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VOLUME 13 NUMBER 3 JUN/JUL 2019 A SHEPHARD MEDIA PUBLICATION High-wire act Power line inspections LAW & ORDER SUPPORT & SERVICE DUTY & CARE Police platforms Aftermarket provision EMS interiors WWW.ROTORHUB.COM RH-03-19_OFC.indd 1 23/05/2019 12:34:51
r66_options_ad_rotorhub_junejuly_issue_2019.pdf 1 5/17/2019 6:54:10 AM SAS/AUTOPILOT GARMIN AVIONICS C M AUX FUEL TANK AIR CONDITIONING Y CM MY CY CMY HEATED SEATS K CARGO HOOK pop-out floats WIRE STRIKE KIT www.robinsonheli.com © 2019 Robinson Helicopter Company. R66 is a registered trademark of Robinson Helicopter Company. All other trademarks are property of their respective companies. Equipment listed above is optional. RH-03-19_IFC_Robinson.indd 2 17/05/2019 16:34:36
CONTENTS Air Editor Helen Haxell helen.h@shephardmedia.com Tel: +44 (0)20 3179 2597 3 EDITORIAL COMMENT FEATURE Editor-in-Chief and Sea Editor Highs and lows 22 MAKING PREDICTIONS Richard Thomas richard.t@shephardmedia.com Helicopter operators demand a range of Tel: +44 (0)20 3179 2591 4 NEWS support services from OEMs after acquiring Deputy Editor – Land Beth Maundrill beth.m@shephardmedia.com • End in sight for certifying AW609 their platforms, from maintenance to training. Asia-Pacific Editor • North Dakota builds up R44 training fleet These services have evolved in recent years, Gordon Arthur gordon.a@shephardmedia.com • Ka-32 set for significant upgrade with manufacturers increasingly turning to Senior Staff Reporter • Bristow puts faith in Chapter 11 restructure technology like predictive maintenance to Tim Martin widen the scope of their offerings. Staff Reporter Kate Martyr FEATURE Editorial Assistant 8 A HIGH-WIRE ACT FEATURE Lukasz Furmaniak Shephard looks at how the civil rotary sector 28 HORIZON OF CHANGE Contributors is adapting to coexist with UAVs across the Lighter weight, greater intelligence, higher Rob Coppinger, Gerrard Cowan, Peter Donaldson, Jim Dorschner, Tim Fish, aerial services and power line inspection sector energy efficiency and wireless features are Anno Gravemaker, Michał Jarocki, and questions how the helicopter industry can emerging requirements in the development of Neelam Mathews, Alexander Mladenov, João Paulo Moralez, Trevor Nash, David Oliver, best support itself and ensure that competition headset technology, with an eyeglass for visual Barry D Smith, Beth Stevenson, Jim Winchester with unmanned platforms does not disrupt aid also on the horizon. Shephard assesses Production Manager Georgina Smith business interests. industry efforts in advancing these trends. Junior Production Editor Sirli Manitski FEATURE COLLECTIVE PITCH Publishing Assistant 12 AN INSIDE JOB 32 RELENTLESS PROGRESS Malika Kingston Equipping a helicopter for the EMS role is a The in-development Bell 525 Relentless is one Digital Development Manager Adam Wakeling bespoke process that must cater to the needs of a handful of new commercial helicopters set Graphic Designer of each customer. There is no one specific set of for certification in 2019. Susan Griffin, executive Georgina Kerridge medical interior designs for rotorcraft, because VP of commercial business at the OEM, spoke Advertising Sales each one has to find a balance of meeting the to Shephard about the latest developments in advertising@shephardmedia.com specific requirements of the platform and type flight testing and certification of the super- VP Operations David Hurst of EMS application that the operator wants to medium aircraft. VP Business Development provide within the SWaP restrictions that are Mike Wild inherent in the outfitting of rotorcraft. VP Content Tony Skinner FEATURE CEO Page 22 Darren Lake 17 SKYWAY PATROL Law enforcement is one of the most Chairman Nick Prest demanding applications in the helicopter Subscriptions industry. In recent years, there have been a Annual rates start at £90 Tel: +44 (0)20 3179 2592 range of technical developments that are aimed Email: subs@shephardmedia.com at enhancing the ability of police operators to Web: shop.shephardmedia.com carry out their missions. RotorHub is published six times per year by The Shephard Press Ltd, Saville Mews, 30 Saville Road, London, W4 5HG, UK. Subscription rates start at £90. PCM CitySprint is acting as mailing agent. Articles and information contained in this publication are the copyright of the Shephard Press Ltd and may not be reproduced in any form without the written permission of the publishers. Front cover: The lion’s share of power line inspection work continues to be completed by rotary-wing aircraft. Print by Buxton Press, Derbyshire, UK (Photo: Airbus Helicopters) © The Shephard Press Ltd, 2019. ISSN 1754-520X The Shephard Press Ltd SUBSCRIPTIONS Saville Mews, 30 Saville Road, London, W4 5HG, UK Tel: +44 (0)20 3179 2570 8 industry-specific magazines (print and digital) 14 definitive data sets/handbooks (print and digital) The Professional Publishers Association Member Shephard Plus online – in-depth news, analysis and intelligence To subscribe to our print and online services visit www.shephardmedia.com WWW.ROTORHUB.COM WWW.ROTORHUB.COM VOLUME 13 NUMBER 3 JUNE/JULY 2019 ROTORHUB 1 RH-03-19_p01_Contents.indd 1 23/05/2019 13:36:50
To Serve and Protect Leonardo Helicopters product range enables you to meet the stringent requirements of 21st century security and resilience missions. Powerful, high performance, all-weather rotorcraft fitted with modern, leading-edge equipment and flexible interiors, facilitate rapid and responsive role changes to meet your needs. Inspired by the vision, curiosity and creativity of the great master inventor- Leonardo is designing the technology of tomorrow. Visit us at Paris Air Show, Row A - Chalet 244 - Static Display B 6 leonardocompany.com Helicopters | Aeronautics | Electronics, Defence & Security Systems | Space RH-03-19_p02_Leonardo.indd 2 20/05/2019 19:14:58
COMMENT In the next issue • SAR Helen Haxell, Air Editor • HUMS • EO/IR Highs and lows • Finance and leasing Peaks, troughs, highs, lows, climbs and of the leasing market, with a smaller The lessor has also said that it is seeing dips – all part of the lexicon we heavily contingent of lessors now in business. increased demand from China’s offshore associate with the civil helicopter sector. Whilst the West streamlines its leasing oil and gas companies, which are looking The industry – which is constantly having sector, Asia is instead continuing to to upgrade their domestic fleets and to look at itself in the mirror to consider expand in this arena. Throughout expand their international presence. whether the state of the oil and gas aerospace and defence, the market share market is resulting in an abundance of that China is taking away from the wider Internal affairs idle aircraft – is self-aware, self-conscious world is being observed with bated breath. The other mighty power, Russia, has and always going through therapy. Will the dragon eat away the greater indigenously maintained its leasing One thing I have learnt as Air Editor, proportion of competition? For the leasing business through government-owned covering this sector for the last few years, segment, I highly doubt it, as operators enterprises – GTLK is the state-owned is that you can never be too certain – the tend to prefer a local touch, but if Beijing leasing company – so it is not likely to see rotors of change quite literally shift with proves successful in getting its claws into any penetration from international players. the wind. However, since it is important to Western industry, then it could present a At the end of last year, the Russian continuously take stock, I cautiously review very real challenge to regional companies. Ministry of Health announced that it is the status quo for the market’s modus Chinese lessors reportedly own around set to extend its state-sponsored HEMS operandi into the second half of 2019. one eighth of the world’s fleet, and this programme until 2025 while gradually number may be on the rise. expanding the scope to cover the entire Following the money territory of the huge country. The project Almost a year ago, I was adamant that Targeting growth now covers 49 regions, and a further 21 the leasing market would plug the gap However, the potential for business in will be added in 2020, with the whole of orders that had arisen due to the oil the Asia-Pacific market is also not going nation covered by 2021. A total of over 120 and gas downturn. However, we are now unnoticed, and lessors are making aircraft will conduct operations on lease. seeing lessors and rotorcraft providers efforts to get their footprint well and With Russia focussing internally on filing Chapter 11. truly cemented in the region. its leasing affairs and China looking to One such company is the Bristow Group, Considering China in particular, Lease continue its exponential growth domestically, which has recently been given approval by Corporation International (LCI) already has interested parties will naturally want to the US Bankruptcy Court for the Southern 40% of its Asia-Pacific fleet operating in invest there and reap the economic awards. District of Texas to move forward with its the nation, and this is only going to grow Hiccups from the oil and gas downturn Chapter 11 restructuring process (see p6). as older machines are replaced. Indeed, are still having rippling effects across After also filing in November 2018, the lessor is targeting strong growth, and the Western world, so whether the global Waypoint Leasing entered into an is expecting up to half of its fleet to be leasing market remains represented agreement the following month to sell active in the region as a whole in the by a plethora of global companies is its assets to Macquarie Rotorcraft Leasing. coming years. dubious. Instead, it is highly likely that It was confirmed in March this year that A deal with Shanghai Kingwing Aviation one overarching body will cut through the acquisition of Waypoint’s helicopter was secured in summer 2018, whereby LCI the competition and spread its base portfolio has been completed. This news leased three new Leonardo AW139 across the world through the acquisition could be construed as decreasing the size platforms to the operator for EMS work. of multiple lessors.▪ WWW.ROTORHUB.COM VOLUME 13 NUMBER 3 JUNE/JULY 2019 ROTORHUB 3 RH-03-19_p03_Comment.indd 3 23/05/2019 09:39:24
NEWS End in sight for certifying AW609 The push to achieve FAA certification full flight simulator – introduced Image: Leonardo for Leonardo’s AW609 tiltrotor is building to the market shortly. momentum as the company looks forward The development of the AC4 to the programme’s final prototype (AC4) is of particular importance to flying later this year. the overall certification effort Once certified – before the end of as it is looked upon as 2019 – the aircraft is set to become the ‘production representative’ first powered-lift civil platform to enter the and includes major market and is positioned as a significant components of assembly- proposition for EMS, offshore energy, SAR ready AW609 aircraft. It is also and VIP/corporate operators. set to be the first prototype Current flight test developments include equipped with the Collins Aerospace Interest in the AW609 has been the AC1 undergoing load-level survey Pro Line Fusion avionics suite. The underscored by a number of agreements certification flights and the AC3 conducting spokesperson confirmed that the platform to this point, including a February 2018 in-flight engine performance certification will be ‘focused on flying avionics tests’. announcement by Leonardo that helicopter operations, a Leonardo spokesperson Once FAA certification is achieved, a transport operator Era Group will become explained to Shephard. plan for EASA approval will be requested, the civil launch customer of the tiltrotor. In 2015, the AC2 was involved in a fatal but no firm or estimated timeline for this Era has ordered two of the aircraft in a crash in Northern Italy. has yet been disclosed by Leonardo. nine-passenger utility configuration, with Alongside the forthcoming AC4 flight However, the spokesperson did confirm both scheduled for delivery in 2020 and operations, the company also expects to that serial production of the aircraft to be reserved for multi-mission services, have a number of training devices – notably started at the company’s Philadelphia including EMS, offshore, SAR and VIP a virtual interactive procedural trainer and final assembly line in March 2019. missions across the US. Leonardo and Japan-based Nakanihon Air Service signed an MoU in March 2019 North Dakota builds up R44 training fleet to establish a joint working group set to study requirements for introducing the Robinson Helicopter Company has 1060 TXi touchscreen flight display and a AW609 into service with civil and delivered another two R44 Cadets to the GTX 345 transponder with ADS-B In/Out. government users in the region. University of North Dakota, adding to the With this additional purchase, the In November 2018, Leonardo shared with two in-service Cadets that were obtained University of North Dakota seems Shephard that it has received interest for by the customer in 2017 and 2018. committed to the idea of transitioning to orders of ‘over 50 aircraft’ worldwide. ‘Users Although the R44 is a four-seat light an all-R44 training fleet. Chief helicopter are intrigued by the significant time savings helicopter, the Cadet variant swaps out the instructor Wes Van Dell said that ‘by the fall enabled by eliminating the slow ground two rear seats for cargo space and has a of 2019, all incoming students will train in transportation to and from an airport with more efficient muffler and a Lycoming Cadets’. The fleet is based at the Grand the AW609’s true point-to-point transit,’ O-540-series engine, which is suitable for Forks, North Dakota, campus, alongside the spokesperson explained. ‘Likewise, training purposes. The examples delivered the university’s helicopter division, which in numerous mixed-fleet operators see to the university were also equipped for IFR 2018 logged more than 1,200h in Cadets. significant savings by having a homogenous and VFR training, with a fully integrated The type has also been used by Southern AW609 fleet instead of having separate glass cockpit that features Garmin’s G500H Utah University (SUU). Richard Cannon, helicopter [and] fixed-wing aircraft fleets and director of flight operations at SUU, the duplicity in their associated logistics.’ Photo: Robinson stated that the Cadet is a ‘very Subject to customer demand, the military safe and capable training aircraft’. variant of the AW609 is expected to be In production since 1992, the certified in 2021. R44 series (at first made up of the The spokesperson said that the OEM ‘is Raven, then the Raven II and then looking into’ how it could potentially play the Cadet in 2016) has globally a role in Future Vertical Lift programmes reached 40 million flight hours, through the use of tiltrotor technology, with Robinson reporting increases adding that it is ‘too early to say’ for the US in deliveries year on year. Future Long-Range Assault Aircraft project. By Helen Haxell, London By Tim Martin, London 4 ROTORHUB JUNE/JULY 2019 VOLUME 13 NUMBER 3 WWW.ROTORHUB.COM RH-03-19_p04-07_News.indd 4 22/05/2019 14:53:38
NEWS Ka-32 set for significant upgrade Russian Helicopters is set to launch a 15.6t civil helicopter and which is also used programme to upgrade the Ka-32 coaxial in a simplified form on the 3.6t Ka-226T. It utility transport helicopter with new avionics has a modular open architecture, including and engines for improved performance. three large multi-function colour displays Photo: author According to the Ka-32’s chief designer in the cockpit. Shamil Suleymanov, the type will be offered The new Klimov VK-2500PS-02 engine system, using a tank accommodated in as a new-build platform and as a modular is a derivative of the civil-certified VK-2500 the underfloor bay and under the fuselage. upgrade package for existing customers. family, rated at 2,500shp in one-engine- Developed by Kumertau Aviation Production Dubbed the Ka-32A11M, this new inoperative mode and 2,200shp in take-off Enterprise, the new system has four derivative of the proven 11t helicopter – mode. The powerplant also features FADEC separate compartments and comes with coaxial rotors and a 5t payload – is controls and an extended service life, and equipped with a built-in pump and hose, tentatively set for the launch of its flight its design has been improved to sustain allowing filling in 1min in hover mode. testing and certification programme in increased loading during high-cycle external In addition, the system has adjustable spring 2020, with serial production expected cargo operations. The new engine promises discharge rates, and thanks to the to commence by the end of that year. The to boost flight performance in hot and high retractable refilling hose, the Ka-32A11M’s first customer deliveries are slated for 2021. conditions, enabling the Ka-32A11M to maximum permitted speed is 220km/h. The development is being funded by boast better productivity in the external First flight tests of the new fire attack Russian Helicopters (75%) and VSK, a cargo transport and fire-fighting roles. system are slated for August 2019. subsidiary of the former that specialises The Ka-32 upgrade programme is The Ka-32A11M can also be equipped in the fleet’s logistic support operations. available to existing customers, mainly with a telescopic water cannon with a The new integrated avionics suite, in China and South Korea, presumably 35-40m range and 800l/min discharge provided by Russian avionics specialist covering all existing versions in service. rate, which is advertised as being useful KRET, is based on the system already For use in the fire-fighting role, the for extinguishing fires in high-rise buildings. developed and certified on the Mi-38 Ka-32A11M is offered with a 4t fire attack By Alexander Mladenov, Moscow Bristow puts faith in Chapter 11 restructure following disappointing performance from The Chapter 11 case covers six of Bristow’s oil and gas-related business, as well as the legal entities in the US and two of its Cayman termination in February of a $560 million Islands subsidiaries. However, the company acquisition of Columbia Helicopters. claims that outstanding legal matters should As part of a legal declaration supporting have ‘no impact at all’ on its UK operations, the company’s position, Brian Allman, including a key SAR contract held with the Bristow Group operates in the offshore oil and chief financial officer of Bristow Group, government-ran Maritime and Coastguard gas sector. (Photo: Airbus Helicopters) summarised the nature and gravity of market Agency (MCA). ‘The debtors have kept Bristow issues. ‘Oversupply of oil, together with Aviation Holdings Limited and their other non- Bristow Group has been given approval by weakening demand, have greatly impacted debtor UK affiliates, key customers like the the US Bankruptcy Court for the Southern capital expenditures for exploration and MCA and regulators like the UK Civil Aviation District of Texas to take forward its Chapter production activities. These factors have led Authority appropriately apprised of the 11 restructuring process. to a substantial number of oil and gas-related debtors’ situation and the financial objectives The outcome of the process is expected bankruptcies over the last four years,’ he said. of these Chapter 11 cases,’ Allman noted. to leave the helicopter services provider in The impact of such volatility – with clients Bristow currently operates from ten UK Critica a better financial position as a stronger subsequently reducing offshore exploration coastguard bases and is responsible for balance sheet and a ‘lower and more activities – led to a fall in revenue of carrying out SAR-related activities across the sustainable debt level’ will be established. approximately 40% between FY2015-2019. region, having originally taken over the role ‘All of Bristow’s businesses are operating ‘Depressed revenues’ were also a direct from the Royal Air Force and Royal Navy in in the ordinary course and are anticipated result of greater competition in Australia, the 2015 and 2016. Avionics for w to continue to do so for the duration of the Gulf of Mexico and the North Sea, according By Tim Martin, London Chapter 11 process,’ the company stressed to Allman. ‘In sum, the scope and volume of in a statement on 15 May. helicopter services demanded by the market For more news, visit In recent months, the financial fortunes of Bristow have seen a drop in share prices, has greatly contracted, while the overall level of competition has increased,’ Allman stated. www.rotorhub.com 6 ROTORHUB JUNE/JULY 2019 VOLUME 13 NUMBER 3 WWW.ROTORHUB.COM RH-03-19_p04-07_News.indd 6 22/05/2019 15:45:19
Critical Missions Avionics for when it is needed most. EVS-4000, SkyVis™ Helmet-Mounted Display Proven Solutions for over 50 aircraft types uasc.com RH-03-19_p04-07_News.indd 7 22/05/2019 14:53:45
POWER LINE INSPECTION An H135 operated by Canada-based Finnair conducts a power line inspection mission. (Photo: Airbus Helicopters) A HIGH-WIRE ACT T Shephard looks at how the civil rotary sector is adapting to he use of helicopters to carry out aerial work, look for and assess faults with power lines, support high- coexist with UAVs across the aerial services and power line voltage cable construction and transport inspection sector and questions how the helicopter industry critical equipment to support these kinds of missions continues to be a highly valued can best support itself and ensure that competition with role, not least in underdeveloped countries unmanned platforms does not disrupt business interests. where such work often provides By Tim Martin manufacturers with new customer opportunities. Railway lines and utility inspections are also covered within the Strong competitor lightweight drones are ranked against aerial services market. Up to a certain point, the rotorcraft industry single- or twin-engine rotary-wing assets. EO/IR sensors are an essential part of had a fairly strong claim to the entire aerial However, at the other end of the debate these operations, with camera imagery services market, with companies including stands the fact that rotorcraft regulations and photographs giving operators clear Kaman Aerospace and Robinson Helicopter are well established, and their indications of how to address and manage Company well known for their expertise in implementation goes so far beyond issues such as pipeline leaks or the the field. the limited progress of the commercial cracking of a pipe itself. The use of UAVs across the commercial unmanned industry that the pendulum It is worth mentioning the full array aviation scene has been increasing over the begins to swing back towards of sensor and camera capabilities that past few years. Within the aerial services a helicopter industry advantage. ultimately underpin the efficacy of these market, the striking similarities between Some of the major territories where types of missions, with items including what helicopter and drone operators can investment in power line infrastructure is temperature measurement, thermal hot offer has given credence to the idea that most in need and where operators sense spots, corona detection, enhanced zoom unmanned systems could yet steal market opportunity are Africa, India, Saudi Arabia for increased visibility and wide-angle share in an unprecedented manner. and South America, according to Roger field of view all contributing to the overall The contest might seem almost unfair Wassmuth, senior director of business operation at hand. when the manufacturing costs of basic, development for air vehicles at Kaman 8 ROTORHUB JUNE/JULY 2019 VOLUME 13 NUMBER 3 WWW.ROTORHUB.COM RH-03-19_p08-11_Powerline inspection.indd 8 22/05/2019 15:20:49
POWER LINE INSPECTION Aerospace. ‘The California power line Support work pylon construction in difficult-to-reach system, [which is around] 40-50 years-old, Rotak Helicopter Services, an Alaska-based areas,’ according to an Airbus statement. requires major replacements and upgrades K-Max operator, used two of its fleet to To support these missions, the aircraft for hundreds of miles. That does not even support power line work for nine months will be equipped with a 4.5t cargo sling, address the areas damaged by fires that following the destruction of hurricane Maria hoists, weather radar and a wire-strike will [also] require full replacement,’ he said. in Puerto Rico. The work of the operator protection system. The platform is Kaman manufactures the single-engine, included over 1,000 flight hours to set 220 configured to accommodate 17 passengers single-seat K-Max helicopter, which is best transmission towers, move conductor lines while also housing oxygen jackets for known for its thin airframe, counter-rotating and the transport and placement of high-altitude operations. rotor system as well as being developed concrete foundations, Wassmuth detailed. In April 2018, Airbus delivered an H145 for external load carrying – the platform The support effort also saw Rotak carry to San Diego Gas & Electric (SDG&E) to can lift 2,700kg. critical supplies to remote areas across the support the company’s electric transmission ‘It is the only designed vertical reference country, with the operator performing and distribution network. SDG&E is a helicopter with a narrow fuselage with an human external cargo operations, moving regulated electricity and natural gas utility unobstructed view that helps the pilot see crews in and out of inaccessible areas. company that provides a service to San and place the loads with exacting precision Kaman restarted production of the Diego County and southern Orange County and control,’ Wassmuth said. ‘In addition, K-Max in 2015 and has since delivered ten in southwestern California. The company the low noise and low rotor wash provides of the newly made aircraft, with five to six reserves the helicopter for stringing safety and efficiency to the workers below. scheduled to be built on a yearly basis ‘for power lines, setting poles, transporting The aircraft cargo hook trolley system the foreseeable future’, Wassmuth said. maintenance crews to remote locations and enhances stability and load placement.’ Washington, DC-based Rainier Heli patrolling its significant power line network. Kaman’s position on UAVs disrupting International will also purchase and lease the market is fairly straightforward in K-Max helicopters, with St Louis Helicopters, Effective partnerships that it points out that UAVs simply for example, agreeing to use one for Efforts began in 2015 by Airbus Helicopters cannot match the K-Max’s load-carrying construction work in December 2018. UK and French utility company RTE to capabilities. That said, the company has In terms of recent news within the develop, certify and produce a live-line invested in developing optionally piloted market, one key aerial services delivery system for use on the operator’s H135 vehicles for commercial purposes and took place in April, with China’s State aircraft. During HAI Heli-Expo 2019, the plans to provide this capability as an Grid General Aviation Company (SGGAC) two companies agreed to formally option for new and existing aircraft, taking receipt of an Airbus H215 heavy-lift collaborate in an industrial partnership according to Wassmuth. helicopter, making the operator the launch to offer the equipment to the international ‘We have also identified a number of customer of the type in China. power market through RTE’s aerial works missions that will benefit from unmanned The SGGAC is a leading international subsidiary Airtelis. capabilities, including forest fire-fighting utility company responsible for aerial The agreement follows entry into service and humanitarian relief, and are looking construction and maintenance of domestic of the live-line system, which also included forward to aligning with domestic and power lines and associated networks. The aircraft modifications undertaken by Airbus international commercial operators in H215 is set to ‘perform cable repair, cable and certificated by EASA. ‘The full system need of these capabilities,’ he explained. laying, cargo transportation and power line includes a series of aircraft-mounted Table: The scope of work that helicopters perform across the power line and construction market. (Source: Airbus Helicopters) Phase Sub-phase Purpose Classes Pylon assembly To pile up power line pylon parts Building Heavy Cable stringing To uncoil electric cable Power line survey To monitor ‘hot points’ along power lines prior to repair Single Insulator cleaning To remove dirt which hampers insulation effectiveness Maintenance Livewire repair To repair damaged wires w/o having to cut off power Twin Tree sawing To prevent growing vegetation to enter in contact with wires Single WWW.ROTORHUB.COM VOLUME 13 NUMBER 3 JUNE/JULY 2019 ROTORHUB 9 RH-03-19_p08-11_Powerline inspection.indd 9 22/05/2019 15:20:50
POWER LINE INSPECTION elements and a number of underslung live-line basket configurations to carry the line-men to the power lines,’ an Airbus spokesperson said. ‘The aircraft-mounted modifications include a dual cargo hook, anti-spin system, extended mirrors, camera system, dedicated cockpit-mounted mission displays and communication equipment.’ RTE’s breadth of work covers the largest electricity network in Europe, with 100,000km of lines in France, some of which carry currents up to 400kV. In addition to its five H135s that were purchased specifically for power line surveillance and maintenance work, RTE currently operates an H215 and two H225s for heavy-duty work, such as moving pylons. Five H125s are used for inspection duties in mountainous areas, and an AS355N conducts human external cargo missions with heli-baskets. The live-line system is designed to address the 500kV requirement of networks in countries such as China and the US. Addressing the evolution of the power line market and its maturity, the Airbus spokesperson explained that aspects like inspection, maintenance and repair are primary areas that continue to be most important, with operators having to make sure their work does not cut electricity or stop service to local populations. ‘Countries in Asia, Latin America and Africa have recently started building their networks from scratch and are focused on quick and sustained construction growth. So, different parts of world have different development issues requiring different solutions,’ the spokesperson noted. Alhough the OEM did not disclose exact numbers of its power line operator base, it claimed to be ‘well represented’ across the light single-engine (H125), light twin-engine (H135 and H145) and heavy segments The K-Max is well known in the power line inspection market. It has a maximum lifting capacity of (H215 and H225). 2,700kg. (Photo: Kaman Aerospace) In particular, the H135 is becoming a more attractive option for operators, based on the fact that regulators in regions like value in the end-to-end process’. Clarifying possible,’ they explained. For example, Europe and North America are ‘leaning that summation, the spokesperson added when unmanned systems are used to towards’ dual engines as they offer that UAVs are important for inspection, elevate a camera, the operator on the enhanced safety in the event of an engine while rotorcraft and people are key to ground can get a view without having to failure, according to the spokesperson. performing diagnostics and repairs. go up on the line themselves. Besides platform developments, Airbus ‘The emergence of drones in this market views drones and helicopters as ‘being is a positive evolution, because drones Staying prepared complementary’ rather than competing enable us to perform a greater number of As a means to sharing best practices and entitities, as each provides ‘real added inspections in as safe a manner as focusing on safety enhancements across 10 ROTORHUB JUNE/JULY 2019 VOLUME 13 NUMBER 3 WWW.ROTORHUB.COM RH-03-19_p08-11_Powerline inspection.indd 10 22/05/2019 15:20:54
POWER LINE INSPECTION the sector, Airbus hosts the annual are important tools for maintaining TVA’s Similarly, on the subject of how difficult International Power line Symposium for 99.99% reliability rating’. and challenging these flights can be for rotary professionals, with the 2019 event A third MD 530F manufactured by pilots, the Airbus spokesperson explained due to take place in November at a venue in MD Helicopters was also added to the that flying usually takes place at low Boise, Idaho. ‘The agenda is co-created with TVA fleet in November 2018 and has altitudes and low speed, close to obstacles, customers,’ the Airbus spokesperson said. since been carrying out maintenance meaning that the pilot is required to pay The Tennessee Valley Authority (TVA), and construction missions, having covered particular attention to the location of wires. a federally ran organisation tasked with nearly 250 flight hours since delivery. These can ‘sometimes appear invisible to overseeing utility management throughout In a brief summary of how TVA plans for the human eye against the landscape in the US state, has a fleet of nine helicopters power line missions, Hammond explained certain weather conditions due to the sun’s all reserved for transmission line that this relies on ‘effective communication’ reflection’, the spokesperson noted, adding infrastructure duties. A variety of missions across key agencies like maintenance that ‘proper preparation by experienced fall under TVA’s remit, including ‘scheduled departments, flight schedules, flight pilots is the best way to mitigate risk’. line patrols, emergency line patrols followers, pilots and line crews. (eg damage from storms or tornadoes), Additionally, safety is supported by a Working together lidar, infrared, line maintenance, line thorough in-house programme of work Hammond also pointed to some of the construction and insulator washing,’ that includes technical training covering major advantages of using helicopters Adam Hammond, helicopter operations weather, charts and scheduling, compared to UAVs, specifically their manager at the agency, told Shephard. ‘human performance’ and professional greater range and payload capabilities. As data collection and sensor-based development, referred to by Hammond ‘We are able to move very quickly from capabilities are critical to these activities, simply as ‘any specific courses our one job site to the next, where the UAS Airbus H120 light single and Bell 407 single aviation staff finds that will help make operator will have to redeploy to each utility aircraft conduct 12 to 15 weeks of them a more effective employee’. location because of the line-of-site lidar inspections and six to ten weeks of IR In missions as critical and dangerous as regulations they must follow,’ he said. inspections annually. ‘The data received power line inspection, it is clear then that ‘However, there is a great advantage of from these flights helps plan preventative TVA is committed to addressing safety and UAS operations for missions where only a maintenance on our system,’ Hammond supporting its pilots and aircrew to carry out few transmission structures or components explained, adding that ‘lidar and infrared their work effectively and successfully. require inspection; using an unmanned system for smaller jobs is definitely the right tool for the right price,’ Hammond noted. An H145 operated by San Diego Gas & Electric carries out a power line inspection mission. Asked how TVA is currently positioned to (Photo: Airbus Helicopters) compete with the commercial unmanned sector taking market share from the rotorcraft industry, Hammond responded that both ‘helicopter and UAS operations complement each other by leveraging the unique strengths of each platform’. In a diplomatic hint about how the organisation would address and determine future procurement decisions, he added that TVA would continue to evaluate those issues based on which platform is determined to be the ‘safest, most effective and cost-efficient method of accomplishing our mission’. The rotary industry clearly remains an indispensable part of the aerial services and power line sector, with payload and range marking helicopters out as superior to their drone platform counterparts. However, UAVs certainly contribute to the market overall, and it would be wrong to suggest otherwise, with their ability to assess hard-to-reach locations and perform underground work, arguably their most unique selling point compared to rotorcraft. ■ WWW.ROTORHUB.COM VOLUME 13 NUMBER 3 JUNE/JULY 2019 ROTORHUB 11 RH-03-19_p08-11_Powerline inspection.indd 11 22/05/2019 15:20:56
EMS INTERIORS A medical worker on board the Children’s Healthcare of Atlanta’s EC145. (Photo: Metro Aviation) Equipping a helicopter for the EMS role is a bespoke process that must cater AN INSIDE JOB to the needs of each T he challenge for the EMS helicopter the aircraft type specifcally to provide a customer. There is no one interior industry is that there is no full airborne medical service, which may specific set of medical one-size-fits-all capability. Every include a balloon pump, defibrillator, interior designs for aircraft is different, every operator has electrical systems, incubators, IV pumps, a specific role and level of EMS they want medical wall, oxygen tanks, radios, seats, rotorcraft, because each to deliver, and this means that there is no storage units, stretcher, suction units and one has to find a balance standard cabin design or even standard vital signs monitor. set of equipment that can be applied. For multirole helicopters that will not of meeting the specific Alan Stewart, senior design manager at conduct EMS all of the time, modular requirements of the Heli-One – a subsidiary of CHC Helicopter detachable equipment is preferred, which that designs EMS cabin interiors – told can be installed or removed quickly to adapt platform and type of Shephard that the company has developed the platform to the role when required. EMS application that different designs for customers around the Rolf Kraus, director of sales and the operator wants to world. ‘No two proposals are alike. Each programmes at Bucher Group, an EMS operator has different requirements, which interior design solution company, told provide within the SWaP makes it a dynamic but interesting challenge Shephard that design requirements come restrictions that are for our design teams,’ he noted. from the customers. He said that the European market mostly comprises inherent in the outfitting of Making compromises dedicated EMS helicopters, with a full rotorcraft. By Tim Fish EMS rotorcraft can be specially designed range of equipment directly installed into from scratch, fitting equipment according to the cabin, whereas in other segments like 12 ROTORHUB JUNE/JULY 2019 VOLUME 13 NUMBER 3 WWW.ROTORHUB.COM RH-03-19_p12-16_EMS platforms.indd 12 23/05/2019 09:51:43
EMS INTERIORS Asia – a growing market area – new gurney, one that attaches to the floor or problems can remain upright instead of operators are showing a preference for one that can attach to a pivoting base. having to be laid flat. detachable solutions. This decision depends largely on the size There are constant changes and ‘EMS is not established [in these of the helicopter – the larger the rotorcraft, modifications required to stretcher systems regions], and it is less necessary to the larger the stretcher can be. It also that start as a unique solution and can perform the EMS missions, so you need comes down to the size of the patient, as spread as other operators find them useful. time to collect experience. Therefore, it weight is the main consideration in any Amy McMullen, customer configuration is less risky and costly to start with an helicopter operation. coordinator at Metro Aviation – an aircraft aircraft where you change the equipment Stewart noted: ‘The hardest part is completions company – commented: ‘A quickly,’ Kraus explained. usually the stretcher, or two, which might couple years ago, Metro developed a However, he pointed out that the have 300lb [136kg] of patient and loading ramp for the [Airbus] H135. An advantage of a dedicated EMS platform equipment loading it down. This has to be overseas customer was having trouble is that it is easier to clean and is also manoeuvred through the cabin door and loading the stretcher into the aircraft, so lighter, because it is weight-optimised. usually rotated into a defined lock-down we developed a system for it. It’s now ‘For example, in a dedicated H135 EMS position. For cardio-pulmonary distress available to all customers. We’ve seen helicopter, we don’t use an extra floor patients, this will ideally be accomplished an increase in requests for it.’ and this saves weight. If you want a with the torso raised, making it more quick-change aircraft, you need the same complicated and top heavy. Some stretcher Customised options equipment, but it cannot be fixed into the and helicopter combinations just can’t fit.’ Another key piece of equipment for a airframe, so all the loads need to come Reno agreed with this assertion. ‘It is basic medical capability is a special down to a fixed point, usually a detachable not just the weight of the patient but the retainer system for storing oxygen bottles, floor, which adds to the weight,’ he said. girth of the patient... You are looking at including outlet pipes around the helicopter Therefore, the decision about capability different types of straps and fittings to connect the oxygen to the ventilator is always a compromise for operators – a needed to secure each patient to the where it is needed. fixed equipment installation is lighter and stretcher, and that is something you Electrical power also needs to be therefore more medical equipment can be have to think about when designing and distributed around the aircraft, with carried, although it lacks flexibility, whereas building equipment.’ power from the platform used for the a detachable/modular solution will be Spectrum Aeromed builds stretchers working lights around the patient and heavier, so less equipment can be carried, for the EMS market and has to take into 12V or 24V outlets for the loading of but it offers the ability to re-role the account heavy or large patients, using medical devices. helicopter at short notice. extra fittings and robust materials. Reno Kraus highlighted that even when it said that the company also considers comes to seats, special medical models Stretching capability customer requirements for rear-loading or are needed, so that they can be cleaned The main piece of equipment that is a side-loading stretchers as well as meeting and moved around. ‘If a patient is on requirement for an EMS helicopter is the medical requirements to have a raised board and bleeding, if you get this on stretcher, which is the largest item that back and head, using double air shock a standard seat with fabric, it cannot needs to be fitted and is where the patient cylinders, so that a patient with breathing be cleaned hygienically. Therefore, will be laid out and treated. There are various configurations for this device, and it can make a difference between a civilian medical helicopter and a military one. Modular medical walls are available Ricky Reno, VP of military and government for bigger aircraft initiatives at Spectrum Aeromed, told such as the Airbus Shephard: ‘When I was a Black Hawk H215, Leonardo medevac pilot in theatre flying to pick up a AW101 and Sikorsky S-92. patient, they’d just throw them on the floor (Photo: Spectrum and away we go, they don’t even strap them Aeromed) down or anything like that. We just need to get them out of there.’ So, whilst a stretcher is a luxury item for the military, it is essential for patients in a civilian platform. The operator will ultimately have the decision about the kind of stretcher to be installed in the aircraft, but there are a range of options. According to Reno, the stretcher can be just a backboard or a roll-on/roll-off WWW.ROTORHUB.COM VOLUME 13 NUMBER 3 JUNE/JULY 2019 ROTORHUB 13 RH-03-19_p12-16_EMS platforms.indd 13 23/05/2019 09:51:47
EMS INTERIORS Heli-One has developed a multi-mission medical equipment wall for a range of platforms. (Photo: Heli-One) The configuration of medical equipment in an EMS interior is specific to each customer. (Photo: Heli-One) you need medical seats that can be ‘Offshore operators for search and properly sanitised,’ he pointed out. rescue groups have options for suction ‘Then you need a seat to swivel and move and air pumps. We also have medical walls in the cabin, because when the doctor is that – instead of going in and modifying treating the patient, he needs to change the walls and putting medical equipment position sometimes at the head or on that – attach to the module itself. sometimes at the chest. The seat needs to ‘The modular base normally has a be flexible, so that the doctor can treat the 3,500l bottle of oxygen in it, inverters patient with his safety belt on. A fixed seat in there to convert the DC power to AC means the doctor has to take off the safety power, and there are electrical outlets, belt and climb around the cabin to treat the suction pumps and air pumps in there that patient, but that is not a safe operation,’ can be changed in less than ten minutes. Kraus explained. You can convert an aircraft from an as there are fewer options for Other basic equipment includes cabinets offshore utility, VIP or other role into EMS customisation. Kraus insisted that this that can be different in terns of size and once the seats are out and put all this only makes sense with experienced storage, depending on what is needed on equipment in that time with no tools EMS operators like those in Europe that board. If an EMS helicopter is being used as required,’ Reno explained. ‘know exactly what the opportunities are an airborne taxi service, then less medical Heli-One has also developed a multi- for a new platform, and they give us the equipment will need to be stored, but with a mission medical equipment wall for EMS requirements for how the cabin should doctor on the flight, more medical and SAR purposes for the AS332, AW169, be equipped’. consumables will be required. These can be H225 and S-92 helicopters. Stewart He added: ‘We have the view from the fitted to a medical wall installation. stressed that the secure wall infrastructure paramedics/medical team – they focus ‘A flexible medical equipment wall allows is lightweight, tailored to crew requirements on medical operations and want to be well for on-the-fly changes to provisioning. and has toolless installation. equipped. Then there is the view from the The modular concept allows for crews ‘We take into account different EMS pilot, who wants everything to be safely to customise positioning and equipment equipment, such as Corpuls 3, Braun stored and also that the weight is reduced choice. Some provisioning is specific [such Perfusor, oxygen bottles, etc. We want to as much as possible, because this affects as oxygen tanks] but placement is flexible empower crews to change up the equipment the performance of the helicopter. If the [can be attached to various parts of the configuration to meet their mission needs – medical crew wants new equipment, the wall structure],’ said Stewart. He noted this could be removing excess or adding pilot will ask if it is necessary and agree that this offers toolless installation/ additional pieces,’ he said. or find another solution, because he wants reconfiguration for increased efficiency. Bucher Group also offers a complete to keep the weight down.’ cabin interior solution for EMS helicopters. According to McMullen, Metro Aviation Practical solutions According to Kraus, the company will sit partners with OEMs to keep ahead of Reno said that Spectrum Aeromed produces down and talk with the medical teams, developments and meet the needs of the medical walls for bigger aircraft such as the pilots and operators/owners to make a medical community. ‘Currently, we’re Airbus H215 (formerly Eurocopter AS332 decision on the role and best equipment fit. working with Airbus, Leonardo and Kopter Super Puma), Leonardo AW101 and Sikorsky However, this approach is not suitable for to develop medical interiors for the H160, S-92 for a modular fit and quick change. operators seeking detachable equipment, AW169 and SH09,’ she confirmed. 14 ROTORHUB JUNE/JULY 2019 VOLUME 13 NUMBER 3 WWW.ROTORHUB.COM RH-03-19_p12-16_EMS platforms.indd 14 23/05/2019 10:03:11
EMS INTERIORS which will ensure patient and aircraft safety, but comparing these regulations and the equipment qualifications is not for the faint-hearted,’ he continued. Role dependence According to both Kraus and Reno, the Airbus H135 and H145 are the most popular rotorcraft used by operators for the dedicated EMS role. Kraus said that these two platforms take a market share of ‘60% or more’. The main benefits of these helicopters are that they are dual-engine models and have more power and therefore can take more weight. Reno noted that in terms of single-engine aircraft, the Bell 206 and 407 are popular options alongside A-Star and Twin Star helicopters in the US, and the AW109 and AW119 series are also becoming more popular. ‘For the H135 and H145, you are really able to have a lot of different options,’ Reno insisted. ‘The 145 has quite a large cabin, a nice-size area to work with – you can transport dual patients, you can do a quick-change modular type of system that is self-contained with the oxygen, suction pumps, air pumps and inverters in it that Medical ruling have bilateral agreements with the CAA, so Spectrum offers or you can use the roll-on/ Interior designs are driven by regulations, they will accept our STCs,’ Reno explained. roll-off gurney or use a pivoting stretcher which means that although some requests He cited airworthiness regulations such with those aircraft and do a side load or for equipment can be fulfilled, others as FAA Part 29 Regulations, ‘which require aft load, so it depends on the operation,’ cannot. Devices cannot just be bought from a minimum safety standard for the he explained. a local store and installed in a helicopter – helicopter, crew, passengers and installed Kraus concurred that if a medical crew they must be certified under EASA in equipment’ and that some medical devices has more space, it can put more equipment Europe and FAA in the US with an STC. and standard stretchers ‘simply cannot on board, but the type of aircraft chosen Reno said that there are no specific meet these rules’. depends on the role. Due to the size of the regulations that interior designers have to Reno highlighted: ‘This is a grey area platform, operators who use a very large adhere to other than what the local civil where often it is acknowledged that the helicopter like the H145 will have problems aviation authority (CAA) requires for a rules cannot fit the problem and FAA can when they need to land next to an accident country or region. ‘All of our equipment ignore it. An example is battery-powered scene in a city. ‘Then an H135 is better, [that Spectrum Aeromed] designs and builds medical devices, which do not meet battery because if the maximum take-off weight is meets PMA [Parts Manufacturer Approval] safety requirements for aviation. These are not that high, then the downwash of the rules and has STCs for that particular not unsafe, but they weren’t aviation helicopter is also not that much when CAA, depending on the operator and their qualified either.’ compared to a big helicopter. If you want requirements. There is nothing that states According to Stewart, ‘crashworthiness to fly with a Super Puma into a city, then how to design and build or install medical rules will often dictate stretcher orientation you risk damage to windows in a narrow equipment, as long as it is maintained to and the ability to raise a patient’s head area or other stuff flying through the federal air regulations,’ he noted. during take-off and landing. Attachment garden and streets. ‘There are burn tests and destruction to floor can be a structural challenge ‘With a heavy helicopter, it is always a tests – they have to meet certain particularly with newer helicopters with compromise, and you need to know what requirements – but that is standard aviation, higher crash load requirements. you want to transport [and] how long to fly: per the CAA or FAA or whoever. If we build ‘Medical device regulations are written If it is only short distances for mostly the equipment and it meets the US FAA in a completely different context. Generally, primary rescue, a smaller helicopter is [requirements], most of the other countries they are extremely demanding regulations, better; if you have to do long-distance WWW.ROTORHUB.COM VOLUME 13 NUMBER 3 JUNE/JULY 2019 ROTORHUB 15 RH-03-19_p12-16_EMS platforms.indd 15 23/05/2019 09:51:48
EMS INTERIORS emerging requirement, as this would give operators the potential to earn more money with the platform, responding to calls at night, for example. The market for EMS helicopters was previously dominated by dedicated platforms, with established operators in Europe, but this is now changing as the market is growing in China and other Asian countries that are requesting detachable multirole solutions. Reno said that the market is currently steady, but the less-developed world is taking time to adopt ‘the EMS life-saving mindset’. He emphasised that Spectrum Aeromed is working with OEMs to deliver more cost-effective solutions where there are lower budgets available. ‘There are lot of older aircraft in these areas, and we are trying to use modular systems to help those operators to be able to use their aircraft for multi-mission [operations] – for instance, to be able to Spectrum Aeromed manufactures stretchers for HEMS. (Photo: Spectrum Aeromed) haul passengers in the utility version, then do an EMS medevac transition by pulling the seats out and installing a medical transport, you need a bigger helicopter,’ developed a stretcher solution for Babcock module with the suction, air and electrical he added. Scandinavian AirAmbulance that meets components in just ten minutes or just ‘You really have to look at the operations,’ patient transfer best practices and also install a stretcher to secure a patient to Reno agreed. ‘There is an operator that is a works within the constraints of the cabin. the floor,’ he explained. local sheriff’s office. They have a big We were able to provide this solution within Elsewhere, Reno believes that UAVs are helicopter with lots of power and a month after initial proposal. We are the future, and we could see unmanned air capabilities, but they are limited in what also currently developing a medical wall ambulances that will be able to install more they have for EMS in the aircraft, with a solution for this aircraft type for EMS equipment or take more staff in the cabin rescue hoist and a stretcher, but just one purposes,’ he explained. than is possible with manned helicopters, that attaches to the floor – it is really not McMullen said that Metro Aviation has because there is less weight without the outfitted with equipment in that aircraft, seen a growing trend for innovative pilots. ‘The pilots would be on the ground because they carry that on with them. technology and increased safety. The as remote operators and when there is a ‘Then we have other operators that have company has provided its IRIS satellite call to a scene. The UAV would dispatch small aircraft and are able to do hoist communication and aircraft voice and data with a medical team, pick them up and fly operations, have dual-patient capability and recording system. ‘We’re ensuring all to the treatment facility,’ he noted, adding [can carry out] a lot of roles with that one aircraft in the Metro fleet are outfitted with that tiltrotor aircraft could also offer a new small aircraft – baby transport, scene work, IRIS moving forward,’ she confirmed. EMS capability. hospital-to-hospital transport – a lot of According to Kraus, Bucher has found As new technologies are brought to the capability in there. So, it is really up to the that operators using dedicated HEMS market, the capability of EMS helicopters operator and the missions they want to helicopters are adding more special will improve as the equipment that fits accomplish,’ he noted. treatment capabilities. ‘Hospitals are in the cabin interior becomes more focusing more on special treatments, and advanced. Meanwhile, countries new to Trends ahead in the future, cities will have the A-level the market are starting to use modular Looking to the future, one of the challenges hospitals, but in the countryside, hospitals equipment for a basic capability. As these for the helicopter interior industry is the are closing or only providing a lower service. nations gain experience in operating lack of solutions for new types of platform So, the demand for inter-hospital transport rotorcraft in these roles, it is likely that being introduced to the EMS market. will increase, with special treatments during requirements could develop towards more Stewart said that Heli-One is keen to the flights as well,’ he noted. permanently fitted EMS interiors, with meet this challenge and mentioned the Kraus added that the ability to conduct customers demanding more enhanced Leonardo AW169 as an example. ‘We operations in adverse conditions is another features and dedicated designs. ■ 16 ROTORHUB JUNE/JULY 2019 VOLUME 13 NUMBER 3 WWW.ROTORHUB.COM RH-03-19_p12-16_EMS platforms.indd 16 23/05/2019 09:51:53
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