How to integrate EPC into the company - International EPC User Workshop "Ecologistics" 25.03.2015
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
together strong!
How to integrate EPC
into the company
International EPC
User Workshop „Ecologistics“
25.03.2015
Business Solution
scalable Logistic And Production
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 1
together strong! IT system house with a strong product and process know-how for process optimization using Auto-ID technologies like Barcode, DMC- / QR-Code and RFID. location St. Ingbert (Saarland) AIT Group about 50 employees history: since 11/2013: subsidiary company from AIT Goehner since 01/2013: logFOX company 2010 – 2012: ESKAPE Datentechnik 2004 – 2009: IT department from ESKAPE AG 25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 2
together strong!
Since 1989, ID systems and optical inspection systems
in nearly all industries
> 10.000 production-safe systems installed
> 50 employees
since 08/2013 office in Istanbul / Turkey
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 3
together strong! range of services traceability warehouse management order and material flow control production data acquisition and monitoring standard products 25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 4
together strong! sectors Automotive Food (Beverage) Chemical industry (paints and varnishes) Packaging industry Waste disposal Furniture industry Steel trade Health Care 25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 5
together strong!
overview
the -Mobile
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 6
mobile
Office Management
WEB-Client PC-Client Smartphone & Tablet -Client
ERP/PPS/QMS-System
intralogistics
Supply- Supply-
procurement production scheduling
Chain Chain
quality
data collection
Factory
MDE-Client IPC-Client Automation-Client mobile-Client
PLC
Auto-
ID
Auto- Label-
RFID Auto-ID
ID Print
material & information flow
traceability
DMC DPM RFID Barcode
DHL
25.03.2015 7
together strong!
Material und information flow in the company
ERP/PPS/QM-Systems
external systems
Data Consolidation
XML, CSV, IDOC, RFC …
mobilized
processes data
control import and integrate
scale add to
structure compress
visualize combine
optimize verify
secure centralize
structure
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 8
together strong! Wide range - Client spectrum 25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 9
together strong!
Benefits of :
Scalable design from simple data exchange with host systems to
building completely self-settled systems
Open interface standards to the higher-level and external
systems
Manual and automated data capture with connection to the
existing control systems and IT infrastructure
Multiple use of processes for different task settings in logistics
incl. Supply chain, production, Shop floor data collection /
Maschine data collection and quality management
Supplement or closing gaps in the process chain for popular ERP,
PPS and quality systems
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 10together strong!
Definition AutoID technology:
Under the term Automatic Identifikation und Data capture or
Automatic Identifikation (Auto-ID) techniques for the identification, data
collection and data transfer are summarized. This includes technologies
such as Barcode, Datamatrix- or QR-Code, mobile data capture, OCR
and RFID.
Auto-ID technology
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 11together strong!
Potentials of the AutoID technology:
Unique, safe and fast identification
Continuous availability of data on the goods
Automation of data collection in the processes
Increase process reliability through the use of check digits, prefix,
suffix, Identifier, redundancies, etc.
Process optimization with online detection with the movement of
goods
Replace time-consuming and error-prone paper records
Auto-ID technology
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 12together strong!
Additional Potentials of the RFID technology:
Saving variable additional informations
No direct visual contact necessary
Reads through all non-metallic materials
Bulk detection, Multi-TAG reading
Wide range of transponders available for a variety of applications
Cost savings by reducing errors, simplified inventory management and
process optimization
Auto-ID technology
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 13together strong!
EPC optimization potentials:
How is what identifies?
Products with characteristics:
EAN 8/13/128
Article number, quantity, lot, best before date, serial number etc.
Increase information density per ident event
DMC QR DPM
Process-relevant informations:
Storage areas, workplaces, charge carriers, machines, tools etc.
RFID
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 14together strong!
EPC optimization potentials:
Who identified?
Control of process authorizations on user groups
Machine / Planning / Quality
Worker Management
Line Organization management
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 15together strong!
„Hidden“ EPC optimization potentials:
When is identified?
Times matches acquisition of goods movements, production confirmations,
quality assessments, state changes, etc.
Inclusion of FIFO, Best before date etc.
Detection of tact time, cycle times, check cycles etc. (by hand/automated)
Detection and monitoring of the flow of goods and sequences
(by hand/automated)
NIO
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 16together strong!
„Hidden“ EPC optimization potentials:
How often is identified?
Prevent duplicate bookings
Identification of incorrect labeling or fake
Detection and monitoring of rework cycles
NIO
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 17RFID AIT Göhner GmbH Transponder – the application determines the form © AIT 2011 MAS110215_01
together strong!
Practical examples for
EPC applications
with RFID technology
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 19together strong!
EPC Practical example HSD HSDFM MT-DATA System
incl. MS SQL Datenbank
und ESKAPE Kommunikationsdienst
RFID based system for identification
of hospital beds:
LAN
Features:
Tracking of inspection and maintenance Arbeitsplatz Werkstatt -
mit ESKAPE Software-
intervals Stationärer UHF-
RFID-Reader mit 2
PC-Client
Antennen, I/O-
The beds have at specified intervals for Extension Board und
Signalleuchte
inspection in the workshop BlueTooth UHF-
RFID-Reader
After a certain number of inspections the
bed in the form of a service needs
Tür „saubere Seite“
reconditioning Betten-Sterilisation
Krankenhausbett
In the transponder, the date of the last mit 2x On-Metal-
Transponder
EPC 96Bit
inspection and the number of inspections
shall be deposited next to the bed ID
Krankenhausbett
Display of the bed conditions through a mit 2x On-Metal-
Transponder
signal-lights EPC 96Bit
Updated to the tag data after an inspection
or maintenance
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 20together strong!
EPC Practical example
Milkrun management using RFID kanban cards:
Features:
RFID Reader with
signal-lights
Equipment of all stops in the milk run route with RFID readers
with Signal-lights
Use of Kanban cards with RFID transponder
Both the reader and the transponder have their own near-
field and wide-field antenna
The near-field is provided for reading on the milk run stop
The wide-field is reserved for the bulk read in production
Using the Kanban ID for the replenishment of follow-up
processes for raw materials and purchased parts, disposable
or reusable packaging and support material
Reducing the lead time of approximately 30% by the
simultaneous transmission of replenishment control
RFID kanban card
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 21together strong!
EPC Practical example
Direct customer orders via RFID Kanban mailbox: RFID kanban card
Host
Internet
Features:
Exact time logging of all order
calls
RFID kanban mailbox
Visualization for analyzing the
order call history
Automatic creation of call reports
and sending per e-mail distributor
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 22together strong!
EPC Practical example
Supplier calls with writing RFID transponder:
Host
Features: PC – Client
Internet
PC-Client:
Visualization of outstanding RFID Reader RFID kanban card
requests from SAP
Selection of outstanding
requests
Writing the RFID kanban card
WEB – Client
WEB-Client:
Visualization status of
outstanding requests
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 23together strong!
EPC Practical example
RFID traceability labeling of gear:
Features:
Control of production, logistics, assembly
and quality processes
Transponder coding with typing raw part or
finished part, part number, status and serial
number
Automated capture at the chaining lines and
at the production, part inspection and
cleaning stations
Handling with RFID-MDEs at the handed- DPM-DMC
operated stations such as rework, measuring
station, packaging and shipping Transponder case
Automated printing of shipping documents
and VDA shipping labels
Transponder
Automated creation of an Advance Shipping
Notice (ASN) per XML file to the customer
In planning: fault location visualization and DMC label
(internal)
detection
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 24together strong!
System Overview: traceability total sLAP-Datenbank Server
DMC-Erfassung Dichtheitsprüfung Verpacken Basiskomponenten
Messplätze
Dichtheitsprüfung Neue Anlage Packstückgenerierung (Step 1) Prozessmodule
PC-Client PC-Client in Fertigung,
Vollständigkeitsprüfung AS Stammdaten
Digital I/O Behälter- Laser-
Zeiss
SPS - Freigabe
SPS begleitschein drucker Messplatz MDE Messwerte
Dichtheitsprüfung Dichtheitsprüfung
Read DMC/RFID-SN WLAN
Linie 1
und Eingabe am Access-
Dichtheitsprüf- SPS-Schnittstelle Messrechner Points
- Freigabe
Gerät 1 - IO/NIO
MDE
V24 Behälter-
- Messwerte
- IO/NIO begleitschein
- Messwerte
Step 1
Dichtheitsprüf- sLAP-Verwaltung
Gerät 2 Linie 2
Erfassung PC-
Administration Clients
Lesen DMC-Etikett und Verifikation. Lesen DMC-Etikett und Verifikation. MDE externe NA Stammdatenverwaltung
Freigabe Dichtheitsprüfung an SPS. Freigabe Dichtheitsprüfung an SPS. Behälter- MDE Auswertungen
begleitschein Überwachung
Lesen Status (IO/NIO) und Messwerte Lesen Status (IO/NIO) und Messwerte Arbeitsplanverwaltung
von Prüfgerät 1 bzw. 2. von Prüfgerät 1 bzw. 2. NA-Historie MDE-Rollenverwaltung
Speichern DMC-Daten und Dichtheits- Speichern DMC-Daten und Dichtheits- Linie 3
prüfdaten in DB. prüfdaten in DB.
MDE Step 1
Behälter- Versand
begleitschein
NA-Platz Zusammenst. Packstücke
Linie 1 Linie 2 Linie 3 Linie 4 Linie 4 Kitten lt. Komm.-Liste
MDE Verifizierung und Kennzeichn.
Mit VDA-Label
SPS-Schnittst.
SPS-Schnittst.
SPS-Schnittst.
SPS-Schnittst.
MDE Erfassung NA-Kitten
OP10 OP10 OP10 OP10 Abschluss VA mit Anstoß MDE
über Fehlerkatalog
XML-Datei an Kunde
RFID-TAG RFID-TAG RFID-TAG RFID-TAG Ausdruck VDA-Label
Read /
Ausdruck Erfassung
Read / Read / Read / VDA- Etiketten-
Write Write Write Write DMC-Label DMC-Label Label drucker
Ausschuss-
SPS-Schnittst.
SPS-Schnittst.
SPS-Schnittst.
SPS-Schnittst.
OP10 OP10 OP10 OP10 bearb.
Platz
RFID-TAG RFID-TAG RFID-TAG RFID-TAG MDE
Read / Read / Read / Read / Step 1
Write Write Write Write Erfassung Ausschuss Versandbüro
Auswahl Typ. Lesen DMC inkl. über Fehlerkatalog
Eingabe Daten. Verifikation.
SPS-Schnittst.
SPS-Schnittst.
SPS-Schnittst.
SPS-Schnittst.
Erstellung und Freigabe
OP20 OP20 OP20 OP20 Gen. SN Speichern PC-
Versandauftrag
DMC-Druck DMC-Daten. Client
DMC / RFID- Ausdruck Komm.-Liste und
RFID-TAG RFID-TAG RFID-TAG RFID-TAG
Vorablieferschein
Read / Read / Read / Read / Endkontrolle
PC-Client Zuordnung LS-Nr.
Write Write Write Write
Wasch- Dichtprüf- Lesen und Speichern
anlage anlage DMC in DB.
SPS-Schnittst.
SPS-Schnittst.
SPS-Schnittst.
SPS-Schnittst.
OP20 OP20 OP20 OP20 Lesen und Speichern Laser-
RFID-TAG RFID-TAG drucker
RFID-TAG in DB.
RFID-TAG Read / Read /
RFID-TAG RFID-TAG RFID-TAG Zuordnung Sachnr.
Read / Write Write Komm.- Vorab-
Read / Read / Read / In DB. Liste Lieferschein
Write Write Write Write SPS-Schnittst. SPS-Schnittst. Schreiben RFID-TAG
mit Sachnummer.
Dichtheits-
Teilebearbeitung Waschen
prüfung
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 25together strong! Sample Touchscreen: Fault location visualization and detection 25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 26
together strong!
Thank you for your
attention!
Questions?
Benno Berger
CEO
logFOX GmbH
Kastanienweg 15
D-66386 St. Ingbert
Telefon +49 6894 31077-12
Telefax +49 6894 31077-10
Mobil +49 176 16777-847
Mail benno.berger@logfox.eu
Web www.logfox.eu
25.03.2015 © Copyright by logFOX GmbH www.logfox.eu 27You can also read
