AIRPORTS MAKE CHANGES AS - IMPACT OF COVID-19 HITS HARD - Airside International
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E X P LO R I N G G S E , A I R F I E L D E Q U I P M E N T A N D I N F R A ST R U CT U R E | WWW. A I R S I D E I N T.CO M SUMMER 2020 #AIRSIDEINT ADAPTING TO DIFFICULT TIMES AIRPORTS MAKE CHANGES AS IMPACT OF COVID-19 HITS HARD K E E P I N G G S E I N G O O D WO R K I N G O R D E R R E D U C I N G AV I AT I O N F U E L’ S E N V I R O N M E N TA L F O OT P R I N T
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Front cover image is A note from the editor courtesy of Welcome to the Summer 2020 issue of aviation fuels. Robotic aircraft washing comes Airside International, which comes at an under the spotlight through the prism of incredibly hard time for all. The effects of an interview with Sweden-based Aviator Covid-19 have been felt deeply across the Robotics, while we also meet with Terri Smart- aviation industry, not least in the tragic death Jewkes, who keeps us in touch with Aviramp’s finavia.fi of some of those who work within it and latest commercial offering: solar-powered sustain it on a day-to-day basis. boarding bridges. Published by: EVA International Media ltd The industry-wide effect of the virus in terms Cavotec announces successful sales deals in Boswell Cottage, 19 South End, Croydon, London, CR0 1BE, UK of jobs, business survival and economic what are extremely challenging times, while performance has also been massive. The Sage Parts has also continued its ongoing Tel: +44 (0) 20 8253 4000 aviation sector has been hit as hard as any process of new GSE component development Fax: +44 (0) 20 8603 7369 industry, with huge numbers of aircraft within its Ramptech brand. grounded as passenger numbers dried up. www.evaintmedia.com Some passenger aircraft were operated Environmental concerns are the driving initially just so that airlines could keep their force (pun intended) behind Saturn’s new airport slots (until the rules on that were, electric vans, which the company deems Join the conversation sensibly, amended) – while several carriers entirely suitable for airport operations, while Twitter: @airsideint Linkedin: /airside-international have continued to fly passenger aircraft solely Tecnove By Jofrauto, a Spanish supplier of in order to carry cargo. GSE, explains how it is continuing to add more Advertising opportunities product lines. Contact Ian Talbot on: Certain airlines are nevertheless teetering on + 44 (0) 20 8253 4011 the edge of bankruptcy, while others have We meet with an executive from Danfoss who ian@evaint.com already stopped operating completely. Some talks about their collaboration with Panus on airports have become ghost towns, operating new electric variant pushbacks, and we hear no services or only skeleton services, their from Larry Laney, director of ground support Issue 50 2020 aprons either deserted or virtually so. at Southwest Airlines, who tells Airside about www.airsideint.com his responsibilities vis-à-vis the airline’s large The industry has nevertheless tried to do its GSE fleet. Plus, handler Siginon is investing Content may not be bit to combat the scourge. Many airlines have in new GSE as it ramps up its Africa-based reproduced in any format flown invaluable cargoes such as medicines, operations without written permission from EVA International testing equipment or personal protective Media Ltd equipment for front-line services. Some Finally, we talk to two airport operators – airports have offered their facilities for Changi Airport Group and Finavia – about purposes such as testing stations. how they have worked within their resources Address changes and subscriptions: to mitigate the impact of the pandemic, and charlotte@evaint.com This issue of Airside International looks ahead we take a look at how the International Air to better times, when – we all hope – Covid-19 Transport Association (IATA) is doing its bit ISSN 1754-1166 will have run its course. Its features look at to help those handlers that are being forced the issues airport operators face in trying to mothball at least some parts of their GSE EVA INTERNATIONAL MEDIA LTD PUBLISHERS & EVENTS SPECIALISTS to ensure that the GSE used on the ramp by fleet. independent handlers are safe and efficient; to the somewhat related and ever-critical We hope you enjoy the issue, and that you challenge of preventing aircraft damage from keep safe and well. poorly operated-GSE; to the niche market The opinions expressed in of hangar and hangar-door installation; and this publication are those at current trends pertaining to on-airport of the individual authors fuelling systems. or advertisers and do not Mike Bryant necessarily reflect those of Related to that last feature, Airside talks Editor EVA or its members. to Air BP about the future of sustainable Mike@evaint.com The mention of specific companies or products in articles or advertisements James Sheridan Parveen Raja contained herein does not Chairman Publisher imply that they are endorsed james@evaint.com parveen@evaint.com or recommended by EVA. Printed by: Ian Talbot Gemma Keen The Manson Group Limited Sales Manager Events Coordinator St Albans, Hertfordshire, Ian@evaint.com gemma@evaint.com AL3 6PZ, UK Distributed By: Air Business Shobhana Patel Charlotte Willis Jordan Newton The Merlin Centre, Acrewood Head of Finance Office Manager Graphic Designer Way, St Albans, AL4 0JY, finance@evaint.com charlotte@evaint.com jordan@evaint.com United Kingdom
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Contents Summer 2020 04 Preventing aircraft damage on the ramp 17 12 The future of fuel 17 Air BP looks to the future with sustainable fuels 20 Hangar design and installation: a moving target 24 Siginon invests in further GSE 26 24 Tecnove by Jofrauto targets further growth 28 Forward-looking GSE fleet management 30 Innovation in aircraft exterior washing 34 Sage Parts adds to innovative Ramptech portfolio 38 IATA offers thoughts on long-term GSE storage 42 Aviramp rolls out solar-powered suite of boarding ramps 44 A new all-electric van option 46 Finavia adapts to Covid-19 crisis 28 50 Changi consolidates terminal operations 52 Keeping GSE in good working order 54 A greener option for aircraft pushback 58 Fuelling growth 30
Preventing aircraft damage on the ramp Should GSE damage aircraft in the course of its work, the financial – and potentially the human – consequences can be huge. It is no surprise then that GSE operators have put in place stringent procedures to minimise such incidents, although eradication of what is sometimes termed ‘ramp rash’ seems likely to be a step beyond the industry for the foreseeable future 4 Airside International | Summer 2020
F E AT U R E | P R E V E N T I N G A I R C R A F T D A M A G E Amongst handlers, the feeling is very much that the problem of ramp rash is not going to go away any time soon. In fact, for many, the problem remains as acute as it ever was. “I have not seen any noticeable improvement over recent years,” says Paul Drever, general manager GSE engineering and standards for globally active handler Menzies Aviation. Menzies tracks all cases of damage on the ramp, including collisions between vehicles, property damage and personal injuries resulting from these actions. Most involve GSE colliding and driving into static objects, Drever says. “Menzies has put in place a number of incentive schemes over the years to combat the problem of damage on the apron,” he continues. “Each year, we put a focus on ground damage and this year is no exception as the costs of damage, even outside of aircraft damage, is very concerning.” Stephen Williams, head of safety – international airport operations for dnata, of unwanted collisions on the ramp, “Each year, we makes the very pertinent point that it is including not only cases of ramp rash but difficult to measure whether the problem also near, potentially dangerous, misses. put a focus on is getting worse, or whether more incidents (and more near misses) are now All such incidents have to be reported ground damage being reported, thus making it appear by anyone involved – and/or by any and this year is no that the problem might be growing. The witness – to their supervisor, within greater level of reporting is actually a that same work shift. To ensure that exception” positive thing, he says, something that this is done, dnata sets a lot of store by ground handlers can build on. Only if having a ’Just Culture’, which aims to see Paul Drever, incidents are being reported can the accountability shared and accepts that Menzies problem be truly assessed and combated. failings are generally a problem of system or organisation rather than simple human Indeed, it is only over time, with good failure – and that responsibility and blame data, that the industry will be able to need not therefore be attributed to any analyse how well it is dealing with ramp individual. rash, he considers. All incidents of actual ramp rash, or Dubai-headquartered dnata – the ground potential collision, are carefully logged services provider that is part of the in the dnata Hub incident reporting Emirates Group – has a well-established, system, after which follows a process of rigorous approach to the problem investigation, the length and intensity 6 Airside International | Summer 2020
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F E AT U R E | P R E V E N T I N G A I R C R A F T D A M A G E Loaders are amongst the different types of motorised GSE that can come into unwanted contact with aircraft, with potentially dangerous and certainly expensive consequences of which depends on the nature of the form part of its induction and ongoing complement and support the Association incident. A full report is generated and training programmes. manual by expanding it and making recommendations made as to systemic completely clear how it applies to all dnata changes in procedures, equipment Combating ramp damage relies upon ramp operations. required, or mandated changes to the people on the ground and correct operations that are shared across all reporting of any incident, including near Plus, dnata takes the process of employee dnata businesses around the globe. misses, Drever observes. Thus, “Menzies feedback on this issue very seriously, These actions form part of dnata’s Global makes it abundantly clear that all aircraft Williams adds. All staff are encouraged to Incident Reporting Framework, with damage or contact with an aircraft – no suggest how operations can be improved, complementary incident investigation matter how small – must be reported and how safety can be reinforced through and management elements, including an immediately.” procedural or equipment-related change. Incident Review Board that convenes on a monthly basis. dnata too has a wide range of policies and In the event of trouble strategies in place (besides reporting) to Menzies refers to incidents of ramp Mitigating the impact combat the problem. Ensuring regulatory rash as ‘Category A’ events and the If the problem is still so significant, compliance and continually reminding company has its own standard operating what can the ground service providers staff of the need for safety form part of procedures for such an eventuality. that operate GSE do about it? Menzies the overall strategy, as does stressing “All activities around the aircraft are endeavours to tackle the problem on a the implications of not following correct immediately stopped,” Drever informs. daily basis by increasing staff awareness, procedures as part of any new worker’s “In the case of fire or other dangerous controlling driving habits and making induction, says Williams. situation, staff are evacuated away from staff aware of the handler’s required the aircraft.” procedures at airports, says Drever, Audits and inspections, including senior adding: “Fighting ramp damage remains a managers going onto the ramp to observe The fire service and airport authorities priority on Menzies’ agenda.” day-to-day handling operations, are are contacted. If the situation presents no other elements of the dnata strategy to danger then the scene is ‘frozen’ and the At Menzies, initial staff training includes minimise potential collisions on the apron. Menzies management, safety team and good driving practice as well as awareness airline representatives are contacted. training of the specific driving restrictions All of its employees who work on and rules of the specific airport at which the ramp are required to follow the “An initial investigation report is carried the handler will be working will also be International Air Transport Association’s out at the scene to assess the damage given. Ground Operations Manual (IGOM) to and its likely cause. The airline’s technical the letter and, moreover, the handler is service also checks the damage in order Plus, Menzies has many training and currently compiling its own dnata Ground to ascertain whether the aircraft remains awareness films available online which Operations Manual (dGOM), which will airworthy or has to be grounded. 8 Airside International | Summer 2020
P R E V E N T I N G A I R C R A F T D A M A G E | F E AT U R E dnata has well-entrenched policies to avoid and to mitigate any impact of any collisions on the ramp “Interviews of all staff involved are held,” Examples include IATA Airport Handling when connected, seat belts as standard, Drever continues. “Photographs, reports Manual (AHM) 913 approach systems, sensors on de-icer buckets, cameras and witness statements are all uploaded which Menzies ensures are fitted to its on GSE that comes in the vicinity of into our safety reporting system. Once all equipment where appropriate. the aircraft and telematics to record of the information has been gathered the incidents. incident is assigned a case number. Each Safety features include dead man’s pedals aircraft damage case is discussed and on electric GSE to cut power, special Menzies continues to fit AHM analysed at the monthly safety meeting, protection on booms of conveyor belts, 913-compliant approach systems to any held at the highest level [of Menzies].” locking devices on pushback wheel new GSE and stipulates it as a standard nuts, breakaway hoses on water and specification for any orders. Safety first: new GSE technologies toilet units, towbar interlock systems on As for the equipment that its employees ground power units to prevent driving “It is early days to give a definitive opinion operate, all of Menzies’ GSE specifications away when connected, interlock systems as to whether the approach system are based on ‘safety first’, says Drever. on fuel trucks to prevent driving away helps, as we still have a mix of GSE with 12 2017 We set aircraft in motion WHILE EVERYTHING ELSE IS FROZEN CLARIANT AVIATION MAKES AIR TRANSPORT RELIABLE, EFFICIENT AND SAFE. The air transport industry deals with water as clouds and rain, or snow and ice. To keep your planes in the air, Clariant provides sustainable deicers you can trust. Safewing® for aircraft and Safeway® for runways result from more than 45 years of experience in frost protection. CLARIANT.COM/AVIATION Summer 2020 | airsideint.com 9
F E AT U R E | P R E V E N T I N G A I R C R A F T D A M A G E an approach system and GSE without one,” Drever says. “But any system which assists the operator approaching the aircraft more safely can only be a positive development, and Menzies supports this 100%.” Plus: “Telematics is fitted to any GSE operating at a medium or large airport to be able to trace incidents and record when they occurred. Camera systems to assist with reversing are fitted to machines as another aid to prevent and minimise damage.” dnata has also got fully on board with the new requirements with respect to anti-collision systems; in fact, it has gone above and beyond what is mandated, Williams observes, by making the decision that all motorised GSE that the handler will acquire and put into operation must have collision avoidance systems fitted as standard. In so doing, dnata is also making a clear statement to its own employees and customers that it puts safety at the forefront of its business model and that it provides a ‘best-in-class’ offering, Williams says. dnata handling Such technology is important, of course, at Dubai World but it is only one part of that wider Central, Dubai continuous improvement process that dnata has in place to assess safety and operational procedures and revise them the solution but I still think we have a where necessary, he adds. long way to go before these machines It is only over enter the airport ramp environment, time, with good Equipment and technology can only even though a number of manufacturers do so much – collision avoidance have produced these vehicles and are in data, that the systems come into effect typically when various levels of testing and trialling.” industry will be procedures have not been followed, and it is in the business culture, training, For now, Menzies always uses a banksman able to analyse monitoring and 360-degree feedback to guide equipment that interacts with processes that dnata emphasises so the aircraft to and from the airplane, for how well it is strongly that the best sort of change can instance. This is a standard operating dealing with the be made, Williams concludes. procedure (SOP). problem of ramp Drever agrees. “Most damage is caused “Developments in telematics will help rash by not following the procedures people to track and trace and aid in operating have been trained to follow so it is vehicles, all of which makes the operator important to continue with refresher more aware of the operating procedure Stephen Williams, training and on-the-job awareness,” he preventing short cuts. On board camera/ dnata says. tracking devices such as those used for insurance purposes may also help,” “Autonomous vehicles may be part of Drever adds. 10 Airside International | Summer 2020
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F E AT U R E | R E F U E L L I N G E Q U I P M E N T & T E C H N O LO G Y The future of fuel As research continues into green alternatives to traditional jet fuel, how is the refuelling sector changing? From investing in more fuel-efficient aircraft to favouring electric GSE, the air transport industry is working on a number of fronts to reduce the environmental impact of flying. That change is happening right at the source that powers it, says Mark Vaughan, head of department, fuel management at South African Airways. “Many of the companies that previously largely concentrated on fossil fuel and chemical production are busy remodelling their business to include renewable energy and technology, and thus calling themselves energy providers rather than (for instance) an oil company. “One of their focus areas would be on agreed a collaboration with Nesté, one of Lores expects up to 50,000 tonnes of SAF the progression of alternative propulsion the world’s leading renewable products to be produced globally in 2020. “This is for aircraft and what will be needed to producers, to develop SAF supply chains, a sign of good progress,” she says, “but fuel these aircraft of the future.” and we’ve also invested US$30 million it comes from only two commercial- in waste-to-fuels company Fulcrum scale producers today. In the next few Aviation fuel supplier Air BP, for example, BioEnergy.” years, we should see additional suppliers has been taking steps to help shape a come online,” as the drive for better lower carbon aviation industry for more A spokesperson at German flag-carrier environmental performance continues. than a decade, observes Irene Lores, Lufthansa notes that SAF saves up to global sales and marketing director, 80% of CO2 emissions compared to Right now in California, World Energy general aviation. conventional kerosene. It is also about produces SAF from used oils and fats three times as expensive as traditional from agricultural production at its refinery “To date we’ve supplied sustainable fuel, and far from as readily available: in Paramount. Working with Shell, the aviation fuel (SAF) to 16 locations in six only 0.01% of the kerosene required Lufthansa Group has secured 1 million countries,” she points out. “In 2018, we worldwide is currently produced as SAF. gallons (3.785 million litres) of that fuel, 12 Airside International | Summer 2020
R E F U E L L I N G E Q U I P M E N T & T E C H N O LO G Y | F E AT U R E At Frankfurt and San Francisco, SAF is delivered via these airports’ hydrant systems. “This means that the SAF is added to conventional kerosene and enters the aircraft tanks as an admixture,” the Lufthansa spokesperson outlines. “As SAF is an admixture in the airport system, it gets into all aircraft that refuel at Frankfurt and San Francisco.” Research and development Lufthansa is looking beyond SAF. Its long-term goal is to introduce synthetic fuels derived from renewable sources (Power-to-Liquid, or PtL), which are likely to make carbon-neutral flying possible in the future. In 2019, the carrier signed a memorandum of understanding (MoU) for the future production and purchase of synthetic kerosene with Heide refinery, a supplier at Hamburg Airport. Heide is working on the production and acceptance of environmentally friendly synthetic kerosene from wind energy generated in the surrounding region. Aircraft manufacturer Airbus is also studying how PtL could act as an almost zero-emissions substitute for kerosene, To date, Air BP has the company confirms. Plus, it is a supplied sustainable member of the Hydrogen Council, which aviation fuel to aims to foster the role of hydrogen 16 locations in six technologies in the global energy countries transition. In November last year, Airbus and low- which is now used on its flights from She explains: “Any aircraft certified for cost carrier easyJet signed an MoU San Francisco to Frankfurt, Munich and using the current specification of jet fuel relating to a joint research project on Zurich. is able to use SAF. It can be blended at up hybrid and electric aircraft. to 50% with traditional jet fuel, all quality The airline also obtains SAF from Finnish tests are completed as per a regular jet easyJet CEO Johan Lundgren notes producer Nesté Oil, which it uses at fuel, and the blend is certified as Jet A or that the project “will aim to identify Frankfurt Airport. Jet A-1. the detailed technical challenges and requirements for hybrid and electric Lores says SAF is safe, compliant and “Once blended, SAF has the same planes when deployed for short-haul flying thoroughly tested. Its increasing use characteristics as traditional jet fuel. It around Europe, so that we can help shape translates into ongoing demand for can be handled in exactly the same way the technology and airline networks of the refuelling equipment and technology as a regular jet fuel, so no changes are future”. of the same type that is used to deliver required in the fuelling infrastructure or traditional jet fuel. for aircraft.” The development and standardisation Summer 2020 | airsideint.com 13
F E AT U R E | R E F U E L L I N G E Q U I P M E N T & T E C H N O LO G Y of all the necessary infrastructure to support electric flights is a key focus Lufthansa uses SAF area of initiatives such as the Nordic from World Energy Network for Electric Aviation (NEA), and Nesté Oil launched in September 2019. While the electrification of aircraft is “an exciting space”, Lores points out that it is still in the very early stages of development. “The world is a few decades off seeing large-scale commercial electric passenger jets taking to the sky,” she says. “We believe that the use of sustainable alternative fuels within conventional aircraft will likely make the biggest impact on carbon emissions and [we] Pandemic Priorities are actively working to increase its supply.” The Covid-19 pandemic has, of course, resulted in a dramatic reduction in the number of aircraft flying – with a Thus, for instance, as well as consequent reduction in demand for refuelling equipment participating in the NEA project, SAS and services. Scandinavian Airlines is continuing to work on biofuel initiatives. It entered Vaughan highlights guidelines from bodies such as the into a partnership with Preem in 2018 Joint Inspection Group (JIG – the organisation for the to ensure large-scale production of SAF development of aviation fuel supply standards) that cover and is also working with Norwegian best practice for the shutdown of refuelling equipment. airport operator Avinor to accelerate One important point is to rotate units on a regular basis at commercialisation and production of SAF in Norway. stations that are experiencing limited uplift. All of this means that refuelling “You need to keep systems wet,” Vaughan explains. “If filters equipment suppliers are unlikely to dry out, they have to be replaced, and if hoses dry out they experience a decline in demand for can become brittle and leak. It’s important to mothball some time yet; they will continue to equipment properly so that it can be re-commissioned play a vital role in keeping aircraft flying, successfully and safely at the right time.” It is also necessary to carry out daily sumping of fuel to “Any aircraft prevent microbiological growth in fuel tanks. Plus: “Any certified for fuel that is left dormant in a tank for a long period must be tested before it can be used. It is best to rotate fuel using the current back into the fuel farm rather than leave it in the refuelling specification of jet vehicles’ tanks,” Vaughan adds. fuel is able to use OEMs provide checklists for the correct storage and SAF” return to service of the equipment they manufacture and users should consult these, as well as complying with local legislation pertaining to safety inspections, for instance. Irene Lores, Air BP 14 Airside International | Summer 2020
R E F U E L L I N G E Q U I P M E N T & T E C H N O LO G Y | F E AT U R E as those aircraft will rely on some form of liquid fuel in the coming decades. Air BP has diversified to provide sustainable as well as traditional jet fuel Data driven While the basics of refuelling are not changing, some of the related technology is evolving. Vaughan says manufacturers of aircraft fuelling equipment are working closely with airlines, fuel suppliers, into-plane agents, aircraft manufacturers, standard-generating bodies and regulators to produce equipment that is safe and fit for purpose. Plus: “Manufacturers are incorporating electronic sensing to improve on efficiency and enhance safety of the refuelling process. There is also work being done on fully electrified refuelling vehicles with some prototypes presently being tested.” An example of an electric refueller already in service is Fluid Transfer International’s FT RAZER (Rechargeable Aircraft Zero Emission Refuelling) dispenser. Air BP’s Airfield Another is the electric pump jet refuelling Automation app is vehicle developed by Shell Aviation and live in 16 countries Esterer. Tractor Fuel Cell Powered Airpor t We stay innovative 20-22th October 2020 Las Vegas, USA Extended range Visit us at Booth 704 Fast refuelling Emission-free operation technologies for High-quality and innovative ure with the fuel ground support. Ready for fut cell system by Plug Power. MULAG Fahrzeugwerk 77728 Oppenau Phone +49 78 04 913-0 E-mail info@mulag.com Heinz Wössner GmbH u. Co. KG Germany Fax +49 78 04 913-163 Web www.mulag.com More Information Summer 2020 | airsideint.com 15
F E AT U R E | R E F U E L L I N G E Q U I P M E N T & T E C H N O LO G Y Air BP, meanwhile, is responding to feedback on the importance of digitalising airport fuelling operations to reduce risk and improve accuracy and efficiency, Lores says. “In May 2018, we announced our innovative Airfield Automation (AA) technology. This digital platform helps to enhance safety, reliability and compliance in airport fuelling operations. Operators are benefiting from faster, more comprehensive and more accurate fuelling data. This pioneering system provides an engineering barrier to help prevent misfuelling.” Switching to SAF AA works using a cloud-based platform, which consolidates all the data related to airport fuelling operations via an app on a It is not just commercial airlines that are handheld device in the fuelling vehicles. switching to SAF. So far, the AA ‘safe2go’ app is live in 16 countries across four Airbus has been offering delivery flights continents. It records fuel volume readings and provides fuel grade checks to add an additional barrier against misfuelling. powered with SAF since 2016 from its It then electronically captures customer details; these are centres in Toulouse, Mobile and Hamburg, confirmed with an electronic signature from the pilot or airline. and as of March 2020 it had plans to extend this option to its facility in Tianjin. “We continue to roll out this AA technology, with plans for it to be in use at around 350 of our network locations in 25 countries In December 2019, Airbus began the by the end of 2020,” Lores confirms. In addition to its digital progressive introduction of SAF to power Airfield Automation technology, Air BP continues to offer the its industrial transportation needs via the ability to order fuel online via the Marketplace app. Beluga fleet, too. Lores believes that the ability to capture data and create insight for fuel customers (which include airports, commercial airlines, At the same time, though, suppliers of the military and general and business aviation operators) is likely traditional fuel have been seeing demand to play a significant role in helping drive better aviation fuel for their products rise. Gazpromneft-Aero management. added 13 airports to its refuelling network last year, taking the total to 282 airports “As technology advances, we see digitalisation continuing to drive in 67 countries. This growth was a result customer convenience both at the airport and prior to arrival at of a 26% year-on-year increase in the total the airport.” she says. volume of overseas refuelling, to more than 310,000 tons. “To this end, we are working on a variety of options to complement our Airfield Automation technology and extend our offer through real-time data services. We will continue to work The Covid-19 pandemic has had a massive with third-party digital providers who have existing solutions fit impact on demand for jet fuel. Gazprom for today, but can also provide flexibility for future generations of Neft CEO Alexander Dyukov notes: “When technology,” she adds. entire countries are going into quarantine, there’s going to be a major drop in demand for hydrocarbons, and for the products refined from these.” In light of this: “Obviously, the company “There is also work being done will have to be more conservative, on fully electrified refuelling reassessing all plans, and rescheduling vehicles with some prototypes specific projects. But the situation does not affect Gazprom Neft’s strategic presently being tested” objectives to 2030.” Mark Vaughan, SAA 16 Airside International | Summer 2020
A I R B P | I N N O VAT I O N Air BP looks to the future with sustainable fuels Tom Parsons, Air BP’s low carbon commercial development manager, is a big believer in the value of sustainable aviation fuel (SAF), and he tells Airside why SAF is derived from sustainable, renewable feedstocks including cooking oil and other non-palm waste oils from animals or plants, as well as solid waste from homes and businesses such as packaging, paper, textiles, and food scraps that would otherwise go to landfill or incineration. Other potential sources include forestry by-products, such as waste wood, and energy crops, including fast-growing plants and algae. commitment to sustainable fuel significantly since then. It has, for example an ongoing collaboration with leading renewable Very similar in its chemistry to fossil jet fuel, using SAF produces fuel producer Nesté (dating back to 2018), which produces substantially lower carbon dioxide emissions in comparison. In sustainable available fuel made from non-palm oil-based fact, according to globally active fuel supplier Air BP, SAF offers used cooking oil and other wastes and residues. Through this a reduction of up to 80% in CO2 emissions over the lifecycle of collaboration, Air BP is looking to develop new SAF supply the fuel compared to fossil jet fuel, the exact benefit depending chains. on the sustainable feedstock used, the production method and the supply chain that brings fuel to an airport. Plus, in 2016 Air BP launched a partnership with Fulcrum BioEnergy. The Californian company is building a plant in Reno, The ratio of SAF to fossil jet fuel can be as high as 50%. Once Nevada, that will produce sustainable transport fuel from blended, SAF has the same characteristics as fossil jet fuel. Re- household waste. Fulcrum intends to construct additional certified as Jet A or Jet A-1, it must be quality and safety certified facilities and ultimately plans to supply Air BP with over 50 just as any other jet fuel must be. While significantly cleaner than million US gallons of SAF per year. standard jet fuel, it looks and smells pretty much the same; it can be transported in the same tankers and supplied on-airport Air BP began supplying SAF commercially through the existing using exactly the same infrastructure, equipment and processes hydrant fueling system at Norway’s Oslo Airport back in 2016 as regular jet fuel. And any aircraft that can be fuelled by fossil jet and, to date, it has supplied SAF at 15 locations in five countries fuel can equally be powered by SAF blends. across three continents. Its Biojet has been used to fuel many aircraft ranging from small private jets to large passenger Air BP’s SAF is called BP Biojet and is currently made from used aircraft. cooking oil and other waste. As well as its Scandinavia connections, Air BP has also provided Air BP teamed up with Brazilian airline TAM (now LATAM) SAF for Delta Air Lines and Airbus in the US. It has supplied for a test flight using SAF back in 2010 and has expanded its around 20 different customers with SAF over the years. Summer 2020 | airsideint.com 17
I N N O VAT I O N | A I R B P Tom Parsons, Air BP’s low carbon commercial development manager The challenge sold by suppliers in the country. An increased take-up of sustainable fuels is essential to improving the environmental performance of the aviation Moreover, Parsons observes, “We are now seeing real industry, Parsons considers. commitment from many more airlines” when it comes to SAF. United in the US was amongst the first to really commit itself to “We see ourselves [Air BP] playing a leading role this space. We sustainable fuels; others, such as British Airways (part of IAG), are very motivated to play our part but it needs all the industry’s Cathay Pacific and Delta are following suit. The bigger legacy involvement. Smart technologies and greater efficiencies will be carriers may have the financial heft to invest in the change, but vital, but they will only go so far, he suggests. they also have much to gain. They operate widebodies on long- haul routes, using large volumes of fuel as they do so, and many In the context of an ever-expanding aviation industry, SAF will be of them tend to operate slightly older, gas-guzzling fleets than critical. some of the newer airlines. So, what’s the problem? Why aren’t all airlines moving across But even amongst the low-cost carriers, interest in SAF is to SAF? Well, the biggest challenge for the carriers remains the “growing”, Parsons points out. cost of sustainable fuels. The lack of sustainable feedstocks and the investment required for new production technologies and The airport operators are also playing their part and in this facilities means that SAF remains expensive by comparison with regard, the Nordic region is taking the lead. As mentioned fossil jet fuel. above, Swedavia, which manages some 10 Swedish airports, is determined to reduce its carbon footprint. It has two schemes Air BP expects the cost of SAF to come down, but Parsons notes in operation that relate to SAF. First, each year it buys a quantity that it will be some time yet before it matches that of regular jet of sustainable fuel proportionally equivalent to that consumed in fuel. the flights taken by its own staff for business purposes. The higher cost of sustainable fuels is certainly a key issue to Second, it offers a financial incentive for airlines flying through be addressed if more carriers are to fuel their aircraft with SAF. its gateways that have adopted SAF, making a contribution to the But airlines are used to fluctuations in fuel costs, so higher carriers’ additional costs accrued through sustainable fuel use. costs of these types of fuel not be prohibitive. Moreover, the SAF incentive schemes offered by airport operators – including Across the border, Avinor, Swedavia’s Norwegian equivalent, Swedavia in Sweden, of which more later – and by governments worked with Air BP at Oslo Airport in 2016 as part of the EU’s are becoming more common. In the US, for example, SAF fuel ITAKA project designed to investigate the value of camelina as a producers can gain credits in the same way that suppliers of potential feedstock for sustainable fuel. cleaner fuel to the aviation industry can. Clearly, the industry has a long way to go on SAF. And it is Other national governments are actually starting to mandate going to take time and money to meet the targets being set for that a percentage of sustainable fuels be used by the industry. In emissions reductions. But there are signs that the importance Norway, for example, there is a legal quota requirement of a ratio of the goal is now much better – and more widely – understood of 0.5% advanced biofuel in the annual volume of aviation fuel than ever before. And that is surely half the battle. 18 Airside International | Summer 2020
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F E AT U R E | H A N G A R S A N D H A N G A R D O O R S A typical Schwarzmann MRO hangar Hangar design and installation: a moving target All hangars seem to be different, because all customers seem to want something slightly different. Hence, hangar designers and manufacturers have to work closely with their clients to ensure that their various needs are met. So too must the developers of the specialist doors that equip these structures The Schwarzmann group has over 25 years of experience scheduled,” says Jožef Schwarzmann, owner and co-founder. in engineering, production and installation of tailor-made Schwarzmann’s aircraft division has been active since 2008, steel structures. Its product range includes industrial and when it engineered, fabricated and erected a 45m by 50m manufacturing facilities, indoor sports facilities, complex aircraft hangar with Champion Door automatic hangar doors corporate buildings and showrooms, as well as aircraft in Zagreb, Croatia. Since then, it has manufactured and hangars. supplied hangars for Austrian, Slovenian and Bosnian airports and private investors. Based in Polhov Gradec, Slovenia, it has an in-house team of project managers, civil and structural engineers, welding and All Schwarzmann hangars are tailor-made to meet investors’ steel-cutting production plant and experienced installation specifications, the company insists. It provides turnkey technicians. solutions which include an experienced project manager available to guide the customer through the entire procedure, “This team of 70 employees continuously works closely from documentation right through the design phase, together in order to control the planning, production and modifications and additional equipment options to hangar installation processes, thus ensuring that each phase runs as production, completion and handover. 20 Airside International | Summer 2020
H A N G A R S A N D H A N G A R D O O R S | F E AT U R E “Our in-house A Schwarzmann twin aircraft hangar R&D department is constantly looking to develop new technical details to further improve the efficiency of assembly” Zoran Vasič, Schwarzmann In fact, every Schwarzmann hangar is is tailored to investors’ needs. Additionally, flame-retardant PVC (polyvinyl chloride) designed and engineered from scratch, our in-house R&D department is membrane. based on the type of aircraft garaged or constantly looking to develop new serviced within as well as the local terrain, technical details to further improve the Schwarzmann hangars are shipped to safety requirements, snow loads and wind efficiency of assembly.” their installation location in preassembled loads, Zoran Vasič, its head of research segments, which are then easily and and development (R&D), observes. The company specialises in prefabricated quickly joined to form a hangar ‘skeleton’. Moreover, “All additional equipment steel structure hangars, which can be This process considerably shortens (doors and lighting as well as heating, covered with insulated sandwich panels delivery times in comparison to traditional ventilation and air conditioning, or HVAC) or with a durable UV (ultra-violet) and construction methods. For example, last @Jewers_Doors jewersdoors.co.uk +44 (0)1767 317090 jjewers@jewersdoors.co.uk World renowned door solutions for all your airside requirements. MRO # FBO # GSE # Emergency Services A75216 Jewers MRO 2019 Advert 175x124.indd 1 07/06/2019 10:21 Summer 2020 | airsideint.com 21
F E AT U R E | H A N G A R S A N D H A N G A R D O O R S year the installation of an 8,100 square metre twin hangar facility in Austria was completed in just four months following completion of preparatory works (tarmac and foundations), notes Inotin Lešnik, project manager Austria for the company. All of the possible ‘added extras’ to which Vasič alludes are offered to the customer during the design phase. Usually, Schwarzmann will install automatic doors from specialist suppliers such as Germany’s Butzbach or the previously mentioned Champion Door, but it has also developed its own selection of double and multi-segment hand-operated doors. Rain gutters and snow guards can be installed and a selection of personal doors, PVC or aluminium windows are available, as well Jewers Doors provided the doors for this as skylights and smoke vent skylights. Calidus hangar “We collaborate with trusted long-term partners who provide a wide range of lighting and HVAC packages for hangars,” says Boštjan Bevec, Schwarzmann’s chief technical officer. In those cases where a PVC membrane cover is used and there is a need for additional condensation protection, a double membrane inner liner and ventilation grille can be installed. As of today, Schwarzmann hangars can be found in Austria, Slovenia, Croatia, and Jewers Doors supplied Bosnia and Herzegovina. innovative contour doors for Airbus’ huge Putting the doors on and unique Beluga While Schwarzmann is a specialist in aircraft hangar design and installation, other businesses specialise in hangar doors for all sorts of structures. And it is in the Middle East that Jewers installed on hangars built for Calidus – a Doors has been particularly active in defence technology development and Bedfordshire-based Jewers Doors recent times. While it has been operating manufacturing company based in Abu manufactures the Esavian range of in the region for more than two decades Dhabi, which uses the hangars for assembly aircraft hangar doors as well as industrial now, 2019 was an especially successful and flight preparation of military aircraft. sliding and folding doors. It has extensive year for the company in that market. For Ben Pritchard, regional sales manager experience designing and installing hangar example, it installed two sets of Esavian at the Dubai branch of Jewers Doors, doors in more than 40 countries around sliding hangar doors at Al Ain International informs that the hangars were built in the world. Offering design, manufacture, Airport in Abu Dhabi last year. response to a recent order placed by installation, maintenance and repair of the UAE military for 24 new light aircraft these products, it is headquartered in the The steel-framed, Esavian TYPE 126 and were the first hangars of their type UK but also has an office in Dubai, where doors it installed are 30m wide by 5.6m that Calidus had built in the UAE. Jewers it has sales, service and installation teams high. They are are configured in six door Doors worked with Civil Power General covering the Middle East region. leaves running on three tracks, and are Contracting LLC (CPC) on this project. 22 Airside International | Summer 2020
H A N G A R S A N D H A N G A R D O O R S | F E AT U R E Pritchard notes: “Over the last four all its Esavian doors to meet project- period in the company’s history, so decades we have installed doors for specific requirements. The size of the exciting times lie ahead,” enthuses many clients in the Middle East, including opening, climatic conditions, wind Pritchard. Perhaps that success is based commercial airlines, MROs [maintenance, pressure loadings, architectural features largely on the company’s ability to meet repair and overhaul businesses] and and so on all are factored into the design. customers’ very unique demands for FBOs [fixed base operators], military and For instance, its Esavian Plenum Doors hangar doors. He believes that “A quality royalty.” offer an environmental seal around product is still very much at the forefront aircraft fuselages. Such doors have been of any client’s thinking, albeit they are also In fact, he adds: “We are the only fitted to a hangar in Oman converted for looking for value for money. company in the sliding hangar doors use as a painting hangar – the plenum market to have a fully-fledged sales feature ensures that the painting process “End users and contractors are office in the Middle East, offering not has minimal environmental impact. still inclined to work with the most only manufacture and supply but full experienced companies in the market – turnkey solutions, including, installation, Also of particular interest, says Pritchard, and this is what sets Jewers Doors apart commissioning and after-sales service are the company’s highly specialised from the rest of the sliding hangar door given direct to the customer.” contour doors used to safely seal around market.” aircraft which do not fully enter a hangar Elsewhere in the Middle East, Jewers while off-loading cargo or undergoing Plus, the firm is “continually developing its Doors recently completed a large hangar minor maintenance. Jewers Doors’ doors, and there will be new innovations project in Oman and also has a number pneumatic contour doors are installed to relating to diagnostics and customers’ of other projects ongoing in the UAE and suit A320, B737, C-17, A400M and Beluga interface in the near future; however, Qatar. ST/XL aircraft in the UK, France, Germany our priority this year is to design and and Bulgaria. construct a new headquarters and Project-specific requirements manufacturing facility in the UK,” he Jewers Doors designs and manufactures “Jewers Doors is entering the busiest concludes. Summer 2020 | airsideint.com 23
P R O D U C T U P D AT E | S I G I N O N Siginon invests in further GSE African handler Siginon Aviation is reaping the benefits of operating new GSE acquired recently in a multi-million dollar investment Siginon Aviation is a ground handler Siginon acting general active in Kenya, Tanzania and Uganda manager Jared Oswago (it forms part of the Siginon Group, which specialises in end-to-end logistics and cargo handling). It offers ground and cargo handling at Jomo Kenyatta International Airport (JKIA) and Eldoret International Airport in Kenya, and is using the newly acquired GSE to support its expanding operations in Nairobi. The new ramp equipment includes 20-ton maindeck high loaders, 7-ton lower-deck high loaders, pallet transporters, ground power units (GPUs), pushbacks, passenger steps, baggage dollies and conveyor belts. The units were sourced from a number of well-known GSE manufacturers, including TREPEL, JBT, Houchin (part of ITW GSE), EINSA and MULAG. Jared Oswago, Siginon Aviation’s acting general manager, informs: “Our goal is to provide our customers with a ramp service that provides safe, The GSE is mostly brand new and will be It also has regulated agent third-country secure and excellent turnaround services. fully owned by Siginon Aviation, Oswago validation certification (RA3) from the Our assurance to our customers is to confirms. Moreover, he adds: “As an European Union, and recently adopted continuously set high service standards environmentally conscious enterprise, Kale Logistics’ Galaxy web-based air cargo and sustainable growth.” Siginon Aviation operates equipment that management system. is aligned to our green agenda. He tells Airside that the decision to invest in more GSE was “guided by Siginon’s “Quality and safety were other driving ambition for growth and service delivery and determining factors in the purchasing “We are currently as detailed in its corporate strategy for process. All the units have been fitted the period 2016-2021. with all the necessary safety accessories, employing the new including close proximity [sensors] GSE at our Nairobi “We are currently employing the new that protect an aircraft’s fuselage” from GSE at our Nairobi station at JKIA and collisions with GSE. station at JKIA” with solid plans to expand our footprints to more markets. We are fortunate to Siginon Aviation is IATA Safety Audit for serve both global and regional airlines as Ground Operators (ISAGO) certified, and our customers; as such, the equipment is currently meeting the requirements of will be used to deliver world-class ground different contracts with various regional Jared Oswago, handling service.” and international freighters. Siginon 24 Airside International | Summer 2020
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MANUFACTURERS | TECNOVE BY JOFRAUTO Tecnove by Jofrauto targets further growth A Spanish supplier of GSE is developing its existing portfolio and looking to add more lines to its offering Tecnove is a Spanish manufacturer and systems provider active in a wide range of industry sectors, including construction, containers and the manufacturing of specialised vehicles of all sorts. With more than 30 years of history in business, today the company maintains a total of 11 offices and has sold its products into more than 60 countries around the world. While Tecnove has been manufacturing equipment – and undertaking maintenance and repairs – relating to the ground handling and GSE operations business throughout the last three decades, more recently it established Tecnove by Jofrauto, a specialised GSE product manufacturing operation operated in collaboration with Jofrauto, another Spanish GSE supplier. The new venture has benefited from Tecnove’s long background in manufacturing specialist vehicles, including GSE-type equipment, notes Francisco Mellado, Tecnove by Jofrauto’s technical manager. Tecnove by Jofrauto’s current product lines include: • Full cabin catering vehicles able to serve A380s. These vehicles can take a payload of up to 4.5 tonnes and have a maximum height reach of 8.4m • Full cabin catering lifts, with a maximum height of 6m and a payload of up to 4 tonnes. These catering lifts have a front platform and can service aircraft ranging from A319 series 26 Airside International | Summer 2020
TECNOVE BY JOFRAUTO | MANUFACTURERS “We are the only global manufacturer that performs all modifications and assembly in our facilities” Francisco Mellado, Tecnove by Jofrauto models to A350s, B747s and B787 trucks. The tanks on these vehicles Specifically in regards to its current ‘Dreamliners’ have a maximum capacity of 3,000 portfolio, “We are the only manufacturer litres and can be customised for offering 3.5-ton catering high loaders and • Half cabin catering lifts offering different customer requirements, ambulifts,” he points out. payloads of up to 4 tonnes and a with options including – for example – maximum height of 6m. These can rear baskets or automatic hose reels Another key selling point, says Mellado, is also serve aircraft up to B747 and that “We are the only global manufacturer B787 size, as well as smaller ATR, • Specialised aircraft interior cleaning that performs all modifications and Fokker and Embraer types vehicles assembly in our facilities, including for van chassis, cabin interiors, hydraulic and • Half cabin mini catering vehicles that Tecnove by Jofrauto is further expanding electrical systems and scissor lift system. have a maximum payload of 250kg this product portfolio to include other This gives us an advantage in terms of and a maximum height of 3.4m. These specialised vehicles and equipment, pricing, delivery time and adaptation to vehicles are suitable for serving including baggage dollies and PRM mini customer needs.” smaller aircraft such as B727s or Saab vans. 340s For the future, he explains: “We are in the Its products are in operation at more middle of a research and development • Ambulifts that can take up to 4.5 than 50 airports in 25 countries across (R&D) investment process that will tonnes depending on configuration. four continents, and the coverage is see the introduction of new vehicles Able to take wheelchairs and increasing, Mellado informs. So, what sets for the GSE industry, and are currently stretchers, the vehicles have stabiliser these items apart from those supplied considering a new 100% electric vehicle jacks for safe and secure loading and by the business’s competitors? Flexibility, for the second half of 2020.” unloading of passengers with reduced customisation, after-sales support, the mobility (PRM) provision of maintenance services and Plus, he adds: “We are launching different Tecnove by Jofrauto being so customer marketing campaigns to gain presence in • Water service and lavatory service service-oriented, says Mellado. different regions.” Summer 2020 | airsideint.com 27
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