership; James
Mellman, Device Manager at Novartis,
and Torsten Kneuss, Quality Assurance
Manager, Combination Products at Bayer.
The main topic of conversation was Article
117 of the MDR. This has introduced
the need for single
integral medical                                                                                  built into each day, roundtable discussions,
products with a                                                                                   drinks receptions, a poster competition and
device component                                                                                  pre-arranged one-to-one meetings, there are
of class IIa and                                                                                  plenty of ways for attendees to interact.
above to have a                                                                                   After 10 years, there’s a real sense of
Notified      Body                                                                                community at the summit, which gives the
opinion.                                                                                          networking a relaxed and informal feel.
   The final day                                                                                      The poster competition was expanded
kicked off with                                                                                   this year with 14 posters displayed around
Beate      Bittner,                                                                               the exhibition hall. The competition is
Senior Portfolio                                                                                  open to all attendees and gives everyone
Strategy Director                                                                                 an opportunity to contribute and display
at Roche, on                                                                                      their work. Attendees can then vote for
formulation and                                                                                   their favourite through the official summit
device lifecycle                                                                                  app. This year’s winner was “Protein-
management. This                                                                                  Protein Interaction and its Influence for
session     looked                                                                                High Concentrated Liquid Formulations”,
at the factors driving the development               US FDA and the EMA on patient-focused        which was submitted by Josef Hartl of
of devices that allow self-administration.           drug development (PFDD), this is becoming    Boehringer Ingelheim.
With rising healthcare costs and more                mandatory for the pharmaceutical industry.       The summit’s resounding success was
complicated combination therapies coming             Sven Stegemann, Director of Business         reflecting in the attendee survey feedback:
to market, companies are looking to                  Development at Lonza; Leonie Wagner-         99% of attendees said the summit met,
simplify drug delivery. The talk covered             Hatller, Formulation Scientist at Roche;     exceeded or greatly exceeded their
how connected devices with features such             and Louise Place from Cambridge Design       expectations; 96% learned something new
as dosing reminders, adherence trackers and          Partnerships, suggested we should take an    and useful; 96% would attend again; 98%
patient diaries allow an ongoing dialogue            opportunistic view, explaining how PFDD      would recommend the summit to a colleague
with healthcare professionals.                       can help create a competitive advantage by   and 84% met somebody who could help
   The summit closed with a panel discussion         adding real value to patients and payers.    with their current challenges.
looking at the regulatory issues surrounding            As well as the content, the DDF Summit        The DDF Summit returns to Berlin,
patient-centric drug development. With new           is very much a networking event. With        Germany, on March 9-11, 2020.
guidelines being released by the both the            four hours of dedicated networking time      www.ddfevent.com

                                                    IN WHICH ISSUE SHOULD
                                                    YOUR COMPANY APPEAR?
                                                    www.ondrugdelivery.com

Copyright © 2019 Frederick Furness Publishing Ltd                                  www.ondrugdelivery.com                                  19
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Early Insight

SKIN-MOUNTABLE FLEXIBLE NEEDLE
PATCH FOR MINIMALLY INVASIVE
CONTROLLED DRUG DELIVERY
In this article, Chi Hwan Lee, PhD, Assistant Professor, and Eun Kwang Lee, PhD,
Postdoctoral Fellow, both of Purdue University’s Weldon School of Biomecical
Engineering, introduce a skin-mountable flexible needle patch and discuss its
applications in non-invasive drug delivery applications.

INTRODUCTION: MICRO-                              required length scale.6 The incorporation of
AND NANO-SCALE NEEDLES                            nanoscale textures on the surface of needles,
                                                  where drug molecules are bonded, can
Minimally        invasive      injection     of   increase the drug loading capacity, providing
therapeutics, including biomolecules, into        high-throughput delivery.7 Examples of
living cells or tissues is a crucial element of   different types of micro/nanoneedles are
various controlled drug delivery systems.1        summarised in Figure 1.8
Research on effective injection methodologies
for biomolecules should consider:                   S olid
                                                  •	         needles      without      active
                                                    pharmaceutical ingredient (API) are
1)	
   Ensuring minimal risk to cellular                used for skin pre-treatment. The solid
   survival and function                            nanoneedles are applied to the desired
2)	Delivery of broad range of biomolecule          skin site and removed, leaving micron-                  Dr Chi Hwan Lee
   types with controlled dosage.2                   scale holes in the skin. Then ointments                 Assistant Professor
                                                    or medical creams are applied and cross                 T: +1 765 494 6212
    Conventional needle injection penetrates        slowly through the pores.                               E: lee2270@purdue.edu
the stratum corneum, the outermost layer            Dissolvable needles made of water-
                                                  •	
of the skin which acts as a barrier for             soluble or biodegradable polymers that
the dermis and epidermis, allowing direct           contain drug molecules are used for
delivery of drug molecules into the vascular        direct drug delivery. The key benefit of
circulation.3 This method yields a prompt           this needle form is that there remain
therapeutic response. However, a challenge          no sharp scars after the needles are
remains with the size of commercially               completely degraded in the skin.
available hypodermic needles, typically             Coated needles are solid needles coated
                                                  •	
ranging from millimetre to centimetre,              with dissolvable polymers that contain
                                                                                                            Dr Eun Kwang Lee
which can be difficult for patients to use          drug molecules. The stronger physical
                                                                                                            Postdoctoral Fellow
themselves, due to pain caused by improper          properties of this type of needle enable                E: lee3132@purdue.edu
handling or reluctance caused by needle-            deeper penetration into the skin.
phobia. Especially in developing countries,         Hollow needles are manufactured with
                                                  •	
spread of bloodborne pathogens by needle            empty spaces inside them into which
re-use is also a major issue.4 Hypodermic           liquid drug molecules are filled, ready
needles are therefore primarily utilised by         for delivery into the skin after injection.
healthcare professionals in a clinical setting      Hollow nanoneedles can contain high
or at home by well-trained patients who have        molecular weight compounds such as
learned the correct injection method and safe       proteins, vaccines and oligonucleotides.
needle disposal.5 Thus, there is an unmet
need for the development of an effective             More      recently,    vertical     silicon
                                                                                                            Weldon School of
and safe drug delivery system comparable          nanoneedles (Si NNs) have been used for
                                                                                                            biomedical Engineering
in terms of efficiency with conventional          intracellular and intratissue delivery of                 Purdue University
needle-injection methodologies but without        biomolecules, providing further advantages                Martin C Jischke Hall
its disadvantages.                                from their intrinsic bio-dissolvability.7 The             206 S Martin Jischke Drive
    For the minimally invasive injection of       resultant platform allows the nanoneedles                 West Lafayette
                                                                                                            IN 47907
biomolecules, recent approaches involve the       to interact with adjacent cells and tissues
                                                                                                            United States
use of micro- or nano-scale needles capable       during/after the injection, without inducing
of penetrating the skin or into cells at their    toxicity, degradation of cell metabolism                  www.purdue.edu/BME

22                                     www.ondrugdelivery.com                                      Copyright © 2019 Frederick Furness Publishing Ltd
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