Humidity Monitoring Overview U Johannesburg - OPC

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Humidity Monitoring Overview U Johannesburg - OPC
Humidity Monitoring Overview
                        U Johannesburg
                                                          Sensitive region

                                                                                     ATLAS ITK
                                                                              New radiation hard
                                                                                        fibre optic
                                                                                 humidity sensors
                                                                  Pair of (LPG for RH, FBR for T)

                                                                    OPC                ATLAS
                                               DAQ PC
                                                                  UA Server             P1

UJ group : 30 June 2021       CFD modelling for the ITk                                           1
Humidity Monitoring Overview U Johannesburg - OPC
Humidity Monitoring – Updates, Issues
1.   CFD Studies Ongoing
      a) Temp FDR : Inner Pixel Bakeout Sim – interim report
           •   Meshing now converging
           •   Sim of N2 flow no thermals OK,
           •   Add heat transfer, needed to mesh 4 x finer …. Reduce under-relaxation be x 0.1
           •   Ongoing (maxed out the number of cells over 108, looking at larger meshing resource)
           •   Adapted the boundary conditions for bakeout … see sketch below
      b) Inner Pixels and Outer Pixels CFD
           •   Outer causing issues to mesh with many narrow gaps – but progress
           •   Adding simplifications to resolve – Matt to report now
      a) Strips CFD study with new N2 flush and in-leak rates
           •   Completed – Pedro report
      b) Manifold Optimisation CFD
            •   Report available

2.   Post PDR
      a) Sacrificial Sensors type, connection at PP! being resolved. Need a test
      b) https://docs.google.com/document/d/1KWKQOntywhOIrBAmS4C_6m-4UcstzoxT/edit

3.   Irradiations
      a)    Campaign just finished at the Lubiliana TRIGA Reactor
      b)    Described next slide

UJ group : 30 June 2021                       CFD modelling for the ITk                               2
Humidity Monitoring Overview U Johannesburg - OPC
Humidity Monitoring – Updates, Issues
3.   Irradiations
      a)    Campaign just finished at the Lubiliana TRIGA Reactor
      b)    2 days of testing (L Scherino, P Petagnia)
               Day 1 4.8 1015 n/cm2 LPGs
               Day 2 9.8 1015 n/cm2 FBGs
               Many combinations of LPG / FBG
               Good results
               React linearly or not at all, can use all
               Still need detailed analysis

UJ group : 30 June 2021                       CFD modelling for the ITk   3
Humidity Monitoring Overview U Johannesburg - OPC
Humidity Monitoring – Updates, Issues
3.   Bake-out
      a)   IPT not at 300C !
      b)   Adapt to more detailed description
             Beam-pipe, heaters at 250C, Aerogel, Al foil, air gap, aluminsed layer on IPT, then IPT 1

UJ group : 30 June 2021                        CFD modelling for the ITk                                 4
Humidity Monitoring Overview U Johannesburg - OPC
Humidity Monitoring – Updates, Issues
3.    Bake-out
       a)   IPT not at 300C !
       b)   Adapt to more detailed description
              Beam-pipe, heaters at 250C, Aerogel, Al foil, air gap, aluminsed layer on IPT, then IPT 1

 1.   Vac enveloped enclosed by Be pipe
 2.   Heaters bonded to the Be outer surface
 3.   Thermal insulation material: OD = 49.1mm
 4.   Aerogel material 3.3mm thick, OD = 55.7 mm
        •   Aerogel thermal conductivity opposite
 5.   Aluminium foil use 50 micrometers OD = 55.8mm
 6.   Air gap Remaining Thickness – should be then 1.1 mm thick
 7.   IPT with inner layer sputtered Al acts again as a thermal mirror
      ID = 60.0mm – 2 mm
 8.   IPT OD = 60.0mm

UJ group : 30 June 2021                         CFD modelling for the ITk                                 5
Humidity Monitoring Overview U Johannesburg - OPC
Inner Pixels for Temperature FDR
  Good fluid flow, straightforward meshing.
  N2 flow model without heat transfer and leaks,
  Then add heat transfer

  Problem
  1. Whether the IPT is at 20 or 300 degrees C, the flow becomes purely buoyancy driven.
  2. The velocities before heat transfer are on the scale of 6 mm/s
  3. However, once we add heat transfer, they rise to 0.5 - 1.5 m/s.
  4. The large body forces make convergence difficult.
  5. Numerous approaches attempted.
  Convergence for two conditions
  1. Finer mesh, adjustments to solver
     • Improved performance as mesh is made
         smaller
     • Initially 10 mm, at 5 mm better, need even
         smaller
     • Implemented under-relaxation to
         successively lower levels
     • Finally stabilised at the 20 C condition
     • Need somewhat better convergence
  2. Mesh on Server class PC, solve on HPC
      Cluster

  Now at > 100M cells.
  Must either have more powerful server or
  simplifications – have chosen simplifications

UJ group : 30 June 2021                     CFD modelling for the ITk                      6
Humidity Monitoring Overview U Johannesburg - OPC
Challenges of the Itk – Outer Pixels (Matt Connell)

   1. Primarily geometry: narrow channels restrict flow.

   2. Large mesh size, 100 million cells +

   3. Ultra low flow – simulation unstable.

   4. Large temperature range – largest effect on flow.

                                                               Now implementing
                                                               simplifications

                                                               Matt to report on
                                                               progress.

UJ group : 30 June 2021            CFD modelling for the ITk                       7
Humidity Monitoring Overview U Johannesburg - OPC
Humidity Monitoring – Updates, Issues

2.   Post PDR
      a) Sacrificial Sensors type, connection at PP! being resolved. Need a test
      b) https://docs.google.com/document/d/1KWKQOntywhOIrBAmS4C_6m-4UcstzoxT/edit

        Sacrificial Sensors
        1. We agree to drop Sensiron SHT85 Digital sensor.
        2. Now a two-horse race between the HIH and the SHT31
        3. This is now for test in the Environment Chamber
        4. Issue of sharing ground and power lines … include in test
        5. Saverio d’Auria and Lingxin Meng from Pixel Modules
             •    have experience of low temp operation of these sensors
             •    Simon to contact them

UJ group : 30 June 2021                        CFD modelling for the ITk             8
Humidity Monitoring Overview U Johannesburg - OPC
ITK species
ITK HumiditySR1
             andmodelling
                Temperature Modelling
Main flow considerations and summary of the simulation
Changes in the flushing rates for SR1 with realism.

New flushing scheme:
N2 flow at 5400l/h for the full Strip, 2700 l/ hr for half Strip, 675 l/ hr (0.1875 l/s) per inlet
Air (humid) at 54 l/h for the full Strip, 27 l/h for half Strip, 4.5 l/hr (0.00125 l/s) per inleak

The new flushing scheme : 25% of N2 and 75% of Air (50% H) led to the DPT Volume Average = - 500C

Proposal to reduce the inleak rate of New flushing scheme by 10,

This led to the DPT Volume Average = - 68.340C

To find a maximum inleak rate, we divided the inleak rate of New flushing scheme by 5

This led to the DPT Volume Average = - 630C

To find a maximum inleak rate, we divided the inleak rate of New flushing scheme by 2.5

This led to the Volume Average = - 57.470C

Other boundary conditions, Model setup and solver unchanged.

For the four simulations,
the inleak rate less then 1/5 with the dew point temperature ( - 630C < - 600C) will meet requirements

Pedro Mafa: 29 June 2021        Status update on the ITK humidity and temperature CFD modelling          9
ITK species
ITK HumiditySR1
             andmodelling
                Temperature Modelling
Main flow considerations and summary of the simulation
Changes in the flushing rates for SR1 with realism.

New flushing scheme:
N2 flow at 5400l/h for the full Strip, 2700 l/ hr for half Strip, 675 l/ hr (0.1875 l/s) per inlet
Air (humid) at 54 l/h for the full Strip, 27 l/h for half Strip, 4.5 l/hr (0.00125 l/s) per inleak

Pedro Mafa: 29 June 2021        Status update on the ITK humidity and temperature CFD modelling      10
ITK Humidity and Temperature Modelling
          The results

         Temperature [oC] and Dew point zoomed contours on YZ- plane on several locations along Z

                 Temperature, New flushing scheme x 1/5                               Dew point, New flushing scheme x 1/5

                      Scale   (Max. Temp= -9oC )                                      Scale   (Max. DPT = -62.9oC )
                              (Min. Temp = -28 oC)                                            (Min. DPT = -63.5 oC)
Temperature ○C

                                                                          Dew point

Pedro Mafa: 29 June 2021
                                         Status update on the ITK humidity and temperature CFD modelling                     11
ITK Humidity and Temperature Modelling
                      The results

              Relative Humidity [%] and Dew Point zoomed contours on YZ-plane on several locations along Z

                          Relative Humidity, New flushing scheme x 1/5                          Dew point, New flushing scheme x 1/5

                                                                                                  Scale   (Max. DPT = -9oC )
                                    Scale   (Max. H= 3% )
                                                                                                          (Min. DPT = -28 oC )
                                            (Min. H = 0% )
Relative Humidity %

                                                                                    Dew point

    Pedro Mafa: 29 June 2021
                                                   Status update on the ITK humidity and temperature CFD modelling                     12
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