High-Tech Industrial Supply Chainnovators 2018: The Digital Supply Chain Transformation - Gartner
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High-Tech Industrial Supply Chainnovators 2018: The Digital Supply Chain Transformation Published: 15 May 2018 ID: G00350735 Analyst(s): Virginia Howard, Michael Burkett, Simon F Jacobson, Sam New, Eric O'Daffer, Noha Tohamy Gartner's High-Tech Industrial Supply Chainnovators award recognizes innovative and high-impact initiatives used to transform the supply chain. Supply chain leaders can learn from this year's winners, Intel and Flex, to make comparable advances in their own supply chain. Key Findings ■ High-tech and industrial business is increasingly complex — characterized by seemingly unending changes in business models, customer demands, technology and industry entrants. Supply chain innovation enables leading organizations to manage that complexity and drive differentiation and value in a digital world. ■ Digitization represents a step change for supply chains. Increased connectivity and a continuous flow of information enables today's digital supply chains to couple a deeper understanding of customer requirements and supply network capability with the ability to drive actionable decisions and share real-time insights across their ecosystems. ■ Leading high tech and industrial organizations in partnership with their supply chain solution providers have moved beyond targeting only cost optimization opportunities to focus on transformative investments in digital supply chain processes, tools, frameworks and competencies. Recommendations Learn from Intel and Flex's leadership in innovation: ■ Immerse yourself in innovation. Examine what's possible by understanding the application of digital technologies in the supply chain and the potential value to your business and your customers. ■ Build your ecosystem. Assess what steps must be taken to fully leverage and integrate innovative capabilities, technological investments and best practices across end-to-end supply chain networks.
■ Learn from this year's Chainnovators. Utilize Flex and Intel examples of successful supply chain digital initiatives to demonstrate and evangelize the potential benefits to customers and your organization. Table of Contents Introduction............................................................................................................................................ 2 Analysis.................................................................................................................................................. 4 Immerse Yourself in Innovation..........................................................................................................4 Build Your Ecosystem.......................................................................................................................4 Learn From This Year's Chainnovators..............................................................................................4 Flex Intelligent Supply Chain Platform............................................................................................... 5 What Is the Chainnovation?........................................................................................................ 5 How the Chainnovation Was Achieved........................................................................................6 The Impact of the Chainnovation................................................................................................ 7 Intel Novel Planning System for Hybrid Manufacturing Supply Chain.................................................9 What Is the Chainnovation?........................................................................................................ 9 How the Chainnovation Was Achieved......................................................................................10 The Impact of the Chainnovation.............................................................................................. 10 Looking Forward............................................................................................................................ 11 Appendix..............................................................................................................................................11 Mission and Methodology of Gartner Supply Chainnovators........................................................... 11 Gartner Recommended Reading.......................................................................................................... 12 List of Figures Figure 1. Flex Pulse Ecosystem — Intelligent Supply Chain Platform.......................................................6 Figure 2. Impact Flex Chainnovation....................................................................................................... 8 Figure 3. Intel Novel Planning System..................................................................................................... 9 Figure 4. Impact Intel Chainnovation..................................................................................................... 11 Figure 5. Chainnovation Award Vetting Process.................................................................................... 12 Introduction Gartner High-Tech Industrial Supply Chainnovators 2018 is a research and recognition program to celebrate innovation in supply chain. Companies recognized as Chainnovators have been successful with innovative and high-impact approaches that others can learn from and emulate. The Page 2 of 14 Gartner, Inc. | G00350735
program offers supply chain leaders valuable insight for annual strategic planning, resource allocation and investment cycles. For the Chainnovator, formal recognition is targeted at sharing the impact of their efforts, providing a beacon for attracting supply chain talent, and promoting further innovation (see Appendix: Mission and Methodology of Gartner Supply Chainnovators section). This research highlights specific innovations from two high-tech and industrial manufacturing sectors: ■ High-tech and industrial goods manufacturers ■ Electronic manufacturing and electronic component supply chain solution partners (EMS and distributors) The significant number of submissions we received this year clearly demonstrated the extent to which supply chain innovation is accelerating. While this year's submissions were diverse — ranging from developing talent to designing circular supply chains — digital supply chain transformation was at the core of this year's chainnovations. Two companies — Flex and Intel — are recognized as our 2018 High-Tech Manufacturing Supply Chainnovators. Flex was recognized for its intelligent supply chain platform that enables near-real-time visibility and speeds its ability to respond to supply chain events across its massive and complex network. Intel won for creating one, configurable, integrated planning system for optimizing and managing the complexity of its hybrid manufacturing supply chains. The finalists in the 2018 Gartner High-Tech Supply Chainnovators awards, listed in alphabetical order, were: ■ Avnet Velocity — Demystifying Mode 2 — How Avnet's Global Supply Chain Innovation Group (Velocity) unlocks value and creates a virtuous cycle of innovative (Mode 2) revenue opportunities. ■ General Dynamics Mission Systems — Edge Innovation Sourcing Network — Virtual open tools and processes design by GDMS supply chain to support early engagement (internal and external teams) and delivery of strategic sourcing solutions. ■ HP Inc. — Digital Supply Chain Transformation — Integration of factory automation, digital technologies, reinvented operations network and fulfillment model to support HP's goal to expand Latin America market leadership. Gartner congratulates Flex, Intel and the three finalists for their efforts. We sincerely hope that our research on the challenging work, significant time, resource investment and passion that went into the High-Tech Industrial Supply Chainnovators' achievements will inspire others. Gartner, Inc. | G00350735 Page 3 of 14
Analysis Immerse Yourself in Innovation Traditional supply chain design and measurements of success no longer hold up. The reason is largely digital. Today's leading high-tech and industrial supply chains are well along their transformational journey to becoming digitalized, demand-driven supply chains — possessing the situational awareness, customer sensitivity and competency to provide a personalized, agile and profitable response to the demands of its business and customers. This vision of a digital supply chain is no longer aspirational — it is an achievable reality for all high- tech and industrial supply chains. Both Intel and Flex offer us operational examples, as well as leading vision, on how supply chains can leverage digital investments to: ■ Provide actionable insights to address the foundational challenge supply chains face in continuously improving supply chain performance while reducing risk. ■ Provide cross-functional intelligence needed to mature the supply chain into an orchestrator of a dynamic network of suppliers, trading partners and customers. ■ Provide the means to make faster and more accurate business decisions — enabling the supply chain to capitalize on its inherent complexity to deliver greater value Build Your Ecosystem In today's globalized and outsourced world, success depends on how effectively supply chains orchestrate their global network of partners to deliver goods and services that meet the needs of the end customer. This means a fully successful digital transformation depends on all the process and information flows between every partner within the ecosystem undergoing a digital transformation. In other words, to be successful the digital capabilities across the ecosystem are as, if not more, important than the digital transformation inside any one organization. By adopting a holistic view of digital transformation — from component providers, manufacturing partners and suppliers, logistics and transportation providers to distribution channels — the ecosystem will possess the data access, data sharing, collaboration and networkwide analytics needed to comprehensively transform the way it operates and the value it can create. Digital technologies make it possible for ecosystems to automate together. Establishing a collaborative vision across partners for how the ecosystems will leverage innovative capabilities, technological investments and best practices to improve service, cost, agility and inventory levels by using these is fundamental to the ability to optimize operational excellence from the digital supply chain Learn From This Year's Chainnovators Witness this year's Chainnovators' digital ambitions in advancing the capabilities of their supply chains and learn through their efforts how to get ahead and stay ahead. Page 4 of 14 Gartner, Inc. | G00350735
This year's Chainnovators not only demonstrate their innovative competency in doing different things, differently, but their initiatives evidence both the innovative outcomes they delivered, the processes and culture which fostered exploring and evaluating new ideas as well as their organization's willingness to experiment and take chances. Flex Intelligent Supply Chain Platform What Is the Chainnovation? Flex is an end-to-end supply chain solutions company that provides design, engineering manufacturing, logistics and aftermarket service capabilities for over 1,000 supply chains across 18 different industries. Their Intelligent Supply Chain Platform — Pulse Ecosystem — was developed to create greater business and customer value by providing its supply chain organization with increased visibility and velocity Flex's Pulse Ecosystem — which compiles data from over 50 different information feeds into a graphic format — exploits digital, mobile and cloud-based technologies to provide Flex's global Pulse centers as well as its 7,000 supply chain associates the ability to communicate, share data and a develop a common understanding of what's happening across its myriad of networks. The combination of processes and technology elements generates near-real-time visibility and analytics to accelerate an informed response to supply chain events (see Figure 1). Gartner, Inc. | G00350735 Page 5 of 14
Figure 1. Flex Pulse Ecosystem — Intelligent Supply Chain Platform Source: Flex How the Chainnovation Was Achieved To provide the speed required to improve the balance sheet, generate cash, reduce costs and improve customer satisfaction, Flex determined it needed to increase visibility into supply chain operations and improve velocity in decision making to meet market demands and the CEO's profitability targets. Beginning in early 2015, a team of best-in-class visionary supply chain and IT professionals was formed to begin development of the intelligent supply chain platform. By design, this platform, which was developed in-house, introduced a new culture of speed and agility — providing users with information at their fingertips. The platform included insight into inventory as well as visibility of the entire supply chain — from purchase orders through to customer delivery. The creation of the platform required investments in hardware, business intelligent applications and substantial integration efforts. Solving for the acquisition of real-time data across application siloes at 120 locations and suppressing data noise to enable more effective decision making were two of the initial problems Flex solved. In July 2015, Flex launched Pulse, which became a backbone of the Intelligent Supply Chain solution package. By the end of 2017, the platform was rolled out and adopted across all Flex Page 6 of 14 Gartner, Inc. | G00350735
global sites by over 7,000 users. Today the platform provides information used in both pricing and scaling new businesses by helping customers with, among other things, supply chain network design simulations based on inputs such as oil prices, wage inflation and taxes. The Impact of the Chainnovation Flex manages 1.2 million active part numbers across more than 1,000 customer accounts while collaborating with more than 12,000 direct and 8,000 indirect suppliers. The Intelligent Supply Chain Platform has transformed Flex's culture and the way employees operate by replacing fragmented data feeds — which slowed down the decision-making process — with synchronized near-real-time data. The increase in speed also reduced cost, accelerated working capital, reduced lead-time and improved customer satisfaction. To date, Flex's Intelligent Supply Chain platform has generated hundreds of millions in free cash flow, paying for itself within 90 days of launch. Results include: ■ Working Capital — ~11 days of inventory reduction by end of 2018; equivalent to about $450 million cash available to reinvest in the business ■ Lead-Time — 50% reduction in the time needed from receipt of the customer forecast to propagation of demand. ■ Productivity — 13% increase in the number of parts/50% increase in volume of purchase orders handled per buyer ■ Efficiency — ~1,000 reports and 500 head count eliminated Besides improvements in operating metrics, Flex has also begun tracking actions taken by associates in the course of their day to day jobs (see Figure 2). The intent is to leverage this data to build knowledge of issue resolution with future plans to use that knowledge to augment or automate supply chain decision making. Gartner, Inc. | G00350735 Page 7 of 14
Figure 2. Impact Flex Chainnovation Source: Flex Page 8 of 14 Gartner, Inc. | G00350735
Intel Novel Planning System for Hybrid Manufacturing Supply Chain What Is the Chainnovation? Intel's business is fundamentally changing and the supply chain is evolving to support Intel in the diversification of its business and its business model from a vertically integrated manufacturer of semiconductor chips for the high-tech industry. The company, through both organic and inorganic growth, plans to derive over 50% of its revenue by 2020 from powering the cloud and smart, connected computing devices. To drive this change, Intel has acquired several technology companies, each of which came with its own unique supply chain — including different supply network design, supplier relationships, business processes and planning/procurement tools. As Intel transforms its business model, it is also transforming its supply chain. Traditionally expert at in-house manufacturing, Intel now leverages a hybrid manufacturing model that integrates both internal and external manufacturing resources. To realize its goal of effectively managing its hybrid manufacturing supply chain, Intel pioneered a novel approach for blending demand, supply and procurement by creating one, configurable, integrated system for planning and optimizing its diverse portfolio of products and production sites. This system helps planners manage the complexity of aligning production schedules maximizing use of internal resources and leveraging external resources. The new approach allows Intel to ensure the feasibility of the entire plan and the flexibility to handle the needs of many different business units by effectively managing its hybrid supply chain (see Figure 3). Figure 3. Intel Novel Planning System Source: Intel Gartner, Inc. | G00350735 Page 9 of 14
How the Chainnovation Was Achieved Intel initiated the project to create its collaborative hybrid planning tool in 4Q14 through partnership between its global supply chain operations and information technology teams. The project employed 85 people in various functions, including software professionals, business architects, program managers and business operations functions spread across the globe. The Chainnovation was delivered in three years to 10 of Intel's business units based in Germany, Singapore and the U.S. It also involved transforming the systems used in managing 10 outsource suppliers based in Taiwan, Korea, Japan and the U.S. The system itself includes capabilities that range from demand planning, supply planning, procurement, master data management, business metric reporting, supply planning technical algorithms and information technology functions. The effort began by planning the data-staging environment in order to integrate information from all areas of the enterprise, including ERPs, factory systems, demand and inventory planning systems. This was critical as the new system requires continual updates to ensure an accurate synchronized set of data to support the planning activity. A key part of the application is its ability to provide customize solutions — enabling users to quickly create new versions of a plan, explore a range of outcomes and make the best trade-off decisions. A key lesson in the development process came from observing early users of the system. Intel discovered that some of its acquisitions managed different key performance indicators (KPIs) from those managed at Intel. For example, Intel placed a high premium on fast response to customer sales orders, even if the Intel response did not meet customer lead time. On the other hand, some of Intel's acquisitions placed a high premium on meeting customer lead time, even if the speed of response to the sales order was one or two days after the order was placed. Intel reconciled these discrepancies and other similar discrepancies during the course of the program. The Impact of the Chainnovation Intel estimates the value of its novel planning system in numerous ways — from the benefits of process simplification to its ability to speed and improve decisions making. For the products planned and procured using this tool Intel reports $100 million in positive impacts to gross margin, cost avoidance and resource optimization. For example, using this web-based optimization tool, it can do Monte Carlo simulations. In just one of these simulations, Intel could look at capacity utilization across its network of internal and external production sites and take the decision to defer $25 million in capital spending for assembly and test in one of its factories. This novel system has and will continue to enable Intel's supply chain to speed the integration and drive deal value from mergers. Through the team's focus on developing a tool with the flexibility to address the requirements of each unique business, they have deployed a system with the ability to replace the unique planning and procurement processes that had been previously performed by multiple tools, including email and spreadsheets (see Figure 4). Page 10 of 14 Gartner, Inc. | G00350735
Figure 4. Impact Intel Chainnovation Source: Intel Looking Forward Navigating the future can be a confounding challenge in today's novel, more interconnected digital age. In 2018, we witnessed how a number of high-tech and industrial supply chains approached this challenge and successfully created and delivered value. We look forward to sharing and recognizing others that are driving supply chain transformation through our future Supply Chainnovators program. For organizations looking to participate in Gartner's 2019 Supply Chainnovation awards — start formulating your collaborative, innovative, sustainable and impactful submissions now. Appendix Mission and Methodology of Gartner Supply Chainnovators Gartner's Supply Chainnovator nominees are uncovered through submissions to the High-Tech Industrial Supply Chainnovator team of analysts. We accept nominations from any size company, regardless of revenue amount. Analysts vet the Chainnovations on a 10-point scale in five key categories: innovation, impact, sustainability, collaboration and measurable KPI improvement. Two other main characteristics are that they: ■ Have enabled innovative new ways of doing business or resulted in significant ROI Gartner, Inc. | G00350735 Page 11 of 14
■ Are willing to share details on how this was achieved The process begins with a call for Chainnovations and ends with recognition at Gartner's annual supply chain High-tech Industrial Exchange (see Figure 5). Figure 5. Chainnovation Award Vetting Process Source: Gartner (May 2018) Gartner Recommended Reading Some documents may not be available as part of your current Gartner subscription. "Guide to Aligning Digital Business and the Digital Supply Chain" "Industrial Manufacturing Industry Supply Chain Outlook 2018" "Improve Supply Chain Modeling With the Combined Use of Simulation and Optimization" Page 12 of 14 Gartner, Inc. | G00350735
"How Existing and New Technology Can Help Drive the Digitization of Supply Chain Planning" "The 2018 Top 8 Supply Chain Technology Trends You Can't Ignore" Gartner, Inc. | G00350735 Page 13 of 14
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